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RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

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Page 1: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength
Page 2: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

MICRO - WELDER

Page 3: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Laser Welding

Disadvantages• High investment• Intensive training required• Security device (class 4 laser)• Technical service• High maintenance costs

Page 4: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Welding

The advantages of the MICRO WELDER are obvious:

• precise heat emmision on the work area• stability and strength of welded objects• Solder-free by use of material identical wires

Page 5: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

What materials can be welded?

• Titanium

• Non-precious alloys

• Precious alloys

• Non-precious on Precious alloys

Page 6: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

What will be the right decision???

What's the difference between laser and micro impulse welding?

Is soldering state of the art?

Do I need a laser?

Can I save $20,000 price difference of a laser to

the WelderTM?

? ?

??

??

Do I need the

MicroWelderTM?

Page 7: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

MICRO WELDER

mechanical optic-shutter

argon gas for an ionized and oxide-free atmosphere

large chamber with lamp, cooling and aspiration

20x stereomicroscope for precise work

individually adjustable

Page 8: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

MICRO-WELDER is user friendly

• working chamber, adjustable

• good illumination

• two connector electrodes

Page 9: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

MICRO WELDER Handpiece

• argon injection through patented handpiece• single impulse or continuous welding

Page 10: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

MICRO WELDER - Display

• display – power / time (ms) / argon pre-flow• 6 memory programs• argon gas flooding• in work signal – optical & accoustical

Page 11: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Mechanical Shutter

Page 12: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

MICRO WELDER Supplies

• 110 V – power plug• Argon Gas• Footswitch• Suction• Compressed Air

Page 13: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

MICRO WELDER Inputs

Page 14: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Change of electrodes: fast and easy!

electrode change: all tips are immediate and easy to adjust:unscrew, pull and insert

Page 15: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

then tighten fixation screw

ELECTRODE should protrude from the pink ceramic insert by 5 mm

Page 16: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Micro-Welder Chamber

• Aspiration – connect to vent fumes from chamber

• air pistol – for cooling parts

Page 17: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Helpful Tools for Cleaning

Page 18: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Two Pencils – 1mm & 0.5 mm Tungsten Electrode

Easy to change !!!

Page 19: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

NEW Ceramic electrode for Internal Welding

Page 20: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Set COMPRESSED AIR to approx. 2.5 bar

Page 21: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Argon Gas

• quality 4.6 = 99,996 %

• flow = 7 liter p. min. (>2psi)

Page 22: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Briefly touch object with electrode - this willprompt the system to switch to the „ready“ mode

Page 23: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Distance from electrode to object 1 mm, trigger pulse with foot switch

Page 24: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Keep the objects to be connected in perfect position to each other and care for clean contact areas

Page 25: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Set first weld spot

Page 26: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

Power 4pulse duration: 40ms

Power 6 pulse duration: 40ms

Power 8pulse duration: 40ms

An increase of power extends the weld spot diameter

Page 27: RDO Micro Welder Presentation - Medical Devices … Manual.pdfWelding The advantages of the MICRO WELDERare obvious: • precise heat emmision on the work area • stability and strength

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