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{II PLANT ITEM No.

MECHANICAL DATA SHEET: VESSEL 24590-LAW-MK-LOP-SCB-00001, 24590-LAW-MK-LOP-SCB-00002

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Project: RPP-WTP P&ID: 2459D-LAW-M6-LOP-00001001, -00002001 /'A Project No: 24590 Process Data Sheet: NIA Project Site: Hanford Vessel Drawing 24590-LAW-MK-LOP-00001001, 24590-LAW-MK-LOP •

00001002, 24590-LAW-MK-LOP-00002 fl", Description: MELTER 1 &2 Submerged B ed Scrubber 12\

Re fere nce Data

Charge Vessels (Tag Numbers) None Pulsejet Mixers / Agitators (Tag Numbers) None RFDs/Pumps (Tag Numbers) None

D es11 n D t aa

Quality Level Q A Fabrication Specs 24590-WTP-3PS-MVOO· T0001 Seismic Category SC-Ill 12\ Design Code ASME VIII Div 1 Service/Contents Radioac tive liquid Code Stamp Yes Design Specific Gravity 1.01 h\ NB Registration Yes Maximum Operating Volume I ga1 3,329 12\ Weights (lbs) £!!!.Im'. Operating Test

Total Volume I ga1 4,308 /'.2\ Estimated 37,300 78,800 82,500

Actual*

Inside Diameter inch 120 Wind Design NIA Length/Height (TL-TL) inch 78 Snow Design NIA

Vessel Vessel Coil/Jacket Seismic Design 24590-WTP-3 PS- MVOO· T0002 Operating Design Design

24590-WTP-3PS-FB01 · T0001 Internal Pressure psig ATM 15 125 Seismic Base Moment * ft*lb

(Note2) External Pressure psig 3.6 FV .

Postweld Heat Treat Not Required Temperature ·F 122 237 237 Corrosion Allowance Inch (Note BJ

(Note 7) (Note2) Min. Design Metal Temp. ·F 41 Hydrostatic Test Pressure * psig

Materials of Construc tion

Comnonent Material Minimum Thickness / Size Containment Top Head SB575 N06022 See Drawing A uxiliary Shell SB575 N06022 See Drawing Primary Bottom Head SB575 N06022 See Drawing Primary Support SA240 304 (Notes 5) See Drawing NIA Internal Coils/Half-Pipe Coils SB622 N060221 SA312 304(Note 5) See Drawing NIA Internals SB575 N06022 I SB622 N06022 See Drawing Thermowe/1 Primary

-(Note 9) Pipe SB622/SB619 N06022 SB575 See Drawing Note4

N06022 (Note 10) Forgings/ Bar stock SB564 N06022 See Drawing NIA Gaskets A EPOM I Garlock Helicoflex!Flexpro NIA NIA Bolting SA193 Grade B16 (Hastalloy C-276 NIA NIA

Bolt and nuts)

Miscellaneous Data

Orientation Vertic al Support Type Skirt Insulation Function NIA Insulation Material None Insulation Thickness (inch) NIA Internal Finish Welds desc aled as laid.

External Finish Shell welds under half pipe coils to be ground smooth. O thers descaled as laid.

Sheet 1 of 4 DATA SHEET#: 24590-LAW-MKD-LOP-00008, Rev 2

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Please note that source, special nuclear, and byproduct materials, as defined in the

Atomic Energy Act of 1954 (AEA ) are regulated at the U. S. Department of Energy

(DOE) facilities exclusively by DOE acting pursuant to its AEA authority. DOE

asserts that pursuant to AEA , it has sole and exclusive responsibility and authority

to regulate source , special nuclear, and byproduct materials at DOE-owned nuclear

facilities. Information contained herein on radionuclides is provided for process

description purposes only.

PLANT ITEM No.

" MECHANICAL DATA SHEET: VESSEL 24590-LAW-MK-LOP-SCB-00001, 24590-LAW-MK-LOP-SCB-00002 _,.

Remarks • To be determined by the vendor.

~ Note 1 : This vessel has an internal removable bed or column. This bed has different operating characteristics than the

vessel and is noted in the localized features section on sheet 2. Note 2: The coil operating conditions are 90 psig and 50° F. Note 3: The bed packing material is ceramic spheres 1" dia and weigh 115 lblff'. Note 4: Nozzle necks below the high operating liquid level are primary, the others are auxiliary.

Note 5: SA240 304 & SA312 304 stainless steel material shall have carbon content of 0.030% maximum. Non welded items are excluded from this requirement.

Note 6: Deleted. ~ Note 7: Down comer temperature is 1,112 deg°F. Thermal effect of this temperature on the flat head cover shall be considered as an upset condition, for the top head & flat head flange. Room temperature 113 deg 0F, normal operation is at

122deg°F. ~ Note 8: Corrosion allowance for surfaces exposed to process liquid shall be 0.04". Corrosion allowance of 0.04" shall be applied to stainless steel surfaces exposed to cooling coil fluid. If exposed surfaces to cooling coil fluid is vessel alloy material, corrosion allowance of 0.01" shall be applied. Note 9: Internal fasteners shall be of alloy N06022 material.

Note 10: SB275 N06022 material allowed for 4" and 6" nozzles rolled from plate to meet wall thickness requirements. Full RT inspection mandatory

Note 11 : Contents of this document are Dangerous Waste Permit Affecting. & Note 12: Beta/gamma dose exposure rate is 2.10E-01 Rad/hr. & Note 13 : Nozzle loads are not to exceed loads described in CCN 273289 and 273299. &

Component Plant Item Number: Component Description

Equipment Cyclic Data Sheet

Vessel

The information below is orovisional and envelooes ooerational dutv for fatiaue assessment. It is not to be used as operational data. Materials of Construction

Design Life

Component Function and Life Cycle Description

SB575 N06022 (Haste/Joy C -22)

40years

The SBS is a semi-passive device designed for aqueous scrubbing of entrained radioactive particulate from the melter offgas. It also serves to cool and condense the melter vapor

emissions.

Melter offgas is nominally cooled from 536°F while feeding (from 1087°F when idled) to 122°F.

Operation within and between these two modes are the predominate conditions the vessel will encounter. ~

& Design parameters for the cooling coils is to cool the offgas from 536°F to a maximum of 140'F.

Occasional process upsets will direct undiluted offgas to the SBS at temperatures near 1112°F, where the SBS will cool the gasses to 140°F. &

Non-routine, or heavy maintenance would include the change out of a Vitrification Melter or other heavy non-routine maintenance requiring manned entry to the wet process cell. This is

expected to occur annually. During heavy maintenance, the SBS would be isolated and allowed to remain at ambient temperature or approximately 41 to 122°F. ~

Sheet 2 of 4 DATA SHEET#: 24590-LAW-MKD-LOP-00008, Rev 2

PLANT ITEM No.

• MECHANICAL DATA SHEET: VESSEL 24590-LAW-MK-LOP-SCB-00001, 24590-LAW-MK-LOP-SCB-00002

,_,

Load Type Min Max Number of Cycles Comment

Design Pressure psig FV 15 10 Nominal Assumption

Operating Pressure psig -5.6 & 0 100 Bed min. -0 .36, max. o. /.2:::,.

Operating OF 41 & 122 a\ 240 a\ Nominal Assumption 12\ Temoerature Contents Specific Gravity 0.997a\ 1.01a\ NIA a\ Nominal operating is 1.0, assume annual flushout

and replace with clean water. Contents Level inch Empty 84 ~ 40 a\ Nominal operating is 57 inch, assume annual 3x

flush out and replace with clean water.

Localized Features Temperature Range (°F) Number of Cycles / Comment

Opening for Nozzle (N2) on 41/536/1087/1112 Assume normal mode Is feeding (536.F), with 40 cycles to upset ~ the Top Head Cover Plate ~ ~ (1112.F) and back to idle (1087.F).

Assume normal mode Is feeding (536.F) with 2100 cycles to idle (1087°F) and back to feeding (536.F). Assume mode is idle (1087°F) with 40 cycle of trip to upset (1112.F), and return to Idle (1087°F). Assume mode Is idle (1087°F) wlth40 cycle to off (41.F) and back to Idle (1087.F).

Opening for Nozzle (N1) on~ 41 I 70 I 1087 I 1112 Assume normal mode Is feeding (70), with 40 cycles to upset (1112) a\ the Top Head Cover Plate ~ and back to Idle (70). [Unplanned activations]

Assume mode is idle (70) with 2100 cycle of trip to melter idle (1087), and return to Idle (70). [Weekly surveillance tests] Assume mode is idle (70) with 40 cycle to off (41) and back to idle (70).

Cooling Supply / Returns 41 in, 68out Nominally, temperature is 41 in, 68 out. Assume annual cooling ~ outage, ln=out=amblent=70 (40 cycles). Assume annual cooling supply fa/lure/isolation during operation, in=out=212 (40 cycles).

Internal Bed 41 / 122 ~ Assume 240 cycles from running (122), to off (41), then resume (122). ~

Notes • Cycle Increase: The Seller must increase the numbers of operational cycles given above by 10% to account for

commissioning duty unless otherwise noted. • The seller shall consider the conditions of nozzles N1 and N2 happening coincidentally. • The cyclical maximum temperature was reduced from 125o•F to 1112•F. Fluid specific gravity was changed from 1.1

to 1.01. The changes do not reduce margin.

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A roval Rev Description System Engr Vessel Engr Checked Approved Date

0 Issue for Purchase Mark Studd David Ho Walter Will Eaton 7/31/02 Drosjack

Revise for Purchase, delete vessel LOP-SBS-00003, Reed Figley Mohan Dennis Loyd 10/13/03 incorporate SDDR-WTP-SDDR-PROC-03-0019 Arulampalam Rickettson Donovan

2 Revised to Current Requirements . Incorporate DCNs 24590- IS' WTP-M6N-M80T-00005 and 24590-LAW-M6N-M80T-00008

Sheet 3 of 4 DATA SHEET#: 24590-LAW-MKD-LOP-00008, Rev 2

DATA SHEET#: 24590-LAW-MKD-LOP-00008, Rev 2

References for Data Sheet 24590-LAW-MKD-LOP-00008, Rev. 2

Data Reference Document Revision Title

24590-LAW-M6-LOP-00001001 0 P&ID - LAW LAW PRIMARY OFFGAS PROCESS SYSTEM MELTER 1 LOP-SCB-00001

Quality Level 24590-LAW-M6-LOP-00002001 0 P&ID - LAW LAW PRIMARY OFFGAS PROCESS SYSTEM MELTER 2 LOP-SCB-00002

24590-LAW-M6-LOP-00001001 0 P&ID - LAW LAW PRIMARY OFFGAS PROCESS SYSTEM MELTER 1 LOP-SCB-00001

Seismic category 24590-LAW-M6-LOP-00002001 0 P&ID - LAW LAW PRIMARY OFFGAS PROCESS SYSTEM MELTER 2 LOP-SCB-00002

PROCESS DATA INPUT FOR LAW SBS CONDENSATE VESSELS AND PUMPS (LOP-VSL-00001/2 AND LOP-PMP-

Design Specific Gravity 24590-LAW-MVC-LOP-00001 0 00001/2/4/5) AND SBS WATER PURGE PUMPS (LOP-PMP-00003A/B AND LOP-PMP-00006A/B)

Maximum Operating Volume 24590-LAW-MKC-LOP-00001 0 PROCESS SIZING OF THE LAW SUBMERGED BED SCRUBBER

Total Volume 24590-LAW-MKC-LOP-00001 0 PROCESS SIZING OF THE LAW SUBMERGED BED SCRUBBER

Inside Diameter 24590-LAW-MKC-LOP-00001 0 PROCESS SIZING OF THE LAW SUBMERGED BED SCRUBBER

24590-LAW-MK-LOP-00001001 0 EQUIPMENT ASSEMBLY LAW SUBMERGED BED SCRUBBER LOP-SCB-00001, 2 & 3 (Q) SHEET 1 OF 3

Length/Height (TL-TL) 24590-LAW-MK-LOP-00001002 0 EQUIPMENT ASSEMBLY LAW SUBMERGED BED SCRUBBER LOP-SCB-00001, 2 & 3 (Q) SHEET 2 OF 3

Internal Pressu re 24590-LAW-MEC-LOP-00006 1 DESIGN PRESSURE AND DESIGN TEMPERATURE CALCULATION FOR LOP SYSTEM

External Pressure 24590-WTP-MVC-50-00009 0 LAW, BOF, AND LAB VESSEL CYCLIC DATASHEET INPUTS

Temperature 24590-LAW-MEC-LOP-00006 1 DESIGN PRESSURE AND DESIGN TEMPERATURE CALCULATION FOR LOP SYSTEM

Min. Design Metal Temp. 24590-BOF-M6C-CHW-00002 0 BOF CHW PRESSURE AND TEMPERATURE CONDITIONS

CALCULATION - SUBMERGED BED SCRUBBER FLUE OR OFF-GAS LAW, WEIGHT/ SEISMIC/ NOZZLE LOAD/ LIFTING

Weight 24590-QL-POA-MKAS-00001-01-16 ooc CALCULATIONS

Beta/game dose exposure 24590-WTP-Z0C-W13T-00010 F CONTACT DOSE RATES TO EQUIPMENT FROM BETA AND GAMMA EMMITERS

Corrosion Allowance 24590-LAW-NlD-LOP-00001 3 LOP-SCB-00001 AND LOP-SCB-00002 -LAW- - MELTER 1 AND MELTER 2 SUBMERGED BED SCRUBBERS (SBS)

Materials of Construction 24590-LAW-NlD-LOP-00001 3 LOP-SCB-00001 AND LOP-SCB-00002 -LAW- - MELTER 1 AND MELTER 2 SUBMERGED BED SCRUBBERS (SBS)

Equipment Cyclic Information 24590-WTP-MVC-50-00009 0 LAW, BOF, AND LAB VESSEL CYCLIC DATASHEET INPUTS

Sheet 4 of 4 DATA SHEET#: 24590-LAW-MKD-LOP-00008, Rev 2