PROJECT REPORT - ChennaiPROJECT REPORT On Manufacturing of ... The most recycled plastic, HDPE ... Blow molding is a manufacturing process by which hollow plastic parts are formed

PROJECT REPORT

On

Manufacturing of Plastic House Hold utensils

Submitted

As part of requirement of The Training

Under

New Entrepreneur cum-Enterprise Development Scheme

Government of Tamilnadu

Conducted by

Entrepreneurship Development Institute, Guindy, Chennai

Prepared by

Name: Bruno.S

Address: Survey no.47/5, Palappattu village, Gingee-

604205

Mobile: 9629698899

Email:[email protected]

Training at EDI , Guindy Chennai

Financed by Tamilnadu Mercantile Bank , T.V Malai road , Gingee-604202

TABLE OF CONTENT

Sl. No. Description Page No.

1. Cover Letter 1

2. Executive Summary

3. Business Plan Report-EDI Software

4. Market Survey Questionnaire & Analysis

5. Copy of machinery / equipment Catalogue &

Performa Invoice / Quotation

6. Raw Material Price evidence

7. Selling Price Evidence

8. Part I registration under MSME

BUSINESS PLAN FORMAT FOR MSMEs

1.0

Name of the Firm Morning Star Plastics Name of business/project

Plastic Recycling & manufacturing

Location Palappattu, Gingee Taluk- 604205 Type of Organization (Proprietary/Partnership)

PROPRIETARY.

Address (with Phone, e-mail)

47/5 Survey no, Villupuram main road, Palappattu village , Gingee-604205

Name of the Chief Promoter(s)

Bruno.S

Date of Birth 23.11.1989 Names of Partners

N/A.

1.1. Educational Qualification:

Course (from SSLC/Diploma)

School/University/Institute Major Subject

Yr. of Passing

SSLC St.Joseph Higher Secondary School State-Board 2006 Diploma Apollo Polytechnic college Mechanical 2010

1.2. Special Training:

Training in Institute Duration Achievement/Remark Pro-E CIPET 1 YEAR Certified for Cad Cam

1.3. Work experience (Past & Present):

Organization Position Nature of work Duration CADD Center Technical In

charge Handling 20 Facilitators

1.6 Years

Mindpower Engineering solution pvt ltd

Senior Application Engineer

Technical advisor for Cad , Cam industries

1.5YEAR

1.4

Promoter’s Annual Income (Last Year) NIL Assets owned by the promoter (s) Movable

Bike, Gold, Silver.

Immovable Land

1.5 COMPANY’S MAIN OBJECTIVE (Why does the company exist?):

To deliver a good and genuine Plastic products to Common peoples In Economic Price.

1.6. FINANCIAL GOALS:

a. To have a sales revenue amounting to Rs. 2.3625 CRORES by MAR 2015 b. To obtain a profit margin of …17………..% c. To obtain a profit per business partner of Rs.4016250

1.7 DESCRIPTION OF THE PRODUCT or SERVICE:

Plastic Pot is common in rural places to Store water and to accommodate their water necessity. Hence it plays vital role to Save Water for Drinking and other Day to Day Activities. Also there are variants in Quality , Quantity and Design.

1.8 IDENTIFICATION OF THE CUSTOMERS:

All the Consumers who all are consuming waters from Common Water Pumps or Storages , Other Water Services Example: Every water Consumers, Water Transporters , Small Hotels ,Corporation Water Depots…….,,, Needs satisfied by the product or service: Satisfying common peoples thirsty by providing Genuine Plastics to Store Life Essential Water

1.9. IDENTIFICATION OF THE COMPETITION (Major competitors):

Sakthi Plastics, Parasakthi, Pusham Diamond are from Chennai Anita, Aarthi, Madha, and two others in Villupuram Strengths of the competition : Weakness: Not yet registered as a big organizations and

Strength Weakness Cost Cutting Price, Not using Virgin Products.

Frequent Visits But Long Transportation increase the Cost

1.10. ADVANTAGES AND DISADVANTAGES OF THE PRODUCT AND YOUR COMPANY

Price - Economic Price for good and quality products. Quality - Our Products will come under Food Grade plastics Symbol and Certification Terms of Delivery - If once order is Confirmed the product will be delivered in a week Payment Methods- 25 % Percentage advance and rest 75 % On Delivery Customer Service - If any manufacturing Defected in our Product 100 % Replacement guarantee is Insured Others: Doing Quality Revolutionary in Plastic Products.

1.11. MESSAGE TO BE COMMUNICATED TO THE CUSTOMERS:

Quality and Trust worthy is our Command 1.12. MARKETING AND MEANS OF COMMERCIALIZATION:

Present demand & supply

As per the Survey report there is a demand for 1000 Pots/Day and the demand has been supplied by 3 Vendors.

Competition Due to high demand, they have not bothered about Quality. Target clients Local vendors and Shop Keepers Marketing strategy (USP)

Right choice for the right peoples. To save Health, Keep your food in Genuine Products.

1.13. Manufacturing Process:

Technical know-how availability

Outsourcing a experienced Person for trial running -1 month

Step-by-step description of the manufacturing process (raw material-finished goods)

Raw material- Coloring-Extrusion- Blowing –Finished product

1.14. Production Programmed:

No. of working days/annum 300 No. of working shifts (8hrs)/day 2 Installed capacity (annual) No. 420000 pieces Utilized capacity (%) Year - I 65 % Year - II 75 % Year - III 80 % S.No Item(s) Quantity Produced/Yr

Utilization (%) Capacity

1 Pot No 5 85 % 357000 2 Pot No 5 90 % 378000 3 Pot No 5 95 % 399000

2.0 Details of the Proposed Project:

2.1 Land and Building:

S.No Particulars Area required Total value Remarks 1. Land 37 cent 1000000 2. Building 2000 Sq Feet 700000

TOTAL 1700000

2.2. Machineries/Equipments:

S.No Description Nos. required Rate (Rs) Total value(Rs) 1. Blow Extruder 1 1100000 1100000 2. Scrap Grinder 1 135000 135000 3 Color Mixer 1 90000 90000 4 Washer 1 90000 90000 5 Mould 2 75000 150000 1565000

2.3. Misc. Fixed Assets:

S.No Particulars Nos.required Rate (Rs) Total value(Rs) 1 Computer &

Accessories 2 50000 100000

2 Video Cam Recorder 1 5 25000 125000

2.4. Preliminary and Pre-operative Expenses:

S.No Particulars Amount (Rs) Remarks 1 Interest during

implementation 84375

2 Establishment expenses 100000 3 Start-up expenses 200000 4 Misc. expenses 200000 584375 2.5. Working Capital:

S.No Item Duration Total Value (Rs)

I YR II YR III YR IV YR V YR 1. Raw-

material stock

10 Days 897000 906576 915546 924516 933486

2 Semi-finished goods

5 Days 448500 493350 538200 583050 627900

3 Finished goods stock

5 days 448500 493350 538200 583050 627900

4 Sales on credit

5 days 448500 493350 538200 583050 627900

5 Production expenses

6 2242500 2386626 2530146 2673666 2817186

2.6. Total Cost of the Project:

S.No Particulars Total value (Rs) 1 Fixed Capital (sum of 2.1+2.2+2.3) 3390000 2 Working Capital (Sum of 2.5) 2242500 3 Preliminary & Preoperative Expenses

(sum of 2.4) 584375

Total 6216875

2.7. Means of Finance:

S.No Particulars Amount (Rs) Remarks 1 Own Investment/Equity 874375 2 Term Loan 2500000 3 Working capital Loan 2242500 4 Any other source (subsidy etc) 600000

Total 6216875

3.1. Sales Revenue: (Please refer item No. 5.1 (Pricing)

S.No Items (s) Quantity Sold/Yr

Rate/Unit (Rs) Sales Realizations (Rs)

1 Pot-5 357000 116 41412000

4.1. Raw material (annual) Requirement:

S.No Item (s) Quantity Rate (Rs) Total value (Rs)

1 HDPE 250000 120 30000000 Master Batch 400 2000 800000 30800000

4.2. Utilities:

S.No Particulars Annual Expenditure

Remarks

1 Power/electricity 480000 2 Water 100000 3 Coal/Oil/Steam 10000 4 Transport 200000 5 Any other item 100000

Total 890000

4.4. Man Power (Salaries/Wages):

S.No Particulars No. Wages/Salary p.m (Rs)

Annual expenses (Rs)

1 Skilled 2 15000 360000 2 Semi-skilled 2 12000 288000 3 Unskilled 2 9000 216000 4 Office staff 2 12000 288000 5 Any other 2 10000 240000

Total 1392000

4.5 Repairs and Maintenance:

S.No Particulars Amount (Rs) 1 Heaters 36000 2 Labor Assistance 36000 72000

4.6. Selling and Distribution Expenses:

S.No Particulars Amount (Rs) Remarks 1 Publicity expenses 100000 2 Traveling 200000 3 Freight 50000 4 Commission 50000 5 Misc. 25000 425000

4.7. Administrative Expenses:

S.No Particulars Amount (Rs) Remarks 1 Stationery & Printing 24000 2 Post/telephone 48000 3 Entertainment Expenses 50000 4 Miscellaneous

Total 122000

4.8. Interest:

Year Loan amount Outstanding (Rs)

Interest (Rs) Installment (Rs)

Balance (Rs)

2500000 325000 500000 2000000 2000000 260000 500000 1500000 1500000 195000 500000 1000000 1000000 130000 500000 500000 500000 65000 500000 0

4.9. Depreciation:

S.No Type of Asset Cost of Asset Expected Life Depreciation 1 Machinery 1640000 8 13 2 Computer Accessories 100000 5 20

5.1. Pricing:

Product 1 Amount

Product 2 Amount

Product3 Amount

Total product cost per unit (fixed cost/unit+variable /unit)+tax

96.7

Desired Profit 20 % Sale Price (including tax) 121

Profitability Projections:

S.No

Particulars Amount (Rs)

Year-1 Year-2 Year-3 Year-4 Year-5 A Sales realization 41412000 43482600 45553200 47623800 49694400

B Cost of producing

1 Raw materials 29988000 31487400 32986800 34486200 35985600

2 Utilities 890000 934500 979000 1023500 1068000

3 Salaries/wages 1392000 1416000 1531200 1600800 1670400

4 Repairs & maintenance 72000 75600 79200 82800 86400

5 Selling& distribution expenses

425000 429250 433500 437750 442000

6 Administrative expenses 122000 123220 124440 125660 126880

7 Interest 325000 260000 195000 130000 65000

8 Rent

9 Misc. expenses

TOTAL –B (1 TO 9) 33214000

34725970

36329140

37886710

39444280

C Gross profit(A-B)/Loss 8198000 8756630 9224060 9737090 10250120 D Less: Depreciation 213200 213200 213200 213200 213200

E Repayment 500000 500000 500000 500000 500000

F Net profit/loss 7698000 8256630 8724060 9237090 9750120 G Income-tax 30% 30 % 30 % 30 % 30 %

H Retained surplus 5388600 5779641 6106842 6465963 6825084

Project Report - Morning Star Plastics

47/5 Arcot Road (Villupuram to Gingee Main Road) Palappattu Village

Proprietor: Bruno.S

Synopsis

Machine & Equipment Details

� Scrap Grinders � High speed Mixers � Extrusion Blow Molding � Head Trimming

Working Process � Recycling � Generation of Raw Material by Ratio � Color Mixing � Blowing � Trimming

Work Labor Implementation and Product Layout � Grinding � Mixing � Blowing � Trimming

End-Product � 16 Liter

Color Variant � 18 Liter

Color Variant

Scrap Grinder:

Motor: 15 HP

Drive: Pulley Drive

RPM : 1440

Output: 250kg to 350 kg per hour

The most recycled plastic, HDPE (high-density polyethylene) or number 2, is downcycled into plastic lumber, tables, roadside curbs, benches, truck cargo liners, trash receptacles, stationery (e.g. rulers) and other durable plastic products and is usually in demand.

Scrap Grinders plays major role in manufacturing process and it plays vital display of Recycling

the Plastic Components.In this process used Plastic components are Fine processed and Ventilated

through using high speed Air ,and grinded into small Sizes like chips and as Shown in above Picture.

The Motion is implemented through Pulley Drive using High Speed Serious Motors. eg: Kirloskar

The most recycled plastic, HDPE (high-density polyethylene) or number 2, is downcycled into plastic lumber, tables, roadside curbs, benches, truck cargo liners, trash receptacles, stationery (e.g. rulers) and other durable plastic products and is usually in demand.

2. High Speed Mixer

Motor: 15 HP

Drive: Pulley Drive

RPM : 1440

3. Blow molding

Extrusion blow molding

Blow molding is a manufacturing process by which hollow plastic parts are formed. In general, there are

three main types of blow molding: extrusion blow molding, injection blow molding, and injection stretch

blow molding. The blow molding process begins with melting down the plastic and forming it into a

parison or in the case of injection and injection stretch blow moulding (ISB) a preform. The parison is a

tube-like piece of plastic with a hole in one end through which compressed air can pass.

The parison is then clamped into a mold and air is blown into it. The air pressure then pushes the plastic

out to match the mold. Once the plastic has cooled and hardened the mold opens up and the part is

ejected.



In extrusion blow molding (EBM), plastic is melted and extruded into a hollow tube (a parison). This

parison is then captured by closing it into a cooled metal mold. Air is then blown into the parison, inflating

it into the shape of the hollow bottle

opened and the part is ejected.Molding. In Continuous Extrusion Blow Molding the parison is extruded continuously and the individual

parts are cut off by a suitable knife. In Intermittent blow molding th

intermittent is similar to injection molding whereby the screw turns, then stops and pushes the melt out.

With the accumulator method, an accumulator gathers melted plastic and when the previous mold has cooled and enough plastic has accumulated, a rod pushes the melted plastic a

this case the screw may turn continuously or intermittently.

parison drags the parison and makes calibrating

reciprocating screw methods use hydraulic systems to push the parison out quickly reducing the effect of

the weight and allowing precise control over the wall thickness by adjusting the die gap with a pprogramming device.

Motor: 25 HP

Drive: Pulley Drive

Output : 100 Kg. per hour

molding

(EBM), plastic is melted and extruded into a hollow tube (a parison). This


bottle, container, or part. After the plastic has cooled sufficiently, the mold is

opened and the part is ejected.[2] Continuous and Intermittent are two variations of Extrusion Blow Molding. In Continuous Extrusion Blow Molding the parison is extruded continuously and the individual

parts are cut off by a suitable knife. In Intermittent blow molding there are two processes: straight

to injection molding whereby the screw turns, then stops and pushes the melt out.

With the accumulator method, an accumulator gathers melted plastic and when the previous mold has cooled and enough plastic has accumulated, a rod pushes the melted plastic a

this case the screw may turn continuously or intermittently.[3] with continuous extrusion the weight of the

parison drags the parison and makes calibrating the wall thickness difficult. The accumulator head or


the weight and allowing precise control over the wall thickness by adjusting the die gap with a p

(EBM), plastic is melted and extruded into a hollow tube (a parison). This


container, or part. After the plastic has cooled sufficiently, the mold is

ariations of Extrusion Blow Molding. In Continuous Extrusion Blow Molding the parison is extruded continuously and the individual

ere are two processes: straight

to injection molding whereby the screw turns, then stops and pushes the melt out.

With the accumulator method, an accumulator gathers melted plastic and when the previous mold has cooled and enough plastic has accumulated, a rod pushes the melted plastic and forms the parison. In

with continuous extrusion the weight of the

the wall thickness difficult. The accumulator head or


the weight and allowing precise control over the wall thickness by adjusting the die gap with a parison

EBM processes may be either continuous (constant extrusion of the parison) or intermittent. Types of

EBM equipment may be categorized as follows:

Continuous extrusion equipment

Intermittent extrusion machinery

• reciprocating screw machinery

Examples of parts made by the EBM process include most polyethylene hollow products, Milk bottles, shampoo bottles, Automotive ducting, watering cans and hollow industrial parts such as drums.

Advantages of blow molding include: low tool and die cost; fast production rates; ability to mold complex

part; Handles can be incorporated in the design.

Disadvantages of blow molding include: limited to hollow parts, low strength, to increase barrier properties

multilayer parisons of different materials are used thus not recyclable. To make wide neck jars spin

trimming is necessary.

Working Process

Recycling

Before recycling, most plastics are sorted according to their resin type. In the past, plastic re

claimers used the resin identification code (RIC), a method of categorization of polymer types, which was developed by the Society of the Plastics Industry in 1988. Polyethylene terephthalate, commonly referred

to as PET, for instance, has a resin code of 1. Most plastic re claimers do not rely on the RIC now; they

use automatic sort systems to identify the resin, such as near infrared (NIR) technology. Some plastic

products are also separated by color before they are recycled. The plastic recyclables are then shredded.

These shredded fragments then undergo processes to eliminate impurities like paper labels. This material is melted and often extruded into the form of pellets which are then used to manufacture other products.

Generation of Raw Material by Ratio

The Preparation of Raw material is depends upon the application of End product and Economic

Factors. Hence the Quality of the product is directly distinguished by their Raw material Ratio and

indirectly affects the price of the Product.

An important measure of the profitability of an energy company. The higher the recycle ratio, the

greater the profitability of the company

The recycle ratio equals the profit per barrel divided by the total cost of discovering and extracting

that barrel (more commonly known as the netback divided by the finding and development costs).

Color Mixing

Master batches plays vital role. Initially variants are shown by their different Colors and Sizes

The Regular colors are

o Red o Orange

o Blue

o Green

o Yellow

According to the Customer Need the colors can be classified and determined.

Blowing

Spin trimming

Containers such as jars often have an excess of material due to the molding process. This is

trimmed off by spinning a knife around the container which cuts the material away. This excess plastic is

then recycled to create new moldings. Spin Trimmers are used on a number of materials, such as PVC, HDPE, PE+LDPE. And Different types of the materials have their own physical characteristics affecting

trimming. For example, moldings produced from amorphous materials are much more difficult to trim than

crystalline materials. Titanium coated blades are often used rather than standard steel to increase life by

a factor of 30 times.

Electricity Mapping

� Grinding 15 horsepower = 11.18549807373 kilovolt ampere

� Mixing 20 horsepower = 14.91399743165 kilovolt ampere

� Blowing 25 horsepower = 18.64249678956 kilovolt ampere]

� Trimming 15 horsepower may require according to the Size of the Component.

End-Product

The End Product will be exactly look like this and colors will differ.

Application Form - Business Details

Name of Business Enterprises : MORNING STAR PLASTICS

Office Address

Door No 28A

Street New Street

Area Gandhi Bazare,Gingee

City Villupuram

District Villupuram

State TamilNadu

Pincode 604202

Factory Address

Factory Door No 47/5 survey no

Factory Street Arcot Road Villupuram to gingee main road

Factory Area Palappattu village,Gingee

Factory City Villupuram

Factory District Villupuram

Factory State TamilNadu

Factory Pincode 604205

Type of Industry Manufacturing

EM no 330071107301

Product Name Plastic pot

Consitution Proprietary

No of key persons involved 1


Key Person 1

Title Selvan

Name BRUNO

Father/Husband Name SUSAI MICHEAL

Age 24

Address 28A

New Street Personal Finance

Gandhi Bazare,Gingee Permanent Account Number BXEPB5374C

Telephone number 04145223204 Do you have Bank account Yes

Mobile number 9629698899 Bank name State Bank of India

Educational background DME Branch Gingee

Whether ration card available Yes Bank address Thiruvanamalai Road, Gingee

Whether voter identity card available Yes Account number 31202708322

Social status BC Account type Savings Bank

Employment of spouse Not Applicable IFSC code SBI0000758

Qualification of spouse Credit card No

Networth Statement

Assets (Rs.Lakhs)

Immovable Properties( Including Land and Building ) 10.00

Investment in Business Capital 0.00

Deposits with Banks/institutions 0.00

Gsecs/Bonds/NSC/NSS 0.00

Shares/Debentures ( Market Value ) 0.00

Life Insurance Policies ( Surrender Value ) 0.50

Value of Vehicles ( Market Value ) 0.50

Other Assets ( Incl. Jewellery ) 0.30

Total Assets 11.30

Liabilities 0.00

Loans Availed from Banks (Total Outstanding) 0.00

Other Liabilities 0.00

Total Liabilities 0.00

Networth 11.30

Property Location 47/5 survey no


Project Cost (Rs.lakhs)

Land 15.00

Building 7.00

Plant and Machinery

Imported 0.00

Indigenous 0.00

Vehicles 5.00

Furniture and Fittings 3.00

Computers and office automation 1.00

Testing equipment 0.00

Other fixed assets 1.00

Erection/installation charges 2.00

Pre-operative expenses 3.00

Provision for contingencies 0.00

Working capital margin 9.01

Total Cost 46.01

Means of finance

Owners contribution 5.00%

Owners contribution 2.30

Loan from bank/other institutions 43.71

Total 46.01


Fullfillment of statutory requirementsRequirements Status

1.Approval from Local Authority / body Obtained

2.Approval for Building Plan To be Obtained

3.Approval from Inspector of Factories Not Applicable

4.Approval from Electricity Board To be Obtained

5.Have you obtained Import and Export Code? Not Applicable

6.Sales Tax Registration To be Obtained

7.Service Tax Registration Not Applicable

8.Pollution Control Board Clearence Not Applicable

9.Registeration for Partnership/Company/Co-operative Society Obtained


Personal strengths in the area of business I do not have relevant experience in this business. I have handled sales and technical in my previous assignment. My family members possess experience in

this business and they would be involved. The raw material required for the business are 322000 Kilograms of HDPE and the value is 405 lakhs and 644

Kilograms of Master Batch and the value is 12.88 lakhs. Raw materials are available in the local market. No raw materials are available for credit. The suppliers

of the raw materials are RelianceIOC. The processes involved in manufacturing the final product are The Raw material Hdpe is mixed with colours using colour

mixers and extruded to blow moulding machine and compressed air is used to blowthe end product. For this business skilled,semiskilled and unskilled manpower

are required. I am confident of having necessary manpower for the business. power requirement is 75 horse power per day. I have generator. I require 75 liters of

water. I have adequate facility to draw water. I have approval for the land and building . I conducted survey and based on the findings only and I am trying to get

into this business.The competitor in my district is 5. I sell the product through distributors/wholesalers. I do not have showrooms. I will take 1 month to deliver the

first order. I will get repeat orders from the following companies: x, y and z. We expect an order size to the extent of Rs. 37.5 lakhs from them. I am confident of

generating rupees 1350 lakhs sales in next three years. The unfinished product does not have any market. The business potential for this product is growing at

higher rate in TamilNadu. The current market volume in Tamilnadu is 31000000 lakhs.


Projected Profit & Loss Statement (Rs.Lakhs)

Mar-2015 Mar-2016 Mar-2017 Mar-2018 Mar-2019

Sales 219.35 315.00 367.50 420.00 446.25

Other Income 0.00 0.00 0.00 0.00 0.00

Closing Stock 72.07 103.50 120.76 138.00 146.62

Total Income 291.42 418.50 488.26 558.00 592.87

Raw Material Consumed 155.12 239.98 284.62 325.88 348.56

Wages 1.80 2.59 3.02 3.46 3.67

Power & Fuel 0.84 1.20 1.40 1.60 1.70

Rent 0.00 0.00 0.00 0.00 0.00

Other Manufacturing

Costs21.94 31.50 36.75 42.00 44.63

Administration Expenses 14.57 20.93 24.41 27.90 29.64

Selling & Distribution

Expenses10.97 15.75 18.38 21.00 22.31

Excise Duty 3.13 4.50 5.25 6.00 6.38

Depreciation 3.75 3.26 2.84 2.47 2.17

Finance Charges 2.71 4.74 3.39 2.03 0.68

Total Expenditure 214.83 324.45 380.06 432.34 459.74

Profit & Loss 76.59 94.05 108.20 125.66 133.13


Projected Balance Sheet (Rs.Lakhs)


Capital 2.60 2.60 2.60 2.60 2.60

Reserves & Surplus 76.59 170.64 278.84 404.50 537.63

Loan from Bank 40.13 30.10 20.07 10.04 0.01

Sundry Creditors 14.36 20.63 24.06 27.50 29.22

Total Liabilities 133.68 223.97 325.57 444.64 569.46

Fixed Assets 28.25 24.99 22.15 19.68 17.51

Sundry Debtors 36.56 52.50 61.25 70.00 74.38

Stock 72.07 103.50 120.76 138.00 146.62

Loans & Advances 0.00 0.00 0.00 0.00 0.00

Cash & Bank Balance -3.20 42.98 121.41 216.96 330.95

Total Assets 133.68 223.97 325.57 444.64 569.46


Projected Cash Flow Statement


Net Profit as per Tax 76.59 94.05 108.20 125.66 133.13

Add: Depreciation 3.75 3.26 2.84 2.47 2.17

Add: Capital Contribution 2.60 0.00 0.00 0.00 0.00

Add: Loan from Bank 50.16 0.00 0.00 0.00 0.00

Add: Increase in Sundry

Creditors14.36 6.27 3.43 3.44 1.72

Add: Decrease in Sundry

Debtors0.00 0.00 0.00 0.00 0.00

Add: Decrease in Stock 0.00 0.00 0.00 0.00 0.00

Total Inflow 147.46 103.58 114.47 131.57 137.02

Less: Purchase of Fixed

Assets32.00 0.00 0.00 0.00 0.00

Less: Repayment on

Loan to Bank10.03 10.03 10.03 10.03 10.03

Less: Increase in Sundry

Debtors36.56 15.94 8.75 8.75 4.38

Less: Decrease in Sundry

Creditors0.00 0.00 0.00 0.00 0.00

Less: Increase in Stock 72.07 31.43 17.26 17.24 8.62

Less: Loans & Advances 0.00 0.00 0.00 0.00 0.00

Total Outflow 150.66 57.40 36.04 36.02 23.03

Opening Balance 0.00 -3.20 42.98 121.41 216.96

Surplus/Deficit -3.20 46.18 78.43 95.55 113.99

Closing Balance -3.20 42.98 121.41 216.96 330.95


Ratios

Usual Norms Mar-2015 Mar-2016 Mar-2017 Mar-2018 Mar-2019

Current Ratio >1.33 7.34 9.65 12.61 15.45 18.89

Debt-Equity Ratio <2.00 0.51 0.17 0.07 0.02 0.00

Debt Service

Coverage Ratio>1.5 6.22 6.69 8.32 10.59 12.49

TOL / TNW <3.00 0.69 0.29 0.16 0.09 0.05

Interest Coverage

Ratio>2.00 29.26 20.84 32.92 62.90 196.78

Net Profit Margin(%) >5.00 34.92 29.86 29.44 29.92 29.83


Interest & Loan Repayment Schedule (Rs.Lakhs)


Opening Balance 0.00 40.13 30.10 20.07 10.04

Receipt 50.16 0.00 0.00 0.00 0.00

Total 50.16 40.13 30.10 20.07 10.04

Repay 10.03 10.03 10.03 10.03 10.03

Closing Balance 40.13 30.10 20.07 10.04 0.01

Average 20.07 35.12 25.09 15.06 5.03

Interest 2.71 4.74 3.39 2.03 0.68


Working Capital (Rs.Lakhs)


Stock 72.07 103.50 120.76 138.00 146.62

Sundry Debtors 36.56 52.50 61.25 70.00 74.38

Loans & Advances 0.00 0.00 0.00 0.00 0.00

Cash & Bank Balance -3.20 42.98 121.41 216.96 330.95

Total Current Assets 105.43 198.98 303.42 424.96 551.95

Sundry Creditors 14.36 20.63 24.06 27.50 29.22

Salaries & Wages 0.15 0.22 0.25 0.29 0.31

Power & Fuel 0.07 0.10 0.12 0.13 0.14

Working capital 90.85 178.03 278.99 397.04 522.28

Q.NoCost Cutting Portable Harmless All Other

1 What is your purpose of buying Plastic Container instead of Metal Containers 8 11 9 3 1< 75% < 50 % <25% Not using Other

2 What is the percentage of Plastic Utensils usage in your Day to Day life against Metals 5 13 9 2

Food ContaineWater Container Grocery storage Other3 What are the percentages of Plastic Utensils usage in Day to Day Life 5 27 13 1

Water Pot Purified Water Barrel Other4 Which of the Plastic Beverage containers become common in your Life 25 9 7 3

Yes No5 Does the Quality of the Plastic Beverage Consumable matching your Needs and Quality 27 1

Plastic Pot Purified Water Barrel Bucket6 How many Number of these Plastic Water Containers do you useing in your Home ? 160 36 15 7

Survey Report

25%

35%

28%

9% 3%

Cost Cutting Portable Harmless All Other

17%

45%

31%

7% < 75% < 50 % <25%

11%

59%

28% 2%

Food Container Water Container Grocery storage Other Water Pot

PurifiedWaterBarrel

25%

35%

28%

9% 3%

Cost Cutting Portable Harmless All Other

Rs 100 to 150 Rs.75 to 100 Rs=50 to 75 Rs 35 to507 How much Do you Spend for Normal water container/Pot 6 11 10 2

Strictly Check Not Aware ch Products not available8 Do you Spend time to buy food gradable plastics Symbol in your Purchase ? 5 21 4

< 3months < 6 months < 1 year < 1.5 year9 What is the Life cycle of your Plastic Pot ? 1 5 9 9

Red Green Blue Orange All10 What are the Colours would you prefer to Buy, Is there any Specific reason 7 10 4 4 6

10 Suggestion & Commands New models,Washable,less wash,Expecting environmental friendly,weight less

Yes 96%

No 4% Plastic Pot

PurifiedWater

Rs 100 to 150

Rs.75 to 100

Rs=50 to 75

Rs 35 to50

Strictly Check

Not Aware

Such Products notavailable

< 3months

< 6 months

< 1 year

< 1.5 year

Red

Green

Blue

Orange

All

Page 1 of 2

A.V.KENGINEERING WORKS 19/1 MUNUSAMY CHETTY GARDEN STREET,3RDLANE

OLD WASHERMEN PET, CHENN AI-600021, TAMILNADU, INDIA PHONE NO: +91-44-25904239, CELL NO: +91-9444337194,9840263233

EMAIL ID: [email protected] , [email protected] TIN NO: 33541180915, IEC NO: 0405000863

2/3 RANGA PILLAI GARDEN STREET, OLD WASHERMEN PET

Date:05/03/2014

TO MORNING STAR PLASTICS

QUOTATION

QUOTATION 4 ” EXTRUDER MACHINE FOR PLASTIC RECYCLING

1. 4 ” EXTRUDER MACHINE

1. GEAR BOX U 900 2. HOUSING WITH HEAVY DUTY BEARING 3. SCREW ROD EN24

4. BARREL EN 8 5. HEAVY DUTY STAND 6. 25 HP AC MOTOR RS- 6,95,000.00

2. HEATER AND CONTROL BOX STANDING TYPE

1. HEATER CERAMIC EACH 1500 WATTS CAPACITY 2. TOTAL HEATERS IS 12 (6ZONE) 3. 4 SUNVIC AND COOLING FAN

4. CONDUCTOR ARE L&T RS- 1,35,000.00

3. AIR COMPRESSOR 1. 5 HP AIR COMPRESSOR RS- 95,000.00

4. COLOURING MIXER

1. 45 KG CAPACITY COLOURING MIXER WITH

20 HP AC MOTOR AND STARTER RS-1,75,000.00

5. GRINDER MACHINE

1. 20” GRINDER MACHINE WITH 15 HP MOTOR RS- 1,95,000.00

6. WASHING MACHINE

75 KG CAPACITY WASHING MACHINE WITH 15 HP MOTOR RS- 1,90,000.00

7. DIE

1. 3 NOS( 13LITER5) RS- 70,000.00 2. 5 NOS (18 LITERS) RS- 85,000.00

mailto:[email protected]

mailto:[email protected]

Page 2 of 2

8. PRICE DETAIL

TOTAL COST OF THE MACHINE IS RS.16,40,000.00 (RUPEES SIXTEEN LAKHS FOURTY THOUSAND ONLY)

9. TERMS AND CONDITION 1. TO CONFIRM THE ORDER 50% ADVANCE ALONG WITH PURCHASE ORDER

2. PRICE IS ONLY FOR MACHINE VAT 5% EXTRA WILL BE COLLECTED AT THE TIME OF BILLING 3. DELIVERY CHARGE EXTRA 4. TRIAL AND INSTALLATION CHARGE EXTRA

5. QUOTATION IS VALID FOR 1 MONTH

FOR AVK ENGINEERING WORKS

PROPERITOR

00-08/13

High Density Polyethylene General Purpose Blow Molding

Product Description:

HDPE 012DB54 is a high density bimodal resin grade

produced by Lyondell Basell ‘s Hostalen slurry process

with following features:

• Good Processability,

• Good balance of stiffness & impact properties

Recommended Applications:

HDPE 012DB54 is General purpose blow moulding grade

recommended for:

• Containers / bottles upto 5 Litre capacity for packaging

of Lube oil, Edible oil, FMCG products.

• General purpose containers for foodstuffs.

Typical Properties:

Tested Properties Test Method UOM Values*

Resin Properties

Melt Flow Index (1900C & 5 Kg) ASTM D 1238 gm/10 min 1.3

Density @ 23oC ASTM D 1505 gm/cm

3 0.954

Mechanical Properties

Tensile Strength @ Yield (Type-IV) ASTM D 638 MPa 33

Elongation @ Yield (Type-IV) ASTM D 638 % 8

Elongation @ Break (Type-IV) ASTM D 638 % 1000

Flexural Modulus ASTM D 790 MPa 1350

Notched Izod Impact Strength @ 23oC ASTM D 256 J/m 90

Hardness ASTM D2240 Shore D 61

Thermal Properties

Vicat Softening Point ASTM D 1525 oC 124

* Typical values not to be construed as specification limits. Values may change without any prior notice.

** Mechanical properties were determined on compression moulded specimens.

Recommended Processing Temperature: 160 – 200 oC

Packaging Information:

This material is packed and available in raffia bags with net content of 25.0 Kg only. The raffia bags used conforms to the minimum strength requirements of BIS,

however, customer shall take due care while handling the bag. Prolonged exposure of these bags to sunlight may deteriorate the bag’s performance and cause

spillage and wastage. IOCL does not warranty loss of material due to poor material handling practices.

Regulatory Information:

HDPE 012DB54 meets "Specification for Polyethylene for safe use

in contact with Foodstuff, Pharmaceutical & Drinking water” as per

IS:10146-1982. It also conforms to the positive list of constituents

as prescribed in IS:10141-1982. The grade and Additives

incorporated meet with FDA:CFR Title21,177.1520, Olefin

Polymers.

Storage & Handling:

Prevent HDPE Material from direct exposure to sunlight & heat to avoid quality

deterioration. The storage location should be dry, dust free and the Storage

temperature should not exceed 50 oC. Non - compliance to these precautionary

measures can lead to degradation of the product causing Color changes, Odor &

inadequate product performance. It is advised to process HDPE material within 06

months after delivery.

Pro

vis

ion

al

Te

ch

nic

al

Da

ta

sh

ee

t

Disclaimer: IOCL assumes no liability whatsoever in respect of application, processing or any use made of the aforementioned information or products, or any consequence thereof. No liability whatsoever shall attached to

any of the IOCL companies for any infringement of the rights owned or controlled by a third party in intellectual, industrial or other property by reason of application, processing or use of the afore-mentioned information or

products by the user.

Contact Address ��

Product Application and Development Center (PADC),

Near Panipat Naphtha Cracker Complex,

Village – Baljattan, Panipat – 132140, Haryana, India

Contact Details ��

Tel : +91-180-2526702, 2526704

Fax : +91-180-2528651

Web : https://propel.indianoil.in

Registered Office Address ��

G-9, Aliyavar Jung Marg,

Bandra (East), Mumbai – 400051

Maharashtra, India.

Government of Tamil Nadu

Department of Industries and CommerceEntrepreneurs Memorandum for setting up Micro, Small or Medium Enterprise

Form No.2014/33/007/07301/SMSPACKNOWLEDGEMENT PART - I

M/S MORNING STAR PLASTICS HAS FILED MEMORANDUM EXPRESSING ITS INTENT TO SET UP A MANUFACTURING

ENTERPRISE AT THE ADDRESS S.NO 47/5, VILLUPURAM MAIN ROAD,GINGEE BLOCK, PALAPPATTU VILLAGE,

GINGEE TALUK, VILLUPURAM DISTRICT TAMIL NADU PIN CODE : 604205 FOR THE ITEM/ITEMS INDICATED BELOW

AND THE ACTIVITY IS PROPOSED TO COMMENCE FROM MAR-2014 AS STATED IN FORM NO 2014/33/007/07301/SMSP

AND ALLOCATED ENTREPRENEURS MEMORANDUM NO 2014/33/007/07301/SMSP/E AS BELOW:

Sl.No ITEMS OF MANUFACTURE CAPACITY IN CASE OF MANUFACTURE

1 CANS, PLASTIC 20000 Numbers

NOTE: THE ISSUE OF THIS ACKNOWLEDGEMENT DOES NOT BESTOW ANY LEGAL RIGHT. THE ENTERPRISE IS REQUIRED TO SEEK REQUISITECLEARANCE / LICENCE / PERMIT REQUIRED UNDER STATUTORY OBLIGATIONS STIPULATED UNDER THE LAWS OF CENTRAL GOVERNMENT / STATEGOVERNMENT / UT ADMINISTRATION / COURT ORDERS .

DD MM YYYY

DATE OF ISSUE07 01 2014

NATURE OF ACTIVITY (MANUFACTURING-1,SERVICES-2)

1 MANUFACTURING

CATEGORY OF THE ENTERPRISE (MICRO-1,SMALL-2,MEDIUM-3)

1 MICRO

ENTREPRENEURS MEMORANDUM NUMBER3 3 0 0 7 1 1 07301 E PART I

DATE: 07/01/2014

PLACE: Villupuram

SIGNATURE

(S.A.P.Vairamani)

Additional Director of

Industries & Commerce (DIC)

Note : (1) The concerned Financial Institutions/Agencies who provide Loan/Clearance/Assistance, shall verify this Entrepreneur Memorandum FormPart I in the website http://www.msmeonline.tn.gov.in, to ascertain the genuineness / validity / cancellation using the above EM PART I Number

(2) The concerned Financial Institution/Agencies who provide Loan/Clearance/Assistance, shall ascertain the eligibility of subsidies andincentives given by the Government, from the General Manager, District Industries Centre, VILLUPURAM .

Page 1

Application Id : 2014/33/007/07301/SMSPApplication Date : 07-01-2014

1. Name of the Applicant : S.BRUNO

2.(a) Address of Communication

NO:28 A

NEW STREET, GANDHI BAZAR, GINGEE TALUK, VILLUPURAM DISTRICT

PIN Code : 604202

Phone : -

Phone : -

Phone : -

Phone : -

(b) Permanent Residential Address

NO:28 A

NEW STREET, GANDHI BAZAR, GINGEE TALUK, VILLUPURAM DISTRICT

PIN Code : 604202

Phone : -

Phone : -

Phone : -

Phone : -

3. Name of The Proposed Enterprise (if decided) : MORNING STAR PLASTICS

4. Proposed Location of Enterprise

(i). S .F.No / Door No.: S.NO 47/5

(ii). Street. : VILLUPURAM MAIN ROAD

(iii). State : Tamil Nadu

(iv). District : Villupuram

(v). Taluk : Gingee

(vi). Rural/Urban : Rural

(vii). Block : Gingee

(viii).Town/Village : PALAPPATTU VILLAGE

(ix). PIN Code : 604205

5. Category of Enterprise : MICRO

6. Nature of Activity : Manufacturing

7. Nature of Operation : Perennial

8. Whether Unit will be an Ancillary Unit : No

Page 2



9. Proposed Schedule of Installation of : January - 2014

Plant & Machinery

10. Type of Organisation : Proprietary

11. (a) Main Manufacturing/Service Activity

No Product/ProductCode Item Code Approximate Value

1 CANS, PLASTIC / 42121 25202 20000 No.

12. Proposed Investment In Fixed Assets (Rs in lakh)

Item Owned/Leased/Rented Approximate Value

(i). Land Owned 1.5

(ii). Building Owned 30

(iii). Plant & Machinery Value 15

(iv). Equipment -

(v). Foreign Equity,If Any -

13. Installed Capacity per annum : 300000 Numbers

14. Power Load (Anticipated) : H.P : 75.00 K.W : 56.25

15. (a). Other Source of Energy

Item Quantity

(b) Reason if no power required -

16. Expected Employment

(i). Management & Office Staff 2

(ii). Supervisory 2

(iii). Workers 5

Page 3



17. Expected Schedule Of Commencement of Production/Activity : March- 2014

18. Entrepreneurs Profile(a). Name : S.BRUNO

(b). Gender : Male (M) (c). Community : OBC (3)

(d). Knowledge Level : Any Other Level

(e). Equity Participation : 200000 (f). Equity % : 100

(g). Stake in other Manufacturing Enterprises : No

(h). Physically Challenged: NoDate :

Place :

[SIGNATURE OF THE APPLICANT / AUTHORISED PERSON]

NAME OF THE PROPRIETOR/PARTNER/MANAGING DIRECTOR

(a) Send a self-certified copy of this application along with a self-certified copy of Power of Attorney/Board Resolution/Society Resolution whereverapplicable, while signing as Partner/Managing Director or Authorised Person to GENERAL MANAGER , DISTRICT INDUSTRIESCENTRE,BHAVANI STREET, ALAMELUPURAM, VILLUPURAM-605 602.

(b) Send a certificate/notarized copy of the Partnership Deed/Memorandum of association/Articles of Association to General Manager, DistrictIndustries Centre, Villupuram .

(c) In case, self certified copy of the generated application is not received by the General Manager, District Industries Centre, Villupuram within onemonth from the date of generation of the application, the acknowledgement issued for EM(PART I)will be cancelled and displayed in the website.

(d) In respect of those who furnish wrong information and do manipulations in the online Application Form, penal action will be taken by the Department and simultaneously the acknowledgement issued for online EM PART I will be automatically cancelled and displayed in the website.

Undertaking This is to certify that the information furnished in the Memorandum in FORM No :2014/33/007/07301/SMSP is true andcorrect to the best of my knowledge and belief.

Date :

Place :

[SIGNATURE OF THE APPLICANT / AUTHORISED PERSON]

Page 4

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