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QCPU(Q mode)CPU Module

Users Manual(Hardware)

Q00JCPU Q00CPU Q01CPU Q02CPU Q02HCPU Q06HCPU

Q12HCPU Q25HCPU Q12PHCPU Q25PHCPU Q12PRHCPUQ25PRHCPU

Q02UCPU Q03UDCPU Q04UDHCPUQ06UDHCPU

Thank you for buying the Mitsubishi programmable controller MELSEC-Q Series.

Prior to use, please read both this manual and detailed manual thoroughly and familiarize yourself with the product.

MODEL QCPU(Q)-U(H/W)-E MODELCODE 13JL96

IB(NA)-0800061-X(0801)MEE

1999 MITSUBISHI ELECTRIC CORPORATION

A-1

DANGER

CAUTION

SAFETY PRECAUTIONS (Read these precautions before using)

When using Mitsubishi equipment, thoroughly read this manual and the related manuals introduced in this manual. Also pay careful attention to safety and handle the module correctly. These SAFETY PRECAUTIONS classify the safety precautions into two categories: "DANGER" and "CAUTION".

Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out correctly. Procedures which may lead to a dangerous condition and cause superficial to medium injury, or physical damage only, if not carried out correctly.

Depending on circumstances, procedures indicated by CAUTION may also cause serious accidents. In any case, it is important to follow the directions for usage. Store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user.

A-2

[DESIGN PRECAUTIONS] DANGER

Install a safety circuit external to the PLC that keeps the entire system safe even when there are problems with the external power supply or the PLC module. Otherwise, trouble could result from erroneous output or erroneous operation.

(1) Outside the PLC, construct mechanical damage preventing interlock circuits such as emergency stop, protective circuits, positioning upper and lower limits switches and interlocking forward/reverse operations.

(2) When the PLC detects the following problems, it will stop calculation and turn off all output in the case of (a). In the case of (b), it will hold or turn off all output according to the parameter setting. Note that the AnS/A series module will turn off the output in either of cases (a) and (b).

Q series module AnS/A series module (a) The power supply module

has over current protection equipment and over voltage protection equipment.

Output OFF Output OFF

(b) The CPU module self-diagnosis functions, such as the watch dog timer error, detect problems.

Hold or turn off all output according to the parameter setting.

Output OFF

In addition, all outputs will be turned on when there are problems that the CPU module cannot detect, such as in the I/O controller. Build a fail-safe circuit or provide a mechanism exterior to the PLC that will make sure the equipment operates safely at such times. For a fail-safe circuit example, see "Loading and Installation" in this manual.

(3) Output could be left on or off when there is trouble in the outputs module relay or transistor. So build an external monitoring circuit that will monitor any single outputs that could cause serious trouble.

When overcurrent which exceeds the rating or caused by short-circuited load flows in the output module for a long time, it may cause smoke or fire. To prevent this, configure an external safety circuit, such as fuse. Build a circuit that turns on the external power supply when the PLC main module power is turned on. If the external power supply is turned on first, it could result in erroneous output or erroneous operation.

A-3

[DESIGN PRECAUTIONS] DANGER

When there are communication problems with the data link, refer to the corresponding data link manual for the operating status of each station. Not doing so could result in erroneous output or erroneous operation. When connecting a peripheral device to the CPU module or connecting a personal computer or the like to the intelligent function module to exercise control (data change) on the running PLC, configure up an interlock circuit in the sequence program to ensure that the whole system will always operate safely. Also before exercising other control (program change, operating status change (status control)) on the running PLC, read the manual carefully and fully confirm safety. Especially for the above control on the remote PLC from an external device, an immediate action may not be taken for PLC trouble due to a data communication fault. In addition to configuring up the interlock circuit in the sequence program, corrective and other actions to be taken as a system for the occurrence of a data communication fault should be predetermined between the external device and CPU module.

CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires, or install them close to each other. They should be installed 100 mm (3.94 inch) or more from each other. Not doing so could result in noise that would cause erroneous operation. When controlling items like lamp load, heater or solenoid valve using an output module, large current (approximately ten times greater than that present in normal circumstances) may flow when the output is turned OFF to ON. Take measures such as replacing the module with one having sufficient rated current.

A-4

[INSTALLATION PRECAUTIONS] CAUTION

Use the PLC in an environment that meets the general specifications contained in this manual. Using this PLC in an environment outside the range of the general specifications could result in electric shock, fire, erroneous operation, and damage to or deterioration of the product. While pressing the installation lever located at the bottom of module, insert the module fixing tab into the fixing hole in the base unit until it stops. Then, securely mount the module with the fixing hole as a supporting point. Incorrect mounting of the module can cause a malfunction, failure or drop. When using the PLC in the environment of much vibration, tighten the module with a screw. Tighten the screw in the specified torque range. Undertightening can cause a drop, short circuit or malfunction. Overtightening can cause a drop, short circuit or malfunction due to damage to the screw or module. When installing extension cables, be sure that the connectors of base unit are installed correctly. After installation, check them for looseness. Poor connections could cause an input or output failure. Securely mount the memory card into the memory card mounting connector. After mounting, check for lifting. Lifting can cause a malfunction due to a contact fault. Completely turn off the externally supplied power used in the system before mounting or removing the module. Not doing so could result in damage to the product. Note that the module can be changed online (while power is on) in the system that uses the CPU module compatible with online module change or on the MELSECNET/H remote I/O station. Note that there are restrictions on the modules that can be changed online (while power is on) and each module has a predetermined changing procedure. For details, refer to the QCPU User's Manual (Hardware Design, Maintenance and Inspection) and the manual of the corresponding module compatible with online module change. Do not directly touch the module's conductive parts or electronic components. Touching the conductive parts could cause an operation failure or give damage to the module. When using the Motion CPU module or motion module, be sure to check that the combination of modules is correct before power-on. The product may be damaged if the combination is incorrect. For details, refer to the user's manual for the Motion CPU module.

A-5

[WIRING PRECAUTIONS] DANGER

Completely turn off the externally supplied power used in the system when installing or placing wiring. Not completely turning off all power could result in electric shock or damage to the product. When turning on the power supply or operating the module after installation or wiring work, be sure that the module's terminal covers are correctly attached. Not attaching the terminal cover could result in electric shock.

CAUTION Be sure to ground the FG terminals and LG terminals to the protective ground conductor. Not doing so could result in electric shock or erroneous operation. Use applicable solderless terminals and tighten them with the specified torque. If any solderless spade terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure. When wiring in the PLC, be sure that it is done correctly by checking the product's rated voltage and the terminal layout. Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage. External connections shall be crimped or pressure welded with the specified tools, or correctly soldered. Imperfect connections could result in short circuit, fires, or erroneous operation. Tighten the terminal screws with the specified torque. If the terminal screws are loose, it could result in short circuits, fire, or erroneous operation. Tightening the terminal screws too far may cause damages to the screws and/or the module, resulting in fallout, short circuits, or malfunction. Be sure there are no foreign substances such as sawdust or wiring debris inside the module. Such debris could cause fires, damage, or erroneous operation. The module has an ingress prevention label on its top to prevent foreign matter, such as wire offcuts, from entering the module during wiring. Do not peel this label during wiring. Before starting system operation, be sure to peel this label because of heat dissipation. Install our PLC in a control panel for use. Wire the main power supply to the power supply module installed in a control panel through a distribution terminal block. Furthermore, the wiring and replacement of a power supply module have to be performed by a maintenance worker who acquainted with shock protection. (For the wiring methods, refer to the QCPU User's Manual (Hardware Design, Maintenance and Inspection).)

A-6

[STARTUP AND MAINTENANCE PRECAUTIONS] DANGER

Do not touch the terminals while power is on. Doing so could cause shock or erroneous operation. Correctly connect the battery. Also, do not charge, disassemble, heat, place in fire, short circuit, or solder the battery. Mishandling of battery can cause overheating or cracks which could result in injury and fires. Switch off all phases of the externally supplied power used in the system when cleaning the module or retightening the terminal or module mounting screws. Not doing so could result in electric shock. Undertightening of terminal screws can cause a short circuit or malfunction. Overtightening of screws can cause damages to the screws and/or the module, resulting in fallout, short circuits, or malfunction.

CAUTION The online operations conducted for the CPU module being operated, connecting the peripheral device (especially, when changing data or operation status), shall be conducted after the manual has been carefully read and a sufficient check of safety has been conducted. Operation mistakes could cause damage or problems with of the module. Do not disassemble or modify the modules. Doing so could cause trouble, erroneous operation, injury, or fire. Use any radio communication device such as a cellular phone or a PHS phone more than 25cm (9.85 inch) away in all directions of the PLC. Not doing so can cause a malfunction. Completely turn off the externally supplied power used in the system before mounting or removing the module. Not doing so could result in damage to the product. Note that the module can be changed online (while power is on) in the system or on the MELSECNET/H remote I/O station that uses the CPU module compatible with online module change. Note that there are restrictions on the modules that can be changed online (while power is on) and each module has a predetermined changing procedure. For details, refer to the QCPU User's Manual (Hardware Design, Maintenance and Inspection) and the manual of the corresponding module compatible with online module change. Do not install/remove the module to/from the base unit, or the terminal block to/from the module more than 50 times after the first use of the product. (IEC 61131-2 compliant) Failure to do so may cause malfunction.

A-7

[STARTUP AND MAINTENANCE PRECAUTIONS] CAUTION

Be sure not make a strong impact on the battery to be mounted into the module by dropping or similar careless action. This could break the battery, causing an internal battery liquid leakage. Do not use the battery which has been exposed to a strong impact, and dispose of it. Before touching the module, always touch grounded metal, etc. to discharge static electricity from the human body, etc. Not doing so can cause the module to fail or malfunction.

[DISPOSAL PRECAUTIONS] CAUTION

When disposing of this product, treat it as industrial waste.

[TRANSPORTATION PRECAUTIONS] CAUTION

When transporting lithium batteries, make sure to treat them based on the transport regulations. (Refer to Chapter 7 for details of the controlled models.)

A-8

Revisions

* The manual number is described at the lower right of the front cover. Print Date *Manual Number Revision Nov., 1999 IB(NA)-0800061-A First printing May, 2000 IB(NA)-0800061-B Q33B, Q63B, QX70, QX71, QX72, QY18A,

QY22, QH42P and QX48Y57 added. Sep., 2000 IB(NA)-0800061-C QX28, QX40-S1, QI60 and Q63P added.

Addition Section1.2, 4.5.5 Correction Section2.2, 6.1

Nov., 2000 IB(NA)-0800061-D QY70 and QY71 added. Correction Section5.4.1

Jan., 2001 IB(NA)-0800061-E Q62P, QY68A added. Correction Section4.1.2

May, 2001 IB(NA)-0800061-F Q00JCPU, Q00CPU, Q01CPU, Q52B and Q55B added. Partial addition Chapter 1, Table 4.2, Section 4.5, Section 4.5 changed to be Section 4.6.

Sep., 2001 IB(NA)-0800061-G Q64P added. Partial addition Section 1.1, 3.1.5, 4.1.2, 4.1.4, 4.1.5, 4.3.1, 4.5.3, 4.6.4, 5.2.1

Mar., 2002 IB(NA)-0800061-H Q12PHCPU, Q25PHCPU added. Correction Section 1.2, 2.2, 2.3, 4.3.1, 4.5.1, 4.6.1, 5.3.1, 5.3.2, 6.1

Jul., 2002 IB(NA)-0800061-I QX41-S1, QX42-S1 added. Sep., 2002 IB(NA)-0800061-J Completely reviewed and revised.

Q32SB, Q33SB, Q35SB, Q61SP added. Jan., 2003 IB(NA)-0800061-K Correction

SAFETY PRECAUTIONS, About the Manuals, Section 2.2, 3.1.3, 3.1.5, 4.1.2, 4.4.1, 4.5.1

May, 2003 IB(NA)-0800061-L QX82, QX82-S1 added. Correction Section 2.2, 2.3, 4.1.2, 4.4.1, 4.4.2, 4.5.1, 4.5.2, 4.5.4, 4.6, 5.2.1

Japanese Manual Version IB (NA) -0800027-AA This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

1999 MITSUBISHI ELECTRIC CORPORATION

A-9

Print Date *Manual Number Revision Jul., 2003 IB(NA)-0800061-M Addition

Chapter 7 Correction SAFETY PRECAUTIONS, Section 4.1.2, 4.4.1, 4.5.1

May, 2004 IB(NA)-0800061-N Q12PRHCPU, Q25PRHCPU, Q64RP, Q38RB, Q68RB added. Correction SAFETY PRECAUTIONS, About the Manuals, Chapter 1, Section 1.1, 1.2, 2.2, 2.3, 2.4, 2.5, 2.6, 3.1.3, 4.1.1, 4.1.2, 4.1.4, 4.1.5, 4.1.6, 4.2, 4.3, 4.3.1, 4.4.1, 4.5, 4.5.1, 4.5.2, 4.5.5, 4.6, 5.3.1, 5.3.2, 6.1

Nov., 2004 IB(NA)-0800061-O Correction SAFETY PRECAUTIONS, About the Manuals, Chapter 1, Section 2.3, 2.5, 3.1.2, 3.1.3, 3.1.5, 3.2.4, 4.1.1, 4.1.2, 4.1.3, 4.1.5, 4.4.2, 4.5.2, 4.6, 5.2.1, 5.3.2, 5.5

May, 2005 IB(NA)-0800061-P Correction Section 1.2, 3.1.3, 4.1.2, 4.3, 4.4.1, 4.5.1, 7.1

Aug., 2005 IB(NA)-0800061-Q Q63RP added. Correction Section 1.1, 2.3, 4.6

Apr., 2006 IB(NA)-0800061-R Q61P added. Correction Section 1.1, 2.2, 2.3, 4.1.2, 4.1.3, 4.3, 4.6, 7.1

Apr., 2006 IB(NA)-0800061-S QA65B, QA68B added. Correction Chapter 1, Section 2.3, 2.4, 3.1.3, 3.1.4, 3.1.5, 4.1.1, 4.1.2, 4.1.4

Aug., 2006 IB(NA)-0800061-T Correction Section 1.1, 2.2, 2.4, 3.1.5, 4.1.2

Oct., 2006 IB(NA)-0800061-U A61PN, QX50 added. Correction SAFETY PRECAUTIONS, Section 2.1, 2.3, 2.4, 3.1.1, 3.1.4, 3.1.5, 3.1.6, 3.2.3, 4.1.1, 4.1.2, 4.3, 4.6, 5.1.1, 5.1.2, 5.3.1

A-10

Print Date *Manual Number Revision Apr., 2007 IB(NA)-0800061-V Q65WRB, Q02UCPU, Q03UDCPU,

Q04UDHCPU, Q06UDHCPU added. Addition Section 4.6 Correction SAFETY PRECAUTIONS, About the manual, Chapter 1, Section 1.1, 1.2, 2.2, 2.3, 2.4, 3.1.5, 3.2.6, 4.1.1, 4.1.2, 4.1.4, 4.3, 4.4.1, 4.7, 5.1.1, 5.2.1, 6.1, 7.1

Aug., 2007 IB(NA)-0800061-W QA6ADP added. Correction SAFETY PRECAUTIONS, Chapter 1, Section 2.1, 3.1.5, 4.1.1, 4.1.2, 4.1.4, 4.2, 5.1.1, 5.2.1, 5.3.1

Jan., 2008 IB(NA)-0800061-X QX41Y41P, Q64PN added. Addition Section 5.3.2 Correction Section 1.1, 1.2, 2.1, 2.3, 3.1.1, 3.1.2, 3.1.6, 3.2.4, 4.1.1, 4.1.2, 4.3, 4.4.1, 4.5.1, 4.6.1, 4.7, 5.5

A-11

CONTENTS

1. Overview .......................................................................................................1

1.1 Included Parts .........................................................................................2 1.2 Checking Serial Number and Function Version .......................................4

2. Specifications ................................................................................................7 2.1 General Specifications ............................................................................7 2.2 Performance Specifications of CPU Modules ..........................................8 2.3 Power supply module specifications...................................................... 18 2.4 Specifications of Base Units .................................................................. 31 2.5 Extension Cable Specifications ............................................................. 33 2.6 Tracking Cable Specifications ............................................................... 33

3. EMC and Low Voltage Directive ............................................................... 34 3.1 Requirements for conformance to EMC Directive.................................. 34

3.1.1 Standards applicable to the EMC Directive................................... 35 3.1.2 Installation instructions for EMC Directive..................................... 36 3.1.3 Cables .......................................................................................... 37 3.1.4 Power supply module ................................................................... 41 3.1.5 Precautions for use of the MELSEC-A series module

(When using QA1S6B, QA6B, and QA6ADP+A5B/A6B as extension base unit).................................................................. 41

3.1.6 Others........................................................................................... 45 3.2 Requirement to Conform to the Low Voltage Directive .......................... 47

3.2.1 Standard applied for MELSEC-Q series PLC................................ 47 3.2.2 PLC selection ............................................................................... 47 3.2.3 Power supply ................................................................................ 48 3.2.4 Control panel ................................................................................ 48 3.2.5 Grounding..................................................................................... 50 3.2.6 External wiring ..............................................................................50

4. Mounting and Installation ........................................................................... 51 4.1 Module Installation ................................................................................51

4.1.1 Handling instructions .................................................................... 51 4.1.2 Instructions for mounting the base unit ......................................... 53 4.1.3 Mounting and removing of module................................................ 66 4.1.4 Setting the extension stage number of the extension base unit .... 69 4.1.5 Connecting and disconnecting extension cable ............................ 71 4.1.6 Connecting and disconnecting the tracking cable ......................... 74

4.2 General Safety Requirements ............................................................... 77 4.3 Power Supply Wiring .............................................................................82

4.3.1 Precaution when connecting the uninterruptive power supply....... 88 4.3.2 Cautions on power supply capacity............................................... 88

4.4 Part Names and Settings of Q00J/Q00/Q01CPU .................................. 89 4.4.1 Part names and settings ............................................................... 89 4.4.2 Switch operation after writing program.......................................... 93 4.4.3 Reset operation ............................................................................ 94 4.4.4 Latch clear operation .................................................................... 95

A-12

4.5 Part Names and Settings of Q02 (H) /Q06H /Q12H /Q25H / Q12PH /Q25PH /Q12PRH /Q25PRHCPU............................................. 96

4.5.1 Part names and settings............................................................... 96 4.5.2 Switch operation after writing program ....................................... 102 4.5.3 Latch clear operation.................................................................. 102 4.5.4 Installing or removing the memory card when the power is on ... 103 4.5.5 Executing automatic write to standard ROM............................... 104

4.6 Part Names and Settings of Q02U /Q03UD /Q04UDH /Q06UDHCPU 105 4.6.1 Part names and settings............................................................. 105 4.6.2 Switch operation after writing program ....................................... 108 4.6.3 Reset operation.......................................................................... 109 4.6.4 Latch clear operation.................................................................. 110 4.6.5 Installing or removing the memory card when the power is on ... 111

4.7 Part Names of Power Supply Modules................................................ 112 5. Specifications and Connections of I/O Modules ........................................ 118

5.1 Input Modules ..................................................................................... 119 5.1.1 Specifications of input modules .................................................. 119 5.1.2 Input module connection diagram .............................................. 126

5.2 Output Modules .................................................................................. 129 5.2.1 Specifications of output modules................................................ 129 5.2.2 Output module connection diagram............................................ 134

5.3 Input/output Composite Module .......................................................... 138 5.3.1 QH42P type input/output composite module .............................. 138 5.3.2 QX41Y41P type input/output composite module ........................ 141 5.3.3 QX48Y57 type input/output composite module........................... 143

5.4 Interrupt Module.................................................................................. 145 5.4.1 QI60 type interrupt module......................................................... 146

5.5 Wiring of I/O Equipment...................................................................... 147 6. Error Codes ............................................................................................ 148

6.1 How to Read the Error Code............................................................... 148 7. Transportation Precautions....................................................................... 149

7.1 Controlled Models............................................................................... 149 7.2 Transport Guidelines........................................................................... 149

A-13

About the Manuals

The following product manuals are available. Please use this table as a reference to request the appropriate manual as necessary.

Basic Model QCPU (Q00JCPU, Q00CPU, Q01CPU)

Detailed Manual

Manual name Manual No. (Model code) QCPU User's Manual

(Hardware Design, Maintenance and Inspection) This manual provides the specifications of the CPU modules, power supply modules, base units, extension cables and others. (Sold separately)

SH-080483ENG(13JR73)

QCPU User's Manual (Function Explanation, Program Fundamentals)

This manual explains the functions, programming methods, devices and so on necessary to create programs with the QCPU. (Sold separately)

SH-080484ENG(13JR74)

QCPU User's Manual (Multi CPU System) This manual explains the multi CPU system overview, system configuration, I/O numbers, communication in the CPU module, and communication with the I/O modules/ intelligent function modules. (Sold separately)

SH-080485ENG(13JR75)

Relevant Manual

Manual name Manual No. (Model code) QCPU (Q Mode)/QnACPU Programming Manual

(Common Instructions) This manual explains how to use the sequence instructions, basic instructions, application instructions and similar instructions. (Sold separately)

SH-080039 (13JF58)

QCPU (Q Mode)/QnACPU Programming Manual (SFC) This manual explains the system configuration, performance specifications, functions, programming, debugging, error codes and others of MELSAP3. (Sold separately)

SH-080041 (13JF60)

QCPU (Q mode) Programming Manual (MELSAP-L) Describes the system configuration, performance specifications, functions, programming, debugging, and error codes for MELSAP-L. (Sold separately)

SH-080076 (13JF61)

QCPU (Q mode)/QnACPU Programming Manual (PID Control Instructions)

Describes the dedicated instructions for PID control. (Sold separately)

SH-080040 (13JF59)

I/O Module Type Building Block User's Manual This manual provides the specifications and external wiring of I/O modules. (Sold separately)

SH-080042 (13JL99)

QCPU (Q Mode)/Programming Manual (Structured Text) Describes the programming method of the structured text language.

SH-080366E (13JF68)

A-14

High Performance Model QCPU

(Q02 (H) CPU, Q06HCPU, Q12HCPU, Q25HCPU) Detailed Manual


(Hardware Design, Maintenance and Inspection)This manual provides the specifications of the CPU modules, power supply modules, base units, extension cables, memory cards and others. (Sold separately)

SH-080483ENG(13JR73)



SH-080484ENG(13JR74)


SH-080485ENG(13JR75)

Relevant Manual


(Common Instructions)This manual explains how to use the sequence instructions, basic instructions, application instructions and similar instructions. (Sold separately)

SH-080039 (13JF58)

QCPU (Q Mode)/QnACPU Programming Manual (PID Control)This manual explains the dedicated instructions used to exercise PID control. (Sold separately)

SH-080040 (13JF59)


SH-080041 (13JF60)

QCPU (Q Mode)/QnACPU Programming Manual (MELSAP-L) This manual explains the programming methods, specifications, functions, and so on that are necessary to create the MELSAP-L type SFC programs. (Sold separately)

SH-080076 (13JF61)


SH-080042 (13JL99)


SH-080366E (13JF68)

A-15

Process CPU (Q12PHCPU, Q25PHCPU)

Detailed Manual


(Hardware Design, Maintenance and Inspection) This manual provides the specifications of the CPU modules, power supply modules, base units, extension cables, memory cards and others. (Sold separately)

SH-080483ENG(13JR73)


This manual explains the functions, programming methods, devices and so on necessary to create programs with the QCPU (Sold separately)

SH-080484ENG(13JR74)


SH-080485ENG(13JR75)

Relevant Manual


(Common Instructions) This manual explains how to use the sequence instructions, basic instructions and application instructions. (Sold separately)

SH-080039 (13JF58)

QnPHCPU/QnPRHCPU Programming Manual (Process Control Instructions)

This manual explains the programming procedures, device names, and other items necessary to implement PID control using process control instructions. (Sold separately)

SH-080316E (13JF67)


SH-080041 (13JF60)


SH-080076 (13JF61)

I/O Module Type Building Block User's Manual This manual privides the specifications and external wiring of I/O modules. (Sold separately)

SH-080042 (13JL99)


SH-080366E (13JF68)

A-16

Redundant CPU (Q12PRHCPU, Q25PRHCPU)

Detailed Manual



SH-080483ENG(13JR73)


This manual explains the functions, programming methods, devices and others necessary to create programs with the QCPU (Sold separately)

SH-080484ENG(13JR74)

QnPRHCPU User's Manual (Redundant System) This manual explains the redundant system configuration, functions, communication with the external device, and troubleshooting that are necessary for configuring a redundant system using the Redundant CPU. (Sold separately)

SH-080486ENG(13JR76)


SH-080485ENG(13JR75)

Relevant Manual

Manual name Manual No. (Model code) PX Developer Operating Manual (Programming Tool)

This manual explains statement of the FBD language programming, compile, operation online and debugging method with the PX Developer (Sold separately)

SH-080369E (13JU38)

PX Developer Operating Manual (Monitor Tool) This manual explains the operating methods of the monitor tool, and the methods for monitoring and controlling DDC processing executed by tag FB. (Sold separately)

SH-080370E (13JU39)

PX Developer Programming Manual This manual explains programming methods through PX Developer and details about FBD parts. (Sold separately)

SH-080371E (13JW00)

A-17

Manual name Manual No. (Model code)

QnPHCPU/QnPRHCPU Programming Manual (Process Control Instructions)

This manual explains the programming procedures, device names, and other items necessary to implement PID control using process control instructions. (Sold separately)

SH-080316E (13JF67)


SH-080041 (13JF60)


SH-080076 (13JF61)


SH-080042 (13JL99)

QCPU (Q Mode)/Programming Manual (Structured Text) This manual explains the programming method of the structured text language.

SH-080366E (13JF68)

A-18

Universal Model QCPU

(Q02UCPU, Q03UDCPU, 04UDHCPU, Q06UDHCPU)

Detailed Manual



SH-080483ENG(13JR73)



SH-080484ENG(13JR74)


SH-080485ENG(13JR75)

Relevant Manual


(Common Instructions)This manual explains how to use the sequence instructions, basic instructions, application instructions and similar instructions. (Sold separately)

SH-080039 (13JF58)

QCPU (Q Mode)/QnACPU Programming Manual (PID Control)This manual explains the dedicated instructions used to exercise PID control. (Sold separately)

SH-080040 (13JF59)


SH-080041 (13JF60)


SH-080076 (13JF61)


SH-080042 (13JL99)


SH-080366E (13JF68)

1

1. Overview

This manual provides the performance specifications, loading and installation, and part names and settings of the MELSEC-Q series CPU modules, the specifications and connection of the I/O modules, and how to read error codes. The CPU module type is abbreviated to the QCPU when description is common to the MELSEC-Q series CPU modules. The usable extension base units and the number of extension bases vary with the CPU module used. The following table indicates the CPU module types described in this manual and differences between them.

Main Base Extension Base CPU Module

Type Q3 B

Q3 SB Q3 RB

Q5 B Q6 B QA1S6 B QA

6 B*5Q6 RB

Q6 WRB

Number of Extension

Bases

Number of mountable Modules

Q00JCPU Unnecessary 2 16

Q00CPU

Q01CPU Necessary *1 *1 *3 4 24

Q02 (H) CPU

Q06HCPU

Q12HCPU

Q25HCPU

Necessary *1 *1 *1 *1 *3 7 64

Q12PHCPU

Q25PHCPU Necessary *2 *3 7 64

Q12PRHCPU

Q25PRHCPU Necessary *2 *4 *4 7 63

Q02UCPU 4 36

Q03UDCPU

Q04UDHCPU

Q06UDHCPU

Necessary *1 *1 *3 7 64

: Usable : Unusable *1: Extension base unit cannot be connected when the slim type main base unit

(Q32SB, Q33SB, Q35SB) is used. *2: Q12PHCPU, Q25PHCPU and Q12PRHCPU, Q25PRHCPU are not

compatible with the slim type main base unit (Q32SB, Q33SB, Q35SB). *3: Usable only when the Redundant power main base unit (Q38RB) is used. *4: Redundant CPU whose first 5 digits of serial No. is "09012" or later.

Also, the extension base unit cannot be connected to the Redundant CPU whose first 5 digits of serial No. is "09011" or earlier. Therefore, the number of mountable modules is up to 11.

*5: The QA conversion adapter module + A (large type) series extension base unit (hereinafter referred to as QA6ADP+A5B/A6B) also has the equivalent specifications.

2

1.1 Included Parts The following tables list the parts included with the corresponding modules.

(1) CPU module (a) Q00JCPU

Product Name Type Quantity CPU module Q00JCPU 1 Battery Q6BAT 1 Base unit mounting screw M4 14 screw 4 This manual 1

(b) Other than Q00JCPU Product Name Type Quantity

Q00CPU Q01CPU Q02CPU Q02HCPU Q06HCPU Q12HCPU Q25HCPU Q12PHCPU Q25PHCPU Q12PRHCPU Q25PRHCPU Q02UCPU Q03UDCPU Q04UDHCPU

CPU module

Q06UDHCPU

1

Battery Q6BAT 1

(2) Main base unit for Q series modules Product Name Type Quantity

Q33B Q35B Q38B Q312B

Main base unit

Q38RB

1

Base unit mounting screw M4 14 screw 4/5 *1 This manual 1

*1: The 5 base mounting screws are included with the Q38B and Q312B that have 5 base mounting holes with the Q38RB.

(3) Slim type main base unit for Q series module

Product Name Type Quantity Q32SB Q33SB Slim type main base unit Q35SB

1

Base unit mounting screw M4 12 screw 4 This manual 1

3

(4) Extension base unit for Q series modules

Product Name Type Quantity Q52B Q55B Q63B Q65B Q68B Q612B Q68RB

Extension base unit

Q65WRB

1

Base unit mounting screw M4 14 screw 4/5 *1 *1: The 5 base mounting screws are included with the Q68B and Q612B that

have 5 base mounting holes with the Q68RB and Q65WRB.

(5) Extension base unit for AnS series modules (Only Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU or Q25HCPU is usable)

Product Name Type Quantity QA1S65B Extension base unit QA1S68B

1

Base unit mounting screw M5 screw 4

(6) Extension base unit for A series modules (Only Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU or Q25HCPU is usable)

Product Name Type Quantity QA65B Extension base unit QA68B

1

(7) Power supply module

Product Name Type Quantity Q61P-A1 Q61P-A2 Q61P Q62P Q63P Q64P Q64PN Q63RP Q64RP Q61SP A1S61PN A1S62PN

Power supply module

A1S63P

1

4

1.2 Checking Serial Number and Function Version The QCPU serial No. and function version can be confirmed on the rating nameplate, on the front of the module, and GX Developer's system monitor.

(1) Confirmation on the rating nameplate

Certified Standard marks

Serial No. (upper 5 digits)Function version

09091 1090910001

(2) Checking on the front of the module

The serial number written on the rating plate is displayed on the front (at the bottom) of the module. This display is not supported on the following CPU modules. Modules manufactured in mid-September, 2007 or earlier. Redundant CPUs and Q00JCPU.

Serial Number

5

(3) Confirmation on the system monitor

The QCPU serial No. and function version can be confirmed with Product Information List on the GX Developer's system monitor.* The intelligent function module's serial No. and function version can also be confirmed.

Serial numberFunction version

Production number

* : The version of compatible GX Developer varies depending on the CPU

module. Type Version of Compatible GX Developer

Q00JCPU, Q00CPU, Q01CPU GX Developer Version 7 or later Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU, Q25HCPU GX Developer Version 4 or later

Q12PHCPU, Q25PHCPU GX Developer Version 7.10L or later Q12PRHCPU, Q25PRHCPU GX Developer Version 8.17T or later Q02UCPU, Q03UDCPU, Q04UDHCPU, Q06UDHCPU GX Developer Version 8.48A or later

6

(a) Production number display

1) Basic model QCPU, High Performance model QCPU, Process CPU, and Redundant CPU Since they are incompatible with production number display, "000000000000000" is displayed.

2) Universal model QCPU The serial number (production number) of the relevant module is displayed in the production number column.

POINT

The serial No. described on the rated plate may not match with the serial No. displayed on the product information of GX Developer. The serial No. on the rated plate describes the management information of

the product. The serial No. displayed on the product information of GX Developer

describes the function information of the product. The function information of the product is updated when adding functions.

7

2. Specifications

2.1 General Specifications This section provides specifications common to various modules.

Table 2.1 General Specifications Item Specifications

Operating ambient temperature 0 to 55

Storage ambient temperature -25 to 75 *3

Operating ambient humidity 5 to 95%RH*4, non-condensing

Storage ambient humidity 5 to 95%RH*4, non-condensing

Frequency Acceleration Amplitude Sweep count

5 to 9Hz 3.5mm (0.14inch) Under intermittent vibration 9 to 150Hz 9.8m/s2

5 to 9Hz 1.75mm (0.069inch)

Vibration resistance

Conforming to JIS B 3502, IEC 61131-2 Under

continuous vibration 9 to 150Hz 4.9m/s2

10 times each in X, Y, Z

directions (for 80 min.)

Shock resistance Conforming to JIS B 3502, IEC 61131-2

(147 m/s2, 3 times in each of 3 directions X, Y, Z) Operating ambience No corrosive gases Operating altitude 2000m (6562ft.) max. Installation position Inside control panel Overvoltage category *1 II max.

Pollution level *2 2 max. Equipment category Class I *1: This indicates the section of the power supply to which the equipment is

assumed to be connected between the public electrical power distribution network and the machinery within premises. Category II applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V.

*2: This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used. In the environment corresponding to "Pollution level 2", basically only non-conductive pollution occurs, however temporary conductivity may occur due to the occasional condensing.

*3: The storage ambient temperature is -20 to 75 if the system includes the AnS/A series modules.

*4: The operating ambient humidity and storage ambient humidity are 10 to 90%RH if the system includes the AnS/A series modules.

*5: Do not use or store the PLC under pressure higher than the atmospheric pressure of altitude 0m. Doing so can cause a malfunction. When using the PLC under pressure, please contact your sales representative.

8

2.2 Performance Specifications of CPU Modules This section provides the performance specifications of the CPU modules.

Table 2.2 Q00JCPU, Q00CPU, Q01CPU Performance Specifications Type Item

Q00JCPU Q00CPU Q01CPU Remarks

Control method Repeated operation using stored program

I/O control mode Refresh mode

Direct I/O is available by direct I/O specification (DX , DY )

Programming language (Language dedicated to sequence control)

Relay symbol language, logic symbolic MELSAP3 (SFC), MELSAP-L Function

block and structured text

LD X0 200ns 160ns 100ns Processing speed (sequence instruction) MOV D0 D1 700ns 560ns 350ns

Constant scan (Function that uniforms scan time)

1 to 2000ms (can be specified in 1ms increments) Parameter setting

Program capacity *1 8k steps 8k steps 14k steps Program memory (Drive 0) 58kbyte 94kbyte Standard RAM (Drive 3) None 128kbyte *2 Standard ROM (Drive 4) 58kbyte 94kbyte

Memory capacity

CPU shared memory *3 None 512 words Program memory 6kbyte *4 Memory card (RAM)

Flash card Memory card (ROM) ATA card

Standard RAM 1 *5 Only one file each for file register

Max. Number of files stored

Standard ROM 28 Number of standard ROM write times Max. 100 thousand times *1: The maximum number of sequence steps that can be executed by the CPU

module is as indicated by the following expression. (Program capacity) - (file header size (default: 34 steps) Refer to the following manual for details of the program capacity and file. QCPU User's Manual (Function Explanation, Program Fundamentals)

*2: 64K bytes for function version A. *3: Memory added to function version B. The CPU shared memory is not latched.

Powering on the PLC or resetting the CPU module clears the CPU shared memory.

*4: SFC program has been added to the function version B. *5: Only one file register can be stored.

9

Type Item

Q00JCPU Q00CPU Q01CPU Remarks

Number of I/O device points 2048 points (X/Y0 to 7FF) Number of points available in programs

Number of occupied I/O points 256 points (X/Y0 to FF) 1024 points

(X/Y0 to 3FF)

Number of points accessible to actual I/O modules

Number of extension bases 2 4 Number of loadable modules 16 24

Clock function

Year, month, day, hour, minute, second, day of week (Automatic leap year judgment) Accuracy -3.2 to +5.27s (TYP. +1.98s)/d at 0 -2.57 to +5.27s (TYP. +2.22s)/d at 25 -11.68 to +3.65s (TYP. -2.64s)/d at 55

Allowable momentary power failure period

Within 20ms (100V AC or more)

Varies depending on the power supply module.

5V DC internal current consumption 0.26A *6 0.25A 0.27A

H 98mm (3.86inch) 98mm (3.86inch) W 245mm (9.65inch) *6 27.4mm (1.08inch) External dimensions D 98mm (3.86inch) 89.3mm (3.52inch)

Weight 0.66kg *6 0.13kg *6: Value including those of the CPU module, base unit and power supply module.

10

Table 2.3 Q02(H)CPU, Q06HCPU, Q12HCPU, Q25HCPU Performance

Specifications Type

Item Q02 CPU

Q02HCPU

Q06HCPU

Q12HCPU

Q25H CPU

Remarks




Programming language (Language dedicated to sequence control

Relay symbol language, logic symbolic language, MELSAP3 (SFC), MELSAP-L, Function block and structured text

LD X0 79ns 34ns Processing speed (sequence instruction) MOV D0 D1 237ns 102ns Constant scan (Function that uniforms scan time)

0.5 to 2000 ms (can be specified in 0.5ms increments)

Parameter setting

Program capacity *2

Program memory (Drive 0) 28k step

60k step

124k step

252k step

Memory card (RAM) (Drive 1)

Capacity of the memory card (max. 2Mbyte)

Memory card (ROM) (Drive 2)

Capacity of the memory card loaded (Flash card: max. 4Mbyte, ATA card: max. 32Mbyte)

Standard RAM (Drive 3) 64kbyte 128kbyte *5 256kbyte *3

Standard ROM (Drive 4) 112 kbyte 240

kbyte 496

kbyte 1008 kbyte

Memory capacity

CPU shared memory*4 8kbyte Program memory 28 60 124 252 *1 Memory card (RAM) 287 (When the Q2MEM-2MBS is used)

Flash card 288 Memory card (ROM) ATA card 512

Standard RAM 3

One file register, one local device and sampling trace file only

Max. number of files stored

Standard ROM 28 60 124 252 Number of standard ROM write times Max. 100 thousand times

*1: The CPU module can execute 124 files. It cannot execute 125 or more files. *2: The maximum number of sequence steps (for one program) for which the

parameters are stored in another drive and executed with the CPU module can be calculated with the following expression. (Program size) - (File header size (default : 34 steps)) Refer to QCPU User's Manual (Function Explanation, Program Fundamentals) for details on the program size and file.

11

Type

Item Q02 CPU

Q02HCPU

Q06HCPU

Q12HCPU

Q25H CPU

Remarks

Number of I/O device points 8192 points (X/Y0 to 1FFF) Number of points available in programs

Number of occupied I/O points 4096 points (X/Y0 to FFF) Number of points accessible to actual I/O modules

Number of extension bases 7 Number of mountable modules 64

Clock function

Year, month, day, hour, minute, second, day of week (Automatic leap year judgment) Accuracy

-3.18 to +5.25s (TYP.+2.12s)/d at 0 -3.93 to +5.25s (TYP.+1.90s)/d at 25 -14.69 to +3.53s (TYP.-3.67s)/d at 55



5V DC internal current consumption 0.60A 0.64A

H 98mm (3.86inch) W 27.4mm (1.08inch) External dimensions D 89.3mm (3.52inch)

Weight 0.20kg *3: The memory capacity of the Q12HCPU or Q25HCPU whose serial No.'s first

five digits are "02091" or earlier is 64kbyte. (See to section 1.2 for the way to check the serial No.)

*4: Memory added to the function version B. The CPU shared memory is not latched. The CPU shared memory is cleared when the PLC is powered on or the CPU module is reset.

*5: The memory capacity of the Q02HCPU or Q06HCPU whose serial No.'s first five digits are "04011" or earlier is 64kbyte. (See to Section 1.2 for the way to check the serial No.)

12

Table 2.4 Q12PHCPU, Q25PHCPU Performance Specifications

Type Item Q12PHCPU Q25PHCPU

Remarks






LD X0 34ns Processing speed (sequence instruction) MOV D0 D1 102ns

Total number of instructions 422 (except instructions dedicated to intelligent function module)


0.5 to 2000 ms (can be specified in 0.5ms increments) Parameter setting

Program capacity *2

Program memory (Drive 0) 124k step 252k step


Capacity of mounted memory card (max. 2Mbyte)


Capacity of mounted memory card (Flash card: max. 4Mbyte, ATA card: max. 32Mbyte)

Standard RAM (Drive 3) 256kbyte Standard ROM (Drive 4) 496kbyte 1008kbyte

Memory capacity

CPU shared memory*3 8kbyte Program memory 124 252 *1 Memory card (RAM) 287 (When the Q2MEM-2MBS is used)


Standard RAM 3



Standard ROM 124 252 Number of standard ROM write times Max. 100 thousand times



*3: The CPU shared memory is not latched. The CPU shared memory is cleared when the PLC is powered on or the CPU module is reset.

13

Type Item Q12PHCPU Q25PHCPU Remarks




Clock function





5V DC internal current consumption 0.64A


Weight 0.20kg

14

Table 2.5 Q12PRHCPU, Q25PRHCPU Performance Specifications

Type Item Q12PRHCPU Q25PRHCPU

Remarks






LD X0 34ns Processing speed (sequence instruction) MOV D0 D1 102ns

Tracking execution time (increased scan time)

Device memory 48K word points: 10ms Device memory 100K word points: 15ms Processing speed (Redundant

function) System switching time 21 to 43 ms


0.5 to 2000 ms (can be specified in 0.5ms increments) Parameter setting

Program capacity *2

Program memory (Drive 0) 124k step 252k step


Capacity of mounted memory card (max. 2Mbyte)


Capacity of mounted memory card (Flash card: max. 4Mbyte, ATA card: max. 32Mbyte)

Standard RAM (Drive 3) 256kbyte Standard ROM (Drive 4) 496kbyte 1008kbyte

Memory capacity

CPU shared memory Program memory 124 252 *1 Memory card (RAM) 287 (When the Q2MEM-2MBS is used)


Standard RAM 3



Standard ROM 124 252 Number of standard ROM write times Max. 100 thousand times



15

Type Item

Q12PRHCPU Q25PRHCPU Remarks




Clock function


-3.20 to +5.27s (TYP.+2.07s)/d at 0 -2.77 to +5.27s (TYP.+1.90s)/d at 25 -12.14 to -3.65s (TYP.-2.89s)/d at 55



5V DC internal current consumption 0.89A


Weight 0.30kg

16

Table 2.6 Q02UCPU, Q03UDCPU, Q04UDHCPU, Q06UDHCPU Performance

Specifications Type

Item Q02U CPU

Q03UD CPU

Q04UDHCPU

Q06UDHCPU

Remarks




Programming language (Language dedicated to sequence control


LD X0 40ns 20ns 9.5ns Processing speed (sequence instruction) MOV D0 D1 80ns 40ns 19ns Constant scan (Function that uniforms scan time)

0.5 to 2000 ms (can be specified in 0.5ms increments)

Parameter setting

Program capacity *1

Program memory (Drive 0) 20k step 30k step 40k step 60k step


Capacity of the memory card (max. 8Mbyte)


Capacity of the memory card loaded (Flash card: max. 4Mbyte, ATA card: max. 32Mbyte)

Standard RAM (Drive 3) 128kbyte 192kbyte 256kbyte 768kbyte Standard ROM (Drive 4) 512kbyte 1024kbyte

QCPU standard memory

8kbyte 8kbyte

Memory capacity

CPU shared memory*2

Multiple CPU high speed transmission area

32kbyte

Program memory 64 124 Memory card (RAM) 319 (when the Q3MEM-8MBS is used)


Standard RAM 3



Standard ROM 128 256 *1: The maximum number of sequence steps (for one program) for which the

parameters are stored in another drive and executed with the CPU module can be calculated with the following expression. (Program size) - (File header size (default: 34 steps)) Refer to QCPU User's Manual (Function Explanation, Program Fundamentals) for details on the program size and file.

*2: The CPU shared memory is not latched. The CPU shared memory is cleared when the PLC is powered on or the CPU module is reset.

17

Type

Item Q02U CPU

Q03UD CPU

Q04UDHCPU

Q06UDHCPU

Remarks

Number of program memory write times Max. 100 thousand times*3

Number of standard ROM write times Max. 100 thousand times*4


Number of occupied I/O points 2048 points

(X/Y0 to 7FF)

4096 points (X/Y0 to FFF) Number of points accessible to actual I/O modules

Number of extension bases 4 7 Number of mountable modules 36 64

Clock function





5V DC internal current consumption 0.23A 0.33A 0.39A


Weight 0.20kg *3: The one write operation may not be counted as one writing to a program

memory. The number of writing to the program memory can be checked by the special register (SD682 and SD683).

*4: The one write operation may not be counted as one writing to the standard ROM. The number of writing to the standard ROM can be checked by the special register (SD687 and SD688).

18

2.3 Power supply module specifications This section provides the specifications of the power supply modules.

Table 2.7 Q61P-A1/A2, Q61P, Performance Specification List Performance Specifications Item Q61P-A1 Q61P-A2 Q61P

Base unit position Power supply module mounting slot Applicable base unit Q3B, Q6B

Input power supply 100 to 120V AC

(-15%/+10%) (85 to 132V AC)

200 to 240V AC (-15%/+10%)

(170 to 264V AC)

100 to 240V AC (-15%/+10%)

(85 to 264V AC) Input frequency 50/60Hz 5% Input voltage distortion factor Within 5% (See section 4.3.1) Max. input apparent power 105VA 130VA Inrush current 20A within 8ms *4

5V DC 6A Rated output current 24V DC External output voltage

5V DC 6.6A or more Overcurrent protection*1 24V DC

5V DC 5.5 to 6.5V Overvoltage protection*2 24V DC Efficiency 70% or more Allowable momentary power failure period*3 Within 20ms

Dielectric withstand voltage Across inputs/LG and outputs/FG 2,830V AC rms/3 cycles (2,000 m (6562 ft.))

Insulation resistance Across inputs and outputs (LG and FG separated), across inputs and LG/FG, across outputs and FG/LG 10M or more by insulation resistance tester

Noise durability By noise simulator of 1,500Vp-p noise voltage, 1 s noise width and

25 to 60Hz noise frequency Noise voltage IEC61000-4-4, 2kV

Operation indication LED indication (Normal operation: ON (green) Error: OFF) Fuse Built-in (Unchangeable by user)

Application ERR contact (See section 4.6) Rated switching voltage, current 24V DC, 0.5A

Minimum switching load 5V DC, 1mA

Response time OFF to ON: 10ms max. ON to OFF: 12ms max.

Life Mechanical : More than 20 million times Electrical : More than 100 thousand times at rated switching voltage,

current Surge suppressor None

Contact output section

Fuse None Terminal screw size M3.5 7 Applicable wire size 0.75 to 2mm2 Applicable solderless terminal RAV1.25-3.5, RAV2-3.5 Applicable tightening torque 0.66 to 0.89Nm

H 98mm (3.86inch) W 55.2mm (2.17inch) External dimensions D 90mm (3.55inch)

Weight 0.31kg 0.40kg

19

Table 2.8 Q62P Performance Specification List

Performance Specifications Item Q62P Base unit position Power supply module mounting slot Applicable base unit Q3B, Q6B

Input power supply 100 to 240V AC

(-15%/+10%) (85 to 264V AC)

Input frequency 50/60Hz 5% Input voltage distortion factor Within 5% (See section 4.3.1) Max. input apparent power 105VA Inrush current 20A within 8ms *4

5V DC 3A Rated output current 24V DC 0.6A

External output voltage 24V DC (-10%/+10%) 5V DC 3.3A or more Overcurrent

protection*1 24V DC 0.66A or more 5V DC 5.5 to 6.5V Overvoltage

protection*2 24V DC Efficiency 65% or more Allowable momentary power failure period*3 Within 20ms














Weight 0.39kg

20

Table 2.9 Q63P, Q63RP Performance Specifications

Performance Specifications Item Q63P Q63RP

Base unit position Power supply module mounting slot Applicable base unit Q3B, Q6B Q3RB, Q6RB, Q6WRB Input power supply 24V DC (-35%/+30%) (15.6 to 31.2V DC) Max. input power 45W 65W Inrush current 100A within 1ms 150A within 1ms

5V DC 6A 8.5A Rated output current 24V DC

5V DC 6.6A or more 9.35A or more Overcurrent protection*1 24V DC

5V DC 5.5 to 6.5V Overvoltage protection*2 24V DC Efficiency 70% or more 65% or more Allowable momentary power failure period*3 Within 10ms (at 24V DC input)

Dielectric withstand voltage 500V AC across Primary and 5V DC Insulation resistance 10M or more by insulation resistance tester

Noise durability By noise simulator of 500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency

Operation indication LED indication

(Normal operation: ON (green) Error: OFF)

LED indication*5 (Normal operation: ON (green)

Error: OFF (red)) Fuse Built-in (Unchangeable by user)







Fuse None Terminal screw size M3.5 7 Applicable wire size 0.75 to 2mm2 Applicable solderless terminal RAV1.25-3.5, RAV2-3.5

R1.25-3.5, R2-3.5 RAV1.25-3.5, RAV2-3.5

Applicable tightening torque 0.66 to 0.89Nm H 98mm (3.86inch) 98mm (3.86inch) W 55.2mm (2.17inch) 83mm (3.27inch) External dimensions D 90mm (3.54inch) 115mm (4.53inch)

Weight 0.33kg 0.60kg *5: Immediately after power-on or immediately after power-off, the POWER LED

is lit red temporarily, however, this does not indicate module error.

21

Table 2.10 Q64P, Q64PN, Q64RP Performance Specifications

Performance Specifications Item Q64P Q64PN Q64RP Base unit position Power supply module mounting slot

Applicable base unit Q3B, Q6B Q3RB, Q6RB, Q6WRB*7

Input power supply

100 to 120V AC/ 200 to 240V AC

(-15%/+10%) (85 to 132V AC/ 170 to 264V AC)

100 to 240V AC (-15%/+10%)

(85 to 264V AC)

100 to 120V AC/ 200 to 240V AC

(-15%/+10%) (85 to 132V AC/ 170 to 264V AC)

Input frequency 50/60Hz 5% Input voltage distortion factor Within 5% (See section 4.3.1) Max. input apparent power 160VA Inrush current 20A within 8ms *4

5V DC 8.5A Rated output current 24V DC

5V DC 9.9A or more 9.35A or more Overcurrent protection*1 24V DC

5V DC 5.5 to 6.5V Overvoltage protection*2 24V DC Efficiency 70% or more 65% or more Allowable momentary power failure period*3 Within 20ms





Operation indication LED indication

(Normal operation: ON (green) Error: OFF)

LED indication*5 (Normal operation:

ON (green) Error: OFF (red))

Fuse Built-in (Unchangeable by user) Application ERR contact (See section 4.6) Rated switching voltage, current 24V DC, 0.5A



Life Mechanical : More than 20 million times Electrical : More than 100 thousand times at rated switching

voltage, current Surge suppressor None


Fuse None Terminal screw size M3.5 7 Applicable wire size 0.75 to 2mm2

Applicable solderless terminal RAV1.25-3.5, RAV2-3.5 R1.25-3.5, R2-3.5

RAV1.25-3.5, RAV2-3.5

Applicable tightening torque 0.66 to 0.89Nm H 98mm (3.86inch) W 55.2mm (2.17inch) 83mm (3.27inch) External dimensions D 115mm (4.53inch)


22

*5: Immediately after power-on or immediately after power-off, the POWER LED

is lit red temporarily, however, this does not indicate module error. *7: When mounting the Q64RP to the Q65WRB, use the Q64RP whose first 6

digits of serial No. is 081103 or later. When mounting the Q64RP whose first 6 digits of serial No. is 081102 or earlier, the vibration condition described in the general specifications may not be met.

23

Table 2.11 Q61SP Performance/Specifications

Performance/Specifications Item Q61SP

Base unit position Power supply module mounting slot Applicable base unit Q3 SB Input power supply 100 to 240V AC +10% -15% (85 to 264V AC) Input frequency 50/60Hz 5% Input voltage distortion factor Within 5% (See section 4.3.1) Maximum input apparent power 40VA

Inrush current Within 20A for 8 ms *4 5V DC 2.0A Rated input

current 24V DC - 5V DC 2.2A or more Overcurrent

protection *1 24V DC - 5V DC 5.5 to 6.5V Overvoltage

protection *2 24V DC - Efficiency 70% or more Allowable momentary power failure period Within 20ms (AC 100 V or more)

Dielectric withstand voltage Across inputs/LG and outputs/FG 2,830V AC crms/3 cycles (2,000m (6562ft.))

Insulation resistance *3 Across inputs and outputs (LG and FG are separated), across

inputs and LG/FG, across outputs and FG/LG, 10M or more by 500V DC insulation resistance tester

Noise durability By noise simulator of 1500Vp-p noise voltage, 1 s noise width

and 25 to 60HZ noise frequency Noise voltage IEC61000-4-4, 2kV





Life Mechanic: More than 20 million times Electrical: More than 100 thousand times at rated switching

voltage, current Surge suppresser None

Contact output



Weight 0.18kg

24

Table 2.12 Q00JCPU (Power Supply Section) Performance Specifications

Performance Specifications Item Q00JCPU (power supply section)

Input power supply 100 to 240V AC (-15%/+10%) (85 to 264V AC) Input frequency 50/60Hz 5% Input voltage distortion factor Within 5% (See section 4.3.1) Max. input apparent power 105VA Inrush current 40A within 8ms *4

5V DC 3A Rated output current 24V DC

5V DC 3.3A or more Overcurrent protection*1 24V DC

5V DC 5.5 to 6.5V Overvoltage protection*2 24V DC Efficiency 65% or more Allowable instantaneous power failure time*3 Within 20ms (100V AC or more)

Dielectric withstand voltage Across inputs/LG and outputs/FG 2,830V AC rms/3 cycles (altitude 2,000 m (6,562 ft.))

Insulation resistance Across inputs and outputs (LG and FG separated), across inputs and LG/FG, across outputs and FG/LG 10M or more by 500V DC insulation resistance tester

Noise durability By noise simulator of 1,500Vp-p noise voltage, 1 s noise width

and 25 to 60Hz noise frequency Noise voltage IEC61000-4-4, 2kV

Operation indication LED indication (Normal operation: ON (green) Error: OFF POWER LED of CPU section) Fuse Built-in (Unchangeable by user) Contact output section None Terminal screw size M3.5 7 Applicable wire size 0.75 to 2mm2 Applicable solderless terminal RAV1.25-3.5, RAV2-3.5 Applicable tightening torque 0.66 to 0.89Nm External dimensions Weight Refer to Table 2.2

25

Table 2.13 A1S61PN, A1S62PN, A1S63P Performance Specifications

Performance Specifications Item A1S61PN A1S62PN A1S63P

Base unit position Power supply module mounting slot Applicable base unit QA1S65B, QA1S68B

Input power supply 100 to 240V AC (-15%/+10%) (85 to 264V AC)

24V DC (-35%/+30%)

(15.6 to 31.2V DC) Input frequency 50/60Hz 5% Input voltage distortion factor Within 5% (See section 4.3.1)

Max. input apparent power 105VA Max. input power 41W Inrush current 20A within 8ms *4 81A within 1ms

5V DC 5A 3A 5A Rated output current 24V DC 0.6A External output voltage 24V DC (-10%/+10%)

5V DC 5.5A or more 3.3A or more 5.5A or more Overcurrent protection*1 24V DC 0.66A or more

5V DC 5.5 to 6.5V Overvoltage protection*2 24V DC Efficiency 65% or more Allowable momentary power failure period*3 Within 20ms

Within 10ms (at 24V DC input)

Dielectric withstand voltage Across inputs/LG and outputs/FG 2,830V AC rms/3 cycles (2,000 m (6562 ft.)) 500V AC across

primary and 5V DC

Insulation resistance

Across inputs and outputs (LG and FG separated), across inputs and LG/FG, across outputs and FG/LG 10M or more by insulation resistance tester

5M or more by insulation resistance

tester

Noise durability

By noise simulator of 1,500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency

Noise voltage IEC61000-4-4, 2kV

By noise simulator of 500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency

Operation indication LED indication (Normal operation: ON (green) Error: OFF) Fuse Built-in (Unchangeable by user) Contact output section None Terminal screw size M3.5 7 Applicable wire size 0.75 to 2mm2 Applicable solderless terminal RAV1.25-3.5, RAV2-3.5

Applicable tightening torque 0.66 to 0.89Nm H 130mm (5.12inch) W 55mm (2.17inch) External dimensions D 93.6 (3.69inch)


26

Table 2.14 A61P, A61PN, A62P, A63P Performance Specifications

Performance Specifications Item A61P A61PN A62P A63P

Base unit position Power supply module mounting slot Applicable base unit QA6 B

100 to 120V AC (-15%/+10%) (85 to 132V AC) Input power supply 200 to 240V AC (-15%/+10%)

(170 to 264V AC)

24V DC (-35%/+30%) (15.6 to 31.2V DC)

Input frequency 50/60Hz 5% Input voltage distortion factor

Within 5% (See Section 4.3.1)

Max. input apparent power 160VA 155VA 65W

Inrush current 20A Within 8ms*4 100A Within 1ms 5V DC 8A 5A 8A Rated output

current 24V DC 0.8A

5V DC 8.8A or more 5.5A or more 8.5A or more Overcurrent Protection*1 24V DC 1.2A or more

5V DC 5.5 to 6.5V Overcurrent protection*2 24V DC Efficiency 65% or more Dielectric withstand voltage

Between AC external terminals and ground, 1500V AC, 1 minute Between DC external terminals and ground, 500V AC, 1 minute

Noise durability By noise simulator of 1,500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency

By noise simulator of 500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency

Insulation resistance Between AC external terminals and ground, 5M or higher by 500VDC insulation resistance tester Operation indication LED indication of power supply Terminal screw size M4 0.7 6 Applicable wire size 0.75 to 2mm2 Applicable solderless terminal

R1.25-4, R2-4 RAV1.25-4, RAV2-4

Applicable tightening torque 78 to 118Ncm

H 250 (9.84inch) W 55 (2.17inch) External dimensions D 121 (4.76inch)

Weight 0.98kg 0.75kg 0.94kg 0.8kg Allowable momentary power failure period*3 Within 20ms Within 1ms

27

Table 2.15 A61PEU, A62PEU Performance Specifications

Performance Specifications Item A61PEU A62PEU

Base unit position Power supply module mounting slot Applicable base unit QA6 B Input power supply AC100 to 120/200 to 240V +10%/-15% Input frequency 50/60Hz 5% Input voltage distortion factor Within 5% (See Section 4.3.1)

Max. input apparent power 130VA 155VA Inrush current 20A Within 8ms*4

DC5V 8A 5A Rated output current DC24V 0.8A

DC5V 8.8A or more 5.5A or more Overcurrent Protection*1 DC24V 1.2A or more

DC5V 5.5 to 6.5V Overcurrent Protection*2 DC24V Efficiency 65% or more Insulation withstand voltage

Between primary side and FG

2,830V AC rms/3 cycles (2,000m (6562 ft))

Noise durability By noise simulator of 1,500Vp-p noise voltage,

1 s noise width and 25 to 60Hz noise frequency Noise voltage IEC801-4; 2KV

Operation indication LED indication of power supply Terminal screw size M4 0.7 6 Applicable wire size 0.75 to 2mm2 Applicable solderless terminal RAV1.25-4, RAV2-4

Applicable tightening torque 98 to 137Ncm H 250 (9.84inch) W 55 (2.17inch) External dimensions D 121 (4.76inch)

Weight 0.8kg 0.9kg Allowable momentary power failure period*3 Within 20ms

28

Table 2.16 A68P Performance Specifications

Performance Specifications Item A68P

Base unit position I/O slot installing position Number of occupied points Occupying 2 slots, 16 points per slot

100 to 120V AC (-15%/+10%) (85 to 132V AC) Input power supply 200 to 240V AC (-15%/+10%)

(170 to 264V AC) Input frequency 50/60Hz 5% Max. input apparent power 95VA Inrush current 20A Within 8ms*4

DC+15V 1.2 A Rated output current DC-15V 0.7 A

DC+15V 1.64 A or more Overcurrent Protection DC-15V 0.94 A or more Efficiency 65% or more Operation indication LED indication of power supply

Contact output Power-ON either DC+15V output is +14.25V or higher

or DC-15V output is -14.25V or lower Power-on output Contact switching minimum load: 5VDC, 10mA

Contact switching maximum load: 264VAC, 2A (R load) Terminal screw size M3 0.5 6 Applicable wire size 0.75 to 2 mm2 Applicable solderless terminal V1.25-4, V1.25-YS4A, V2-S4, V2-YS4A

Applicable tightening torque 68Ncm H 250 (9.84inch) W 75.5 (2.97inch) External dimensions D 121 (4.76inch)

Weight 0.9kg

29

POINT

*1 : Overcurrent protection The overcurrent protection device shuts off the 5V, 24V DC circuit and stops the system if the current flowing in the circuit exceeds the specified value. If this device is activated, switch the input power supply off and eliminate the cause such as insufficient current capacity or short. Then, a few minutes later, switch it on to restart the system. The initial start for the system takes place when the current value becomes normal.

*2 : Overvoltage protection The overvoltage protection device shuts off the 5V DC circuit and stops the system if a voltage of 5.5 to 6.5V DC is applied to the circuit. When this device is activated, the power supply module LED is switched OFF. If this happens, switch the input power OFF, then a few minutes later ON. This causes the initial start for the system to take place. The power supply module must be changed if the system is not booted and the LED remains OFF.

30

POINT

*3 : Allowable momentary power failure time (1) For AC input power supply y If the momentary power failure time is within 20ms, the system

detects an AC down and suspends the operation processing. However, the system continues operations after the power comes back. y If the momentary power failure time exceeds 20ms, the system

either continues or initially starts operations depending on the power supply load. In case that the operation processing is continued, the system operates the same as when the momentary power failure time is within 20ms. Supplying the same amount of AC to both the power supply module and the input module (such as QX10) can prevent the sensor connected to the input module from being switched to the OFF status when the power supply turns OFF. Note, however, that if only the input module (such as QX10) is connected on the AC line, which is connected to the power supply, an AC down detection in the power supply module may be delayed due to the internal capacitor of the input module. To avoid this, connect a load of approx. 30mA per input module on the AC line. In the system operating with two redundant power supply modules, the system does not initially start operations when the momentary power failure exceeding 20ms occurs in only one of the input power supplies. The system, however, may initially start operations when the momentary power failure exceeding 20ms occurs simultaneously in both input power supplies.

(2) DC input power supply y If the momentary power failure time is within 10ms(*4), the system

detects an 24VDC down and suspends the operation processing. However, the system continues operations after the power comes back. y If the momentary power failure time exceeds 10ms(*4), the system

either continues or initially starts operations depending on the power supply load. In case that the operation processing is continued, the system operates the same as when the momentary power failure time is within 10ms.

(*4: This is the time when 24VDC is input. If the input is less than 24VDC, the time will be less than 10ms.)

*5 : Inrush current When power is switched on again immediately (within 5 seconds) after power-off, an inrush current of more than the specified value (2ms or less) may flow. Reapply power 5 or more seconds after power-off. When selecting a fuse and breaker in the external circuit, take account of the blowout, detection characteristics and above matters.

31

2.4 Specifications of Base Units

(1) Main base units Item

Type Q00JCPU Q33B Q35B Q38B Q312B

Number of mountable I/O modules 2 3 5 8 12

Applicable modules Q series modules 5V DC internal Current consumption 0.26A 0.11A 0.11A 0.12A 0.13A

Weight 0.66kg 0.21kg 0.27kg 0.36kg 0.47kg H 98mm (3.86inch)

W 245mm (9.65inch) 189mm

(7.44inch) 245mm

(9.65inch) 328mm

(12.92inch) 439mm

(17.28inch) External dimensions D 98mm (3.86inch) 44.1mm (1.74inch)

(2) Slim type main base units

Item Type Q32SB Q33SB Q35SB

Number of mountable I/O modules 2 3 5

Applicable modules Q series modules 5V DC internal Current consumption 0.09A 0.09A 0.10A

Weight 0.12kg 0.15kg 0.21kg H 98mm (3.86inch) W 114mm (4.49inch) 142mm (5.59inch) 197.5mm (7.78inch) External dimensions D 18.5mm (0.73inch)

(3) Redundant power main base unit

Item Type Q38RB

Number of mountable I/O modules 8

Applicable modules Q series modules 5V DC internal Current consumption 0.12A

Weight 0.47kg H 98mm (3.86inch) W 439mm (17.28inch) External dimensions D 44.1mm (1.74inch)

32

(4) Extension base units

Item Type Q52B Q55B Q63B Q65B Q68B Q612B

Number of mountable I/O modules 2 5 3 5 8 12

Applicable modules Q series modules 5V DC internal Current consumption 0.08A 0.10A 0.11A 0.11A 0.12A 0.13A

Weight 0.14kg 0.23kg 0.23kg 0.28kg 0.38kg 0.48kg H 98mm (3.86inch)

W 106mm (4.17inch) 189mm

(7.44inch)189mm

(7.44inch)245mm

(9.65inch)328mm

(12.92inch) 439mm

(17.28inch)External dimensions

D 44.1mm (1.74inch)

Item Type QA1S65B QA1S68B QA65B QA68B

Number of mountable I/O modules 5 8 5 8

Applicable modules AnS series modules A series modules 5V DC internal current consumption 0.12A 0.12A 0.12A 0.12A

Weight 0.75kg 1.00kg 1.60kg 2.00kg H 130mm (5.12inch) 250mm (9.84inch)

W 315mm (12.41inch) 420mm

(16.55inch) 352mm

(13.86inch) 466mm

(18.35inch) External dimensions

D 51.2mm (2.02inch) 46.6mm (1.83inch)

(5) Redundant power extension base unit Item

Type Q68RB




(6) Redundant extension base unit

Item Type Q65WRB




33

2.5 Extension Cable Specifications The list below shows the specifications of the extension cables applicable for the High Performance model QCPU system.

Type Item QC05B QC06B QC12B QC30B QC50B QC100B

Cable length 0.45m (1.48ft.) 0.6m

(1.97ft.) 1.2m

(3.93ft.) 3.0m

(9.84ft.) 5.0m

(16.39ft.) 10.0m

(32.79ft.)

Application Connection across the main base unit and extension base unit or across the extension base units. Weight 0.15kg 0.16kg 0.22kg 0.40kg 0.60kg 1.11kg

POINT

When the extension cables are joined, limit the overall distance of the joined cables to 13.2 m(43.28 ft.).

QC05B, QC06B, QC12B, QC30B, QC50B, QC100B

42.0

(1.6

5)

10(0.39)

34.2(1.35)

6.0(0.24)

Unit: mm (inch)

2.6 Tracking Cable Specifications The tracking cable is used to connect the CPU modules of the redundant system. The cable specifications are indicated below.

Type Item QC10TR QC30TR

Cable length 1.0m (3.29ft.) 3.0m (9.87ft.) Weight 0.15kg 0.28kg Tightening torque 0.29Nm 0.29Nm

QC10TR, QC30TR

39.7

(1.5

6)

12.4(0.49)

33.5(1.32)

A A B B

Unit: mm (inch)

34

3. EMC and Low Voltage Directive

For the products sold in European countries, the conformance to the EMC Directive, which is one of the European Directives, has been a legal obligation since 1996. Also, conformance to the Low Voltage Directive, another European Directives, has been a legal obligation since 1997. Manufacturers who recognize their products must conform to the EMC and Low Voltage Directive are required to declare that their products conform to these Directives and put a "CE mark" on their products. 3.1 Requirements for conformance to EMC Directive The EMC Directive specifies that products placed on the market must "be so constructed that they do not cause excessive electromagnetic interference (emissions) and are not unduly affected by electromagnetic interference (immunity)". The applicable products are requested to meet these requirements. The sections 3.1.1 through 3.1.6 summarize the precautions on conformance to the EMC Directive of the machinery constructed using the MELSEC-Q series PLCs. The details of these precautions has been prepared based on the control requirements and the applicable standards. However, we will not assure that the overall machinery manufactured according to these details conforms to the above-me

Documents

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