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Progress Towards Production of Forward Modules. Other Clusters UK-V Cluster Component Availability Overall Schedule Prospects. CS Cluster. Qualification modules produced and results presented during SCT week CERN still encountering difficulties with electrical tests - PowerPoint PPT Presentation
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Progress Towards Production of Forward Modules
• Other Clusters
• UK-V Cluster
• Component Availability
• Overall Schedule
• Prospects
CS Cluster
• Qualification modules produced and results presented during SCT week
• CERN still encountering difficulties with electrical tests
• Krakow encountering difficulties in multi-hybrids testing using pseudo-optical via AERO
• Request for qualification imminent
CE Cluster
• Qualification modules produced at NIKHEF presented during SCT week
• Issues relating to bad channel numbers now partially resolved
• Long Term Test now completed and all modules pass
• .Redundancy test requires software mods• Request for qualification imminent• Freiburg and MPI still at pre-qualification stage.
UK-V ClusterUK-N• Qualification modules assembled at Manchester and
metrology results presented during SCT week• 4 bonded at Liverpool and electrical results presented. • Module showing high currents now holding volts at
350V 660nA to 340V and 1.1µA at 350V on standard SCTDAQ test (current slowly falling at 350V)
• 5th module constructed (improved XY parameters), now bonded at Liverpool and completing electrical testing
• Glasgow have provisionally passed pre-qualification based on two modules wire-bonded there.
• First Glasgow qualification module provided by Manchester and success critical for qualification.
UK-V Cluster
Valencia• Effort switched to pre-qualification on middle modules• Jigs & bonding programme prepared for middle modules • Outers metrology results presented during SCT week• Concerns on S-curves in electrical tests of pre-
qualification modules now largely overcome• Electrical testing cross-checked with Liverpool and
metrology cross-checked with Geneva, Liverpool and MPI
Component Availability
• Hybrids and spines available for new modules continue to be in short supply
Component Availability
• Hybrid production slowed due to quality control issues (1/3 needing bonding rework from May, 1/4 needing bonding rework from June)
• Weak bond related problems being addressed• Next batch to be 20 dummy hybrids to fully
check quality• 2-3 weeks before next delivery of useable
hybrids• Agreement to get reworked hybrids as soon as
possible to speed up production
Component Availability
• Hans-Guenther and Alex were asked (26/6/03) to prepare a schedule for spines, assuming ISTC contract starts 1st August and AlN delivered by then.
Schedule
Looking tighter than ever!
• Original agreed responsibilities by institute/cluster
Inner Middle Outer Total
UK 160 160 208 528
VLC 80 104 184
GVA 520 520
Melb 104 104
MPI 400 400
NIKHEF 80 80
Freib. 160 160
Total 400 640 936 1976
UK VLC GVA Melb. MPI NIKHEF Freib.
O M I-H O S-M M O O M S-M I-C I-H I-C
Apr-03
May-03
Jun-03 5 0 5 4 5
Jul-03 16 16 20 3 13 0 5
Aug-03 27 12 16 20 8 15 4 8
Sep-03 16 16 25 12 20 12 16
Oct-03 36 16 32 15 20 12 20
Nov-03 27 8 16 32 16 10 10 12 20
Dec-03 32 16 16 40 16 5 15 12 20
Jan-04 32 16 16 40 16 5 15 12 20
Feb-04 12 24 16 40 16 20 8 20
Mar-04 40 16 40 16 20 8 20
Apr-04 46 16 40 20 8 20
May-04 32 16 16 40 20 8 20
Jun-04 38 16 40 32 20
Jul-04 48 16 40 32 20
Aug-04 20 20 16 40 32 20
Sep-04 40 16 40 32 20
Oct-04 20 16 40
Nov-04
Total 241 278 80 112 0 144 574 118 248 92 101 100 169
Schedule
Module Production
0
20
40
60
80
100
120
140
160
180
200
Ap
r-0
3
Jun
-03
Au
g-0
3
Oct
-03
De
c-0
3
Fe
b-0
4
Ap
r-0
4
Jun
-04
Au
g-0
4
Oct
-04
De
c-0
4
Fe
b-0
5
Nu
mb
er
of
mo
du
les
Inner - Freiburg (H)
Inner - Freiburg (C)
Inner - NIKHEF
Inner - UK
Middle - VLC (short)
Middle - MPI (short)
Middle - Valencia
Middle - UK
Middle - MPI
Outer - Melb.
Outer - Geneva
Outer - Valencia
Outer - UK
disk services Modules
9c 15-Aug-03 12-Sep-03
8c 23-Sep-03 21-Oct-03
7c 27-Oct-03 24-Nov-03
9a 28-Nov-03 26-Dec-03
6c 14-Jan-04 11-Feb-04
8a 09-Feb-04 08-Mar-04
5c 04-Mar-04 01-Apr-04
7a 19-Mar-04 16-Apr-04
4c 24-Mar-04 21-Apr-04
6a 25-Mar-04 22-Apr-04
3c 21-Apr-04 19-May-04
5a 26-Apr-04 24-May-04
2c 24-May-04 21-Jun-04
4a 27-May-04 24-Jun-04
1c 24-Jun-04 22-Jul-04
3a 29-Jun-04 27-Jul-04
2a 27-Jul-04 24-Aug-04
1a 30-Jul-04 27-Aug-04
Module availability attempts to match the disk delivery schedule
Disc Schedule Totals
Date wheel outer middle short-mid Inner-H Inner-CiS Outer middle inner
12-Sep-03 9C 52 52 0 0
21-Oct-03 8C 52 40 104 40 0
24-Nov-03 7C 52 40 156 80 0
26-Dec-03 9A 52 208 80 0
11-Feb-04 6C 52 40 40 260 120 40
8-Mar-04 8A 52 40 312 160 40
1-Apr-04 5C 52 40 40 364 200 80
16-Apr-04 7A 52 40 416 240 80
21-Apr-04 4C 52 40 40 468 280 120
22-Apr-04 6A 52 40 40 520 320 160
19-May-04 3C 52 40 40 572 360 160
24-May-04 5A 52 40 40 624 400 200
21-Jun-04 2C 52 40 40 676 440 200
24-Jun-04 4A 52 40 40 728 480 240
22-Jul-04 1C 52 40 780 520 240
27-Jul-04 3A 52 40 40 832 560 240
24-Aug-04 2A 52 40 40 884 600 240
27-Aug-04 1A 52 40 936 640 240 1816
936 560 80 160 240
Module Availability
-100
-50
0
50
100
150
200
250
300
350
400
Apr-
03
May-0
3
Jun-0
3
Jul-03
Aug-0
3
Sep-0
3
Oct-
03
Nov-0
3
Dec-0
3
Jan-0
4
Feb-0
4
Mar-
04
Apr-
04
May-0
4
Jun-0
4
Jul-04
Aug-0
4
Sep-0
4
Oct-
04
Nov-0
4
Dec-0
4
Jan-0
5
Feb-0
5
No
. o
f M
od
ule
s
Outer Middle Short - Middle Inner-Cis Inner-Ham
Modules needed
0
50
100
150
200
250
Apr
-03
May
-03
Jun-
03
Jul-0
3
Aug
-03
Sep
-03
Oct
-03
Nov
-03
Dec
-03
Jan-
04
Feb
-04
Mar
-04
Apr
-04
May
-04
Jun-
04
Jul-0
4
Aug
-04
Sep
-04
Oct
-04
Nov
-04
Dec
-04
Outer Middle Middle short Inner-H Inner-CiS
Available Totals Needed
Outer Middle S-Midd Inner-H Inner-C Outer Middle S-Mid Inner-H Inner-C Outer Middle S-Midd Inner-H Inner-C
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Apr-03
0 0 0 0 5 0 0 0 0 5 0 0 0 0 0 May-03
10 0 4 0 10 10 0 4 0 5 0 0 0 0 0 Jun-03
49 16 17 0 22 39 16 13 0 12 0 0 0 0 0 Jul-03
104 44 32 0 50 55 28 15 0 28 0 0 0 0 0 Aug-03
89 76 52 0 82 37 32 20 0 32 52 0 0 0 0 Sep-03
100 132 12 0 114 63 56 0 0 32 52 0 40 0 0 Oct-03
139 110 22 0 126 91 18 10 0 12 52 40 0 0 0 Nov-03
191 131 37 20 138 104 21 15 20 12 52 0 0 0 0 Dec-03
295 152 52 40 146 104 21 15 20 8 0 0 0 0 0 Jan-04
327 156 52 60 114 84 44 0 20 8 52 40 0 0 40 Feb-04
347 216 12 80 122 72 60 0 20 8 52 0 40 0 0 Mar-04
195 122 12 100 30 56 66 0 20 28 208 160 0 0 120 Apr-04
163 94 12 60 10 72 52 0 0 20 104 80 0 40 40 May-04
137 62 12 20 -10 78 48 0 0 20 104 80 0 40 40 Jun-04
73 78 12 -20 10 40 96 0 0 20 104 80 0 40 0 Jul-04
29 46 12 -40 30 60 48 0 20 20 104 80 0 40 0 Aug-04
69 94 12 0 30 40 48 0 40 0 0 0 0 0 0 Sep-04
109 110 12 20 30 40 16 0 20 0 0 0 0 0 0 Oct-04
109 110 12 20 30 0 0 0 0 0 0 0 0 0 0 Nov-04
109 110 12 20 30 0 0 0 0 0 0 0 0 0 0 Dec-04
109 110 12 20 30 0 0 0 0 0 0 0 0 0 0 Jan-05
109 110 12 20 30 0 0 0 0 0 0 0 0 0 0 Feb-05
1045 670 92 180 270 936 560 80 160 240
planned CNM production
outer (produced)
middle (produced)
inner (produced)
total (produced)
Apr-03 268 118 127
May-03 322 154 157 633
Jun-03 376 190 187 753
Jul-03 430 226 217 873
Aug-03 484 262 247 993
Sep-03 538 298 277 1113
Oct-03 592 334 307 1233
Nov-03 646 370 337 1353
Dec-03 700 406 367 1473
Jan-04 754 442 397 1593
Feb-04 796 490 427 1713
Mar-04 838 538 457 1833
Apr-04 880 586 487 1953
May-04 922 634 517 2073
Jun-04 964 682 547 2193
Jul-04 1006 730 577 2313
Aug-04 1048 778 607 2433
Sep-04 1090 826 637 2553
Oct-04 1132 874 667 2673
Produced Total
Apr-03 12 12
May-03 88 100
Jun-03 100 200
Jul-03 240 440
Aug-03 240 680
Sep-03 240 920
Oct-03 240 1160
Nov-03 240 1400
Dec-03 240 1640
Jan-04 240 1880
Feb-04 240 2120
Mar-04 240 2360
Apr-04 140 2500
May-04 0 2500
Official HybridSchedule
Fan-in Schedule
IHEP monthly rate
78 78 52 208
planned IHEP production
outer (produced) middle (produced) inner (produced) total (produced)
Apr-03 81 100 78 259
May-03 81 100 78 259
Jun-03 81 100 78 259
Jul-03 181 100 78 359
Aug-03 330 100 78 508
Sep-03 408 178 130 716
Oct-03 486 256 182 924
Nov-03 564 334 234 1132
Dec-03 642 412 286 1340
Jan-04 720 490 338 1548
Feb-04 798 568 390 1756
Mar-04 876 646 442 1964
Apr-04 954 724 494 2172
May-04 1032 802 530 2364
Jun-04 1110 870 550 2530
Jul-04 1188 870 550 2608
Aug-04 1266 870 550 2686
Sep-04 1334 870 550 2754
Oct-04 1334 870 550 2754
Nov-04 1334 870 550 2754
Dec-04 1334 870 550 2754
Jan-05 1334 870 550 2754
Feb-05 1334 870 550 2754
Spines
Component Availability
0
200
400
600
800
1000
1200
Apr
-03
May
-03
Jun-
03
Jul-0
3
Aug
-03
Sep
-03
Oct
-03
Nov
-03
Dec
-03
Jan-
04
Feb
-04
Mar
-04
Apr
-04
May
-04
Jun-
04
Jul-0
4
Aug
-04
Sep
-04
Oct
-04
Nov
-04
Dec
-04
Jan-
05
Item
s av
aila
ble
Hybrids FanIn - Inner FanIn - Middle FanIn - Outer
Spines - Inner Spines - Middle Spines -Outer
Prospects• Qualification is proving much slower than hoped
• Sites are very nervous about getting started in a production mode
• Electrical testing proving difficult and very time consuming
• Problems (mostly minor) still being encountered on some quality issues and being solved
Modules suitable for tracking particles with the required low noise occupancies and within the specified tolerances are being regularly produced in all 3 forward clusters