RAUISO® FOOdpReSSURe pIpe wIth bARRIeR lAyeR And InSUlAtIOn FOR the FOOd And beveRge IndUStRy

Building SolutionsAutomotive

Industry

Valid from February 2012Subject to Technical Changeswww.rehau.co.uk

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COntentS

1 Information and safety instructions 41.1 . . . . Notes about this Technical information. . . . . . . . . . . . . 4

2 System Guidelines 62.1 . . . . Areas of application. . . . . . . . . . . . . . . . . . . . . . 62.2 . . . . Application limits . . . . . . . . . . . . . . . . . . . . . . . 62.3 . . . . Product range – components . . . . . . . . . . . . . . . . . 62.3.1 . . . RAUISO Food – Pipe . . . . . . . . . . . . . . . . . . . . . 62.3.2 . . . Jointing technique RAUISO Food – Compression Sleeve . . . . 6

3 Properties of RAUISO® Food pipe system 73.1 . . . . Pipe – RAUISO Food . . . . . . . . . . . . . . . . . . . . . 73.2 . . . . Pipe material . . . . . . . . . . . . . . . . . . . . . . . . . 73.2.1 . . . Material properties . . . . . . . . . . . . . . . . . . . . . . 73.2.2 . . . Properties PE-Xa . . . . . . . . . . . . . . . . . . . . . . . 73.2.3 . . . Chemical resistance . . . . . . . . . . . . . . . . . . . . . 73.2.4 . . . Long-term hydrostatic strength . . . . . . . . . . . . . . . . 83.2.5 . . . Foam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93.3 . . . . REHAU jointing system – RAUISO Food compression sleeve . . 9

4 Planning and Installation 104.1 . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104.1.1 . . . RAUISO Food - assembly process/creating the joint . . . . . 104.2 . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . 134.2.1 . . . Installation in the ground . . . . . . . . . . . . . . . . . . 134.2.1.1 . . Excavation . . . . . . . . . . . . . . . . . . . . . . . . . 134.2.1.2 . . Characteristics of processing bundled coils . . . . . . . . . 134.2.1.3 . . Minimum bending radii for installation in the ground . . . . . 134.2.1.4 . . Filling the pipe trench . . . . . . . . . . . . . . . . . . . . 134.2.2 . . . Installation into an empty pipe. . . . . . . . . . . . . . . . 134.2.3 . . . Outdoor installation . . . . . . . . . . . . . . . . . . . . . 144.2.4 . . . Installation with pre-tensioning . . . . . . . . . . . . . . . 144.2.5 . . . Fire protection . . . . . . . . . . . . . . . . . . . . . . . 154.2.6 . . . Delivery/Dimensions/Weights . . . . . . . . . . . . . . . . 154.2.7 . . . Example calculation temperature losses . . . . . . . . . . . 15

5 RAUISO® Food Industrial Pipe System 16

Due to a system conversion to SAP in 2012 our article numbers will change to material numbers.

The previous article numbers will become material numbers with 2 extra digits:old: 123456-789 (Article number)new: 11234561789 (Material number)To illustrate this in the catalogue, we have visually identified the additional digits: 1 = 1, e.g.: 11234561789

Please note that in the system all quotations, order confirmations, dispatch notes and invoices will largely only be issued with the 11-digit number.

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1 InFORmAtIOn And SAFety InStRUCtIOnS

1 1 Notes about this Technical Information

VaildityThis Technical Information is valid for Germany.

NavigationAt the start of this Technical Information you will find a detailed table of contents with the hierarchical headings and the corresponding page numbers.

Piktogramme

Safety Instructions

Legal Information

Important Information

Information on the Internet

The advantages for you

Validity of this Technical InformationFor your own safety and for the correct application of our products please check at regular intervals whether a newer version of your technical information is available.The issue date of your Technical Information is always printed on the bottom left-hand side of the cover page.You can obtain the current Technical Information from your REHAU sales office, specialist wholesaler or as a download from the internet at www rehau co uk

Safety Instructions and Operating Instructions - For your own safety, and the safety of other people please read through all of the safety and operating instructions carefully and completely before commencing.

- Keep the operating instructions safe and have them available. - If you have not understood the safety instructions or the individual assembly guidelines or find them unclear, please contact your REHAU sales office.

Use in line with the SpecificationThe REHAU RAUISO Food industrial pipe system may only be planned, installed and operated as described in this Technical Information.Any other use is not in accordance with the specification and is therefore notpermitted.

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Observe all applicable national and international regulations relating to laying, installation, the prevention of accidents and safety when installing pipe connections, as well as the instructions in this Technical Information. Areas of application that are not included in this Technical Information (special applications) require consultation with our technical applications department. Please contact your REHAU sales office for more detailed advice. The planning and assembly instructions relate directly to the corresponding REHAU product. Some sections refer to generally applicable standards and regulations.Please note the relevant status of the guidelines, standards and regulations in each case. More specific standards, regulations and guidelines relating to the planning, installation and operation of industrial pipe units must also be taken into account and do not form part of this Technical Information.

General Precautions - Keep your workplace tidy and free of obstructions. - Make sure there is always sufficient light in your workplace. - Keep children, pets and unauthorised persons away from tools and the assembly areas. This applies in particular for installations during production operation.

- Only use the components intended for that particular REHAU pipe system The use of components from other systems or the use of tools that are not from the relevant REHAU installation system can result in accidents or otherrisks.

Pre-requisites for Personnel - Our systems should only be assembled by authorised and trained persons. - Work on electrical installations or pipework components should only be carried out by trained and authorised persons.

Work Clothing - Wear protective goggles, suitable work clothing, safety shoes, a hard hat and a hairnet if you have long hair.

- Do not wear loosely fitting clothes or jewellery. They may get caught in moving parts.

- Wear a hard hat when carrying out assembly work at head height or above your head.

During Assembly - Always read and follow the operating instructions for the REHAU assemblytool used.

- The REHAU pipe cutters have a sharp blade. Store these and handle them in such a way that there is no risk of injury from the REHAU pipe cutters.

- When cutting the pipes to length, keep a safe distance between the handholding the pipe and the cutting tool.

- Never put your hand in the tool‘s cutting zone or on moving parts during the cutting process.

- Following the expansion operation the expanded end of the pipe reformsback into its original shape (memory effect). During this phase do not push any foreign objects into the expanded end of the pipe.

- Never put your hand in the tool’s compression zone or on moving parts during the compression process.

- Until the compression operation is complete the moulding can still fall out of the pipe. Risk of injury!

- During maintenance or retooling work and when changing the assembly area, always unplug the tool and prevent it from being switched on accidentally.

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2 SyStem gUIdelIneS

RAUISO Food-Pressure pipe systems for use in the food and beverageindustry sector The fast and safe installation method, the anti-corrosion properties, the supply as a bundled coil, the option for ground installation and the reduced assembly time associated with this show that pipe systems from REHAU combine many advantages in one system.

Neutral taste and cleanability according to EHEDG criteria combined with a diffusion barrier and an insulating foam offer the best conditions for use with sensitive media.

With the RAUISO Food pipe system REHAU combines the advantages of the pipe material PE-Xa with the compression sleeve technique into a solution for the food and drink sector.

2 1 Areas of Application

RAUISO Food is a pre-insulated plastic pipe system for application in the food and drink industry sector. The pipe system has no reduction of the internal diameter in the connecting area and is particularly suitable for installation in the ground. Also installation with pre-tensioning in order to avoid expansion loops due to varying operating temperatures is possible.

Typical applications for the RAUISO Food pipe system are the transport of: - Beer - Wine - Soft drinks - Mineral Water - Viscous food and drink

2 2 Appplication Limits

For pressure and temperature the application limits of the system components are defined at the following points in this document: - Pipe: 3.2 - Compression sleeve joint: 3.3

For statements regarding chemical resistance please note the explanations in Section 3.2.3.

The responsibility for checking the capability of the products from REHAU for the specific application lies with the planner or installer, as only they know the individual use and conditions.

2 3 Product Range components

2 3 1 RAUISO Food – Pipe

The PE-Xa medium pipe is produced according to DIN 16892/16893 and has a O2 and C02 diffusion barrier. The attached closed cell insulating foam protects the oxygen barrier and reduces temperature losses.

2 3 2 Jointing Technique System RAUISO Food – Compression Sleeve

The stainless steel compression sleeve has been designed for the food and beverage industry, minimising any pipe bore reduction. It can be delivered with transition pieces with standard flanges or pre-fabricated screw connections.

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3 pROpeRtIeS OF RAUISO® FOOd pIpe SyStem

3 1 Pipe – RAUISO Food

RAUISO Food pipes consist of a basic pipe made from cross-linked polyethylene (PE-Xa) to DIN 16892/93 and a diffusion barrier.In addition to this, the pipe is covered with closed-cell insulating foam. RAUISO Food pipes are offered in a pressure class (SDR 11). The term SDR stands for “Standard Dimension Ratio“ and describes the relationship of the external diameter to the wall thickness of the carrier pipe.

SDR = ds

Equation 1

dTotal: External diameter RAUISO Foodd: External diameter of the PE-Xa carrier pipe [mm]s: Wall thickness carrier pipe [mm]

External diameter and wall thickness of a RAUISO Food pipe

Example:RAUISO Food 110 x 10 mmdTotal: = 130 mmd = 110 mms = 10 mm

Inclusion in equation 1:

SDR = ds

= 110 mm10 mm

SDR = 11

3 2 Pipe Material

DRAUISO Food pipes consist of the RAU-PE-Xa material, a peroxidically cross-linked polyethylene which is produced according to the REHAU process. Here the polyethylene is cross-linked via the addition of peroxide under high pressure and at a high temperature. This process bonds the macromolecules so that they form a network. Typical for high pressure cross-linking is the cross-linkage in the melt above the crystallite melting point. The cross-linking reaction takes place during pipe formation in the extrusion tool. In the case of thick-walled pipes this process also ensures the even cross-linking across the whole wall thickness. High pressure cross-linked pipes can be heated above the re-crystallisation temperature without any loss of quality. This facilitates permanent dimensional changes or the return of the pipe to its original state through heat treatment.

3 2 1 Material Properties

Cross-linking the polyethylene dramatically improves important material properties.

- Corrosion resistance - Good ageing behaviour - Creep resistance - Shape retention - Temperature resistance - Pressure resistance - Toxicologically and physiologically harmless - Excellent notched bar impact value - Good abrasion resistance

3 2 2 Properties PE-Xa

Density 0,94 g/cm³Average thermal coefficient of linear expansion in the 1,5 10-4 K-1

temperature range 0 bis 70°CThermal conductivity 0,41 W/mKModulus of elasticity at 20°C 600 N/mm²Surface resistance >1012 ΩBuilding material class B2 (normal flame-resistance)Pipe surface roughness 0,007 mm

TTab. 1: Properties of PE-Xa

3 2 3 Chemical Resistance

RAUISO Food pipes are particularly resistant to chemicals. Safety factors and temperature resistances depend on the media being transported, which may differ in some cases to the values for water and air. If RAUISO Food pipes are used to transport chemicals or in an aggressive atmosphere, please contact your REHAU sales office for information.

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General applicable statements regarding chemical resistance cannot be made for the following reasons:1. The media to be transported can be made up of a variety of

differentsubstances, inhibitors, additives, etc., the influence of which on the components of the RAUISO Food industrial pipe system cannot be comprehensively checked.

2. In addition to the media to be transported, the chemical resistance is also dependent on the exact operating conditions (pressure, temperature, environmental conditions).

On request REHAU will provide a resistance list as a guide on the basis of which an estimate of the capability of certain media in combination with the RAUISO Food industrial pipe under depressurised conditions can take place.Alternatively REHAU offers the option, on being sent a safety data sheet for the transported media and the exact application conditions, for an estimate to be carried out by the chemicals specialist department, which facilitates a more exact assessment of the capability.The responsibility for checking the capability of the REHAU products in the specific application lies with the planner or installer, as only they know the individual use and conditions.If approval is required this is to be obtained from the manufacturer of the media, as frequently the exact chemical composition can only be defined by them. The required material information for the system components of the RAUISO Food industrial pipe system can be found in this Technical Information.

Please contact the manufacturer of the media to be transported for support with estimating the chemical resistance.

3 2 4 Long-term hydrostatic strength

The long-term hydrostatic strength of RAUISO Food pipes is dependent on the combination of pressure, temperature and time. The specific combination results in a maximum permitted pressure for certain temperatures and operating years. This Technical Information is determined according to DIN 16892/93 and can only provide a general statement regarding the long-term hydrostatic strength as the maximum temperature and pressure values can fluctuate heavily in the specific application.

The table below applies for the flow media of air and water only.Other media cause a different ageing behaviour in the pipe material andtherefore different long-term hydrostatic strengths.

Temperature Operating Years[°C] SDR 11

Permitted Opreating pressure p [bar]10 1 17.9

5 17.510 17.425 17.250 17.1

20 1 15.85 15.510 15.425 15.250 15.1

30 1 14.05 13.810 13.725 13.550 13.4

40 1 12.55 12.210 12.125 12.050 11.9

50 1 11.15 10.910 10.825 10.750 10.6

60 1 9.95 9.710 9.725 9.550 9.5

70 1 8.95 8.710 8.625 8.550 8.5

80 1 8.05 7.810 7.725 7.6

90 1 7.25 7.010 6.9

95 1 6.85 6.6

Flow media air and waterSafety factor 1.25

Tab. 2: Long-term hydrostatic strengths of RAUISO Food pipes to DIN 16892/93

(Long-term hydrostatic strength can vary in the specific application)

For varying pressures and temperatures, the expected service life can be determined according to DIN 13760 “Miner’s rule”.The RAUISO pipe system is designed for max. operating temperatures of 95 °C.

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3 2 5 Foam

The foam consists of closed-cell PE.This results in the following advantages:

- No water absorption - Permanent insulating properties - Compliance with the cleaning temperatures for CIP - Protection of the carrier pipe and barrier coating - Flexible - Can be wound up into large lengths as bundled coils - Protection of personnel against being burned by hot pipelines - Can be cleaned with a high-pressure cleaner

Properties of the foam layer

Colour: natural, yellowDensity: 0.5 kg/lThermal conductivity: 0.09 W/(m*K)

3 3 REHAU Jointing system – RAUISO Food compression sleeve

The compression sleeve jointing technique is a method developed and patented by REHAU for quick and safe connections to PE-Xa pipes.

The tried and tested jointing technique has been optimised for the RAUISO Food pipe system and application in the food and beverage sector.

The steel fittings are designed as standard in material 1.4301 or 1.4435. Other materials on request.

The jointing technique stands out due to the following advantages:

- EHEDG (Document No 8) tested jointing technique - Gap-free connection - Connection without O ring - No reduction in cross-section - scrapable - Simple, quick, safe assembly with the RAUTOOL tool - Immediately load-bearing joint - Individual transitions to stainless steel pipe systems possible

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4 plAnnIng And InStAllAtIOn

4 1 Tools

RAUTOOL G1

RAUTOOL G1 125-160

RAUTOOL G1: Tool for RAUISO Food Dimensions: - 63 × 5,8 - 75 × 6,8 - 90 × 8,2

The tool cylinder is used for expansion and sliding on. It is powered by an electric hydraulic unit. If required the tool can also be fitted with a foot pump.Expansion heads required are to be added accordingly.

The assembly tools are to be supplemented with expander heads from the RAUISO Food product range.

RAUTOOL G1 125-160:Electric hydraulic tool for RAUISO Food dimensions: - 110 × 10 - 125 × 11,4.

Reducing the set-up time:The use of an additional expander insert for the 2nd expander head is ideal.

The assembly tools are to be supplemented with expander heads from the RAUISO Food product range.

4 1 1 RAUISO Food assembly process/creating the joint

RAUISO Food is optimised for use in the food and beverage technology sector. The jointing technique tested according to EHEDG, Document 8, is approved for cleaning with liquid cleaning agents.

Overview expansion heads – Compression jaw:

RAUISO Food Expansion head Compression jaw1st Level 2nd Level 3rd Level

63 × 5.8 63 × 5.8 75 × 6.8 - 75 × 6.875 × 6.8 75 × 6.8 90 × 10.1* - 90 × 8.290 × 8.2 90 × 8.2 110 × 10.0 - 110 × 10110 × 10 110 × 10 125 × 11.4 - 125 × 11.4*

125 × 11.4 125 × 11.4 - 50* d130 - 50* d140 - 43* 160 × 14.6

Tab. 3: Combination pipe – expansion head – compression jaw

* Expansion head and jaw are special components

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Reducing the set-up time:By using an additional expansion insert (expansion spike) for the 2nd expansionhead the set-up time is reduced.

Step 1

Cut the pipe at right angles to the required measurement using a ribbed pipe cutter (up to 75 x 6.8) or guillotine.

Do not use a saw or anything similarThe pipe must be cut to length so that it is free of burr and at right angles!

Step 2

Push the compression sleeve onto the pipe.

The internal chamfer of the compression sleeve must show at the end of thepipe, which is compressed.

Step 3

Expand the pipe twice offset by 30° with the 1st step.

Always push in the expansion tool up to the stop and do not tilt. The compression sleeve should not be found in the expansion zone.

Step 4

Expand the pipe twice offset by 30° with the 2nd Step (and 3rd step).

Always push in the expansion tool up to the stop and do not tilt.The insertion time of the fittings into the pipe can be increased by maintaining the expansion pressure for the fully opened expansion head (final position for the expansion process).

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Step 5

Insert the fitting and moisten with lubricant all over in the joint area.

Step 6

Attach the compression tool to the joint and push on the compression sleeve up to the fitting collar.

Do not tilt the expansion tool!The tool must be attached across the whole surface and at right angles.

RAUTOOL G1 RAUTOOL G1 125-160

The joint can be subjected to pressure and temperature loads immediately after completion.

Non-compliance with the instructions can lead to damage to the jointing technique, damage to the tool and personal injury.

Our verbal and written advice relating to technical applications is based on experience and is correct to the best of our knowledge but is given without obligation. Conditions that are beyond our control or applications other than those specified release us from any obligations in regard to claims made in respect of the products.We recommend that the suitability of any REHAU product for the intended application is checked. Application, use and processing of our products are beyond our control and are therefore exclusively your responsibility. In the event that a liability is nevertheless considered, then this will be based exclusively on our delivery and payment terms, which can be found at www. rehau.de/LZB. This also applies to any warranty claims, where the warranty assumes consistent quality of our products in accordance with our specificationt.

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4 2 Installation

RAUISO Food pipes can be installed freely in buildings, cable trunking or in cable bearer systems. Similarly, installation is possible in the ground, in trunking or protective pipes.

Warning Risk of Accident!When unwinding the bundled coils, it is important to note that pipe ends can spring out when the bindings are undone.As particularly in the case of large diameters considerable forces are released, proceed with the appropriate caution.It is to be ensured that no pressure is applied to the pipes when they are cut to length. If necessary a fixing is to be applied to the two separated pipe parts, otherwise they can spring out.If the bundled coils are stored upright, they must be secured at the side to prevent them falling. The pipe stacking height (for cut lengths) should be a maximum of 1m. Here the pipes are to be secured to prevent them rolling to the side.

4 2 1 Installation in the Ground

RAUISO Food pipes, both as cut lengths and as coils, are suitable for installation in the ground where for large stretches the use of pipe coils is normally more economical. Due to their material properties RAUISO Food pipes are ideal for installation in the ground. In particular trenchless installation techniques or installation without a sand bed represent increased requirements on the pipe material with regard to nicks, cracks and rapid crack growth. RAUISO Food pipes also meet these requirements

In the case of installation in the ground, compression sleeve fittings and compression sleeves are to be protected using a suitable covering (e.g. sealing tape) against moisture, aggressive or corrosive media and materials.

4 2 1 1 Groundworks

During earth and installation works the requirements of the DVGW regulation W400 are strictly to be observed. The dimensions of the pipe trench influence the size and distribution of the soil and traffic loads and therefore the loadbearing capacity of the pipeline. The width of the base of the trench depends on the outer diameter of the pipe and subsequently whether or not additional accessible working space is required to install the pipes (minimum working space to DIN 4124). The base of the trench is to be constructed in such a way that it fulfils the width and depth specifications and the pipeline is in contact with it over its entire length. In rocky and stony ground the base of the trench is to be excavated at least 0.1 m deeper and the excavated material is to be replaced with a stone-free layer. In the case of an unstable or highly saturated trench base, and also where there are different soil layers of varying levels of stability, the pipeline is to be secured through adequate building measures, e.g. using a fine gravel bed. On inclines the bedding must be prevented from being washed away by assembling cross brackets. In some cases, drainage may be needed.

4 2 1 2 Characteristics of Processing Bundled Coils

The use of a pipe unwinder is recommended when installing bundled coils.The bundled coils can then, for example, be positioned horizontally on the

unwinding device and unwound by hand or with a slow-moving vehicle. It is to be ensured that the unwound pipe section does not twist, as otherwise kinks may form.If required the bundled coils will be bound together in layers in the plant. This will make it possible to unwind only the outside layer once the relevant bindings have been undone. The inner layers will remain tightly bound to each other. This will prevent the whole bundle coming undone once the binding has been released.The consequence of the decreased flexibility at low temperatures is that that at installation temperatures at around freezing, the pipes are less easy to unwind or install. In this case temporary storage of the bundled coils immediately before installation in a heated building or heated tent over a period of a few hours is recommended. Alternatively the pipes can be heated by applying warm air or steam of max.80 °C.

4 2 1 3 Minimum bending radii for installation in the ground

When installing RAUISO Food pipes in the ground the following minimum bending radii are to be observed in connection with the implications of the installation temperature:

Installation Temperature Min. Bending Radius PE-Xa

20 °C 10 x d10 °C 15 x d0 °C 25 x d

d: External-Ø Pipe

Tab. 4: Minimum bending radius for installation in the ground

4 2 1 4 Filling the pipe trench

If the temperature of the pipeline is considerably above the temperature of the pipe trench as a consequence of direct sunlight, the pipeline is to be covered slightly before finally filling the pipe trench to ensure that it is not subjected to any pressure during installation.In contrast to DVGW rule W400 the excavated material can be used for the pipe zone and for filling the rest of the pipe trench for pipes made from RAUPE-Xa, if the following conditions are observed: - It must be possible to compact the excavated material well. - The maximum grain size should not exceed 63 mm.

Rubble, recycled building rubble and milled dross can also be used in the pipe zone. Filling the rest of the pipe trench in the area of the roadway is to be carried out in accordance with ZTV A-StB 97 “Additional technical contractual conditions and guidelines for excavations in traffic areas”. Automatic equipment can be used when observing the permitted dumping height.

4 2 2 Installation into an empty pipe

If empty pipes are already in place, the installation of RAUISO Food pipes is also possible here. Depending on the local conditions cut lengths or coils can be installed. Limits are set by the internal diameter of the pipe and the external diameter of the connecting pieces. Bundled coils in the required lengths can be supplied here on request.If temperature changes are expected in the installed pipe, fixed points are to be set on the outlet areas of the RAUISO Food pipe.

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Verlegeabstand

erwartete Längen-änderung im Betrieb Sicherheit

Festpunkt

Fitting

Rohrleitung ziehen

4 2 3 Outdoor installation

Outdoor installation is the most popular method of installing pipes in buildings. In addition to installation in the pipe support channel, the pipes can also be installed without a pipe support channel. Here, depending on the temperature, the pipe clamp gaps are to be observed.The use of REHAU pipe clamps is particularly advantageous here which facilitate quick and easy assembly. It is important to install the pipes in such a way that temperature-related linear expansion can take place.Here the deflection leg lengths must be taken into account. The permitted spans are listed in Table 5. - In the case of vertical installation of the pipe the span can be increased by 30 %.

- For air pipelines the spans can be increased by 30 %.

Dimension Span [m]d at 20 °C at 40 °C at 60 °C at 80 °C

63 1.05 0.95 0.85 0.7075 1.15 1.05 0.90 0.7590 1.25 1.10 1.05 0.85110 1.40 1.25 1.10 0.95125 1.50 1.30 1.15 1.00

Medium density 1kg/dm³; maximum sagging 4 mmTab. 5: Spans for RAUISO Food pipes without pipe support channel

4 2 4 Installation with pre-tensioning

RAUISO Food pipes can also be installed without a deflection leg and without a pipe support channel.Alternatively, assembly with pre-tensioning is also possible. This is generally used if a deflection leg is not possible or desired or a fixed connection of the pipe brackets to the building is problematic (e.g. hanging the pipe from the roof of the building with long threaded rods).In the case of installation with pre-tensioning part of the length of the RAUISO Food pipe is drawn out according to the expected maximum operating pressure and with the inclusion of a safety factor and fixed in this condition using fixed points. The forces which occur during this must be absorbed by the fixed points and dissipated safely into the building structure, e.g. in supports, loadbearing walls and similar.In the case of compression sleeve joints the pulling tool can be removed immediately after the join has been created. The illustrations below show the principle and also a practical example of installation with pre-tensioning.

Basic principle installation with pre-tensioning

Pulling tool and fixed point construction in the Winkelmann GmbH + Co. KG project

Δ T [K] 10 20 30 40 50 60 70 80 90 100Dimension [mm] F [N] F [N] F [N] F [N] F [N] F [N] F [N] F [N] F [N] F [N]

63 × 5.8 1126 2251 3377 4503 5628 6754 7879 9005 10131 1125675 × 6.8 1574 3147 4721 6294 7868 9441 11015 12588 14162 1573590 × 8.2 2276 4552 6828 9103 11379 13655 15931 18207 20483 22758110 × 10 3393 6786 10179 13572 16965 20358 23750 27143 30536 33929125 × 11.4 4394 8788 13182 17576 21970 26364 30758 35152 39546 43940

Safety factor 1.2; Forces were calculated at 20 °C. At other temperatures the forces deviate from the values shown.

Tab. 6: Fixed point forces RAUISO Food SDR11

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4 2 5 Fire ProtectionThe permitted fire-proofing collars are to be used to create fire cuts.

4 2 6 Product range RAUISO Food

Base Pipe PE-Xa Bundled Coild1 s1 Standarad length = 100 m

mm mm Core/Width/External diameter

63 5.8 1500/400/210075 6.8 1750/370/250090 8.2 2000/450/2800110 10 2200/500/2700125 11.4 -

Carrier pipe Carrier pipe RAUISO RAUISO RAUISO

External Wall da di Weight Mat. no.

diameter thickness 100 m-d s in mm in mm kg/m Bundled coil

63 5.8 75 51.4 1.640 1136107110075 6.8 90 61.4 2.356 1136117110090 8.2 110 73.6 3.572 11361271100110 10 130 90 4.869 11361181100125 11.4 148 102.2 6.330 11361261100

4 2 7 Example calculations temperature losses

RAUISO Installation in buildingsWater Temperature °C

63 × 5.8 + 6 mm Inlet OutletAir 20 °C, v=1.5 m/s 0 m 100 m

5 5.110 10.115 15.020 20.030 29.940 39.850 49.760 59.770 69.680 79.5

Air 45 °C, v=1.5 m/s 0 m 100m

5 5.310 10.315 15.320 20.230 30.140 40.050 50.060 59.970 69.880 79.7

RAUISO Installation in the groundWater Temperature °C

63 × 5.8 + 6 mm Inlet Outlet

Soil: 3 W/mK, 8°C 0 m 100 m 500 m 2500m

V=1.5 m/s

5 5 5.2 6.010 10 9.8 9.320 19.8 19.1 16.130 29.7 28.3 22.840 39.5 37.5 29.550 49.3 46.8 36.260 59.2 56 42.970 69 65.2 49.680 78.9 74.5 56.3

Note: The extended material number applies for all SAP countries: 1 = 1

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5 RAUISO® FOOd pIpe SyStem

Pressure test sheet/master

Testing in line with DIN 1988 Part 2Medium: Water

1 Installation detailsBuilding Project:

Building Owner:

Street/House No:

Post Code/Town:

2 Preliminary Test2.1 Test pressure bar (recommended 1.5 times operating pressure)

2.2 Current pressure after 10 min. bar (recreate test pressure)

2.3 Current pressure after 20 min. bar (recreate test pressure)

2.4 Current pressure after 30 min. bar

2.5 Current pressure after 60 min. bar (permitted drop in pressure < 0.6 bar)

3 Main test3.1 Test pressure bar (result of the preliminary test as per point 2.5)

3.2 Current pressure after 2 hours bar (permitted drop in pressure < 0.2 bar)

3.3 Comments on test:

Check whole installation, particularly connection points, with regard to leaktightness using a visual test.Water should not leak out at any point on the installation, particularly at theconnection points

The maximum permitted operating pressure to DIN 16892/93 may not beexceeded during the test.

4 ConfirmationFor the customer:

For the contractor:

Location: Date:

Attachments:

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Urheberrecht Englisch

Our verbal and written advice relating to technical applications is based on experience and is to the best of ourknowledge correct but is given without obligation.The use of REHAU products in conditions that are beyond our control or for applications other than those specifiedreleases us from any obligation in regard to claims made in respect of the products.We recommend that the suitability of any REHAU product for the intended application should be checked. Utilizationand processing of our products are beyond our control and are therefore exclusively your responsibility. In the eventthat a liability is nevertheless considered, any compensation will be limited to the value of the goods supplied by usand used by you.Our warranty assumes consistent quality of our products in accordance with our specification and in accordancewith our general conditions of sale.

Englisch TI Prospekt allgemein

REHAU SALES OFFICES AE: Dubai, Phone: +9714 8835677, dubai@rehau.com AU: Adelaide, Phone: +61 8 82990031, adelaide@rehau.com Brisbane, Phone: +61 7 38897522 brisbane@rehau.com Melbourne, Phone: +61 3 95875544, melbourne@rehau.com Perth, Phone: +61 8 94564311, perth@rehau.com Sydney, Phone: +61 2 87414500, sydney@rehau.com CA: Moncton, Phone: +1 506 5382346, moncton@rehau.com Montreal, Phone: +1 514 9050345, montreal@rehau.com St. John‘s, Phone: +1 709 7473909, stjohns@rehau.com Toronto, Phone: +1 905 3353284, toronto@rehau.com Vancouver, Phone: +1 604 6264666, vancouver@rehau.com Winnipeg, Phone: +1 204 6972028, winnipeg@rehau.com GB: Glasgow, Phone: +44 1698 503-700, glasgow@rehau.com Manchester, Phone: +44 161 7777-400, manchester@rehau.com Slough, Phone: +44 1753 5885-00, slough@rehau.com IE: Dublin, Phone: +353 1 816502-0, dublin@rehau.com NZ: Auckland, Phone: +649 2722264, auckland@rehau.com SG: Singapore, Phone: +65 63926006, singapore@rehau.com US: Chicago, Phone: +1 630 3173500, chicago@rehau.com Detroit, Phone: +1 248 8489100, detroit@rehau.com Grand Rapids, Phone: +1 616 2856867, grandrapids@rehau.com Greensboro, Phone: +1 336 8522023, greensboro@rehau.com Los Angeles, Phone: +1 951 5499017, losangeles@rehau.com Minneapolis, Phone: +1 612 253 0576, minneapolis@rehau.com ZA: Durban, Phone: +27 31 657447, durban@rehau.com, Johannesburg, Phone: +27 11 2011300, johannesburg@rehau.com

www.rehau.com 311630 EN 02.2012