PRODUCTS & SERVICES · 2019-06-20 · 2 www. hgg-group.com HGG is the global leader in 3D profiling solutions. We are known worldwide for our high-end and innovative cutting machinery

PRODUCTS & SERVICES

www. hgg-group.com2

HGG is the global leader in 3D profiling solutions. We are known worldwide for our high-end and innovative cutting machinery.

Our strength lies in the unique synergy created by the combination of machine construction and our cutting services for third parties.

Welcome to the World of HGG!

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“I hired HGG”With our transportable machines we bring our cutting expertise to your fabrication yard or a remote building site. We can train you to do the job or supply you with the full work preparation and a skilled operator.

“We had HGG send over their machine and in a weeks’ time, the machine was set-up, our people were trained and we were running the whole cutting process ourselves”

“I’m a proud owner”Join over 400 owners of HGG cutting machines worldwide. A broad assortment of machines is at your pick to perform 3D cutting, easing up your fabrication work. Save over 30% on your welding and fitting costs and speed up your fabrication throughput with our production automation solutions.

“The machine leads us 30 years into the future”

“I use HGG’s Services”Let us do the cutting for you. We have the expertise and the capacity which you may not have at a particular moment. Our machine park with 9 machines is at your service to instantly provide cutting capacity for pipes, beams and box sections in a multi-shift production environment.

“Being provided with batches of material bundled to assembly order, with continuous quality makes HGG very reliable and allows us to focus on what we are good at”

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Case Enerflex

Victor Offshore Marine EnergyVictor A/S delivers solutions to the offshore, marine and energy industries worldwide. Victor A/S is specialized in refrigeration & HVAC, piping & process, subsea & structures.

Frederikshavn, Denmark Machine: ProCutter 600

“The ProCutter 600 makes the welding job a lot easier. After cutting, parts just fit together very nicely. We save a lot of time by doing the weld preparations.”Mr. Ole Nygaard – Managing Director

OMr. 0le Nygaard

5+31 (0) 227 50 40 30 | [email protected]

Table of contents

Maximum diameter

Maximum weight

Maximum length

Pipe trolley

Rollerball gutter

Roller bed

Oxyfuel cutting

Plasma cutting

Marking text or shapes

Pipe cutting

Box section cutting

Beam cutting

Profile cutting

ProCutter 600 8

SPC 500 - 1200 PT 10

SPC 660 - 1200 RB 12

SPC 1500 - 3000 PT 14

RBPC 660 - 2000 16

MPC 450 18

Q - Profiler 22

RPC 600 - 1200 24

PCL 300 - 600 26

Legenda Machines Page

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v

Pipe profiling

Box profiling

Profiling shapes

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Beam profiling

Stiffener profiling

Profiling shapes A small selection

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ProCutter 600 48 mm - 610 mm2” - 24” 3t 6 m - 12 m

20’ - 40’

Compact cutting arm to perform 3D cutting routines

Oxyfuel or plasma cutting to cut carbon steel or alloys

3-Jaw chuck for pipe centering and accurate rotation

Permanent horizontal support to improve handling (max 410mm)

Adjustable supports to level pipe at cut location

Height adjustable maindrive

ProCutter 600

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Programming Software Easy MDI programming software

Affordable Pricing Standardized machine design

Bow Shape Compensation Adjustable pipe supports

Intuitive Machine Operation Specially designed user interface

Pipe Cutting Machine Affordable

The ProCutter 600 uses the benefits of a chuck-type machine for accuracy and the benefits of individual pipe supports for versatile material processing.

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SPC 500 48 mm - 510 mm2” - 20” 8t

6 m - 12 m*20’ - 40’

SPC 600 48 mm - 610 mm2” - 24” 8t

6 m - 12 m*20’ - 40’

SPC 800 48 mm - 815 mm2” - 32” 8t

6 m - 12 m*20’ - 40’

SPC 1000 48 mm - 1020 mm2” - 40” 8t - 12t

6 m - 12 m*20’ - 40’

SPC 1200 48 mm - 1225 mm2” - 48” 8t - 12t

6 m - 12 m*20’ - 40’


Marking for traceability and easy fit-up

*Length customizable increments 2 m (6’)

Permanent horizontalsupport to improve handling

Patented biaxial cutting arm to perform 3D cutting routines


High precision chuck for pipe centering and accurate rotation

SPC 500 - 1200 PT

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SPC 500 - 1200 PT

Safe and Environmentally Friendly Integrated 3-point fume extraction


Intuitive Machine Operation User-friendly, graphic based user interface

Patented Biaxial Cutting ArmMinimum scrap length and unlimited maximum cutting speed even on small diameter pipes

Pipe Cutting Machine Highly accurate & versatile

The SPC-PT uses the benefits of a chuck-type machine for accuracy and the benefits of individual pipe supports for versatile material processing.


SPC 660 RB 48 mm - 660 mm2” - 26” 5t 6 m - 12 m*

20’ - 40’

SPC 1200 RB 75 mm - 1225 mm3” - 48” 12t 6 m - 12 m*

20’ - 40’

Conveyors and buffer tables allowing full line processing

Individually operated tandem wheel sets to level pipe at cut location and allows out feed during cutting



3-Jaw floating chuck for pipe centering and accurate rotation, sliding sideways to feed material


SPC 660 - 1200 RB


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SPC 660 - 1200 RB

Creep Compensation Floating chuck synchronized with cutting trolley Patented Biaxial Cutting Arm

Minimum scrap lengt and highly accurate cuts due to fast torch rotation.

Reduced Handling Integrated roller conveyors

Out of Roundness Compensation Roller bed with tandem wheels

Pipe Cutting Machine Highly accurate & logistically optimized

The SPC-RB uses the benefits of a chuck-type machine for accuracy and the benefits of a roller bed machine with a roller conveyor for optimized logistics.




Heavy load supports to level 3000 mm OD pipe at cut location


Heavy duty, high precision chuck for pipe centering and accurate rotation


SPC 1500 75 mm - 1525 mm3” - 60” 12t - 30t 6 m - 12 m*

20’- 40’

SPC 2000 100 mm - 2035 mm4” - 80” 18t or 30t 6 m - 12 m*

20’ - 40’

SPC 2500 100 mm - 2500 mm4” - 98” 18t or 30t 6 m - 12 m*

20’ - 40’

SPC 3000 100 mm - 3000 mm4” - 118” 18t or 30t 6 m - 12 m*

20’ - 40’

SPC 1500 - 3000 PT


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SPC 1500 - 3000 PT

Patented Biaxial Cutting ArmMinimum scrap lengt and highly accurate cuts due to fast torch rotation.

Heavy Duty ChuckAbsolute horizontal and vertical material lock during cutting



Pipe Cutting Machine Highly accurate & versatile

The SPC-PT uses the benefits of a chuck-type machine for accuracy and the benefits of individual pipe supports for versatile material processing.



Conveyors and buffer tables allowing full line process

CNC driven wheel sets of an RBPC 660 to rotate the pipe during cutting


Tandem wheel sets of an RBPC 1200 to minimise cut deviation by compensation of roughness like weld seams


RBPC 660 48 mm - 660 mm2” - 26” 5t 6 m - 12 m*

20’ - 40’

RBPC 1200 75 mm - 1225 mm3” - 48” 18t 6 m - 12 m*

20’ - 40’

RBPC 1500 100 mm - 1525 mm4” - 60” 25t 6 m - 12 m*

20’ - 40’

RBPC 2000 250 mm - 2035 mm9” - 80” 30t 6 m - 12 m*

20’ - 40’

RBPC 660 - 2000


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RBPC 660 - 2000

Reduced HandlingIntegrated roller conveyors

Zero Scrap Length CNC driven wheel sets for rotation

Circumference CheckTheoretical diameter compensation

Pipe Cutting Machine Logistically optimized

The RBPC is a roller bed machine with a built-in roller conveyor for optimized logistics.


Adjustable supports with rotators to level pipe at cut location


Flat plate cutting in extended machine configuration



High precision chuck for pipe centering and accurate rotation

MPC 450-500 48 mm - 510 mm2” - 20”

60 x

60

mm

- 45

0 x

450

mm

2” x

2” -

18”

x 1

8”

Max

wid

th 3

20 m

m

12.6

”

8t 6 m - 12 m*20’ - 40’

MPC 450-600 48 mm - 610 mm2” - 24” 8t 6 m - 12 m*

20’ - 40’

MPC 450-800 48 mm - 815 mm2” - 32” 8t 6 m - 12 m*

20’ - 40’

MPC 450-1000 48 mm - 1020 mm2” - 40” 8t 6 m - 12 m*

20’ - 40’

MPC 450-1200 48 mm - 1225 mm2” - 48” 8t 6 m - 12 m*

20’ - 40’

MPC 450


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MPC 450

Box Cutting 4-jaw chuck, additional transversal axis and rotators

Patented Biaxial Cutting ArmMinimum scrap lengt and highly accurate cuts due to fast torch rotation



Pipe and Box Cutting Machine Highly accurate & versatile

The MPC 450 uses the benefits of a chuck-type machine for accuracy and the benefits of individual pipe supports for versatile material processing.


Case Enerflex

Enerflex Ltd.Enerflex Ltd, provides products, services and integrated solutions around the world, focusing on customers that process and move energy between the wellhead and the market. Its SPC 2500 pipe profiling machine cuts the pressure vessels used in these markets.

Calgary, Canada Machine: SPC2500

“Previously, a larger pressure vessel would have been roughly 40-50 hours by hand, and the machine cut that in under 4 hours!”Mr. Kurt Schaerer – General Manager

Mr. Kurt Schaerer

21+31 (0) 227 50 40 30 | [email protected]

Cutting of a hole Cut Pressure Vessel

Perfectly cut hole



Hydraulic pipe supports compensate bow-shaped pipes.

The beam support features a stable table to secure highly accurate cuts.

A compact Stäubli robot enables cutting close to the main drive, minimizing scrap.

Laser scanning is mounted on the cutting torch to scan the material surface and change the cutting path when needed.

4-jaw chuck for accurate rotation of pipes and box sections.

Q-Profiler HP

max 450 x 300 mm

17” x 11,8”

48 mm - 660 mm2” - 26” n/a n/a n/a

Q-Profiler HBP

max 450 x 300 mm

17” x 11,8”

48 mm - 660 mm2” - 26”

max 450 x 450 mm

17” x 11,8n/a n/a

Q-Profiler HS

max 450 x 300 mm

17” x 11,8”n/a

max 450 x 450 mm

17” x 11,8

max 150 (450) x 150 mm

17” x 11,8

max width 450 mm

Q-Profiler


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Q-Profiler Q-ProfilerHighly versatile

The Q-Profiler is a highly versatile robotic cutting machine that is able to cut a wide variety of steel profiles such as beams, pipes, box sections.

High Accuracy 3D profile information by triangulation measurement

Intuitive Machine Operation Graphical touch-screen user Interface

Highly FlexibleInterchangeable support system


Triangulation laser to measure and compensate beam deformations

Unique offshore cutting routines

Conveyors and buffer tables allowing full line process

Compact robot with high positioning accuracy

Plasma cutting without constant need to pre-heat

Ink or punch marker to mark text on the web

RPC 600 max. 600 x 300 mm24” x 12”

max. 400 x 400 mm15,7” x 15,7”

max. 600 x 30023,6” x 11,8”

max. 250 x 250 x 25 mm10” x 10” x 1”

RPC 1200 max. 1220 x 424 mm48” x 17”

max. 400 x 400 mm15,7” x 15,7”

max. 1220 x 424 mm48” x 16,7”

max. 250 x 250 x 25 mm10” x 10” x 1”

Optional profiles: U-beam, equal & unequal angle, bulb/HP, flat and T-bar, SHS & RHS

RPC 600 - 1200

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RPC 600 - 1200

High Throughput Using plasma cutting


High Accuracy 3D profile information by triangulation measurement

Traceability An integrated punch marker

Beam Cutting Line Highly productive & accurate

The RPC is a highly productive plasma cutting line for the offshore industry, using advanced measuring systems to compensate for beam distortions.


Horizontal and vertical measurement rollers to measure on-the-fly

Inkjet system to mark text, lines and footprints

Magnetic cranes for efficient loading and unloading

Compact robot dynamically moving with the gripper during plasma cutting

Plasma cutting to cut carbon steel, alloys or even aluminium

Material gripper for exact material positioning in linear direction

PCL 600

max 250 x 250 mm

10” x 10”

max 550 x 200 mm

22” x 8”

max 550 x 200 mm

22” x 8”

max 550 x 15 mm

22” x 0.6”

max 550 x 50 mm

22” x 2”

PCL 600

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PCL 600

High Throughput On-the-fly material detection by measuring rollers and gripper

Improved Welding Speed and Quality Integrated edge cleaning line

Compact Cutting CellProvides a clear overview for the operator. Features on-the-fly measuring, fume extraction and a Stäubli robot

Traceability and Easy Fit-Up Integrated text, weld line andbend line marker

Multipe outfeed stationsSlatbelt with outfeed table for small parts and roller conveyor with chains for long parts

Profile Cutting Line Highly productive & accurate

The PCL is a highly productive plasma cutting line for the shipbuilding industry, using advanced motion controls to continuously measure profile position and distortion.


HGG India T: (+91) 770 2055 222E: [email protected]

HGG Africa T: (+91) 770 2055 222E: [email protected]

HGG Middle EastT: (+971) 55 8077 643E: [email protected]

HGG RussiaT: (+7) 921 355 98 95E: [email protected]

HGG EuropeT: (+31) 227 50 40 30E: [email protected]

HGG ChinaT: (+86) 136 8163 2558E: [email protected]

HGG AmericasT: (+1) 330 461 68 55E: [email protected] HGG Asia PacificT: (+63) 82 282 4500E: [email protected]

HGG Headquarters

Zuidrak 21771 SW WieringerwerfThe Netherlands

W: www.hgg-group.comE: [email protected]

T: +31 (0) 227 50 40 30F: +31 (0) 227 50 19 03

Local presence

29+31 (0) 227 50 40 30 | [email protected]

Penglai Jutal Offshore EngineeringPenglai Jutal Offshore Engineering is a global operating upstream fabricator which specializes in the fabrication of large and complex structures for the upstream industry for oil and gas, mining, desalination and energy.

Shangdong province, ChinaMachine: RBPC 2000

“The interface is clear. It basically takes one week to learn how to operate.” Mr Zhang Long – Procurement Manager Penglai

Mr. Zhang Long


Welcome to HGG, the global leader in 3D profiling solutions.

We are proud of our products and especially proud of our people, they make the difference! We are equally grateful to our customers, who give us the chance to live our passion, striving to provide the best products available. With this passion we believe that our company holds the following key elements which provide added value to you.

Software. With all software developed in-house, we provide 3D viewing and modelling tools, CADCAM connections and an intuitive machine interface.

Innovation. Continuously adding functionality to existing products combined withstructured strategic product development.

Service. Building reliable machines with remote access offer the basics but having local organisation in place makes the difference.

We invite you to continue challenging us to develop leading production automation in our field of 3D profiling.

Board of directors

HGG Group

www. hgg-group.com

Welcome to our world!

31+31 (0) 227 50 40 30 | [email protected]

Welcome to our world!

“We listen to our customers which

results in a product range inspired

by market needs”

Igor GieltjesCommercial Director - HGG

Jack Kistemaker Mark Helder Marco Karman Igor Gieltjes

www.hgg-group.com

V. 1.3_03_2014

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PRODUCTS & SERVICES · 2019-06-20 · 2 www. hgg-group.com HGG is the global leader in 3D profiling solutions. We are known worldwide for our high-end and innovative cutting machinery