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Home About Services Contact What's New! Radiographic Testing Procedure This content provides you with a example Radiographic Testing Procedure. This is a general and sample RT procedure and you need to modify it to meet your project specifications. 1. SCOPE: 1.1This Procedure describes the general requirements for radiography examination (RT) according to related approved weld map for the metallic welding and casting as may be required by the specification or under which component is being designed and manufactured. 1.2This radiographic testing procedure provides the material, equipment, calibration, personnel qualification, examination process, evaluation, records and acceptance standards for XXX Project which will be fabricated in YYY. 2. SURFACE CONDITION According to T.222.2, the weld ripples or weld surface irregularities on the both the inside (where accessible) and out side shall be removed by any suitable process to such a degree that the resulting radiographic testing image due to any surface irregularities cannot mask or be confused with the image of any discontinuity. the finished surface of all butt welded joints mat be flush with the base material or may have reasonably uniform crowns, with reinforcement not to exceed that specified in the referencing code section. 3. RADIATION SOURCE 3.1 XRadiation: The radiography testing techniques shall demonstrate that the required radiography sensitivity has been obtained. Maximum xray voltage is 300 KV. 3.2 Gamma radiation: The recommended minimum thickness for which Radioactive isotopes may be used as follow: Table – 3.2 Material Iridium192 Cobalt 60 Steel 0.75 in 1.50 in Copper or high nickel copper 0.65 in 1.30 in Select Language Please Click the Facebook Like and g +1 Recommend Buttons If You Feel my Articles are Useful. Home General Articles PreShipment Inspection Third Party Inspection Vendor Inspection Commodity Inspection Inspection and Test Plan Goods Inspection Shop Inspection Factory Acceptance Test Painting Inspection Welding Inspection Industrial Quality Control Industrial Inspection Approved Vendor List Plant Inspection Industrielle Inspektion Fix Equipment Articles Pressure Vessel Heat Exchanger Steam Boiler Storage Tank Pipeline Piping System Industrial Valve Process Heater Rotary Equipment Articles Follow Us API Source Inspector Follow Us on TPI Blog Search This Website Global TPI Services Photos and Videos I will be updating and growing this site with more and more of industrial inspection related articles. Please subscribe to my monthly newsletter so you don't miss a thing. Enter Your Email Address Enter Your First Name 925 Like 925 Like Share

Radiographic Testing Procedure

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  • 6/17/2015 RadiographicTestingProcedure

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    HomeAboutServicesContactWhat'sNew!

    RadiographicTestingProcedureThiscontentprovidesyouwithaexampleRadiographicTestingProcedure.ThisisageneralandsampleRTprocedureandyouneedtomodifyittomeetyourprojectspecifications.

    1.SCOPE:

    1.1This Procedure describes the general requirements for radiographyexamination (RT) according to related approvedweldmap for themetallicweldingandcastingasmayberequiredbythespecificationorunderwhichcomponentisbeingdesignedandmanufactured.

    1.2This radiographic testing procedure provides the material, equipment,calibration,personnelqualification,examinationprocess,evaluation,recordsandacceptancestandardsforXXXProjectwhichwillbefabricatedinYYY.

    2.SURFACECONDITION

    According toT.222.2, theweld ripplesorweldsurface irregularitieson theboth the inside (where accessible) and out side shall be removed by anysuitable process to such a degree that the resulting radiographic testingimageduetoanysurfaceirregularitiescannotmaskorbeconfusedwiththeimageofanydiscontinuity.thefinishedsurfaceofallbuttweldedjointsmatbeflushwiththebasematerialormayhavereasonablyuniformcrowns,withreinforcementnottoexceedthatspecifiedinthereferencingcodesection.

    3.RADIATIONSOURCE

    3.1XRadiation:

    The radiography testing techniques shall demonstrate that the requiredradiography sensitivity has been obtained. Maximum xray voltage is 300KV.

    3.2Gammaradiation:

    TherecommendedminimumthicknessforwhichRadioactiveisotopesmaybeusedasfollow:

    Table3.2

    Material Iridium192 Cobalt60

    Steel 0.75in 1.50in

    Copperorhighnickelcopper 0.65in 1.30in

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    Aluminum 2.50in

    Themaximumthickness for theuseof radioactive isotopes isprimarilydictatedby exposure time, therefore upper limits are not shown. The minimumRecommended thickness limitation may be reduced when the radiographytechniques are used to demonstrate that the required radiographic testingsensitivityhavebeenobtained,bypurchaserapproval.

    4.RADIGRAPHICFILMS

    Any commercially available industrial radiography films may be used inaccordance with SE 1815(ASTM) standard test method for film system inindustrial radiography.Radiography film shall be fine grain high definition, highcontrastfilm(KodaktypeAA400,FUJI100orAGFAD7).

    5.SCREENS

    Any commercially available intensifying screen, except those of the fluorescenttype,maybeused.IntensifyingscreenforxrayorGamaraymethoddividedintwocategories:1frontscreen2backscreen.Commonly leadscreensusewith27micronthickness.(Frontscreen)

    6.PENETRAMETER(I.Q.I)

    Penetrameters shall be either the whole type or the wire type and shall bemanufacturedand identified inaccordancewith therequirementsoralternativesallowedinSE142orSE1025(forwholetype)andSE747(forwiretype),andappending.ASMEV2007ED&ASMESecVIIIDivIED2007.

    Penetrameters shall consist of those in table 233.1 for hole type and those intable233.2forwiretype.(WiretypeIQIshallbeusedforwelds.)

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    7.SELECTIONOFPENETRAMETER(I.Q.I)

    7.1.Material. IQIs shall be selected from either the same alloy materialgrouporgradeasidentifiedinSE1025,orSE747,asapplicable,orfromanalloymaterialGrouporgradewithlessradiationabsorptionthanthematerialbeingradiographed.

    7.2Size. The designated hole IQI or essential wire listed in Table T276providedanequivalentIQIsensitivityismaintained.SeeT283.2.shallbeasspecified in Table T276. A thinner or thicker holetype IQI may besubstitutedforanysectionthickness

    (a)WeldsWithReinforcements.ThethicknessonwhichtheIQIisbasedisthenominalsinglewallthicknessplustheestimatedweldreinforcementnottoexceedthemaximumpermittedbythereferencingCodeSection.Backingrings or strips shall not be considered as part of the thickness in IQIselection.Theactualmeasurementoftheweldreinforcementisnotrequired.

    (b)WeldsWithoutReinforcements.ThethicknessonwhichtheIQIisbasedis the nominal singlewall thickness. Backing rings or strips shall not beconsideredaspartoftheweldthicknessinIQIselection.

    7.3Welds JoiningDissimilarMaterials orWeldswithDissimilar FillerMetal.Whentheweldmetalisofanalloygrouporgradethathasaradiationattenuation that differs from the base material, the IQI material selectionshallbebasedontheweldmetalandbeinaccordancewithT276.1.WhenthedensitylimitsofT282.2cannotbemetwithoneIQIandtheexceptionaldensity area is at the interface of theweldmetal and the basemetal, thematerialselectionfortheadditionalIQIsshallbebasedonthebasematerialandisinaccordancewithT276.1

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    8.PLACEMENTOFRADIOGRAPHICTESTINGPENETRAMETER(I.Q.I)

    8.1Sourcesidepenetrameters:

    The penetrameters shall be placed on the source side of the part beingexamined,exceptfortheconditiondescribedinchapter8.2.

    8.2filmsidepenetrameters:

    Sensitivity:

    ThesensitivityrequiredusingwiretypeIQIshallbe2%.

    Sensitivity:(Diameterofthinnestwirevisibleonradiograph/PartthicknessatIQIlocation)x100

    Where inaccessibility prevents hand placing the penetrameter (s) on thesourceside,itshallbeplacedonthefilmsideincontactwiththepartbeingexamined. A lead letter F shall be placed adjacent to or on thepenetrameter(s).

    9.NUMBEROFPENETRAMETER(I.Q.I)

    When one or more film holders are used for an exposure, ate least one