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Project in Progress Achievements

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Notable Projects

42 8

Schwing’s Green Initiative

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Leading the ChangeLeading the Changewith Schwing Equipmentwith Schwing Equipment

Project in Progress2

Volume : 4

Issue : 11

Q4 2014 & Q1 2015

Notable Projects4 Achievements8 New Launch10

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Dear Customer,

A very warm greeting to all the readers of Concreting Times.

The last six months were not very eventful. Market continued to be flat even though sentiments continued

to be positive. The recently announced budget brought some cheer amongst the construction industry

and the equipment manufacturers with the announcement on increase in infrastructure investments,

setting up of 5 new ultra mega power projects of 4000 megawatts and announcement of issue of

infrastructure bonds.

For the concreting equipment manufacturers, there is added hope as the highways minister has been

repeatedly hinting at more and more concrete road projects. There is an urgent need that government

implements all these projects as quickly as possible.

At SSI, we are heavily banking on the implementation of these projects and in anticipation, are

further investing on mechanization. In the last six months, we also launched two new products

viz., tower cranes and self-loading mixers. Our team is working very hard to localize these

products and be a substantial contributor to developing India.

Finally, I would like to take this opportunity to wish all the readers a very Happy and

Prosperous New Year 2015.

Chenab Bridge Project, Jammu & Kashmir

Projects in Progress

All the best,

Vice Chairman & Managing Director - SSI

VC & MD’s Message

Machine Model Quantity

Batching Plant CP 30 2 Nos

Concrete Pump BP 350 2 Nos

Transit Mixer AM 6 7 Nos

Shotcrete Machine TSM 30.14 2 Nos

The Chenab Bridge is an arch bridge under construction in Jammu &

Kashmir, India. It spans the Chenab River between Bakkal and Kauri,

in Reasi district of Jammu and Kashmir. When completed, the bridge

will be 359 meters (1,178 ft) above the river Chenab and it will be the

Highest Bridge in the World. The bridge is part of several bridges and

tunnels which makes up the Katra - Laole Section of the JUSBRL

Project in Jammu and Kashmir.

Northern Railway owns the total Project, Konkan Railway Corporation

is executing the project on behalf of Northern Railways and the

Chenab Bridge project undertaking a joint venture company of

AFCONS Infrastructure Limited, Ultra and VSL bagged the prestigious

project.

The project which is constructed using Schwing concreting

equipment have done 17,000 m3 of Concrete till date. It is expected

to be a total of 66,000 m3 of concrete for the project. M25 and M40

grade of concrete is produced in which M25 Grade is used for

Shotcreating and M40 is used in foundations.

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CT News

“Person of the Year” Awardfrom Equipment India

Mr. Anand Sundaresan, Vice Chairman& Managing Director, Schwing

Stetter India was awarded the "2nd Equipment India Person of the

year" by Pratap Padode, Editor-in-Chief Equipment India Managing

Director, ASAPP Media Information Group, in the presence of Samir

Bansal, General manager, Off Highway Research during the 2nd

Equipment India Annual Award held on15th Dec at India Expo Mart

Noida.

Stetter Self Loading Mixer unveiled

Shri.Venkaiah Naidu, Minister of Urban Development today along

with Mr. Anand Sundaresan Managing Director, SCHWING Stetter

India and Mr. V.G. Sakthikumar, Managing Director, SCHWING Stetter

Sales & Services Pvt. Ltd unveiled the SCHWING Self-Loading Mixer at

the BAICON 2015. Other dignitaries present during the unveiling

were Mr. B.Seeniah, Chief Patron BAICON 2015 and Mr.

Sushanthakumar Basu, President, BAI. SCHWING Stetter India, one

of the pioneers of concrete construction equipment in India, has

displayed the Self Loading Mixer, a miniature concrete mixing

equipment that will revolutionize construction activities in urban and

rural construction sites.

BuiltMat 2015- Coimbatore

Schwing Stetter India recently participated in BuiltMat 2015

exhibition held between 5 to 8th February 2015 at CODISSIA Trade

Complex, Coimbatore. The event which is one of the largest

Construction and Interior fair was jointly organized by Association of

Consulting Civil Engineers (INDIA), Builders Association of India and

The Indian Institute of Architects. During the event Schwing Stetter

displayed its newly launched Self Loading Mixer – SLM 4000 and

Concrete Pump 1807 and received huge

customer appreciations.

SCHWING Stetter India lauched SCHWING-XCMG Tower Crane

SCHWING Stetter India with its

expertise in concrete construction

equipment in India, has brought

expertise from group company

XCMG, one of the Top 5 World

R e n o w n e d C o n s t r u c t i o n

Equ i pmen t manu fa c t u r i n g

companies to launch an exclusive

range of SCHWING-XCMG Tower Cranes in India today. This marks

the entry of SCHWING Stetter into the material handling industry.

SCHWING Stetter has always drawn emphasis on understanding

customer needs and the SCHWING concrete pumps and the

SCHWING-XCMG Tower crane will work in synergy to suit their

requirements. The SCHWING-XCMG Tower Crane can withstand

extreme conditions in construction sites. These highly adaptable fast-

erecting Tower Cranes are designed with several features to handle

high-rise projects. The Tower Cranes made by SCHWING-XCMG

comes in various capacities and types ranging between 5 tons and 6

tons.

Schwing Stetter SP4800 pump along with SPB35 is concreting Omkar 1973 one of the prestigious residential projects coming up in Worli, Mumbai. The current height of core wall is at 170 meters in tower-3 and 70 meters in tower-2 and it is expected to reach a maximum height of 340 meter. The project also has Stetter M2.25 Batching Plants and has produced and pumped various grades of concrete like M80, M70, M60 & M50.

Schwing Pumps at Omkar Project- Mumbai.

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Notable Projects

630 meter Pumping by 21 year old Concrete Pump

Schwing Stetter BP 4000 (160 kw) a 21 year old concrete pump has recently done a long distance pumping of 632 meters horizontal in a single pour of 26 hours continuously at Ghodbunder, Thane, Mumbai. The pump was hired by Amar Construction (India Crete RMC) and was used for raft foundation of Electrical Transmission Tower (dedicated line for Mumbai Metro) situated on island at Varsova Creek, Ghodbunder Road, Thane. L&T Constructions who are the main contractor of this project have appreciated the support & service provided by the team of Schwing Stetter India for this record pour.

My Home Vihanga - Hyderabad.

The Project is owned by My Home Constructions Pvt. Ltd. and concrete work is being done by SVS Projects Pvt. Ltd. Hyderabad. Schwing Stetter India has contributed with its entire range of concreting equipments in this project. The project has Schwing Stetter Equipments like Batching Plant CP 30 – 3 nos, Concrete Pump SP 1800 – 1no, Boom Pump S36X – 1no & KVM32XL – 1no, Separate Placing Boom SPB 35 – 2 nos and Concrete Mixers – AM6SHN – 8 nos.

Relay Pumping at Bangalore Metro

Schwing SP1400 has done relay pumping of 18 meters vertical and 620 meter horizontal at Bangalore Metro Project. The pumping was done by Vijaynirman Company, which has taken subcontract for track concrete pumping from SOMA. A total of 120 m3 of M 30 Grade concrete was pumped in 6 hour for this concrete pour.

My Home Vihanga, residential project is located on top a hillock in Gachibowli, near Wipro Junction. This project will give the Hyderabad a full view of the IT and Financial District. The 21-acre mega project houses 1996 apartments measuring 1115 ft to 2160 ft in area. The project consists of 20 block of 18 floors each and has a total concrete volume of 1.7 Lakhs m3. The project is designed for RCC shear wall-framed structure. The project has various grades of concrete requirement like M20, M25, M30, M40& M50. Till date around 70,000m3 of concreting has been completed.

Customer Speaks

Managing Director – Sandhu Construction Equipment & Services. (Ghaziabad , Uttar Pradesh)

About Customer

Landmark Projects

Schwing Equipments:-

Why Schwing Stetter India?

Before entering in to the Ready-mix Concrete business, Mr. Jitender Sandhu, Managing Director of Sandhu Construction Equipment and Services worked as an Electrical Operator. In 2002 he joined Anand Machinery and handled all Batching Plant Setup for the company. After completion of five years there in 2007, he started his own firm called Sandhu Construction Equipment & Services.

As a result of his hard work & quality of service, Sandhu Construction Equipment & Services is now a renowned name in manufacturing/trading of Construction/Infrastructures related business in the National Capital territory of Delhi. In 2013 Mr. Sandhu purchased Schwing Stetter Equipment after which, he had replaced all his other equipment with Schwing machineries including Batching Plants, Concrete Pumps & Transit Mixers.

Galaxy Vega

Exotica Dream Valley

Panchsheel –Exotica fresco

Victory's India Habitat Center

Batching Plant - CP 30 Star Batcher

Concrete Pump - SP 1400 D

Transit Mixer - AM6SHC

When you talk about quality &reliability in concrete machinery, the only name which I can recall is Schwing Stetter India. After getting associated with Schwing Stetter I got to know,how much maintenance cost and difficulties we have reduced in our company.

I personally used to visit all my old non Schwing machinery & batching plants on daily basis due to down time,halting & spare parts issue but after getting associated with Schwing Stetter's Machinery I am relaxed. I visit the sites with Schwing Stetter's Machinery once in a month or two, it's been more than 18 Months,and there is no single downtime with Schwing Stetter's Plant & Pump.

An Interview with Jitender Sandhu

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Gyanender Kumar RaiGirdhariLal Construction Pvt Ltd.

Delhi

My History & Nature of Work:-I started working in2007 as a helper of Stationary Concrete Pump and in 2009 began operating Boom pump. I have a total Experience of 7 year in Concrete Pumps operation I can also operate machines like Concrete Pumps SP 1200 , SP 1400,SP 1800 , Boom Pumps 32X & S36X.Currently I have being posted in Andaman & Nicobar Island.

My Experience with Schwing Stetter Concrete Pumps.The ease of operations in Schwing Stetter Concrete Pumps has no match in the Concrete Industry. I strongly believe Schwing Stetter is the real master when it comes to Concrete Pumping.The machines are so operator friendly that I have trained four of my helpers who are working in Delhi NCR as professional operators.With Schwing's Rock Valve the choking & Maintenance of the pumps has reduced. The spares parts availability and the service support are always there to back us.

My MessageI highly recommend everyone to go for Schwing equipment only, if you expect a hassle free & reliable Concrete Pumping. My message to fellow operators is if you want to take the best out of the machines, please maintain & clean the machines regularly & then no one can stop you to achieve success in Life by your hard work. Thank you.

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Leading the Change

SCHWING Stetter India as one of the pioneers in concrete equipment manufacturer in India, has always stood in toes for manufacturing advanced technology equipment for the Construction Industry in India. With the aim to provide a high quality equipment with uninterrupted customer service and support the company is expanding its wings to introduce world class construction equipment in India.

SCHWING Stetter India unveiled 5 new products in ready-mix concrete technology: concrete mixing equipment, truck mixers, concrete pumps as well as Tower cranes at BC India exhibition, which took place from December 15 to 18, 2014 in the India Expo Centre in Greater Noida / Delhi.

The new products were unveiled by Mr. Anand Sundaresan, Managing Director, SCHWING Stetter India, and Mr. V.G. Sakthikumar, Managing Director, SCHWING Stetter Sales & Services Pvt. Ltd. SCHWING Stetter also showcased its latest Tower Crane product range in the material handling segment. These highly adaptable fast-erecting Tower Cranes are designed with several features to handle high-rise projects. The Tower Cranes made by SCHWING-XCMG comes in various capacities and types ranging between 5 tons and 6 tons.

The new range of products will cater to all segments like batching plants for concrete preparation; transit mixers for concrete transportation; concrete pumps for concrete placement; shotcreting pumps for tunnel application and recycling plants for recycling of concrete.

Speaking on the occasion, Mr. Anand Sundaresan, Managing Director, SCHWING Stetter India said, “SCHWING Stetter is delighted to showcase 5 exclusive products for the Indian concreting industry. These innovative and advanced products are designed for providing the necessary concreting solutions to all our customers. This year at bcIndia we are also displaying our SCHWING-XCMG Tower Crane.”

Mr. V.G. Sakthikumar, Chief Operating Officer, SCHWING Stetter India said, “We focus on innovative technologies that save time; money and increase performance standards. This exhibition will provide customers a chance to explore construction equipment technologies at bc India exhibition”.

The International Trade Fair bC India 2015 which had exhibitors from Construction Machinery, Building Material Machines, Mining Machines and Construction Vehicles manufactures is said to have a total of 26,000 visitors and 635 exhibitors from 25 countries.

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Leading the Change

8

Events

Schwing Stetter at ConMac 2015Schwing Stetter at ConMac 2015

Schwing Stetter India participated in CONMAC 2015 held between 27th, 28th February & 1st March 2015 at Maniram Dewan Center, Guwahati, India. The first edition of ConMac 2015 was organized in association with the Confederation of Indian Industry (CII) and Indian Construction Equipment Manufacturer’s Association (ICEMA) which had a focus on the North-East Region. During the exhibition Schwing Stetter India launched 4 new products in the truck mixers and concrete pumps category.

Schwing Stetter is catering concreting equipment’s to Arunachal Pradesh, Assam, Manipur, Meghalaya, Mizoram, Nagaland, Sikkim and Tripura. The new range of products will be supply to all segments like batching plants for concrete preparation; transit mixers for concrete transportation; concrete pumps for concrete placement; shotcreting pumps for tunnel application and recycling plants for recycling of concrete. Schwing Stetter thanks all its customers in North East region & Government Officials who visited us and made the exhibition successful.

Schwing Equipment around the WorldSchwing Equipment around the World

Oil Well Platform, Toronto, Canada 3rd Bosporus Bridge, Istanbul.

I-75 Modernization Project, Dayton, Ohio, USA. Belo Monte Hydroelectric Plant, Brazil

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Project Abroad

Deep Caissons Pumped w/ Separate Placing BoomDeep Caissons Pumped w/ Separate Placing Boom

Replacing the Hwy 70 bridge over Caney Fork River between Sparta

and Smithville, TN is anything but normal. Because the State has

plans to widen the route in the future, the design calls for a support

structure of cast-in-place concrete that could accommodate four

lanes of traffic. The current $38 million contract held by Massman

Construction, Kansas City, MO calls for a two-lane welded steel bridge

on the four-lane substructure. And because the Caney Fork River was

dammed in the late 1950s the Caney Fork River forms Center Hill Lake

at the Hwy 70 crossing.

“Because the reservoir is not navigable, we had to truck everything to

the site – cranes, barges, pumps,” according to Massman Senior

Project Manager, Dale Helmig. It took over 250 trailer loads to bring in

five cranes up to 300-ton capacity, barges large enough to support

the massive lifting equipment, a Schwing SP 4800 concrete pump and

31-meter separate placing boom. The process of pinning together 10-

ft x 40-ft modular barge sections, assembling five cranes and support

equipment took two months beginning in April 2013.

The new bridge is being

built 60-feet north of the

existing bridge which spans

1200-feet of the lake.

Caissons up to 150-feet

deep and 11.5-feet in

diameter were drilled to

bedrock and the resulting

piers formed from concrete

pumped with a tremie pipe.

The SP 4800 is pumping

from both sides of the river and up to 1150-feet of five-inch pipeline

has been assembled to reach the pier work at times. “Some of the

piers took more than 575-yards of concrete just to break water,”

Helmig states, “From there we add a 30-foot shaft extension of

poured-in- place concrete, then we pump the strut that ties a set of

three piers together, add an eight-foot diameter column and eight-

foot cap. At that point we are 90-feet above the water.” There are

three sets of three piers being constructed in the channel and one set

of piers on land to support the new bridge. Concrete abutments on

both banks are also being pumped as part of the contract.

In order to reach to the top of the piers, Massman utilizes a barge-

mounted Schwing three-section 31-meter pacing boom. The

hydraulic boom mounts on a pedestal that is bolted to an X-frame

welded to the barge. A diesel power pack accompanies the boom. The

pipeline from pump to boom is laid over the existing bridge and

barges in 10-foot lengths with heavy-duty clamps. A one cubic-yard

thrust-block near the pump embeds the first section of pipe to reduce

movement. “We have to maintain a 190-foot open channel at all times

which is why we have pumped from both sides of the river, “ according

to Helmig.

The SP 4800 is maintaining volume and distance requirements on the

job with a 443-hp diesel powering an open loop hydraulic system with

eight-inch diameter pumping cylinders. The pump features high-

volume and high-pressure settings that can be switched depending

on the application. A high pressure Rock Valve with dual shifting

cylinders complements the 2020-5 150/90 pump kit that can

generate 2364 psi on the concrete. “We have several Schwings that

have performed well with very little maintenance which is essential in

these out-of-the-way locations,” says Helmig.

“We have been able to pump up to one hundred yards per hour at

times, but we average sixty-five to eighty yards per hour most of the

time,” Helmig notes, “Some of the larger volume piers have taken ten

hours of continuous pumping.” Pumping through the crane-

supported tremie pipe puts the end in fresh concrete so that the rising

concrete from the bottom displaces the water without washing out

the cement content. After

priming the pipeline, a ball

is inserted which pushes

out any water in the line

and concrete follows.

Because of the depth of

some of the caissons, the

tremie pipe is in two

sections. As concrete rises

in the caisson, the placing

b o o m ' s t i p s e c t i o n

connected to the pipe also

rises. When the junction in

the tremie pipe emerges

from the concrete, the

pump is stopped, the top

section of tremie pipe is

d i s c o n n e c t e d a n d

removed, the tip section of

14m long Concrete Sprayer boom with proven SCHWING concrete Pump. Dozing output is controlled from the operator held console electronically liking it to the concrete pump strokes.

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New Product Launches

Mobile Version Plant suitable for Transit Mixer discharge with output of 21 Cu M per hour. This plant is ideally suited for small medium volume construction. We are offering wider selection option (to choose) to meet customer's specific needs.

New Concrete Pump with High pressure rock valve is suitable for Concrete Sites of medium high rise construction. New aesthetic aerodynamic design will be dedicated for all Models Trailer Pumps in the future. This pump is launched to meet the requirements of higher volume output meeting the demand of customers to increase the speed of construction.

SP1807 - Concrete Pump

Mobile Batching Plant - M21Z

5ton, 50m boom(with free standing height of 35 meters). Both internal climbing and external climbing mechanisms can be offered. This will eventually be indigenized in next few months. We can offer 6ton Tower Cranes.

Tower Crane XGT63YD (5013-5)

Longest Boom for a Three Axle Chassis. SCHWING RZ boom combines roll and Z fold at the tip to offer better flexibility for the boom operation. This can also be mounted on 8x4 chassis. 5 section boom enables overall vehicle length to be under 12m for ease of maneuverability and accessibility.

S43SXSBR02 on 6x4 Chassis

Self-Propelled TSR30.14

Self Loading Mixer 4000

The SLM 4000 has an engine capacity of 110hp created to meet the requirements of the tier 2 and tier 3 towns. Self-Loading Mixers are miniature machines that can automatically load sand and other aggregates required for mixing concrete, blend the raw materials, transport and unload the mixture. This smart machine can help construction companies to monitor their consumption pattern by exporting data and the firmware used in the SLM can be constantly upgraded based on customer requirements.

SLM 4000SLM 4000

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Tech

Designing Truck Mixers for Evolving New Trends Designing Truck Mixers for Evolving New Trends

Project Solution

Bag Cutting System

We offer Bag Cutting System for feeding Cement, Fly ash, Micro Silica

etc in high speed. In this System wastage of Material is almost nil,

Involvement of labour is also not required to operate this machine. It

comes with an electrical panel with mimic display. It can be operated

by one operator. Since the bags can be taken for pouring to the Silo

directly from the vehicle which has transported the material, the

wastage of Cement will be nil.

Weigh Bridge

Exclusively designed for weighing of high axle load vehicles at

RMC Infrastructure, Construction, Ports and Project sites with

highest accuracy, greater reliability and less maintenance.

Out standing resistance to wear and corrosive atmosphere at

project sites.

Web Camera Integration option, Pre-cast civil foundation option.

One stop solution for real time material reconciliation and

Inventory Planning at RMC and Construction sites.

Multiple batching plants can be integrated at project sites. Real

time cross checking of accuracy of batching plant and truck scale.

Stand alone usage for all other non concrete material weighment

like steel etc., at project sites.

Customized inventory inward and material outward reports

Composite design of steel and Concrete. Concrete to stay in

compression and tensional forces are handled by the high

strength steel structure below the concrete top deck.

Complete Bolted design ensures quick and easy assembling,

dismantling, transporting and re-assembling at project sites.

Self checking & center loaded swing link mounted and

hermitically sealed heavy duty Double Ended Shear Beam Load

cells.

Water Chilling Plant

Schwing Stetter provides solution for temperature controlled

concrete by providing water chilling plant of different models to meet

the requirement of 30M³/Hr and 56M³/Hr output batching plants.

This Water chilling plant is constructed with tank and coil which is fully

automated and does not require any additional manpower for control

of valves and chiller. Batching Plant Operator himself can control the

operation of chiller, valves through a single touch on Mimic Screen

Provided in plant control room. For higher output capacity plants,

chiller can be made based on requirements. Recycling Plant

Automatic Lubrication SystemUse our Automatic Lubrication

System for your Concrete/Boom

Pump to get maximum trouble free

pumping time. We have observed

that maximum breakdown of your

Pump is due to non-Lubrication of

the Machine. We offer Automatic

Lubrication System for your Pump,

which is capable to Pump

Lubrication in working time for

maximum penetration. You can

save grease up to 60% of your

total present consumption, if you

start using this system.

Concern for our environment and an increased awareness of costs

are the main reasons for worldwide efforts to solve the concrete

industry's disposal and recycling problems. Profiting from extensive

experience gained with sieve / Cyclone separation system, Stetter

has developed this concrete recycling plant. Our systems have proved

to be more reliable, economical and highly wear-resistant. Our

permanent development efforts have made the Stetter

concrete recycling plant an exceptionally strong

product.

F 71 - 72, SIPCOT Industrial Park, Irungattukottai, Sriperumpudur Taluk, Kancheepuram District,Tamil Nadu - 602105.

Phone : 044 2715 6780 / 781, 47108100 / 33555588 Fax : 044 27156539 Visit us at www.schwingstetterindia.com

MUMBAI NEW DELHI

HYDERABAD BANGALORE

KOLKATA COCHIN AHMEDABAD

PUNE MOHALI

BHUBANESWAR GUWAHATI RAIPUR

022 25624863 / 64, 30718300 / 33555588 011 3092 8500 / 33555588

040 6615 1783 / 33555588 080 4243 8400 / 33555588

033 3322 3300 / 33555588 0484 4055984 / 3355558 079 40244200 / 33555588

020 26055651 / 2 / 33555588 0172 3957500 / 3957503

0674 2463999 / 3355558 0361 2234738 0771 2562325

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I I Many more to come...

January 2015

Dear Customer,

We stay hopeful, like you in the revival of Construction activities on ground and we are preparing to come out with more Products, Services

and Technical Solutions for Sites in the near future.

Two Launches namely, Tower Crane and Self Loading Mixer were done successfully. Tower Cranes are now available as fully imported

machine and Self Loading Mixers are available for demonstration & trials.

We are proud to be part of “Chenab Bridge Project” of AFCONS Infrastructure Limited. Notably, our Shotcreting Machine TSM 30.14 in this

Project, is also becoming popular in various other Tunnel Projects in India.

Thanks to BC India, Delhi and Conmac, Guwahati Exhibitions,we had wonderful opportunity to meet many of you

and interact personally. We appreciate the valuable inputs, you had given on the 6 (Six) New Products that, we

launched during this Exhibition.

This Magazine also brings, informations on some of our Project Solutions like Weigh Bridge, Chilling Plant,

Bag Cutting Machine, Recycling Plant and Automatic Lubrication System.

We sincerely hope the days to come, are busy for every Stakeholders in the Construction Industry.

Happy reading!!!

With best regards,

V.G. Sakthi KumarManaging Director - SSSSPL

Published by Schwing Stetter India in Chennai. All Correspondence to be sent to editor.ct@schwingstetterindia.com

Designed and Printed by A.L. Senthil Kumar :: For private circulation only, not for sale.

For any feedback regarding this newsletter, email at editor.ct@schwingstetterindia.com

Reach New Heights with

SCHWING - XCMG Tower Crane

SCHWING - XCMG introduces range of Tower Cranes which withstands the extreme conditions in construction sites. These highly adaptable fast-erecting Tower Cranes are designed with several features to handle high-rise projects. For further details, please contact us.

ISO 9001:2008 OHSAS 18001: 2007 :: ISO 14001:2004 ::

Batching Plants Concrete Pumps Transit Mixers Concrete Recycling Plants Belt Conveyors Separate Placing Booms Shotcrete Pumps Tower Cranes I I I I I I I

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