QUALITY PERFORMANCE SERVICE - Canada · 2014-09-22 · is designed to provide easy access for fast die changeover and tooling adjustment. This easy to program, low maintenance system

www.lineartransfer.com

690 Bayview Dr, Barrie,

ON Canada L4N 9A6

Tel: 705.735-0000

Fax: 705.735-4688

Email: [email protected]

Sales: [email protected] © 2009 Linear Transfer Automation, Inc. All Rights Reserved.

SERVICEQUALIT Y PERFORMANCE

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Proven Transfer Technology

In order to succeed in today’s industry, manufacturers need to

increase their productivity and improve their processes.

Linear’s mission is to continually exceed increasing industry

expectations, contributing to our customers stamping effi ciency

and success; with our focus on innovation and commitment to

product design and quality.

Linear has expanded remarkably since it was founded with

the objective of researching, developing, and producing an

improved press transfer solution. With extensive experience in

the stamping industry, our engineering and technical staff has

the knowledge and skill it takes to meet your manufacturing

requirements.

We are committed to ongoing research and development,

thoroughly examining the issues and providing the technology

to meet all of your requirements and improve your stamping

effi ciency.

As a leading global supplier of servo transfer systems, de-

stack feeders and tandem lines, our superior service and

commitment to the highest in quality, performance and

competitive cost has proven to give our customers an edge

in today’s market.

5 Reasons Why You Should Invest In Linear Automation

SPEED / UPTIMELinear’s transfer automation operates with high precision,

typically 15-30% faster than other similar servo transfer

systems on the market.

FLEXIBILITYOur systems are fully programmable, unlimited recipe storage,

easy die access, and can be parked out of the way. Various

confi gurations and sizes are available.

24/7 SUPPORTTurn-key solution with installation, start-up, maintenance and

training. We can provide tooling start-up and integration /

coordination with die sources. Linear systems have a design

life of over 65 million cycles, and a limited lifetime warranty.

PROJECT MANAGEMENTIndustry proven Project Managers and Material Management

practices ensure that aggressive customer time lines are

achieved.

COMPETITIVE PRICING / PERFORMANCE

GUARANTEEAll Linear systems are manufactured from new products, and

have a limited Life-Time Warranty. We are competitively

priced and have successful experience with multiple high

profi le programs.

PATENTED



ON Canada L4N 9A6

Tel: 705.735-0000

Fax: 705.735-4688




EN

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G System DesignThe stamping environment is tough on equipment and therefore the mechanical

and electrical design of our systems are rugged and robust. Tool design and

motion profi les are determined prior to tool and transfer build. This optimizes

run rates and eliminates tooling interference, thereby maximizing production

and achieving full production rates.

Linear’s design process includes the following procedures:

• Strict drawing revisions.

• GD&T dimensioning techniques are employed for primary tolerencing.

• Formal ECR/ECN Process is in place to ensure continuous improvement

and proper build documentation.

• All components are modeled and assembled with 3D CAD tools; all

electrical schematics are produced with automated electrical CAD tools.

• Mechanical and electrical CAD tools are used to generate automated

Engineering Work Orders/ Bill Of Materials.

• All Engineering Work Orders contain all material requirements and

operations necessary to complete the machine.

All of the above processes are critical to produce high-quality equipment from

a quantifi ed proven design.

Manufacturing QualityAt Linear quality is very important to us. Our highly skilled engineers and

trade professionals are dedicated to continuous improvement and committed

to product quality, ensuring that only the fi nest workmanship goes into each

system.

All Linear systems are based on a quantifi ed and proven design. They are

constructed from precision-machined components that are designed for low

inertia and moved on linear rail systems. The transfer arms are constructed

of versatile, high torsion, aluminum extrusion or aluminum/steel tubing,

depending on the application.

TestingPrior to shipping, systems are installed on test stands in our production facility

in order to conduct rigourous cycle testing under full load. This ensures that all

systems meet or exceed contract requirements. Base line data is recorded at

time of testing and provided to the customer for future reference if required.

The mechanical and electrical installation of all Linear’s equipment is

performed by qualifi ed Linear personnel and is included in the price. The

press integration and safety system is confi rmed by Linear technicians and a

sign-off procedure is completed with the customer. A typical installation will

take approximately 1 week.

Installation



ON Canada L4N 9A6

Tel: 705.735-0000

Fax: 705.735-4688




TRA

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CE Training

At Linear Transfer training of your personnel

is an important part of the transfer solutions

we provide. Two days training at our

manufacturing facility and again at our

customer’s site is standard to all our equipment

contracts. Additional training is provided as

an option. Linear provides training for all user

levels: Basic Operator, Intermediate Setup,

Advanced Setup and Engineering Level.

Custom training courses can be designed to

meet your needs.

ServiceWith a capable team of experienced fi eld

service technicians, we offer competent

advice and answers to all your service issues.

Furthermore, we provide complete service

for on-site support with installation, start-up,

maintenance and troubleshooting. A 24 hr.

Emergency Hotline is available outside of

normal business hours and on weekends.

PreventativeMaintenanceOur preventative maintenance contracts

provide continuous maintenance schedules

for optimum performance and durability of

your transfer system and de-stack feeder.



ON Canada L4N 9A6

Tel: 705.735-0000

Fax: 705.735-4688




TEC

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GY Control Functionality

Linear’s controls have a “SCADA” (Supervisory Control and Data Acquisition)

based interface providing supervisory control of the entire line. This is a control

system that is capable of monitoring equipment or processes, logging data

and issuing errors if parameters go outside the limits.

Linear’s unique technology is “cammed” to the press, (it speeds up and slows

down) working in unison with the press. From one touch screen, up to 40 axes

of motion can be controlled.

All servomotors, drives and motion controllers are monitored and any error

messages are accessible through the touch screen. These advanced

troubleshooting features allow for quick pin pointing of errors and increase

service effi ciency and production uptime.

Features:

• Touch Screen HMI

• Unlimited Recipe Storage is available

• Fully Programmable

• Extensive Diagnostic Capabilities

• “SCADA” (Supervisory Control and Data Acquisition)

• Integrated Part Detection

• Integrated Die Protection

• Counter Balance Control

• Shut Height Control

• Feeder Control

• Remote Diagnostics

• Auxiliary Device Control (i.e. Lubrication, etc.)

• Recipe Optimization functionality

Ancillary Tooling Supplies/ServicesLinear supplies a complete line of tooling components and provides a wide

variety of services for your Transfer, De-Stacker, Tandem Line and Stacking

Systems.

As the source for your transfer system requirements, we know the sizing and

capabilities of our systems best, therefore we can provide exactly the right

tooling to meet your needs.

Serving industrial customers in the automotive, appliance and other industries

that depend on making the right decision, we have grown to be recognized as

the tooling partner of choice.

Furthermore, our variety of services assures our customers of equipment that

runs at optimum speeds and effi ciency.

We provide customer-oriented, innovative solutions.

Tooling Services Fingers Finger Design & Manufacture

Floater Bases Run Rate Analysis

Floater Base Magnets Recipe Tooling Optimization

Grippers Gripper Design & Manufacture

Vacuum Generators End Effector Design

Double Blank Sensors Die Analysis

Part Detect Sensors

Die Protection

Suction Cups

Servo-Pneumatic Rotation

Hydraulics

Pneumatics



ON Canada L4N 9A6

Tel: 705.735-0000

Fax: 705.735-4688




TITA

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®Titan Series® TransferDesigned for larger single or dual ram presses, this heavy-duty system is

available as a Through The WindowTM or Front and Rear Mount confi guration.

The Titan Series® is capable of moving high payloads of up to 3,000 pounds

at variable speeds and pitches, perfect for today’s large presses.

As is standard with all of Linear’s automation equipment, the Titan Series®

comes with touch screen control and master encoder feedback. Die and

programmable part detection is also standard on all systems, providing the

optimum in press and tooling safety. Our systems store multiple tooling recipes

for quick and easy recall facilitating quick die change over times.

With our complete range of products, strict quality control and a limited lifetime

warranty, Linear’s customers can purchase their entire line of transfer systems

and de-stack feeders from a single source.

Options:HYDRAULIC BAR COUPLING

Our patented hydraulic design provides a simple but extremely stiff bar union,

which enhances Linears strong transfer bars. Our automatic bar park option

allows the operator to connect, disconnect and position the tooling bars on the

bolster during a die change.



ON Canada L4N 9A6

Tel: 705.735-0000

Fax: 705.735-4688




THR

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TM Through The WindowTM

, W-ClassTM

The Through The WindowTM W-ClassTM

confi guration is mounted on the sides of the

press and the transfer bars extend through the

window. With servo motor control of all axes

for high speed and accuracy, our equipment

is designed to provide easy access for fast

die changeover and tooling adjustment. This

easy to program, low maintenance system is

available in four sizes to match the range of

presses currently in the industry; LTS-1000,

LTS-2000, LTS-3000 and Titan Series.

As is standard with all Linear’s equipment,

the Through the WindowTM comes complete

with touch screen control, and master

encoder feedback. Die and programmable

part detection is also standard on all systems,

providing the optimum in press and tooling

safety. Our systems store multiple tooling

recipes for quick and easy recall facilitating

quick die change over times.

Options:Options include remote teach pendant, pen-

dant operator console feature, and automatic

parking system for our large size transfers.



ON Canada L4N 9A6

Tel: 705.735-0000

Fax: 705.735-4688




FRO

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R Front & Rear FR-ClassTM

The FR-ClassTM mounts on the front and rear

of the press, perfect for presses with small

window dimensions and the retro-fi t market

where older presses can be converted into a

start of the art transfer press. With servo motor

control of all axes for high speed and accuracy,

these machines are designed to retract up

and out of the way to provide easy access for

die changeover and tooling adjustment. This

easy to program, low maintenance system is

available in four sizes: LTS-1000, LTS-2000,

LTS-3000 and Titan Series. With the variety

of sizes offered, a suitable system is easily

determined and integrated with any size

press.

As is standard with all of Linear’s automation

equipment, the Front and Rear Mount comes

complete with touch screen control, and master

encoder feedback. Die and programmable

part detection is also standard on all systems,

providing the optimum in press and tooling

safety. Our systems store multiple tooling

recipes for quick and easy recall facilitating

quick die change over times.

Options:

ROBOGLIDE OPTION

This option now makes it possible for stampers

to feed the press and run parts all with the

same system. Effectively doubling the grip

axis stroke, the RoboGlide Option allows

stampers to pick parts from outside the press

bolster and place them virtually anywhere

on the bolster. Placed on the bottom of the

Y-slide, this state of the art design takes up

no extra space and maintains high SPM’s and

quality that is standard for Linear Transfer

Systems.

AUTOMATIC TRANSFER BAR

LOAD / UNLOAD SYSTEM

This option offers a fully automated bar change

system. The bars are automatically parked,

disconnected then reconnected and aligned

without the need for manual interaction. This

option includes all fully automatic mechanical,

electrical and pneumatic connections.

TRANSFER BAR TILT SYSTEM

This option offers the advantage of keeping

existing tooling on the bar during die

changeover, and allows the user to run a

variety of tooling sets from one set of transfer

bars. This mechanism can tilt to a 90-degree

angle once retracted. The result is a versatile

and cost effective solution for running a wide

variety of dies or tooling methods.



ON Canada L4N 9A6

Tel: 705.735-0000

Fax: 705.735-4688




MD

-CLA

SS MD-Class

The MD-Class, “multi-directional” is the most versatile and fl exible system Linear has to offer. Typically installed on large bed presses the transfer can move payloads in excess of 1000lbs, including parts and tooling at rates greater than 30 SPM.

The MD-Class can run parts Left to Right, Right to Left, Back to Front or Front to Back. The grip, lift and pitch, can also be greater on one side than the other in either confi guration. This motion can be changed from a standard 3 Axis mode to a 2 Axis mode, running grip and pitch with a push of a button.

Furthermore, a walking-beam / cross-bar motion “lift and pitch” can be created easily. These types of motions are common in the frame stamping industry, moving parts such as bumpers and large frame sections.

The most effective and effi cient solution for stamped parts which are heavy and complex in nature, is to utilize options such as servo part rotation, and the multiple tool pass-line option with automatic bar parking.

Minimal labor is required increasing up time and decreasing down time due to excessive die and fi nger tooling change over time. Typically changeover times are as low as 8 minutes from hit to hit.

The MD-Class, Titan Series®, will park completely up and out of the way so die carting, lift truck clearance, die maintenance and die changeover functions are easily performed.



ON Canada L4N 9A6

Tel: 705.735-0000

Fax: 705.735-4688




TAN

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S Turnkey Production LinesLinear’s tandem press equipment is electronically cammed

to the press, providing variable stroke and motion profi les.

Our system is capable of running with presses in single shot

mode, continuous mode and continuous on demand mode

providing the fl exibility to run at the highest possible speeds,

all controlled from one touch screen.

Options:

Options include automatic parking of tooling bars, pneumatic

tooling services, servo tooling rotators for high accuracy, and

feeder counter balance, and shut height control. An additional

option is the remote teach pendant and pendant console

feature.

SOLAR PANEL STAMPING AUTOMATION

HEAT SHIELD MANUFACTURING LINE



ON Canada L4N 9A6

Tel: 705.735-0000

Fax: 705.735-4688




DE

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De-stack Feeders Both our servo driven feeders are designed to process blanks

of various geometries, sizes and materials, allowing a large

range of products to be produced in a single transfer press.

For your convenience, our units can be rolled to the side and

coil feed systems rolled into place to run progressive dies.

Double blank protection is an integral part of all Linear’s blank

feeders.

Magnetic ConveyorsThe magnetic conveyor de-stack feeder, is an effective

solution for running ferrous materials and is characterized

by its high speed (40 SPM) capability. When used with a

Linear Transfer System, this feeder is fully integrated with

the transfer, providing the operator single point control over

all the automation. It has integrated double blank sensing

and is available with a number of material handling options

to suit your plant and material handling process. The feeders

are available in four sizes to suit any range of blanks. Sizes

include: LTF-1000, LTF-2000, LTF-3000 and Titan Series.

Vacuum Pick and PlaceThe vacuum pick and place feeder is specifi cally developed

for running non-ferrous materials. With our system, the same

integration, stack handling options and size options are offered

and combined with a vacuum “pick-and-place” actuator.

With the variety of series offered, a suitable system is easily

determined and integrated with any size press.



ON Canada L4N 9A6

Tel: 705.735-0000

Fax: 705.735-4688




Programming

Operator Interface

• Operator friendly

• Does not require the use of special codes or programming languages

• Teach mode allows for the independent placement of each axis of the transfer system and de-stack feeder using the jog mode controls

• Location can be “remembered” by the drives by pressing a button at the operator station

• Specifi c distances can be directly input to the operator station, allowing for the transfer ad de-stack feed system to be programmed prior to installing any tooling

• Start point can be corrected using teach mode, allowing for differences in tool design and die sets

• Setup of the transfer system can be accomplished on an axis by axis basis, which when complete can be blended to create the fi nal transfer motions

• Once generated, tool program can be stored for future use using an assigned code and instantaneously retrieved

• Access to specifi c levels/functions within the program(s) can be restricted to “authorized entry only,” if required

• Multi-language capability with a touch of a button

• Run rates and recipe optimization tools are built into the system to ensure optimum transfer operation and output

• Operator station will be a fl oor mounted pedestal station with writing desk

• Optional pendent mounted station can be specifi ed if fl oor space is at a minimum

• Interactions between the operator and the systems is done through an easy to use, operator friendly display panel (HMI)

• High graphic capabilities on the 12” LCD TFT touch screen display will keep operator informed on a real time basis of the status of the transfer system, tooling sensors, die protection status, de-stack feeder systems and auxiliary equipment

• Ancillary functions such as part detection, internal diagnostics, drive operating parameters, cycle speed and part batch counts can all be viewed either as desired or on a continuous readout basis

• Interface between the HMI SCADA and the PLC motion controller is facilitated through an Ethernet interface capable of simultaneously monitoring of the complete transfer system at high update rates

• Encompassing the transfer system are extensive alarming capabilities, event monitors, report generation and process SPC (additional functionality can be integrated as required)

• Operates on Microsoft Windows OS with all program and project information stored in a non-volatile memory, providing a proven, stable and robust environment. No hard drive is required

• Analogue percent of load meters can be provided, giving your operator/setup personnel real-time display of the drive capacity for all axes, allowing for true optimization of your Linear Automation

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Documents

QUALITY PERFORMANCE SERVICE - Canada · 2014-09-22 · is designed to provide easy access for fast die changeover and tooling adjustment. This easy to program, low maintenance system