PRE FEASIBILITY REPORT

for

PROPOSED EXPANSION OF DISTILLERY

of

M/s. SHREE GANESH KHAND UDYOG

SAHKARI MANDLI LTD.

Shri Harisinhji Mahida Bhavan, At & Po: Vataria,

Tal: Valia, Dist: Bharuch, Gujarat-393001

CONTENTS

1.0 EXECUTIVE SUMMARY

1.1 Company Profile

Shree Ganesh Khand Udyog Sahkari Mandli Limited was founded in the year 1985 in

Gujarat, India. The Company is a manufacturer and exporter of diverse range of

Agricultural and other products. All the affairs of the company are managed under the

guidance of Mr. Banesinh S. Dodia, the managing director. It is under his headship,

they have achieved the newer heights of success. Here are the few highlights of the

company.

Specialization

The enterprise is a co-operative Sugar Factory registered under the Co-operative Sugar

Societies Act-1961 (Regd. No. SE-42, dt.22-04-1985). The plants installed in our

production unit have the capacity of 4200 TCD owing to the same, around 3800 to 4000

MT of Sugarcanes is crushed per day with capacity utilization of around 120%. We have

also achieved an average sugar recovery of 10.52% during season 2007-08.

Infrastructure

The state-of-the-art infrastructure is backed with technologically advanced tools and

machineries that assist in the quality and quantity production of our products.

Moreover, the robust infrastructural base has also been an essential element of

smooth functioning of the business.

Sr.

No.

Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 6

3. Project Description 8

4. Site Analysis 16

5. Planning Brief 17

6. Proposed Infrastructure 18

7. Rehabilitation and resettlement (R & R) Plan 19

8. Project Schedule & Cost Estimates 19

9. Analysis of Proposal (Final Recommendations) 19

2

Quality Assurance

Our prime motto is to serve quality products and for the same, various stringent quality

tests are conducted under the supervision of our quality control executives. The quality

checks are conducted in our well-equipped laboratories that are arranged in our plants

of Distillery & Sugar.

1.2 Project Details

1.2.1 Products along with Production Capacity

NAME OF PRODUCTS EXISTING*

(MT/Month)

TOTAL AFTER EXPANSION

(MT/Month)

Products

V.P. Sugar 14,500 14,500

Rectified Spirit 33 KLPD 66 KLPD

Absolute Alcohol 30 KLPD 60 KLPD

By-Products

Molasses 6,000 7,500

Bagasse 45,000 45,000

Filter Cake 4,500 4,500

* CTE No. 39960 dated Dec. 27, 2010 obtained. CCA Inward application no. 96471

dated June 25, 2015 applied.

1.2.2 Raw Material Requirement

LIST OF RAW MATERIALS EXISTING*

(MT/Month)

TOTAL AFTER EXPANSION

(MT/Month)

SUGAR

Sugar Cane 1,35,000 1,35,000

Lime 216 216

Sulphur 61 61

Phosphoric Acid 8.1 8.1

DISTILLERY

3

Molasses 3,750 MT/Month 7,500 MT/Month

* CTE No. 39960 dated Dec. 27, 2010 obtained. CCA Inward application no. 96471

dated June 25, 2015 applied.

1.3 Water Requirement, Waste Water Generation and Treatment

Total water requirement is 1820 KL/Day at present which is met through Bore well. The

wastewater generation is 1215 KL/Day at present. Total water requirement will be

2010 KL/Day after proposed expansion which is met through Bore well. The wastewater

generation will be 890 KL/Day after proposed expansion. The effluent from sugar

factory is sent to ETP consists of primary, secondary & tertiary treatment facility to

treat the effluent and treated effluent is reused as per requirement of factory for

cooling, washing, irrigation purposes, etc. Entire qty. of wastewater from distillery is

utilized in bio-composting and the same shall be followed after proposed expansion.

1.4 Air Pollution Source and Control Management

Sr.

No.

Stack

Attached to

Stack Height

in meter

Air Pollution Control

System

Parameter Permissible Limit

1.

Boiler 1 & 2

(20 MT/Hr)

40 Multi Cyclone

Separator with

Scrubber (Wet)

Particulate Matter ≤ 150 Mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm

2. Boiler 3

(35 MT/Hr) 40

Particulate Matter ≤ 150 Mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm

3. Boiler 4

(15 MT/Hr) 40

Particulate Matter ≤ 150 Mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppmler

4.

Boiler 5

(Proposed)

(2.5 MT/Hr)

30

Particulate Matter ≤ 150 Mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppmler

There shall be no process emission from the manufacturing process as well as any other ancillary

process.

4

1.5 Hazardous Waste Management

Sr.

No.

Type of Hazardous

Waste

Category Existing Total after

Proposed

Expansion

Mode of Disposal

1. Used Oil 5.1 202 Lit/

Month

202 Lit/ Month Collection, storage,

transportation and final

disposal by sale to registered

re processors or use as

lubricant.

2. Discarded Bags /

Liners / Drums

33.1 4648

Nos./Month

4648

Nos./Month

Collection, storage,

transportation & sale to

authorized traders.

3. Bio-Compost - 2000

MT/Month

3300 MT/Month Used as manure

4. ETP Sludge 35.3 - 15 MT/Month

1.6 Green Belt

Company has developed an effective green belt within the factory and on periphery of

the factory. Total Plot Area is 4,86,264 m2 out of which 1,45,879 m

2 is Green Belt Area.

In addition to this, majority of the vacant land shall be planted with trees, shrubs and

grasses.

1.7 Power & Fuel Requirements

Power required from DGVCL is 75 KW.

SR.

NO.

NAME OF FUEL QUANTITY (MT/HR)

EXISTING ADDITIONAL TOTAL

1. Bagasse 40 15 55

2. Biomass (Briquette) -- 0.5 0.5

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a

copy of mining lease/letter of intent should be given.

5

Identification of the project

Shree Ganesh Khand Udyog Sahkari Mandli Limited, Proposes expansion of distillery at

Shri Harisinhji Mahida Bhavan, At & Po: Vataria, Tal: Valia, Dist: Bharuch, Gujarat-

393001

Identification of the project proponent

SR.

NO.

NAME OF DIRECTOR ADDRESS

1. SHREE SURJITSINH.A.MANGROLA

(CHAIRMAN)

AT & PO.LUNA,

DIST : BHARUCH

MOBILE NO.-9099700006

2. SHREE MOHANBHAI BECHARBHAI PATEL

(VICE-CHAIRMAN)

AT & PO : NAGAL,

DIST : BHARUCH

MOBILE NO.- 9825325351

3. SHREE MOTISINH GANPATSINH MATIYEDA

AT & PO : VALIA,

DIST : BHARUCH

MOBILE NO.-9099300123

4. SHREE VIJAYSINH BHIMSINH VASAVA

PO : MIRAPOR ,

DIST : BHARUCH

MOBILE NO.-9913210082

5. SHREE DINESHBHAI CHHANABHAI PATEL

(CHAUDHARY)

PO : AMBAVADI,

DIST : BHARUCH

MOBILE NO.-9979130121

6. SHREE JAYENDRASINH MOTISINH KATHAVADIYA

AT & PO : KATHWADA

DIST : BHARUCH

MOBILE NO.-9925396961

7. SHREE ARVINDSINH CHHATRASINH VARACHHIYA

AT & PO : KANTVA,

DIST : BHARUCH

MOBILE NO.-9925239403

8. SHREE IBRAHIM GULAM MOHMED MANJRA AT & PO : DIVA,

DIST : BHARUCH

MOBILE NO.-9825178826

9. SHREE PIYUSHKUMAR CHANDRAVADAN PATEL

AT : VAGHVAN,

DIST : BHARUCH

MOBILE NO.-9825729510

10. SHREE MAHENDRASINH RANDHIRSINH PILUDARIYA

AT & PO : DHAROLI,

DIST : BHARUCH

MOBILE NO.-9925239402

11. SHREE NAVINBHAI PARAGBHAI PATEL

AT & PO : SAMLOD,

DIST : BHARUCH

6

MOBILE NO.-9925239401

12. SHREE HIRALAL KANCHANLAL MODI

AT & PO : ANKLESHWAR

DIST : BHARUCH

MOBILE NO.-9879933777

13. SHREE KARSHANBHAI.G.PATEL

AT & PO : PARDI IDRISH ,

DIST : BHARUCH

MOBILE NO.-9825317404

14. SHREE MANHARLAL.M.PATEL AT & POST : CHALTHAN ,

DIST : BHARUCH

MOBILE NO.-9825113049

15. SHREE BANESINH.S.DODIA

(MANGING DIRECTOR)

AT & POST : VATARIA ,

DIST : BHARUCH

MOBILE NO.-9925192007

16. DIRECTOR OF SUGAR GANDINAGAR

PHONE: 079-23220771

17. JOINT DIRECTOR (AGRI.) VADODARA

18. DIRECTOR

GANDHINAGAR

PHONE: 079-23222293

2.2 Brief description of nature of the Project

Proposed expansion of Distillery

2.3 Need for the project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country by

expanding this unit M/s Shree Ganesh Khand Udyog Sahkari Mandli Limited will be able

to meet the demand of the product locally. This will also generate direct and indirect

employment opportunity for various levels of people.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various

traders, we have found that there is a big potential for the range of the products we

are planning.

7

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not

available indigenously. This will make us very competitive against imported finished

products and we will export of our finished products to the international markets.

2.6 Export possibility

Depending on the international demand of products we shall explore the possibility of

exporting the products.

2.7 Domestic/Export Markets

Major portion of the product will be used for domestic market and some portion of the

product may be exported depending on the international market.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s Shree Ganesh Khand Udyog Sahkari Mandli Limited will give direct employment to

local people based on qualification and requirement. In addition to direct employment,

indirect employment shall generate ancillary business to some extent for the local

population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

Proposed Expansion of Distillery Unit

Category: A-5(g)

No interlinked project has been submitted.

8

3.2 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

Map showing general location

(Courtesy: Environmental Information Center, New Delhi)

9

Project Site (Google Map)

10

11

Plot Layout

12

3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

It is expansion within existing premises. No alternate site considered.

Major factors involved in the selection of site are listed below:

• Minor site clearance activities shall be carried out to clear shrubs and weed.

• The project site is located on level ground, which does not require any major land filling

for area grading work.

• Proximity to Raw Material suppliers.

• Site is very well connected by road and railway.

• Availability of Power, Water, etc.

Modern infrastructure support and amenities at par in other global markets, including:

� Efficient transport facilities.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 1 to 2.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-III.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.2.2, Page No. 2.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

After proposed expansion, every effort will put to recycle/reuse the water.

13

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall meet through bore well.

Power & Fuel Requirement

Power required from DGVCL is 75 KW.

Bagasse: 55 MT/Day

(40 MT/Day Existing + 15 MT/Day Additional)

Biomass (Briquette): 0.5 MT/Day

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Please refer Form-I, Annexure-V & VI.

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS

& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH

LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

14

4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road

• Availability of water, power facilities

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Studies.

4.3 Topography (along with map)

We will be incorporated topography in EIA Studies.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.

It will be incorporated in EIA Studies.

4.5 Existing Infrastructure

Existing Infrastructures facilities are listed below:

Site is very well connected by road

Proximity to sugar cane growers

Availability of sufficient land free form cultivation

Availability of power evacuation facilities

4.6 Soil Classification

It will be incorporated in EIA Studies.

15

4.7 Climatic data from secondary sources

Primary source: our own weather station & Secondary Sources: Indian Meteorological

Department, Ahmedabad.

4.8 Social infrastructure available

Depending on the growth of the company the required social infrastructure will be

provided.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation, etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed expansion of distillery

5.2 Population Projection

It will be incorporated in EIA Studies.

5.3 Land use planning (breakup along with green belt etc.)

Total Area – 175400 m2

Plant Area – 27025 m2

Open Area – 40000 m2

Green Belt Area – 65000 m2

5.4 Assessment of Infrastructure Demand (Physical & Social)

It will be incorporated in EIA Studies.

5.5 Amenities/Facilities

It will be incorporated in EIA Studies.

16

6.0 Proposed Infrastructure

6.1 Processing Zone – 100000 m2

6.2 Non- Processing Zone – 386264 m2

6.3 Green Belt

Company has developed an effective green belt within the factory and on periphery of the

factory. Total Plot Area is 4,86,264 m2 out of which 1,45,879 m

2 is Green Belt Area. In

addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses.

6.4 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be

provided.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

• Proximity to sugar cane growers

• Availability of sufficient land free from cultivation

• Availability of power facilities

• Availability of water

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall meet through bore well.

6.7 Sewerage System

Sewage pipes would be laid in entire sugar factory for the removal and disposal of mainly

non-harmful liquid wastes from the offices, canteen and domestic waste coming from

different sections. These liquid wastes would be sent to septic tank & soak pit.

6.8 Solid Waste Management

Please refer Section 1.5 (Page No. 3).

17

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

oustees, land oustees and landless laborers (a brief outline to be given)

There is no habitation on the proposed expansion project activity area and it is barren land,

so R & R policy is not applicable to this project.

There shall not be displacement of any population in project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction after getting environmental clearance and consent to establish.

We shall start production upon making application for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total Project Cost for proposed project activity is Rs. 2.97 Crores.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed expansion project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.