QUOTATION FOR PACKAGING EQUIPMENT · Centralizar los puntos de engrase manual y reducirlo a un único punto de carga de aceite por la parte trasera FDA Eje accionamiento mordazas

PACKAGING MACHINES

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QUOTATION FOR PACKAGING EQUIPMENT

CHILE

Att. Ing. Delvalhe

OFFER Nº V80000JF / 01 Sta. Perpetua de Mogoda 23/03/2010

I. PROJECT DEFINITION

Pol. Ind. Can Vinyalets, 4 (08130) Sta. Perpètua – Barcelona, Spain

Tel. +34.93.544.67.00 Fax. +34.93.574.11.36 [email protected]; www.volpak.com

A company of the

http://www.volpak.com/

PACKAGING MACHINES

VOLPAK, S.A.U. Pol. Ind. Can Vinyalets, 4 (08130) Sta. Perpètua – Barcelona, Spain Tel. +34.93.544.67.00 Fax. +34.93.574.11.36 www.volpak.com - 2 -

OFFER Nº V80000JF / 01

II. PACK TECHNICAL SPECIFICATIONS

PACKAGE N°1 Product: Producto de limpieza espumoso Package type: Doypack Pouch complements (Spout/Zipper/Straw), see Note 1 in case a complement is required.

(To be determined)

Film material: (To be determined) Pouch Format (see Note 1) : 500 ml -- 130x269x72 mm

900 ml -- 165x260x72 mm Output (see Note 2) : Productos espumosos:

500 ml: 40 sobres por minuto 900 ml: 30 sobres por minuto

Productos NO espumosos: 500 ml: 45 sobres por minuto 900 ml: 40 sobres por minuto

COMPONENT N/A Weight: (To be determined) Volume: (To be determined) Product contains corrosive components: N/A > 30.000 centipoids? (only for viscous products): N/A Product density maximum deviation (%) (see Note 3): N/A Filling temperature: (To be determined) Required filling accuracy: (To be determined)

IMPORTANT REMARKS:

The following remarks must be taken into consideration for the equipment guaranteed performance terms and/or its delivery time.

(1) Formats and pouch complements (spout/zipper/straw) will have to be defined not later than 10 weeks before the machine delivery date, so that the necessary parts can be manufactured. In case of delay in providing this information, Volpak reserves its right to delay the delivery of the equipment.

(2) The machine “Output” (number of pouches per minute) will be confirmed once defined the product characteristics, film materials, dosage, formats and production conditions.

We define “Output” as the maximum speed at which the machine can operate, based on the available information concerning products, film components, formats, etc., and without considering the final production,

PACKAGING MACHINES



which will be also determined by stoppages due to reel changes, imperfections or variations in the film material specifications, lack of product, etc.

All the elements that define the product (type and characteristics) and pouch (format and constituting materials) listed in this item No II of the offer must be communicated to Volpak and agreed with the Purchase Order and will be reconfirmed through the Order Confirmation.

In case of lack of definition of any of these parameters at the reception of the Purchase Order, and particularly those referred to the type of product, dosing volumes, type of materials and formats, Volpak reserves its right to accept them on a later stage and/or to redefine the equipment speed parameters depending on its characteristics once they are finally defined.

(3) When volumetric dosing systems are used the customer shall specify the product density maximum deviation if any. Volpak guarantees a filling accuracy equivalent to that specified in the technical description of the dosing system plus the maximum density percentage deviation of the product to be dosed.

(4) The ambient conditions at the site where the equipment operates may affect its performance, in particular the dosing accuracy. With the aim of correctly configuring the machine to the climatic conditions in which it will operate, the customer must inform Volpak in the event that:

- The machine operating temperature range may fall below 10 ºC or exceed 30 ºC. - The relative humidity can exceed 90% with condensation.


PACKAGING MACHINES


III. MACHINE TECHNICAL SPECIFICATIONS

Material used on mechanic parts: Machine frame and covers are made of:

- Carbon steel with special paint (steel-it)

Rest of parts or external mechanisms of the filling station are made of - Nickel coated carbon steel or Aluminium hard chromium coating

Parts in contact with the product, when working with solid dry products are made of: - AISI-304

Parts in contact with the product, when working with liquid or paste products are made of: - AISI-316 L

Electrical data (*): 220, 380, 400 v / 50, 60 Hz / T.N.

To be confirmed

Machine colour: Grey stainless steel appearance (steel-it) Other colours on request

Noise level: Below 70 dB

Special climatic conditions: Room temperature

Mechanic components: See Item VII

Electric and pneumatic components: See Item VII

Exceptions on the standard components (*): Not applicable

Machine dimensions: See separate machine layout

Pre-determined peripheral machine equipment not included in the offer that will affect the basic structure of the machine and/or its standard synchronisation signals Not applicable

(*) The definition of these elements at the placement of the purchase order is required in order to start the equipment design activities and, consequently, for the accomplishment of the guaranteed delivery time.


PACKAGING MACHINES


IV. PROPOSED EQUIPMENT. SUMMARY

CODIGO CANT. DESCRIPCION

H00090

H01040

H01080

H01100

H01120

H01130

H01140

H01230

H02010

H02020

H02150

H02160

H02190

H02200

H02260

H02280

H02290

H07130

H07320

H07410

H07490

H09090

H11170

E02

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

SP-170 L1F BASIC MACHINE

GUARDINGS FOR UNWINDER CARRETILLA

CARGA LATERAL BOBINAS AUTOMATIC

LUBRICATION THROUGH THE PLC

PRODUCTION COUNTER

OUTPUT COUNTER

HOURLY COUNTER

EJE PORTABOBINAS EXPANDIBLE

BOTTOM SEAL

EQUIPMENT FOR GUSSETED POUCHES

NO POUCH NO FILL DETECTOR

REEL EDGE ALIGNER

END OF REEL DETECTOR DETECTOR EMPALME

DE BOBINA REFRIGERADOR DE AGUA PARA

SOLDADORES SERVO MOTOR AT UNWINDER

AUTOMATIC REGULATION OF GUSSET PUNCHERS

DOSIFICADOR INDUCTIVO ESTANDAR DUPLEX MIF-772

PRESURIZED HOPPER

MAGNETIC INDUCTIVE FLOW METER DUPLEX MIF-772

HOPPER LEVEL DETECTOR (ANALOGIC)

SET OF PARTS FOR ADDITIONAL STAND UP POUCH FORMAT

NOZZLE FOR FOAMY LIQUIDS, FOR MIF,MAS,DG DOSERS

VÁLVULA PROPORCIONAL DE CARGA DE PRODUCTO

ELEMENTOS PARA CAMBIOS DE FORMATO RÁPIDO

H09150 1 CARRO FIJO CON PINZAS INCLUIDAS PARA FORMATO ADICIONAL

H09140 1 CARRO MOVIL CON PINZAS INCLUIDAS

PICO VERTEDOR (formato 300ml)

H09080 1

H02140 1

JUEGO DE SOLDADORES REFRIGERADORES

SOLDADURA VERTICAL CON FORMA

TOTAL (EURO)

EMBALAJE


PACKAGING MACHINES


H09120

1

MEJORAS CATEGORÍA I

DESCUENTO ESPECIAL CATEGORÍA I

MEJORAS CATEGORÍA II

DESCUENTO ESPECIAL CATEGORÍA II

TRANSPORTE Y SEGURO

JUEGO DE RECAMBIOS PARA 1 AÑO

DESCUENTO ESPECIAL RECAMBIOS

EMPALME AUTOMÁTICO

DESCUENTO ESPECIAL DESBOBINADOR CONTINUO

ELEMENTOS TPM

TOTAL C.I.F. (EURO)

INSTALACION, PUESTA EN MARCHA Y FORMACIÓN

TOTAL FINAL (EURO)


PACKAGING MACHINES


V. PROPOSED EQUIPMENT. DETAILED

H00090 SP-170 L1F BASIC MACHINE

Horizontal pouch packaging machine, model SP-170 L1F, making pouches from a reel of thermo-sealing material at constant heat, filling, closing and sealing them in optimal leak-proof conditions for storage, distribution and later use. The main features of the machine are:

Pouch format (width x height): Min: 70x100x30 Max: 170x270x100 Maximum content: 1000 cc

Reel dimensions: Maximum width: 540mm. Maximum diameter: 500mm Core diameter: 150/152mm

Standard machine dim. (l. x depth x ht.): 4300 x 1200 x 1800. These dimensions may vary depending on the final configuration of all equipment involved.

Following improvements:

ELEMENTOS CATEGORÍA I

ELEMENTOS CATEGORÍA II Y III

Solicitudes especificas

Buscar solución o alternativa para evitar que los fuelles de carro móvil se rompan

Centralizar los puntos de engrase manual y reducirlo a un único punto de carga de aceite por la parte trasera FDA

Eje accionamiento mordazas que sea único y solidario a todas

Conexión de mangueras a realizar CIP sin desmontar la punta de la boquilla

Las rodilleras que se encuentran debajo de las torres deber tener engrase.

El presurizado tolva debe regularse electrónicamente

Para mover la maquina en intermitente deberán estar las protecciones cerradas

Los medidores de flujo del MIF actuales son poco precisos y tardan mucho en ponerse a régimen de trabajo, por lo que serán Bopp & Reuther

Los cables de las protecciones deberán ir a borneras y además han de tener una alarma para cada una así en pantalla saber la que está dando alarma


Preveer un relé para codificador laser, señales de PLC para accionamiento, alarmas, etc.

Dos entradas PLC para sensores bomba lobular alimentación producto


PACKAGING MACHINES


VIBRATION FREE FRAME AND MECHANISM: Very strong single unit type frame made of 4mm thick sheet treated with long lasting corrosion proofing, designed to protect all moving parts inside. The machine camshaft is split to provide easy access to the machine motor reducer.

FINISH: The frame and the unwinder sides are painted with the same process as that used in the naval industry, sandblasting, two coats of Epoxy priming, one coat of hard seaworthy covering composed of: Resin and hardener. The whole process is finished with a coat of “steel-it” (stainless steel like colour) or customer requested colour paint. Unwinder outside mechanisms, pouch forming and exterior mechanisms have been corrosion proofed with an Nl-425 quality 20-micron Chemical Nickel lining against the equivalent of 10 years exposure to a sea atmosphere conditions.

All parts that are in contact with the product are made of stainless steel AISI 304/316

MAINTENANCE AND AUTOMATIC LUBRICATION: Corner-less design ensures high level cleaning. The machine is fitted with an automatic lubrication system to reduce the maintenance time to the minimum.

UNWINDING: The unwinder is desinged to ensure a smooth unwinding, to enable working with thin or difficult materials even without jerking so that the film is in the best possible conditions for the pouch making process.

With the capability to maintain constant the operation conditions independently of the size of the reel avoiding regulations and ensuring an optimum quality of the process.

The reel holder shaft is pneumatically extendible to provide for rapid reel fastening or removal.

It is equipped with an end-of-reel detector to stop the machine prior the reel is finished, simplifying the reel changing by means of the film-splicing table.

A LF (low friction) forming triangle adjustable in height will fold the film to form the pouches.

To make stand up pouches, the unwinding unit has a gusset perforator, a forming triangle and a reel edge- aligning device to ensure perfect alignment of pouch faces when the film has been folded.

GUSSET PERFORATOR: Designed to meet the need for accuracy, easy adjustment and long lasting. The two perforators are independent and the punch and hole form a block unit. This provides rapid adjustment during format changing, without having to access the inside of the machine or stop it running.

A blowing system removes cuttings with a turbine suction system and deposits them in a container.

EFFECTIVE REEL EDGE ALIGNMENT: The reel edge aligner serves to keep the film perfectly aligned at the top ends. It is fitted just before the forming triangle to ensure direct immediate action even at every machine cycle.

The friction rollers controlled by two optic fibre photocells lead the path of the film.


PACKAGING MACHINES


FORMING TRIANGLE: The unit with the forming triangle and the bottom-folding triangle serves to fold the film into a “W” at a pre-set gusset height. The system is motor driven to adjust its position to the height of the pouch and the gusset desired.

MOTOR DRIVEN SEALING JAWS: Directly driven mechanically off a cam, the jaws are independent and each has a sealer with a temperature probe controlled from the touch screen.

The machine is fitted with a horizontal bottom sealer for the specific shape of the pouch. Each vertical seal is made double with an iron sealer acting against one covered with silicone that adapts to the different thickness of the gusset of the pouch.

There is also a cooling/ironing jaw to smooth the sealed area to achieve a perfect wrinkle free finish.

The whole unit is mounted on an independent mobile motor plate to absorb printing blurs by adjusting the position of the jaws with the machine running without needing to open the protecting plates.

Pressure is adjusted independently for each sealer. Alignment and contact between sealers must not be regulated even when the format is changed.

INSTANTANEOUS FILM DRIVE: The film drive is mechanical and linear and has a double fastening arm holding the film throughout its height to prevent slipping.

The drawing correction with reference to the spot is done instantaneously in every cycle and with high precision.

ADJUSTABLE CUTTERS: The double opening blades are mounted on a supporting shaft designed to provide easy dismounting and assembly without the need of re-adjustment and resetting. The time required for dismounting or assembly is shorter than one minute.

WALKING BEAM: Designed to protect its inside mechanism against product action.

Rapid anchoring points simplify maintenance, removal and assembly while ensuring perfect alignment and readjusting.

There are two points / connections to facilitate lubrication without having to dismount the walking beam.

POSITIVE POUCH OPENING: This Volpak developed system guarantees pouch opening, irrespective of the type of material or working conditions involved, by combining three different functions: Positive pincer opening Vacuum suction pads Blow tubes.

Pouch bottom opening is achieved by mechanically driven suction pads travelling on a completely linear path. They have a built-in detector controlling correct opening of the bottom and informing the filler.


PACKAGING MACHINES


NO POUCH NO FILL: When the pouch opening station detects that the pouch is not properly or sufficiently open, it sends a signal to the filler to prevent filling and avoid product spillage and loss.

FILLING STATIONS: The SP-170 has three filling stations enabling the assembly of several fillers at the same time for multiple-component products or, even, an added station to supply promotional coupons or divide total filling to take full advantage of machine speed.

ADJUSTMENT STATIC POUCH STRETCHING: Pouch stretching is applied equally to both sides of the pouches in linear direction. The upper part of the pouch is delivered to the top seal station completely flat for a wrinkle free sealing.

ACCESSIBLE TOP SEALING: This includes one independent mechanical cam-driven top jaws and a cooling jaw, where each jaw has a temperature probe adjustable from the touch screen. Thanks to our new swinging system, orders can be given through the touch screen for the jaw to rise and the sealing bars open so that they are perfectly accessible.

MACHINE POUCH OUTLET: Machine outlet is achieved through a motor driven belt in line with the machine so that pouches come out in standing up position.

At the same time, a ramp placed at the packaging machine outlet acts as a reject ramp.

ELECTRICAL DATA: The machine is governed by a PLC Omron model CJ1M controlling all the electric parts of the machine except the emergency stops and protecting devices, as these use a separate electric circuit for safety reasons.

Human Machine Interaction (HMI) is achieved through a data terminal with a 6” colour touch screen.

There is also the possibility of modem connection to enable Volpak electrical after sale service.

H01040 GUARDINGS FOR UNWINDER

Perspex guardings to protect the unwinder area against the dust in the room where the machine is installed and also against the product packaged.

The rear guards are fix and the front and lateral open giving access to the necessary places. They equip the safety micro-switches to stop the machine when opening.

On most of the SP models the reel and the film splicing table remain uncovered in order to better facilitate the access.


PACKAGING MACHINES


H01100 AUTOMATIC LUBRICATION THROUGH THE PLC

This unit enables the machine to be lubricated automatically and as programmed and controlled by a PLC

through the machine lubrication circuit.

H01120 PRODUCTION COUNTER

To controls the number of pouches produced. It can be reset to zero.

H01130 OUTPUT COUNTER

Speedometer controlling machine speed in cycles per minute.

H01140 HOURLY COUNTER

To control machine working time with the possibility of resetting to zero. Necessary to control times between lubrications or preventive machine maintenance.

H02010 BOTTOM SEAL

To seal the bottom of the pouches (4th seal).

As the machine folds the film in U or W shape, this seal is considered as a complement to achieve better definition in the case of flat or gusseted pouches.

H02020 EQUIPMENT FOR GUSSETED POUCHES


PACKAGING MACHINES


A system including a small folding triangle to help folding the film in W shape, and guides to make the fold of the gusset of the pouch.

The pouch opening station is also equipped with suction cups to open the gusset.

The main purpose of this gusset is to increase pouch capacity within the same format.

H02150 NO POUCH NO FILL DETECTOR

This is a security device to avoid fill discharge in case there is no pouch available at the filling station or pouch available is not properly open to receive product in optimal conditions.

H02160 REEL EDGE ALIGNER

To align the top edges of the film once it is folded in order to avoid overlapping of the two faces of the film.

Two photocells detect material shift tendencies while the film it is still unwound and flat. A servomotor corrects the position of the aligner forcing the film to the other side until the necessary balance is achieved.

This system provides constant automatic correction while the machine is working.

H02190 END OF REEL DETECTOR

Proximity photocell detecting reel running out and stopping the machine automatically to enable reel replacement.

H02280 SERVO MOTOR AT UNWINDER

Servo motor placed at the unwinder actioning the roller prior the forming triangle.


PACKAGING MACHINES


The motor synchronized with the main machine drive and through the said roller, feeds of material the pouch forming section, maintaining always the same tension in the film and so guaranteeing that the pouch is sealed in the best conditions.

When it applies, with he help of a photocell eye, the servo positions the material in the different stations of the unwinder to enable a precise piercing with the gusset perforators, a precise printing with a thermo printer, etc.

H02290 AUTOMATIC REGULATION OF GUSSET PUNCHERS

Photocell system placed next to the gusset perforators, that through the spot marks printed on the film

material, detects the position of the film and corrects it, at every cycle, to guarantee that the perforators pierce exactly in the right place.

H07130 MAGNETIC INDUCTIVE FLOW METER TRIPLEX MIF-772

Specific filler for liquid or paste products at temperatures from 10º C to 98º C and up to 30.000 cps viscosity.

Filling doses are controlled by a MIF (Magnetic Inductive Flowmeter) using induced current under a magnetic field, appropriate to products with a minimum conductivity of 1 micro Siemens per cm2.

Filling accuracy with water is +/- 1 % and with other products it will depend directly on the amount of air they contain.

The unit is made up of an intermediate 85 litre capacity accumulation hopper at the top of the filler made of AISI-316L stainless steel to provide better resistance to corrosion and meet required health standards. There is a brightly polished finish inside to minimise product adherence and facilitate cleaning.

It is built to allow for including an optional pressure system up to 3 bar so that paste products can be filled under internal pressure.

On request, an inspection window can be installed to control product level inside the hopper by sight.

All the seals in the hopper are made of non-porous texture expanded Teflon as approved by the FDA.


PACKAGING MACHINES


The system is protected against product overfeeding by and On-Off inlet valve made of AISI-316L stainless steel with a service pressure of 6 bar and DN 50 or 2” calibre meeting the most usual product conditions required for industrial plant.

Filling accuracy permitting, this valve can be used for maximum level hopper filling control. But if maximum accuracy is required, as option there is a maximum hopper level control signal that can be transmitted unprepared or through PID algorithms to the product supply regulator.

At hopper outlet before manifold, the filler incorporates a manual throttle valve to cut off product supply for any maintenance tasks arising. This valve is made AISI-316L stainless steel.

The pipes or connections including the manifold ensure its laminar flow, which prevents the formation of cavities and possible impairing of filler accuracy. They are made of AISI-316 L stainless steel.

Piping joints and accessories used have rounded threads to prevent residue accumulating there.

The Flow Meter is directly connected to the PLC and it is programmed through the touch screen.

The Filler control system pilots, from the packaging machine itself, all measuring or driving parts related to the filler, although interface configurations can be established with product and cleaning liquid (CIP) supply systems depending on the peculiarities of each installation.

In fillers with more than one nozzle, filling control is established in each channel individually so that accuracy is ensured in each filler unit.

There are two different dimensions for Flow Meters depending on the inside passage diameter: DN-15 , 15 mm. DN-25 , 25 mm.

The Flow Meter is easy to clean and withstands the products and cleaning processes normally used. The connections from the outlet to the filler nozzles are flexible.

The filler nozzle works with a pneumatic close and is piloted by the Flow Meter. It is made of AISI-316L stainless steel and Econol, which are chemically inert materials preventing problems associated with erosion arising from dissolved crystal solids like sugar, salt or carbonate.

The filler nozzle chamber, through which the product flows, was designed to avoid sharp corners and the closing peg is one-piece so that it has no joints. This makes cleaning easy and minimises times spent on maintenance and product changes. The seals are made of foodstuff grade silicone.

The whole filler is prepared for CIP (Cleaning in place) incorporation so that cleaning is either fully or partially automatic.

(CIP) cleaning times for each of the various filler areas or circuits are totally individually programmable.


PACKAGING MACHINES


H07320 PRESURIZED HOPPER

Equipping the hopper with an air pressure system to enable filling pasty products. The hopper will work at an internal pressure of 3 bar enabling the viscous product to flow through the filler.

The hopper is built to withstand pressures up to 6 bar.

H07410 AUTOMATIC CIP FOR TRIPLEX MIF-772 OR MAS-762 FILLER

An automatic device to clean the inside of the hopper and remaining filler pipes. It is monitored from the

machine control board.

Composed of two spherical sprinklers (spray balls) each acting over an 360º area flat and another 360º swivel motion so that they sprinkle in all directions to ensure complete cleaning.

The spherical sprinklers are made of AISI-316L stainless steel to prevent possible incompatibility arising with the basic acid products normally used in industry.

Designed to concentrate on a single inlet connected to the two sprinklers and the product inlet. The cleaning product is distributed through a 3-way valve to the two sprinklers to clean the hopper and product inlet.

The 3-way valve is made of AISI-316L stainless steel, works at pressures up to 6 bar and withstands the cleaning processes normally used in industry.

It works with a minimum flow of 2,5 m3/hour at 0,7 bar pressure and reaches maximum cleaning efficiency in minimum time with a 5 m3/hour flow at 2 bar pressure.

The hopper and the piping are cleaned in two distinct alternating phases. The first of these floods the hopper at high pressure so that the cleaning passes through the piping at a high speed; the second, with the hopper empty, uses the sprinklers to clean the inside of the hopper.

An emptying hose is connected to the nozzle simply by clamping it on to provide a flow able to wash away remaining product.

As appropriate, the various hose pipes are connected to a collector with a single outlet to a general drain pipe.


PACKAGING MACHINES


The general drain pipe is connected to a draining pump, or to return system to send the cleaning product back to the hopper.

H07490 HOPPER LEVEL DETECTOR (ANALOGIC)

It detects the level of the product in the filling hopper and controls the automatic feeding system (in case it exists) to keep the product at a suitable level in the hopper. A regular level in the hopper favours filler accuracy.

The detector works on the principle of product mass proximity with a 4 to 20 mA signal.

Inside hopper level control can be transmitted, either unprepared or through PID algorithms, to a product feed regulator to ensure smooth arrangement of the level in the hopper.

Its signal triggers the appropriate alarms when faulty situations are detected.

The parts of the probe that are in direct contact with the product are made of AISI-316L stainless steel with a polished electrolytic finish ensuring roughness under 0,8 µ as required by the UNE EN 1672-2 standard demanded in the foodstuff industry, which guarantees the lack of cracks that would produce culture areas for bacteriologic organisms, mildew and the like and might be able to resist the cleaning process.

H09090 SET OF PARTS FOR ADDITIONAL STAND UP POUCH FORMAT

Parts for a supplementary format of the packaging machine for Stand-up pouches made up of:

A set of bottom sealers complete up to connector. A set of cooling bars. A forming triangle supplement.

H09120 SET OFSPARE PARTS FOR 1 YEAR

A set of spare parts sufficient for 1 year, or 2000 working hours, with a packaging machine, including those parts liable to wear or possible breaking.

The set varies according to the final machine equipment.

H11170 NOZZLE FOR FOAMY LIQUIDS, FOR MIF,MAS,DG DOSERS


PACKAGING MACHINES


ELEENTOS TPM

CODIGO CANT. DESCRIPCION

H01050E

H01260

H01270

722.E03

722.E06

722.E07

722.E08

722.E09

1

1

1

1

1

1

1

1

TAPAS INFERIORES Y SUPERIORES TRANSPARENTES CON LUZ

SUPLEMENTO PROTECCIONES POLICARBONATO

SEMAFORO ALARMA

SOPORTE Y FIJACIÓN COBERTURA TOLVA CON SISTEMA DE SEGURIDAD BLOQUEO MÁQUINA

DISPOSITIVO GENERAL PARA CORTE DE ENERGÍA Y AIRE, AMBOS TAMBIÉN CON LOCK-OUT

BOTONES DE PARADA DE EMERGENCIA EN PUNTOS ESTRATÉGICOS Y DE FÁCIL ACCESO (INCLUYENDO PARTE TRASERA DE MÁQUINA)

LOS MEDIDORES DE PRESIÓN DEL SISTEMA QUE MIDE LAS VARIABLES DE OPERACIÓN DE LOS SISTEMAS DE DOSIFICACIÓN INCORPORAN UNA MARCA DE MÍNIMO Y MÁXIMO DENTRO DE LA ESCALA.

LAS TUBERÍAS Y ACCESORIOS EN ACERO INOXIDABLE Y AIRE ROTULADOS CON FLECHAS QUE PERMITAN DETERMINAR EL FLUJO DE DIRECCIÓN. NEUMÁTICA CODIFICADA POR COLORES PARA SU IDENTIFICACIÓN

TOTAL FINAL (EURO)


PACKAGING MACHINES


VI. OPTIONAL EQUIPMENT

H01080 REEL ELEVATOR (REAR LOAD)

Units: 1

H01230 EXPANDABLE REEL SUPPORT

Units: 1

H02200 REEL SPLICE DETECTOR

Photo-chromatic photocell detecting any splicing joints in the reel.

When these splices are detected, through a position record calculation, the machine prevents filling of the particular pouch, as well as the one before and that following, and then rejects all three at the outlet.

Units: 1


PACKAGING MACHINES


VII. LIST OF STANDARD COMPONENTS USED IN VOLPAK MACHINES.

STANDARD MECHANICAL COMPONENTS

HFFS (*) , VFFS HFFS (SL)

LINEAR FEEDERS SKF (HFFS)/ R+K ROSE (VFFS) N/A

MECHANICAL COUPLINGS EPIDOR / SKF N/A

ABSORBER EPIDOR N/A

KNEECAP SKF SKF, INA

CHAINS GRAUPE REGINA

FRICTION BEARINGS INA / IGUS INA

FLOW METERS YOKOGAWA N/A

MOTORIZED COLUMNS R+K ROSE N/A

CONNECTIONS NOCADO N/A

PNEUMATICAL SHAFTS SVECOM N/A

ELEMENTS OF REGULATION AND ACCESS ELESA / PEDRO PERE N/A

CLUTCHES & BRAKES LENZE EIDE / KEB

LINEAR GUIDES FRANKE / INA N/A

SCREWS INA N/A

JOINTS & SEALS EPIDOR / LIDERING / NOCADO EPIDOR MOTOREDUCERS

PUJOL MUNTALA / LENZE / MINIMOTOR

PUJOL MUNTALA / BONFIGLIOLI

MOTORS SIEMENS / LENZE SIEMENS

REDUCERS

PUJOL MUNTALA / LENZE

PUJOL MUNTALA / BONFIGLIOLI

WATER CHILLERS NOVAIR N/A

SEALS INA INA

BEARINGS INA / SKF INA / FAG

INTERMITENT ROTATION UNIT GOIZPER N/A

DOSING VALVES BARDIANI / ALFA LAVAL N/A

SHAKERS URBAR (HFFS) / OLI (VFFS) KENDRION

(*) EXCEPT FOR SL MODELS

PACKAGING MACHINES



STANDARD PNEUMATICAL COMPONENTS

HFFS (*) , VFFS HFFS (SL)

GENERAL PRESSURIZED AIR VALUE 6 bar 6 bar

GENERAL PNEUMATIC STANDARD MATERIAL FESTO FESTO

ELECTROVALVES (MODULAR GROUPS) FESTO FESTO

ELECTROVALVES (SINGLES) FESTO FESTO

FILTER & REGULATOR UNITS (LFR) FESTO FESTO

CYLINDERS IN GENERAL FESTO FESTO

MANIFOLDS FESTO FESTO

TUBING FESTO FESTO

FILTERS FESTO FESTO

FITTINGS FESTO FESTO

ACCUMULATORS FESTO N/A

NON-RETURN VALVES FESTO FESTO

QUICK EXHAUST VALVES FESTO FESTO

FLOW CONTROL REGULATORS FESTO FESTO

PRESSURE REGULATORS FESTO FESTO

REEL BRAKE PRESSURE CONTROL REXROTH (Models SP, SM) N/A

BOTTOM PERFORATORS FESTO N/A

PRESSURE GAUGES FESTO FESTO

PRESSURE CONTROLLERS FESTO FESTO

FILM DIE CUT (PNEUMATIC) FESTO FESTO

HOPPERS PRESSURIZATION (FULL EQUIP) SMC N/A

LIQUIDS & FOAM VACUUM (venturi) SMC N/A

GENERAL SUCTION CUPS VACUUM (venturis) PIAB, SMC (Model SM) AR

SUCTION CUPS VACUUM ELECTROVALVE (venturis) FESTO, MAC (Model SM) AR

SUCTION CUPS VACUUM FILTER PIAB, SMC (Model SM) IMINORGEN

SUCTION CUPS AR, PIAB FESTO

VACUUM SWITCHES

FESTO, SMC (Suction cups vacuum for model SM)

KEYENCE

POWDER SUCTION CFM CFM

CUT OFF SUCTION (BY MEANS OF EXTRACTOR FAN) S&P N/A

VACUUM PUMPS IN GENERAL RIETSCHLE, BUSCH BECKER

(*) EXCEPT FOR SL MODELS

PACKAGING MACHINES



STANDARD ELECTRIC COMPONENTS

HFFS - VFFS (*) V-250 / 400 HFFS (SL)

AUXILIARY RELAYS OMRON OMRON CARLO GAVAZZI

BOXES & CABINETS RITTAL RITTAL HIMEL (SHNEIDER)

CIRCUIT BRAKES MERLIN GERIN (SCHNEIDER) MERLIN GERIN (SCHNEIDER) MERLIN GERIN

CLUTCH-BRAKES LENZE LENZE EIDE

CONNECTORS HARTING HARTING ILME

COUNTERS OMRON by preset, HENGSTLER for totalizer N/A N/A

ENCODERS TELEMECANIQUE (SHNEIDER) N/A HENGSTLER

FREQUENCY INVERTERS OMRON LENZE OMRON

LEVEL DETECTORS (LIQUIDS)

VEGA

VEGA

ENDRESS + HAUSSER

LEVEL DETECTORS (SOLIDS)

VEGA

VEGA

CARLOS GAVAZZI

LIMIT SWITCHES TELEMECANIQUE (SCHNEIDER) TELEMECANIQUE (SCHNEIDER) N/A

LOCAL MOTOR SWITCH ALLEN BRADLEY (ROCKWELL) ALLEN BRADLEY (ROCKWELL) SIEMENS

MAIN SWITCH MOELLER MOELLER ALLEN BRADLEY

MODEM WESTERMO LENZE WESTERMO

MOTORS BRUSHLESS OMRON LENZE OMRON

PHOTOCELLS SICK in general, DATASENSOR for film

correction SICK in general, DATASENSOR for

film correction DATASENSOR

PRESSURE SWITCH FESTO FESTO FESTO

PROG.LOGIC CONTROL (PLC)

OMRON

INCLUS A SERVO DRIVER

OMRON

PROXIMITY SWITCHES OMRON OMRON CARLOS GAVAZZI

PUSH BUTTONS 22mm TELEMECANIQUE (SCHNEIDER) TELEMECANIQUE (SCHNEIDER) SIEMENS

SAFETY RELAYS TELEMECANIQUE TELEMECANIQUE CARLOS GAVAZZI

SAFETY SWITCHES TELEMECANIQUE (SHNEIDER) TELEMECANIQUE (SHNEIDER) SCHMERSAL

SERVO DRIVES OMRON LENZE OMRON

STARTER CONTACTORS TELEMECANIQUE (SCHNEIDER) TELEMECANIQUE (SCHNEIDER) SIEMENS

STATIC RELAYS OMRON, NAIS OMRON, NAIS, CARLO GAVAZZI OMRON, CARLOS

GAVAZZI

TEMPERATURE REGULATORS

OMRON Included servo Drive (Constant),

ROPEX (Impulse)

N/A

TERMINAL BLOCKS WAGO PHOENIX CONTACT , WAGO PHOENIX CONTACT

TOUCH SCREENS PROFACE (DIGITAL) VIPA OMRON

VACUUM SWITCH FESTO, SMC FESTO, SMC KEYENCE

WIRE CABLE MARKERS PHOENIX CONTACT negro sobre blanco

(black over white) PHOENIX CONTACT negro sobre

blanco (black over white) GRAFOPLAST negro sobre

blanco (black over white)

CONTROL VOLTAGE I/O 24Vcc 24Vcc 24Vcc

LOGICIAL TYPE PNP PNP PNP

DRAWING NORMS EN 60 617-2 until EN 60 617-12 EN 60 617-2 until EN 60 617-12 EN 60 617-2 until EN 60

617-12

POWER WIRING NOIR 600/1kV NOIR 600/1kV NOIR 600/1Kv

220V CA ROUGE (RED) 300/500V ROUGE (RED) 300/500V N/A

CONTROL 24V DC BLEU 300/500V BLEU 300/500V BLEU 300/500V

GROUND JAUNE/VERT (YELLOW/GREEN) JAUNE/VERT (YELLOW/GREEN) JAUNE/VERT

(YELLOW/GREEN)

(*) EXCEPT FOR SL, V-250, V-400 MODELS

PACKAGING MACHINES



VIII. REMARKS

0 EFICIENCIA:

0 96% de eficiencia según condiciones adjuntas.

)r Suministro constante de producto dando garantías de continuidad en la producción. )r Calidad estable en el film. )r Tiempo de cambio de bobina no entra en consideración

0 Important features:

0 Change over time (In minuts)

Con el mismo ancho 15

De otra forma 240

PACKAGING MACHINES



VIII. NOTAS

MEJORAS PROPUESTAS MOM 09.09.09

1) ZONA DESBOBINADOR

1.1 En caso de instalación de codificador por láser: - La activación del mismo se realizará a través del relé de seguridad, siempre por hardware,

no por PLC. - PLC a dar señal para codificación láser. - Comandar segunda señal que evite la codificación en caso de máquina parada.

1.3 Volpak a proveer los elementos necesarios que permitan la regulación de las fotocélulas de los alineadores de banda sin necesidad de abrir las protecciones.

1.4 Análogamente para con el triángulo formador.

1.5 Device net desbobinador, a ser protegido por cabina transparente, con puerta practicable.

PACKAGING MACHINES



2) ZONA DE FORMACIÓN DE SOBRE

2.1 Cambiar especificación ficha, de Hartig a Weidmüller. Cliente informa que es compatible excepto por tornillos de fijación. (Métrica 20)

2.2 Mejorar resistencia a la manipulación de la manguera siliconada de conducción eléctrica en soldadores (todos), especialmente a la altura del conector con la mordaza; inclusive para con los flexibles mayados. Volpak a reforzar el flexible y mejorar la terminación de conexión (ejemplo, la manguera de los dosificadores).

2.3 Conducciones eléctricas y pneumáticas, a canalizar, evitando:

PACKAGING MACHINES



3) ZONA DOSIFICACIÓN

3.1 Sistema de llenado con control inductivo y dosificador MIF-772: - 500 ml -> llenado en simplex, con dos descargas de producto por sobre - 900 ml -> llenado en simplex, con dos descargas de producto por sobre

3.2 Control de presurización de tolva a ser comandado mediante HMI.

3.3 Incidencia: ante caída de tensión o presurizado, la boquilla permanece abierta, con lo que se puede vaciar el tanque. Volpak a incluir válvula de paso, de dos vías, tras tanque, previo distribuidor, comunicada con PLC y que habilite alarma por HMI. Esta válvula, de posición natural cerrada, permitirá el cierre automático, por resorte, en caso de falla neumática y/o eléctrica.

3.4 Punto de mejora: los 4 fuelles de las patas de los carros, protegiendo las articulaciones, son débiles y de fácil quebrar.

3.5 Hay 18 puntos de lubricación manual recomendados por en la zona de accionamiento de carros. Evaluar:

- Ampliar la capacidad de la bomba de lubricación actual

Reunir y centralizar todos los puntos de engrase manual para posibilitar accionamiento realizado por operario (no automático y accionado por la parte trasera) y reducirlo a un único punto de carga de aceite FDA

4) FORMATO

4.1 Formato 1: 500 ml, por confirmar 4.2 Formato 2: 900 ml, por confirmar

PACKAGING MACHINES



4.3 Común a ambos:

- Colocar topes que limiten la movilidad de los perforadores de fondo, y así nos permitan un cambio de formato rápido y sin errores.

5) SEGURIDAD

5.1 Switches de puerta: interruptores de seguridad, los Telemecanique magnéticos

5.2 Cuchillas: - Seguridad: no permitir que la cuchilla haga su ciclo en cualquier tipo de parada, incluyendo

emergencia. - El sistema creado en la anterior Volpak realiza su función trabajando en función normal,

pero no en parada de emergencia.

5.3 Disponer la serie de seguridad dentro de caja de bornes en lugar del micro. Añadir indicación en panel con información de la puerta en particular que esté abierta.

5.4 Volpak a disponer que el jog sólo funcione con las puertas cerradas.

5.5 Cambio de formato:

- Por pantalla táctil, posicionar en la parte de ciclo preseleccionado bajo nombre: “Cambio de referencia – Posición 1” y “Cambio de referencia – Posición 2”.

- Debiera tener dos partes, dos pasos.

5.6 Puertas internas de parte mecánica y eléctrica son demasiado grandes. Mejorar manejabilidad. Propone sustituir tapas por policarbonato por la mejora en el peso y por la transparencia. En este caso debieran incluir micros de seguridad de puerta.

6) OTROS

6.1 Repuestos recomendados para 1 año: Volpak a dar listado para proceso interactivo de definición de componentes.

6.2 Enviar 50 litros de cada tipo de producto a dosificar

6.3 Incidencia para comprobar durante FAT y SAT: tras realizar cambio de volumen en dosificación, el sistema inductivo, Yokogawa, tarda bastante tiempo en reaccionar y acomodarse, con lo que tienen un gap de unos 300 a 400 sobres con grandes errores de dosificación. Ante ello se instalará medidores Bopp & Reuther.

PACKAGING MACHINES



MEJORAS REALIZADAS EN MÁQUINA VOLPAK II DE TORTUGUITAS

#

Situavcion Observada

PROPUESTA DE MEJORA

FOTO

OBSERVACIONES

RESPONSABLES

Tiene sobrecoste?

4

El producto de la tolva se puede derramar a través de los picos, cuando se corta la energía (por ejemplo una parada de emergencia).

Instalar válvula de dos vías post tolva y previo distribuidor, de posición natural cerrada y comunicación con PLC para emitir alarma en caso de operación en posición cerrada.

Se realizo la

Volpak

INCLUIDO EN

RESUMEN PÁGINA 33

prueba y efectivamente se puede derramar producto. Volpak estudiará la solución

5

La presión de tolva no se la visualiza en ningún lado.

Colocar Manometro para conocer las variaciones de presion de trabajo e indicar cual es la maxima presion de utilizacion.

Pequeñas variaciones generan grandes desvios en el peso. Se instalará un Manometro o se incluirá una manometro analogico con información a la pantalla y graficos.

Volpak

INCLUIDO EN

RESUMEN PÁGINA 33

INCLUIDO EN

RESUMEN PÁGINA 33

9

Seguridad de la máquina, No es confiable ya que en cualquier momento alguien puede dar marcha a la maquina sin saber que se esta trabajando en la parte trasera y en la parte posterior se puede operar con el pulsador manual sin ver si alguien esta en peligro en el frente de la máquina.

Colocar una llave eléctrica (sustituyendo la de tablero) que permita inhibir el manejo de la pantalla del adelante

Volpak

10

Procedimiento detallado paso a paso sobre el cambio de formato, plano neumatico, lubricación, no esta la informacion en el manual

Colocar estos datos en el manual según parametros relevados por el tecnico a cargo del FAT (Agustin Garcia)

Se entregará la información

Volpak

NO

11

Tablero neumatico de dificil acceso

Girar el tablero neumatico 180 °

Volpak

NO

PACKAGING MACHINES



Las barras de transporte tienen un área grande de contacto con el Doy pack y quita volumen en el mismo.

Reducir el área al mínimo, fresando la superficie de la misma

13 Volpak NO

No hay protección para trabajar en la parte trasera

Colocar una parada de emergencia para poder inhibir la operación desde la parte delantera

Se instalará

14 volpak NO

No hay señalizacion de los riesgos residuales ( tensión, temperatura, corte, etc)

15

Señalización Puertas Inferiores delanteras y Puertas traseras (Riesgo Eléctrico) Señalización Puertas Arriba (No tocar con maquina en movimiento)

Se instalarán

volpak NO

Acceder a los parametros criticos en el softwear

Capacitar al operador electrico en dicha tarea. Carrera de picos, presiones, flujos, etc.

16 volpak

Reposicionar teclas en la pantalla para colocar password al panel de operación

Colocar las pasword correspondiente para

Se está reprogramando

18 Volpak NO

No existe información en pantalla cuando falla el codificador. En caso de instalación de codificador por láser, la

19 activación del mismo se realizará a través del relé de seguridad, siempre por hardware, no por PLC.

Incluir en la logica de fallas esta informacion

Se realizará

VOLPAK NO

PACKAGING MACHINES



Se observa que en la pantalla ppal, no es posible

20 realizar cambios de referencias en el menu base.

incluir selección de pantalla de cambio de referencia en pantalla principal

Se realiará Volpak NO

Crear carros de cambio de formato para la maquina

25 según las medidas relevadas

Realizarlos pensando en el sector en que se cambian las piezas, incluyendo marcado por láser para las cotas dimensionales

N/A

26 Enviar el programa del PLC en CD

Se enviará el final una vez terminada la programación,

durante el commissioning

Volpak NO

Los cambios de formatos no están identificados con colores

27

Realizar la identificacion con color según la siguiente inscripción (Letras en laser): - F500 - Punto de visualizacion color Amarillo

- F900 - Idem Verde

Volpak NO

Cambio de Formato de carros (cuaqluier formato). Para realizar esta operación, se inicia cambiando el carro abierto, y luego poner en movimiento la máquina para lograr abrir el que esta cerrado y asi poder reaizar el cambio del mismo.

30 Esto tiene los siguientes

riesgos: 1- de SEGURIDAD inherente a la operacion de la máquina haciendose actividades manuales. 2- Posibilidad de roper las tijeras por encontrarse un carro entre las mismas, ya que esta suelto.

1- Programar en la patalla la operación de Cambio de formato que obligue a: - abrir los dos carros al mismo tiempo para su cambio (en la leva que trasmite el movimiento hacia el carro, reemplazar la varilla por un piston neumático que desarrolle carrera abriendo el carro que quedó cerrado). - en la leva que transmitemovimiento a las tijeras, diseñar un sistema con cilindro neumático que asegure tijera abierta). 2- Esta última modificación conectarlatambien a la linea de emergencia.

Siguiendo las instrucciones normales de cambio de formato, las tijeras apretaron uno de los carros durante la operción de cambio de formato de .500 q 120 ml

Volpak

INCLUIDO

EN RESUMEN PÁGINA 33

PACKAGING MACHINES



32

El cable de salida del mando manual se corta luego del prensacable

Colocar un acople luego del prensacable a 45 °

El corte del cable en este sector ocurrió en la Duplo acual instalada en Tortuguitas

Volpak

NO

34

Solicitar datos de potencia instalada en diagramas electricos

Volpak

NO

35

Solicitar que los parametros de fabrica sean los ultimos cargados por el técnico una vez puesta en marcha en planta

Volpak

NO

PACKAGING MACHINES



ELEMENTOS CATEGORÍA I


Rediseñar para impedir que posibles pérdidas de aceite en el colector de la leva arrastre carro lleguen al cuadro eléctrico

Buscar solución o alternativa para evitar que los fuelles de carro móvil se rompan

Centralizar los puntos de engrase manual y reducirlo a un único punto de carga de aceite por la parte trasera FDA

Eje accionamiento mordazas que sea único y solidario a todas

Conexión de mangueras a realizar CIP sin desmontar la punta de la boquilla

Las rodilleras que se encuentran debajo de las torres deber tener engrase.

Reforzar soporte de soldador inferior trasero

Solución para formateo, evitar contacto de las mordazas con las palancas

Canalizar los cables de la parte superior de la máquina

El presurizado tolva debe regularse electrónicamente

Mejorar el cambio rápido de los carros fijos

Para mover la maquina en intermitente deberán estar las protecciones cerradas

Los medidores de flujo del MIF actuales son poco precisos y tardan mucho en ponerse a régimen de trabajo, por lo que serán Bopp & Reuther

Los cables de las protecciones deberán ir a borneras y además han de tener una alarma para cada una así en pantalla saber la que está dando alarma

TOTAL

ELEMENTOS CATEGORÍA II


Tapas traseras han de ser manejables, con manetas, que una persona sola pueda manejarlas sin problemas (partidas por la mitad)

Rotulación máquina y mangueras neumáticas de colores

Las tapas traseras deberían tener micros de seguridad

Preveer un relé para codificador laser, señales de PLC para accionamiento, alarmas, etc.

Master válvulas del desbobinador protegido por caja o bien tapa transparente permitiendo abrir para intervenciones

Cambiar de marca de conectores para la calefacción, para Weidmüller

Cambiar tubos que protegen los cables de los soldadores, se rompen, proponen tubo hidráulico con terminales prensados

Colocar entre la tolva y el distribuidor una válvula normalmente cerrada para que si la instalación se queda sin aire la tolva no se vacíe. La válvula del punto anterior debe estar comunicada con el PLC para las señales de los detectores de final de carrera

Solución para el purgado de las boquillas

Regulación neumática para los dos formatos en el posicionador

Colocar topes en perforador fondo para cambio rápido de formato

Micros protecciones, el cliente solicita SCHMERSHAL modelo AZ 16-12ZVRK-M16

A la hora del cambio de formato hay que predeterminar dos posiciones y la maquina debe posicionarse a través de la pantalla

Manómetro para visualizar la presión real en la tolva

Las tijeras sólo deben accionarse cuando sea estrictamente necesario, el resto de tiempo deben estar desactivadas

TOTAL

PACKAGING MACHINES



ELEMENTOS CATEGORÍA III


Dos entradas PLC para sensores bomba lobular alimentación producto

PACKAGING MACHINES



VIII. SALES CONDITIONS

Currency: EURO

Incoterm: FOB Barcelona

Delay penalty (delays based on ex-works delivery time): - First week of delay: 1% (ex-works value) - Second to fourth week: 3% (ex-works value) - Limited to a maximum of 10% (ex-works value)

Installation, Set up and Training:

Included: 80 hours of Volpak´s service engineer and flight ticket Not included: accomodation – local transportation – food expenses See Equipment Installations - General Terms and Conditions

Payment Terms: 30% down payment with Bank Guarantee

60% one week before shipment with Bank Guarantee 10% After Technical Acceptance, but not later than 90 days after shipment

Delivery time (*): 5 to 6 months

Delivery time is linked to accomplishment of following conditions:

a.- Pouch format to be fully defined prior 10 weeks after purchase order b.- Client to provide film and product in sufficient quantity for testing purposes, not later than 4 weeks before delivery

In case these conditions are not satisfied Volpak is entitled to postpone the delivery accordingly.

Guarantee: The Supplier guarantees, based on 24 hour, 7 day per week working environment, for

a period of twenty four (24) months for the parts manufactured by the Supplier and 12 months for commercial parts from the later:

of the date of the Acceptance Certificate; the commissioning of the plant of which the Article forms part (or in the case of

delivery only items where the Supplier is not required to install the Article the date the Purchaser puts the Article into operation), notwithstanding that such a term will begin, at the latest, once 120 days have elapsed from the date of the Acceptance Certificate; or

PACKAGING MACHINES



that it shall (at the option of the Purchaser) promptly repair or replace free of all cost

the Article or any part of it which, in normal use and service, fails to comply with Clause 14.1(g) (Warranties, representations and undertakings) (the "Guarantee"). Such repairs and replacements shall be to the satisfaction of the Purchaser.

Validity: 1 month

PACKAGING MACHINES



X. GENERAL TERMS OF SALE

1. Scope: These General Terms of Sale will apply to: (1) the manufacture and /or sale by Volpak, S.A. ('Volpak') of packaging and packing equipment, and, (2) the manufacture and/or sale of accessories for such equipment.

2. Obligations of parties involved: Volpak bind themselves to make for the Buyer, at the latter's charge, the equipment and/or the accessories pertaining thereto and deliver them to the Buyer who, in his turn, puts himself under the obligation to receive them, pay the price for them and also deliver to Volpak the necessary raw material and product at a date early enough to enable carrying out the appropriate functioning tests; all subject to the conditions shown on the back of this document (detailing price, delivery terms, type and period of payment and technical description of the equipment in question).

3. Terms of Delivery: The terms of delivery of the equipment and/or accessories will be subject as expressed on the back of this document, and, in any case, depend on INCOTERMS current at the time.

4. Acceptance of Delivery: The delivery will be understood as accepted on the Buyer's signing the relevant reception certificate. In any case, the said reception will be deemed as made 15 days after delivery if the Buyer has not stated otherwise.

5. Ownership: The ownership of the equipment and/or accessories will not be transferred to the Buyer until the latter has settled the total price of the equipment and/or accessories, and Volpak maintain their full rights over them until this is so.

6. Guarantee: Volpak guarantee the equipment and/or accessories against all defect of manufacture and bind themselves to repair or replace free of charge any proving to be faulty for a period not exceeding 1 year as from their reception. The length of this guarantee will be automatically reduced to six months if the production rate is equivalent to two eight-hour shifts or to 3 months if there are three shifts. Volpak cannot be held liable for (a) damage caused by improper or, excessive use, or incorrect maintenance of the equipment and/or accessories; (b) damage caused by interference by third parties; and, (c) faulty fixing of the equipment and/or accessories in the masonry or infrastructures carried out by the Buyer.

7. Breach: The failure to fulfill any of the obligations accepted by the two parties to these General Terms of Sale will empower the injured party to act as provided for under article 1.124 of the Código Civil (Civil Code), although, in the case of breach by Volpak, the amount of recompense for damages, to which the Buyer has a right, will be limited to the value of the purchased equipment.

8. Taxes: The taxes deriving from this document will be paid by the parties as established by the Law.

9. Applicable Law and Jurisdiction: These General Terms of Sale will be governed by and interpreted according to Spanish law. Such legal questions as cannot be solved in a friendly manner in 30 days, will be submitted to the institutional arbitration of the Tribunal Arbitral de Barcelona (Barcelona Court of Arbitration).

PACKAGING MACHINES



XI. EQUIPMENT INSTALLATIONS - GENERAL TERMS AND CONDITIONS

(a) Installation dates should be agreed between Customer and Volpak. Customer should communicate the requested

dates to Volpak with reasonable time in advance, to allow Volpak to plan the required resources.

(b) Customer should supply all the facilities required for the installation of the Volpak equipment these facilities should be completed by the time of the arrival of the Volpak service people. If this was not the case, any delay and waiting time of the Volpak people will be charged to customer.

(c) Customer should have available the materials and products, when they are required by Volpak,

to adjust the machine(s) and make the commissioning trials. If this was the case or the materials did not fit well on the machine because lack of quality and /or specifications, all waiting time and delays caused for that will be charged to customer. If the above would cause the need to extend the assistance and /or additional traveling to complete the startup, all extra costs would be charged to customer.

(d) The Volpak service assistance covers the installation, commissioning and production startup. Formal training

sessions and /or production stand-by are not included. If during / after the installation, the customer would ask additional assistance to cover production stand-by, formal training, etc, these would be charged separately.

(e) Unless clearly specified in the contract, the Installation cost estimate does not included any other additional tests

or services that customer would like to do, such as efficiencies tests, technical audits and Site Acceptance Tests ( SAT ) If during / after the installation, the customer would ask additional assistance to run these tests, the costs would

be charged separately.

(f) Cost estimate is based for the startup of the standard designed Volpak machine. If customer would ask for additional specifications and / or modifications, all the extra time required during installation and startup, caused for these changes, would be quoted separately.

(g) The installation cost estimate covers the commissioning and startup of one product and one pouch size only. If

customer would like to make productions trials with each product and pouch sizes, the service costs, if not previously quoted, would be charged separately.

(h) Once the installation is completed, and the Volpak equipment is performing well, customer should sign the

Equipment Acceptance Certificate, which will be the official acceptance of the equipment by the customer and the starting of the Warranty period.

(i) In the even that some equipment performance tests were included in the contract, these tests would be done

according to the agreed procedures. If these tests should have to be extended, for any reason not attributable to Volpak, all the extra costs would be charged to customer

PACKAGING MACHINES



ANNEX FAT PROTOCOL

PROCEDURE MACHINE NUMBER / NUMERO DE MÁQUINA:

EQUIPMENT SPECIFICATIONS / ESPECIFICACIONES DEL EQUIPO:

DESCRIPTION / DESCRIPCION OK KO NP

1. Verify that the machines are assembled according to the order confirmation Verificar que la maquina esta construida según el pedido.

2. Dry test. Run the machines for a period of time to be determinated by the client depending on the quantity of film. Poner la maquina en funcionamiento con film y sin producto por el tiempo que el cliente considere necesario dependiendo de la cantidad de film que tengamos.

Acceptance criteria: The machine worked for……… minutes in continuous operation without any alarm. Criterio de aceptación: La maquina ha funcionado por………minutos en continuo y sin ninguna alarma.

3. Test the machines with product. The running period has to be determined according to the film and product running at the moment of the test. Poner la maquina en funcionamiento con film y producto por el tiempo que el cliente considere necesario dependiendo de la cantidad de film y producto que tengamos.

Acceptance criteria: The machine has worked during………minutes in continuous operation without any alarm. Criterio aceptación: La máquina ha funcionado por………minutos en continuo sin ninguna alarma.

4. Quality of sachet seals: Calidad de las soldaduras:

Bottom Inferior

Vertical Vertical

Top Superior

5. The sachet cut is straight. El corte del sobre es recto.

6. Photocell control. Verify if the print registration control is correct while the machine is running. Control de fotocélula: Verificar que el control de fotocélula del sobre funciona correctamente mientras la máquina está funcionando.

7. The machine speed in the OC is………bag/min. The real speed of the machine is………bag/min La velocidad de la máquina pedida en la OC es de………sobres/min. La velocidad real de la maquina es de………sobres/min

PACKAGING MACHINES



DESCRIPTION / DESCRIPCION OK KO NP

8. Put the sachets obtained from the machine in to a vacuum bell, or press them, if the product is liquid, in order to verify the seals resistance and leakage. The sachet has been submitted to………mbars pressure The bag has been submitted to a strength of………Kg Colocar los sobres en una campana de vacío o bien presionarlos, si el producto es líquido, y verificar la estanquidad de la soldadura. Los sobres han sido sometidos a una presión de………mbars Los sobres han sido sometidos a una fuerza de………kg

9. Check the sachets weight by taking 10 samples from continuous production and record in a table (provided by VOLPAK) to obtain the weight deviation. The measure can be repeat during production time ( * See note below )

Verificar el peso de 10 sobres de la producción e introducir en una tabla (proveída por Volpak) para obtener la desviación del peso. Se puede repetir varias veces durante la producción. ( * Verificar nota )

10. Check the final efficiency of the running period time in the panel view. Check compliance with the value stated in the order confirmation. ( ** See note below )

Verificar la eficiencia de la maquina en la pantalla. Está conforme con lo especificado en la confirmación del pedido. ( ** Verificar nota )

* The accepted maximum range is indicated in the order confirmation and depends on the product characteristics. * La máxima de desviación aceptada está descrita en la confirmación del pedido y depende de las características del producto. ** The measurements of efficiency will be done according to the OC specification. If there is no mention to a specific norm, Volpak will follow DIN 8743.

** La eficiencia de la máquina estará de acuerdo con lo especificado en el pedido de la máquina. En el caso de que

no exista mención a ninguna norma, Volpak seguirá la DIN 8743 Note: The trials will be conditioned to the amount of product and received film. Alternatively they will be agreed within the two involved parties. Nota: Las pruebas estarán condicionadas a la cantidad de producto y film enviados por el cliente. En otros casos, deberán ser acordado entre las dos partes.

REMARKS / NOTAS:

VERIFIED BY: VERIFICADO POR:

CUSTOMER NAME: NOMBRE DEL CLIENTE:

Documents

QUOTATION FOR PACKAGING EQUIPMENT · Centralizar los puntos de engrase manual y reducirlo a un único punto de carga de aceite por la parte trasera FDA Eje accionamiento mordazas