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Programmable Logic Controller (PLC) Guide
World Leader in Technical Training
Electric Power and ControlsElectromechanical•PowerElectronicsandDrives•PowerTransmission,Distribution,andProtection•IndustrialControls•
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Tech-Design®Communications•Transportation•Construction•Manufacturing•Bio-Related•Family&ConsumerSciences•Project-BasedCurriculum•
Tech-World®
ApplicationsinPre-Engineering&ManufacturingTech-•nologyApplicationsinInformationTechnology•
Fault-Assisted Circuits for ElectronicsTraining (F.A.C.E.T.®)
BasicPrinciplesofElectricityandElectronics•CircuitSimulations•DigitalandMicroprocessor•Telecommunications•IndustrialElectronics•
©Copyright2007,Lab-VoltSystems,Inc.Allrightsreserved.AllproductsfeaturedinthisguidearesubjecttochangewithoutnoticeLab-Voltrecognizesallproductnamesusedhereinastrademarksorregisteredtrade-marksoftheirrespectiveholders.Lab-Voltisnotresponsiblefortypographicalerrors.
INTERNATIONAL AWARD WINNER FOR EXCELLENCE IN TECHNICAL TRAINING PRODUCTS
Lab-Volt is the proud recipient of more International Worlddidac Awards for product excellence than any other manufacturer of scientific and technological training apparatus for student and classroom use. Lab-Volt serves thousands of trade schools, colleges and universities, educational ministries, military training centers, and industrial plants throughout most countries in Africa, Asia, Europe, the Middle East, Pacific Rim, and the Americas.
To meet the needs of its global customers, Lab-Volt has sales offices and manufacturing plants in the United States, Canada, Malaysia, and Colombia, along with a network of factory-trained staff strategically placed around the world.
Lab-Volt is proud to continue the tradition of excellence that has become its international trademark.
PLC Training Systems
Digital I/Os;14 inputs(24VDC),10Out-•puts(Relay-24VDCorlinevoltage,se-lectable)
24VDCbuilt-inpowersupply•
Twelvefaultswitches•
PIDCapability•
Easy expansion using rackless I/O mod-•ules
Three push-button and four toggle•switches
Direct connectivity with theMechanical•ProcessSimulator(Model3290)andPSIM2000Simulator
Compatibility with MicroLogix and SLC•instructionset
Requires the• RSLogix 500 programmingsoftware (Model 3245-A) and program-mingcable(3246-40)
Includescurriculum•
Model 3240-20
Compactdesign•
DigitalI/Os:10inputs(24VDC),six•outputs(Relay-24VDC)
Nopossibleexpansion•
NoPIDControl•
Form-factorcompatiblewiththeHy-•draulic/Pneumatic perforated worksurfaces and the 8036 IndustrialControlsworkstations
Compatibility with MicroLogix and•SLCinstructionset
Requiresthe• RSLogix 500program-mingsoftware(Model3245-A)andprogrammingcable(3246-40)
UsedwithHydraulicandPneumatic•Systems, Models 6080 and 6081;includescurriculum
Model 3270-40
PLC: Allen-Bradley MicroLogix 1200
Model 3240-A0PLC: Allen-Bradley MicroLogix 1100UsedbyDeVryUniversityfortheirPLC•course
Built-in 10/100Mbps Ethernet/IP port•forpeer-to-peermessaging
EmbeddedWebserverandLCDscreen•
Onlineeditingfunctionality•
Digital and Analog I/Os; Digital (24•VDC): 10 inputs (one 40kHz high-speed),sixoutputs (two40kHzhigh-speed);Analog (0 - 10VDC): two in-puts
PIDCapability•
Five push-button and five toggle•switches
24VDCbuilt-inpowersupply•
Easy expansion using rackless I/O•modules
Onboardtrafficlightsimulator•
Compatibility with MicroLogix and•SLCinstructionset
Requires the• RSLogix 500 program-ming software (Model 3245-A) andprogrammingcable(3246-40)
PLC: Allen-Bradley MicroLogix 1000
1
Compactdesign•
DigitalI/Os;12inputs(24VDC),•eightoutputs(Relay-24VDC)
Nopossibleexpansion•
Requiresa24VDCpowersupply•(Model6360)
Requires• CX Programmerprogram-mingsoftware(Model3245-20)and
programmingcable(Model3246-20)
Form-factorcompatiblewiththeHy-•draulic/Pneumaticperforatedworksurfacesandthe8036IndustrialControlsworkstations
UsedwithHydraulicandPneumatic•Systems,Models6080and6081;in-cludescurriculum
Model 3270-50
Compactdesign•
DigitalI/Os:eightinputs(24VDC)•sixoutputs(Transistor-24VDC)
Requiresa24VDCpowersupply•(Model6360)
Fullyconfigurable,integratedPID•controller
Form-factorcompatiblewiththe•Hydraulic/Pneumaticperforated
worksurfacesandthe8036Indus-trialControlsworkstations
Requires• STEP7 Micro/Winpro-grammingsoftware(Model3245-30)andprogrammingcable(Model3246-30)
UsedwithHydraulicandPneumatic•Systems,Models6080and6081;includescurriculum
Model 3270-60
DigitalI/Os:16inputs(24VDC),16•outputs(Relay-24VDC)
Built-in24VDCpowersupply•
Eightfaultswitches•
PIDCapability•
EasyexpansionusingracklessI/O•modules
Canbeprogrammedusingfourlan-•guages:Relayladder,structuredtext,sequentialfunctionchart,andfunc-
tionblockdiagram
Supportsthreetypesofnetwork•communications:DF1FullDuplexSerialLink(RS-232-C),Ethernet/IP,andDeviceNet
Requires• RSLogix 5000 Lite Edi-tionprogrammingsoftware(Model5935)andastandardRJ45cable
Usedwith5901FlexibleManufac-•turingSystem;includescurriculum
Model 5930-00
PLC: Moeller EASY512Model 3128-00
Compactdesign•
DigitalI/Os:eightinputs(24VDC),•fouroutputs(Relay-24VDC)
LCDDisplay•
Twooftheeightdigitalinputscan•beconfiguredas0-10VDCanaloginputs
Requiresa24VDCpowersupply•(Model3139)
Form-factorcompatiblewiththe•8036IndustrialControlsworksta-tions
Includes• EASY-SOFT Basicprogram-mingsoftwareandprogrammingcable
Usedwith8036IndustrialControls•System;includescurriculum
PLC: Siemens SIMATIC S7-222
PLC: Allen-Bradley CompactLogix L32E
PLC: Omron CPM1A
2
PLC Applications
CompatiblePLCs• :Refertochartonpage7
Simulatesavarietyofindustrialmechanicalprocesses•
Sequential,on/offcontroloftypicalproductionlinesinvolvinglinear•positioncontrol
Sevenlimitswitches•
Foursolenoidssimulateprocessloadsthatcanbeactivatedthrough•PLCoutputs
Eachsolenoid,whenenergized,actuatesaplungerswitch,causinga•pilotlamptoturnon
Includesjobsheets•
Model 3290 — Mechanical Process Simulator
CompatiblePLCs• :Refertochartonpage7
Simulatestheoperationofaproductionlineina•classroomlaboratoryusingthelatestmanufacturingtechnologyequipment
Verycomplete,modularapplication•
PowerfulPLCwithEthernetandDeviceNetNetworks•
Varietyofsensors•
Powerelectronics•
Pneumaticdevices•
ServoControl(advanced)•
OperatorPanel(advanced)•
ArtificialVision(advanced)•
Completesoftwaresolution•
FaultInsertion•
Wiringskills•
Includesjobsheets•
Model 5901 — Flexible Manufacturing System
CompatiblePLCs• :Refertochartonpage7
Awell-knownclassictrainingsystem•
N-S/E-Wtrafficcontrolwithpedestrian•crossing(optionalsecondTrafficLightmodelrequired)
Anotherunitcanbeaddedtocreateafull,•four-directionstrafficlight
Flowmanagementwithproximitydetectors•(optional)
Trafficlightsynchronization•
Faultinsertion•
LEDs(longlife)•
1024VDCcontrolinputs•
Includesjobsheets•
Model 8075-10 — Traffic Light System
3
CompatiblePLCs• :Refertochartonpage7
Twodouble-actingcylinders•
TworeedswitchesandmechanicallimitswitchforPLCfeedback•
Perforatedworksurface•
Controlvalvestationfeaturingsingle-anddouble-solenoidvalves•
Applications:Stamping,holdandpunch,fillingprocess,etc.•
Faultinsertion•
Acceptsthree24VDCcontrolsignalsfromPLC•
Includesjobsheets•
Model 8075-20 — Electro-Pneumatic System
CompatiblePLCs:Refertochartonpage7•
Exploresdrivesandleadscrewpositioningsystemsused•inmotionprocesses
Industrial1800RPM,90VDCmotor•
TwomagneticlimitswitchesforPLCfeedback•
Bi-directional,regenerativeDCdrive•
Perforatedbasetoaccommodateoptionalsensors•
Faultinsertion•
Optional100pprOpticalEncoder•
Acceptsthree24VDCcontrolsignalsfromPLC•
Includesjobsheets•
Model 8075-30 — Electro-Mechanical System (DC Motor)
CompatiblePLCs:Refertochart•onpage7
High-torquesteppermotor•
Steppermotordrive•programmedbycomputerusingmanufacturersoftware
Programmablesteppermotor•drive
Motionsequencestriggeredby•thePLCI/Os
Leadscrewmechanism•
Twomagneticlimitswitchesfor•PLCfeedback
DCpowersupply•
Perforatedbaseto•accommodateoptionalsensors
Faultinsertion•
Optional100pprOptical•Encoder
Acceptseight24VDCcontrol•signalsfromPLC
Includesjobsheets•
Model 8075-40 — Electro-Mechanical System (Stepper Motor)
Shownwithoptionalequipment
Shownwithoptionalequipment
4
CompatiblePLCs:Refertocharton•page7
Submersiblevariablespeedpump•
Levelprocesscolumn•
ElectroniclevelprocessInterface•
Floatswitch•
Capacitivelevelswitch•
Magneticlevelswitch•
Solenoidvalve•
Manualvalve•
Optionalanaloglevelsensor•
Self-regulatingprocessallowsavariety•ofPLCcontrolschemes
ExplorebatchandPIDcontrol•(dependentonPLCspecifications)
Includesjobsheets•
Model 8075-60 — Level Process Control System
CompatiblePLCs:Refertocharton•page7
Filmcanistercappingprocess•
Compactapplicationcombines•pneumatics,motioncontrol,andPLCsequencing
Twohigh-torquesteppermotors•
Dualsteppermotordrive•
Inductiveproximityswitch•
Mechanicalswitch•
Singlesolenoiddirectionalvalve•
Double-actingcylinder•
DCpowersupply•
Perforatedworksurface•
Dualsteppermotordrivecanbe•usedasaStep/DirorJog/Dirdrive
Optionalaccessoriesallow•containerstobefilledwithliquidduringprocess
Includesjobsheets•
Model 8075-70 — Bottling Process System
CompatiblePLCs:Refertochart•onpage7
PLCprocesssimulationsoftware•
Built-inladderlogicprogram•editor
Typicalprocessesgraphically•displayedandanimatedon-screen.
Real-liferesponsestoPLCladder•logic
OptionalP-SIMtoPLCInterface,•Model3243,allowsprogrammingonModel3240orModel3270PLC,andcontrolofon-screenanimatedP-SIMsimulations
Includescurriculum•
Model SW91773 — P-SIM 2000
5
Optional Equipment
Lab-Volt Optional EquipmentModel Image Description
3139;6360
DC Power Supply:SomeLab-VoltPLCsdonotfeaturebuilt-inDCpowersup-plies.However,thesetwoPLCsaregenerallycomponentsofsystemsthatalreadyincludetherequired24VDCsupplies.Model3139ispartofthe8038IndustrialControls system.Model 6360 is part of theHydraulic and Pneumatic Systems,Models6080and6081.
3201-3204
3201: Push-Buttons/Lights -Features twoNOandoneNCmomentarypush-button, and three LED indicator lights.Can simulate a Start/Pause/Stop stationwithindicatorlights.3202: Toggle Switches/Lights-FeaturesthreetoggleswitchesandthreeLEDIndicatorLights.3203: Rotary Switch -FeaturestworotaryswitcheswithNOandNCcontacts.3204: Emergency Switch -FeaturesoneemergencyswitchwithtwoNOcontacts(oneforlowvoltageandtheotherforlinevoltage)
3205
Wiring Module - This multi-purpose module allows easy interface betweencustomers’existingPLCsand2mmleadsandjacksusedwiththeLab-VoltPLCApplications. This model can also be used to practice wiring skills using theterminalblocks.
3210Optical Encoder -Thismodel isanoptionaladd-onto theElectro-Mechanicalapplications.Itprovidespositionfeedback(100PPR)withsignallevelscompatiblewiththePLC24VDCinputs.
5924
Signal Tower: TheSignalTowerconsistsofthreelightsprovidingvisualfeedbackofthestateofaprocess.Itcanbeusedtoindicateifanapplicationisrunning,paused, or stopped. Lights are stackedoneupon another, up to fivemodules(standard unit contains three modules). Each module is easily programmablewithoutanyspecialwiringortools.AnAcousticAlarm,Model39303,isavailableasanoption.
6085Sensors Training System - This system contains a selection of photoelectric,inductive,andcapacitivesensorsrepresentativeofwhatcanbefoundinindustry.ThesesensorscanbeusedwithavarietyofPLCapplications.
6410-A0
Portable Compressor - TheAirCompressor consistsof aquiet7.6-liter (two-gallon)aircompressor.Itsquietpumpandmotormakeitidealforclassroomandschoollaboratories.TheAirCompressorcanbeusedtoprovidecompressedairtotheConditioningUnit,Model6411-A.
6411-A0
Conditioning Unit -TheConditioningUnitconsistsofamainshutoffvalve,afilter, a pressure regulator, a pressure gauge, a sleeve valve, and amuffler. Itconditionsand limits thepressureoftheairsuppliedtothepneumaticcircuits.TheConditioningUnitmustgetitscompressedairfromacentralairsupplyoraportableunitsuchastheoptionalAirCompressor,Model6410-A.
3139 6360
6
Easy Reference Guide - PLC Compatibility
PLC ApplicationsModel System CompatibleLab-VoltModels/PLCs
3290 MechanicalProcessSimulator Model 3240-20:Allen-BradleyMicroLogix1200
5901 FlexibleManufacturingSystem Model 5930-00: Allen-BradleyCompactLogixL32E
6082-50HydraulicsandPneumaticsApplications-Allen-BradleyPLC
Model 3270-40:Allen-BradleyMicroLogix1000
6082-60HydraulicsandPneumaticsApplications-OmronPLC
Model 3270-50:OmronCPM1
6082-70HydraulicsandPneumaticsApplications-SiemensPLC
Model 3270-60:SiemensSIMATICS7-222
8075-10 TrafficLightsSystem
Model 3240-20:Allen-BradleyMicroLogix1200Model 3270-40:Allen-BradleyMicroLogix1000Model 3270-50:OmronCPM1Model 3270-60:SiemensSIMATICS7-222
8075-20 Electro-PneumaticSystem
Model 3240-20:Allen-BradleyMicroLogix1200Model 3240-A0:Allen-BradleyMicroLogix1100Model 3270-40:Allen-BradleyMicroLogix1000Model 3270-50:OmronCPM1Model 3270-60: SiemensSIMATICS7-222
8075-30 Electro-MechanicalSystem
Model 3240-20:Allen-BradleyMicroLogix1200Model 3240-A0: Allen-BradleyMicroLogix1100Model 3270-40:Allen-BradleyMicroLogix1000Model 3270-50:OmronCPM1Model 3270-60:SiemensSIMATICS7-222
8075-40 Electro-MechanicalSystem
Model 3240-20:Allen-BradleyMicroLogix1200Model 3240-A0: Allen-BradleyMicroLogix1100Model 3270-40:Allen-BradleyMicroLogix1000Model 3270-50:OmronCPM1Model 3270-60:SiemensSIMATICS7-222
8075-60 LevelProcessControlSystemModel 3240-20:Allen-BradleyMicroLogix1200OtherPLCsofferpartialcurriculumcoverage.
8075-70 BottlingApplicationSystemModel 3240-A0: Allen-BradleyMicroLogix1100OtherPLCsofferpartialcurriculumcoverage.
91773 P-SIM2000
Model 3240-20:Allen-BradleyMicroLogix1200Model 3240-A0:Allen-BradleyMicroLogix1000Model 3270-50:OmronCPM1Model 3270-60:SiemensSIMATICS7-222
7
Easy Reference Guide - PLC Applications and Components
Mechanical
Process
Simulator
P-SIM2000
TrafficLights
Elec
tro-
Pneumatic
Elec
tro-
Mechanical
-DCMotor
Elec
tro-
Mechanical
-StepMotor
Process
Control
Bottling
Process
Model Number Description 3290 91773 8075-10 8075-20 8075-30 8075-40 8075-60 8075-70
3201 Push-Buttons/Lights Opt Opt
3202 ToggleSwitch/Lights Opt Opt
3203 RotarySwitch
3204 EmergencySwitch Opt Opt Opt Opt Opt
3205 WiringModule(tworequired) Opt Opt Opt Opt Opt
3206 DCPowerSupply−StepperMotor 1 1
3207 StepperMotorDrive 1
3208 StepperMotorDriveDual 1
3209 DCMotorDrive 1
3210 OpticalEncoder Opt Opt
3215 LevelProcessInterface 1
3216 PressureRegulatorc/wgauge 1
3217 StationControlValves 1
3291 TrafficLights 1
3292 Electro-Pneumatic 1
3293 Electro-Mechanical−DCMotor 1
3294 Electro-Mechanical−StepperMotor 1
3295 ProcessControl 1
3296 BottlingProcess 1
5924 SignalTower Opt Opt Opt Opt
6309 Storage/WorkSurface 1 1
6410-A0 PortableCompressor Opt Opt
6411-A0 ConditioningUnit Opt Opt
6424 Directionalvalve,singlesolenoid 1
PLC Compatibility
3240-20 PLCAllenBradleyMicroLogix1200 P
3240-A0 PLCAllenBradleyMicroLogix1100 P P
3270-40 PLCAllenBradleyMicroLogix1000 P P P
3270-50 PLCOmronCPM1 P P P
3270-60 PLCSiemensS7-222 P P P
Opt=Optionalequipmentforadvancedexperimentation.(6410-A0requiredifnoalternateairsourceisavailable.)
P=Partialcurriculumcoverageonly8
Spec
ifica
tio
ns
3240
-20
3240
-A0
3270
-40
3270
-50
3270
-60
5930
-00
3128
-00
Man
ufa
ctu
rer
Allen-Bradley
Allen-Bradley
Allen-Bradley
Omron
Siemens
Allen-Bradley
Moe
ller
Pro
cess
orMicroLogix1200
MicroLogix1100
MicroLogix1000
CPM1A
SIMATICS7-222
CompactLogixL32E
EASY512
24 V
DC
Inp
uts
1410
1012
816
8
120V
AC
inp
uts
14-
--
--
24 V
DC
ou
tpu
ts10
66
86
--
120V
AC
ou
tpu
ts10
--
--
-
Rel
ay o
utp
uts
--
--
-16
4
Pow
er R
equ
irem
ents
120VAC60Hz
120VAC60Hz
24VDC
24VDC
24VDC
120VAC60Hz
24VDC
Co
mm
un
icat
ion
Po
rts
RS-232-C
RS-232-C,
Ethe
rnet
RS-232-C
PeripheralPort
(Expansion)
PeripheralPort
(Expansion)
RS-232-C,Ethernet,
DeviceNet
-
Fau
lt S
wit
ches
128
44
48
4
Co
mp
atib
le w
ith
324
3-10
(P
-SIM
to
PLC
inte
rfac
e) a
nd
91
773-
00 (
P-SI
M s
oft
war
e)Yes
No
Yes
Yes
Yes
No
No
Acc
esso
ries
Pro
gra
mm
ing
So
ftw
are
3245-A0
3245-A0
3245-A0
3245-20
3245-30
5935-00
included
Pro
gra
mm
ing
Cab
le3246-40
3246-40
3246-40
3246-20
3246-30
StandardRJ45
included
An
alo
g I/
O E
xpan
sio
n K
it3244-20
TBE
N/A
--
-2inputsbuilt-in
24V
Po
wer
Su
pp
lyBuilt-in
Built-in
6360-00
6360-00
6360-00
Built-in
3139-00
Easy
Ref
eren
ce G
uide
- P
LC T
rain
ing
Syst
ems
Spec
ifica
tions
9
NOTES
10
NOTES
11
NOTES
12
OThER PRODUCT LITERATURE AVAILABLE FROM LAB-VOLT
4 Easy Ways to Order Additional Product Literature:4 Sende-mailto: [email protected](USA) [email protected](Canada)
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4 Visitourwebsiteatwww.labvolt.com
4 Circletherequesteditemsaboveandfaxit:1-732-774-8573
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Lab-Volt Product Catalog on CD-ROM
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Tech-Design® Technology Education Catalog
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E-mail:[email protected]
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