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Structural Steel Solutions Projects Oil & Gas

Projects Oil and Gas Brochure

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Page 1: Projects Oil and Gas Brochure

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To be your preferred supplier & reliable partner for the supply of complete and customized structural steel packages.

Our Mission

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Structural Steel Solutions

Cont

ents

06 Our global network

08 Our people

14 Our stock program

12 Supply sources

10 Our products

09 Our business

16 Health & safety

17 Our project services

18 Our project references

04 Introduction

05 Projects Oil & Gas

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Introduction

Our family - ArcelorMittal

With 119 million tonnes of annual production capacity and 232,000 employees across 60 countries, ArcelorMittal is the world’s leading steel and mining company.

We are the leader in all major global steel markets, including automotive, construction, household appliances and packaging, with leading research and development and technology, as well as sizeable captive supplies of raw materials and outstanding distribution networks.

With an industrial presence in more than 22 countries spanning four continents, the company covers all of the key steel markets, from emerging to mature.

Our core philosophy is to produce safe, sustainable steel. In doing so, our top priority is safety and our goal is to be the world’s safest steel and mining company.

Our position within the group

Our sector Distribution Solutions Projects combines the network power and experience of a global company, with local presence and inherent knowledge, easy access and flexibility.

Its activities lie at the interface between industry and the market; to ensure the closest links with steel producing mills, enabling a broad-based and consistent presence of the ArcelorMittal offer throughout the world.

Distribution Solutions Projects has built its leadership on innovation and satisfaction of international market requirements. It has different business lines engaged in providing specific steel solutions. Supported by specialized proximity distribution, processing and finishing facilities, steel products are supplied to markets and clients around the world.

One of the specific and dedicated business lines is Projects Oil & Gas.

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Structural Steel Solutions

Projects Oil & Gas

Complete structural steel solutions

Projects Oil & Gas is ArcelorMittal’s dedicated and specialized global organization for the supply of complete and customized structural steel solutions for the highly demanding international Oil & Gas sector.

Projects Oil & Gas offers a complete package of structural steel products from our own ArcelorMittal mills and an international network of 3rd party suppliers, combined with specialty stocks strategically located near the major Oil & Gas hubs.

Along with our products, we offer project management services that ultimately support our customers to turn highly critical projects into success stories.

Thanks to our extensive experience, we ensure value creation by offering tailor made and innovative steel supply solutions and services, and being highly customer oriented and project driven.

Long-term partnerships

Our focus on long-term and sustainable partnerships with both our customers and suppliers are the driving forces of our business.

This is evidenced by our impressive project track record and long-term price agreements that are currently in place with major Oil & Gas companies and international Engineering Procurement & Construction (EPC) firms.

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Structural Steel Solutions

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Our global network

Our international presence and global office network enable us to serve you in all the major energy hubs worldwide.

Perth

Rio de Janeiro

Lagos

Heijningen

Moscow

Dubai

Beijing

Seoul

Mumbai

Kuala LumpurSingapore

Baku

Yangon

Houston

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Structural Steel Solutions

Perth

Rio de Janeiro

Lagos

Heijningen

Moscow

Dubai

Beijing

Seoul

Mumbai

Kuala LumpurSingapore

Baku

Yangon

Houston

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Our people

Our dedicated people are continuously at your disposal to assist with specialized skills and expertise to maximize your project value.

With our global presence, we are always able to offer quick and high quality services while providing the best innovative and flexible steel solutions. We understand what is at stake and what the demands and expectations are within the Oil & Gas industry.

Our people have a strong focus on developing beneficial partnerships, and to show a personal commitment in the successful realization of your valuable projects.

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Structural Steel Solutions

Projects Oil & Gas has a strong track record and well-established experience in the complete package supply of structural steel to all major players in the Oil & Gas industry. As every project is unique, we work closely with project owners and contractors to tailor our product and service solution to their specific needs and requirements. Our clients include major oil companies, EPC firms and offshore fabricators.

Our thorough understanding of the industry standards ensures that our high yield structural steel conforms to stringent quality requirements and international offshore specifications.

Our structural steel is supplied for the following applications:

Our business

Offshore platforms: (semi) submersible platforms, fixed platforms, jack-up rigs

Offshore grade steel plates, beams and tubulars are supplied for jackets as well as topsides applications.

Among our supplied products are:• large diameter SAW pipes and cones for jacket legs and

bracings• plates or large diameter SAW pipes for piles for jackets

and tripods• beams for deck structures• sheathed spiral strand wires for mooring of O&G floaters

Offshore vessels: FPSO’s, drilling ships

Structural steel is supplied for both hull and topsides applications.• hull fabrication: shipbuilding plates, bulb flats and

sections• topsides modules and turret fabrication: offshore

tubulars (seamless and welded), beams and plates

Liquefied natural gas (LNG)

Clients increasingly decide to fabricate modularized processing modules for onshore LNG plants and the following products are supplied:• structural tubulars (seamless and welded)• plates, beams and sections

Steel supplied for storage tank terminals includes:• carbon steel tankplates; where required, cut and welded

to drawing specifications• prefabricated beams and sections for roofing structures• krybar® used for LPG/LNG tank construction• linepipes for interconnecting pipelines• steel plates, girders and tubulars for jetty structures

Pipelines: onshore, offshore

• high strength (API) hot-rolled coils and plates are supplied for linepipe projects

• supply of smaller diameter high strength seamless linepipes for both onshore and offshore pipelines

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Our products

Steel used in offshore structures need to satisfy the highest standard and extreme conditions to ensure greater safety from failure. With our extensive product portfolio, we can supply steel products for upstream, midstream and downstream oil and gas applications. We offer high strength offshore steel grades according to international norms and safety standards; meeting specific project specifications with supplementary conditions and additional testing. With our global team of over 1,300 researchers, we are able to offer services of co-engineering for new applications and solutions.

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Structural Steel Solutions

Supplied steel specifications

Our comprehensive product offer meets both the major Oil & Gas companies’ specifications which includes thermo-mechanically rolled steel that can be used in harsh and sour environment.

• EN 10225 S355/ S420/ S460• Norsok M-120 Y20/ Y30/ Y40• API 2W Gr. 50/ Gr. 60• API 5L X52/ X60/ X65/ X70/ X80 PSL 2• ASTM A572 Gr. 50/ Gr. 60• ABS/BV/LR AH/ DH/ EH 36

Fulfilled supplementary requirements

• Delivery condition - Normalized/ TMCP/ Q&T/ As-Rolled• TTP/ UT Testing• Low Carbon/ Low Sulphur Content• Max. CEV 0.43/ PCM 0.23• Low Yield/ Tensile Ratio• CVN @ 0/ -20/ -40 deg °C• Strain Aged Test• Simulated post weld heat treatment• Pre-qualification (CTOD)

Heavy plates

Plates can be supplied in line with the specifications detailed above. Sizes can be standard or tailored to project requirements with minimum order quantities as low as 2 metric tonnes per size.

Thickness range: 8mm to 200mmYield strength range: 355 – 490 N/mm2 or higher.

Beams & sections

Our structural beams and sections are produced in the highest quality such as our Histar® grade. The size range includes the following:• American (W size)• British (UB/UC size)• European (IPE/HE/UPN)

Beam height: 100mm – 1100mmBeam breadth: 100mm – 420mm

Bulb flats

Bulb Flats are being used as plate stiffeners especially in the shipbuilding industry. Our supplied width ranges from 60mm to 430mm. Our bulb flats are approved by various shipbuilding classifications including ABS, LR, GL, DNV, BV, Russian, Korean and Japanese Registers.

LSAW & seamless tubulars

Rolled tubulars are formed from plate by either press bending, roll bending, UOE or JCO method.

The fabrication process is governed by stringent international standards according to API 2B, API 5L and EEMUA 158.

Rolled tubulars are joined by the Submerged Arc Welding process according to AWS D1.1 in the longitudinal direction, achieving high quality welds and deemed best for Oil & Gas applications.

• outer diameter range from 14” to 200”

• wall thickness range from 12.7mm to 150mm

Seamless tubulars in EN10225 and API 5L are combined with our wide range of welded tubulars, completing our clients’ requirements. ArcelorMittal operates pipe and tube making facilities on four continents, enhancing delivery requirements from various parts of the world. • outer diameter range from 4” to 28”• seamless wall thickness range from

6.02mm up to 120mm

Linepipes

We provide a comprehensive offer for plates and/or coils for both onshore pipelines as deepwater pipelines in the API 5L or EN 10208 applicable standard or specification, which are suitable for the manufacturing of ERW, Spiral SAW and UOE pipes.

Special requirements such as HIC resistance or a high ductility at low temperature can be met to meet the stringent specifications applicable.

Krybar®

Krybar® is a specially designed reinforced steel bar for the construction of cryogenic LNG tanks. It has proven track records complying to EN14620 & BS7777. Available diameters : 12, 16, 20, 25, 28 & 32mm.

Wires

Designed to suit engineering and oil companies requirements and used for floating production systems (FPSO, FPU, DWB, SPM, etc) at various water depths, up to 1,500 meters.

High strength and very good torque balance, for periods up to 35 years in sea water, on static conditions.

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Supply sources

Supply from our own ArcelorMittal steel mills, in strong combination with an international network of steel producers and our own stockyards, ensures the most complete and cost efficient supply offer.

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Structural Steel Solutions

ArcelorMittal Flat Carbon

Being active on 4 continents with 18 producing steel mills, our Flat Carbon Europe & Americas facilities are leading producers in slabs, plates and coil materials.

Our mills in Gijon (Spain), Burns Harbour & Coatesville (USA), Industeel (France/Belgium) and Galati (Romania) are our key suppliers for API / EN Heavy Offshore & Shipbuilding Grade Plates.

Facilities in France & Bremen (Germany) offer a comprehensive range of API Hot-Rolled Coils up to X80 PSL 2, including a thickness up to 25.4mm and a width up to 2,080mm.

ArcelorMittal Europe - Flat Carbon supplies plate widths up to 4.9mtr. Supplied plate thicknesses are up to 350mm from Burns Harbour (USA), 760mm from Coatesville (USA) and up to 950mm from Industeel (France/Belgium). The combined annual production of ArcelorMittal Flat Carbon is 53.7 million metric tonnes.

ArcelorMittal Europe - Long Carbon

ArcelorMittal Europe - Long Carbon has been producing a full spectrum of Long products, ranging from wire rods, Krybars®, rebars, special rails, beams and sections. The division is located in 10 European countries with 20 production sites and has an annual capacity of 14 million metric tonnes; the true market leader with innovative and high value products for both the Construction and Oil & Gas industry.

Our beams & sections qualities for offshore structural applications are supplied in S355 / S460 grades of EN10225 and EN10025. Advances in the TM & QST rolling process are the cornerstones of a new generation of fine grained steel grades such as HISTAR® and FRITENAR®, with superior characteristics:

• high strength• good toughness• excellent weldability

This innovation and its complete range of long products have made ArcelorMittal Long Carbon Europe among the most recognized & reliable mills in the offshore structural steel market.

ArcelorMittal Tubular Products

The Tubular Products division has a global presence with 21 production facilities and an annual manufacturing capacity of 3 million metric tonnes. The division produces a broad assortment of tubular products to meet the highest industry standards. Our product range covers almost the entire requirement of the energy industry, e.g. ERW pipes, seamless pipes, large diameter spiral and longitudinally welded line pipes and OCTG.

Our facilities located in Vereeniging (South Africa), Ostrava (Czech Republic), Roman (Romania), Galati (Romania) and Jubail (Saudi Arabia) offer pipes with an outside diameter of 33.4mm to 1,422mm, and thickness of 3.38mm to 50mm. Grades supplied are in accordance to API 5L, Grades X52 to X65.

ArcelorMittal joint venture - China

Hunan Valin SteelHunan Valin Steel is a joint venture operation with Valin Group and ArcelorMittal China. Valin Group is a large sized enterprise set up by three steelmakers in Hunan province, with Xiangtan Iron & Steel and Hengyang Steel Tube capable of producing structural heavy plates and seamless tubulars respectively. Over the years, ArcelorMittal has provided technical advice and support to both mills, leading to the approval of major National Oil Companies.

Xiangtan has a yearly production of 5 million metric tonnes for plates. It manufactures Q&T, Normalized & TMCP plates with lengths from 6m to 20m, widths 1.5m to 4.8m and thicknesses from 6mm to 120mm.

Hengyang, with a production of 1.5 million tonnes yearly, offers API 5L (grade X42 to X100) seamless tubulars with sizes from 0.84” to 28”. It covers wall thickness from 2.8mm to 120mm.

Third party supply sources

Our extensive and well established network and support of third party mills, enable us to offer you the best and most complete package offer available in the market.

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Our stock program

Being one of the largest offshore structural steel stockists, we can offer you complete supply packages with the shortest possible lead time; a feature crucial to most projects.

With our proximity distribution network, our stockyards in Singapore, the Netherlands and Dubai are dedicated to the supply of high strength offshore structural steel plates, beams and tubulars.

Our comprehensive range of products allows us to quickly fulfil your urgent needs for project start-ups and unforeseen shortfalls.

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Structural Steel Solutions

High yield offshore sections (EN 10225 / S355 G11+M)

Certificate: EN10204 3.2 (Lloyds)Charpy Value: Min 50J at -40°CSections: HEA / HEB / UPN / IPEDimensions: 100mm - 1000mm

API EN Norsok2W Gr 50 10225 / S355 G10+M/N M-120 MDS-Y20

2W Gr 60 10225 / S420 G2+M M-120 MDS-Y30

10225 / S460 G2+M M-120 MDS-Y40

10025 / S460 ML

High yield offshore plates (API / EN / Norsok)

Specification:

Certificate: EN10204 3.2 (ABS / Lloyds)Charpy Value: Min 41J at -40°CHeat Treatment: TMCP / NormalizedThickness: 8mm - 150 mmWidth: 2050mm / 2438mm / 2500mm / 3050mmLength: 5500mm - 12000mm

High yield seamless pipes (API 5L X52/L360, X65/L450 PSL 2, EN 10225 G15, Norsok Y22)

Certificate: EN10204 3.2 (ABS)Charpy Value: Min 27J at -50°C (L) / Min 34J at -40°C (T) Heat Treatment: Q & T / NormalizedSize: 4” - 18” (114.3mm - 457.2mm)Wall Thickness: 0.237” - 1.500” (6.02mm - 38.10mm)Length: 6000mm - 12000mm

High yield SAW welded pipes (API 5L X52/L360, X56/L390, X65/L450 PSL 2)

Certificate: EN10204 3.2 (ABS)Charpy Value: Min 45J at -40°CHeat Treatment: TMCPSize: 16” - 30” (406.4mm - 762.0mm)Wall Thickness: 0.5” - 1.5” (12.7mm - 38.1mm)Length: 8861mm - 12000mm

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Health & safety

ArcelorMittal’s core philosophy is to produce Safe, Sustainable Steel, making health and safety above all other priorities.

We want to be the world’s safest steel and mining company. Our Journey to Zero campaign – to have zero fatalities and zero time lost to injuries – is the heart of this goal. Since then, we have made good progress in significantly cutting accidents and fatalities in our steel plants and mines.

By implementing this campaign worldwide, we are fostering a culture and creating an environment in which we value the safety of our people. Moreover, with our strict adherence to our health and safety policy and associated international standards, we are definitely the steel supplier you can rely on to meet your highest safety requirements.

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Structural Steel Solutions

Value services

Projects Oil & Gas supports its customers with high value and specialized project management skills throughout the lifecycle of each project. Depending on the client’s or project’s needs, there is an adequate range of tailor made services.

We offer a comprehensive range of added value services, such as:• project management, logistic services & documentation• quality assurance & controls• procurement & sourcing• frame agreements & partnerships• technical support & consultancy• prefabrication & processing

Project management

• Specialized & dedicated project team• Skilled project leaders• Contract & risk management• Consulting & technical support• Tailor-made project reporting

Our project services

Processing, storage & handling

• Hot works (cutting, bending, welding)• Shot blasting & priming• Storage & warehousing• Special project marking• Consignment project stocking

Tailor-made logistics • Multiple transport solutions: sea, land, air

• Proactive expediting / release of materials

• Custom clearance• Import/export shipping

documentation

Quality control & inspection • Third party inspection by independent agencies

• Additional testing (destructive & non-destructive)

• Full inspection at mill• Visual & random inspection at stockyard• Pre-shipment inspection at quay

Document control & project administration

• Project qualification documentation: MPS, ITP, WPS / PQR, etc.

• Final vendor data books: certificates, welding data, test reports

• Extensive project administration• Document control systems

Technical support • Technical specification and deviation review

• Product development and quality advice• Facilitate Kick-off meetings• Technical (bid) clarifications• Technical QC inspections• Technical queries & claim handling

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Our project references

*Images shown here are for visual purposes only and do not necessary reflect the actual project itself.

Zawtika Project “M9”Customer: PTTEPCountry: ThailandYear: 2011Product: 35,143MT beams, plates, SAW tubulars

Bumi-DCustomer: Carigali Hess Operating CompanyCountry: MalaysiaYear: 2012Product: 2,300MT plates, beams, tubulars

Umm Lulu Phase 2, Package 2Customer: Technip/NPCCCountry: United Arab Emirates Year: 2014Product: 10,000MT seamless tubulars, rolled sections

Upper Zakum 750K (Package 1)Customer: Technip/NPCCCountry: United Arab Emirates Year: 2013Product: 3,992MT seamless tubulars, sections

Yadana Subsidence ProjectCustomer: TotalCountry: FranceYear: 2012Product: 8,500MT plates, beams, tubulars

Diyarbekir Oil Development (Central & West)Customer: Petronas Carigali (Turkmenistan) Sdn. Bhd.Country: TurkmenistanYear: 2012Product: 5,622MT plates, beams, tubulars

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Structural Steel Solutions

Courtesy of Samsung C&T

NyhamnaCustomer: Kvaerner Country: NorwayYear: 2014Product: 10,000MT beams, plates, sections, merchant bars

Singapore LNG TerminalCustomer: Samsung C&T Corp.Country: SingaporeYear: 2010Product: 2,000MT krybars®, rebars

7 DrillshipsCustomer: Estalairo Atlantico Sul (Petrobras)Country: BrazilYear: 2012 Product: 33,000MT bulb flats

Al Wasit Offshore Field DevelopmentCustomer: Saipem SpACountry: Saudi ArabiaYear: 2011Product: 8,500MT beams, plates

IchthysCustomer: Inpex/Single Buoy Moorings/CUEL/McDermottCountry: AustraliaYear: 2013 / 2014Product: 11,725mt plates, beams, tubulars

CPID GreenfieldCustomer: Brunei ShellCountry: BruneiYear: 2013Product: 850MT beams, seamless tubulars

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Disclaimer: The information in this brochure has been compiled with the utmost care. Nevertheless, it is for general information purposes only. The use of the information is at the reader’s risk. No warranty is implied or expressed by the Projects organization of ArcelorMittal with respect to the use of information this brochure contains. The information in this publication is subject to change or modification without notice. Please contact your regional office for the latest information. The images used in this brochure cannot be used for personal, non-commercial or commercial purposes. Published in October 2014 (Rev 3)

www.arcelormittal.com/oilandgas

MalaysiaWisma Pantai, B-12-7, Tower B No. 5, Jalan 4/83A Off Jalan Pantai Baru 59200, Kuala Lumpur, Malaysia

T +60 3 2287 8586E [email protected]

Africa 1B Adebayo Doherty Street Off Admiralty Way Lekki Phase 1Lagos, Nigeria

T +234 1 277 0802E [email protected]

ChinaRm514, Tower 2 Henderson Centre,18th Jianguomen Nei AvenueDongcheng DistrictBeijing 100005, China T +86 10 65309633E [email protected]

AustraliaLevel 1, 46 Ord StreetWest Perth, WA 6005Australia

T +61 2 9570 8155E [email protected]

RussiaBolshaya Ordynka 44, bld 4 Moscow 119017, Russia T +7 495 660 79 89E [email protected]

AzerbaijanAGA Center, 13th floorRoom 13/5, 55 Khojali avenueAZ1025 Baku, Azerbaijan T +99412 464 4144E [email protected]

Singapore (South East Asia & Pacific HQ)72 Anson Road #08-00 Anson House Singapore 079911 T +65 6733 9033E [email protected]

Europe (HQ)Mannesmannweg 54794 SL HeijningenThe Netherlands

T +31 88 0083 700E [email protected]

United Arab EmiratesP.O. Box 8386 Jebel Ali, South ZoneDubai, UAE

T +971 4 8036 666E [email protected]

Korea10F Jinnex B/D65-1 Bangi-Dong, Songpa-GuSeoul, Korea 138-050

T +82 (0)2 6200 6571E [email protected]

BrazilAv. Nossa Sra de Copacabana, 1417 Subsolo 121Copacabana 22070-900Rio de Janeiro, Brazil T + 55 21 2262 4493E [email protected]

India403, ‘A’ Wing, DelphiHiranandani Business ParkPowai, Mumbai 400076, India

T +91 22 4248 9521E [email protected]

MyanmarRoom No. 206 C, Level -2La Pyayt Wun PlazaAlan Pya Pagoda RoadDagon Township, Yangon, Myanmar T +95 1 370 836~839 (Ext: 216)E [email protected]

United States of America19500 State Highway 249Suite 650Houston, Texas USA 77070

T +1 832 237 5225E [email protected]