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Product RangeAutomated infrared fusion machine IR-315 A
GF Piping Systems
Peace of mind in quality of jointing
IR-315 A
Pressure piping systems for industrial applications place high demands on mechanical stability, reproducibility and quality of fusion jointing. The new IR-315 A is part of the automated IR-A family made by GF. Automation, intuitive handling, system security and the revolutionary cooling system for big dimensions enable highest reproducibility, quality and efficiency for installers and operators.
Integrated cooling system
Automated heater unit
Safety bar
Ambient temperature
sensor
Protected level adjustment
Automated facer unit
Lockable main switch
Circuit breakers
IR temperaturesensor
Video camera
Specifications IR-315 A
Dimensions d110 – d315 mm (4’’ – 12’’)Materials PVDF SYGEF
PP grey PROGEFPP-H PROGEFPE100 ecoFIT (≤ d225 mm)
Languages English, German, Korean Power supply 400 V 50/60 Hz, max. 5000W,
integrated UPS(uninterruptible power supply)
Machine control PLC (programmable logical controller)
Working temperature range +5°C to +40°C
Fusion factor fs ≥ 0.80Weight machine/ incl. transport case 665kg / 720kgWeight working table / incl. transport case 300kg / 350kgDimensions transport case machine L x W x H 1.2 x 0.8 x 1.45 mDimensions transport case working table L x W x H 1.2 x 0.8 x 1.0 mConformance/ standards DVS 2007-6, DVS 2203-1Compliance to 2006/42/EC (MD) + 2004/108/
EC (EMC)Applications Fusion machine and working
table are designed for industrial applications and clean room conditions
Purchase order number for fully equipped machine (with working table) 790.165.001
Working table for clean room conditions including all
necessary accessories for example printer and clamping
inserts
Transport cases with integrated Euro-pallet
Easy and standardized transportation
Smart storage
12.1’’ touchscreen display on pivoting arm
Two-hand buttons for safe operation
Interfaces:• 4 x USB• Ethernet• 230V output
Automated clamping slide
1
IR-315 A Automated Fusion Machine and Spare Parts
IR-315 A Automated Fusion Machine
Model:• Fully equipped automated infrared fusion machine and working table designed for industrial
applications and clean room conditions• Welding of PVDF SYGEF (Standard/Plus), PP PROGEF (Standard/Plus), PE100 ecoFIT
(d≤d225 mm)• Dimensions d110-315 mm• Automated facer, clamping slide and heater• Integrated cooling system• User friendly touch-screen interface 12.1” with various languages• 4 USB interfaces, LAN Ethernet interface, 230 V Output• Integrated video camera and temperature sensors• Clamping inserts d110-280 mm (8 pcs. per dimension)• End caps PE d110-315 mm (4 pcs. per dimension)• Transport cases with integrated Euro-pallet (fusion machine and working table)• 3-phase AC (50/60 Hz) 400 V L1/L2/L3/N/PE• Set of facing knives (2 pcs.)• Torx key (T25) for facing knife• Hexagon keys (10 mm + 8 mm)• Fork key (36 mm)• Cleaning brush• Label printer (incl. ribbon 24 mm)• Instruction manual
d-d(mm)
Code Weight(kg)
110 - 315 790 165 001 1070.000
Clamping inserts
• The clamping inserts are different for each dimension. They are used to clamp and position thepipe components. d
(mm)Code Weight
(kg)Pieces
110 790 165 010 1.500 1125 790 165 011 1.400 1140 790 165 012 1.300 1160 790 165 013 1.300 1180 790 165 014 1.200 1200 790 165 015 1.100 1225 790 165 016 1.000 1250 790 165 017 0.900 1280 790 165 018 0.700 1
2
Set of end caps
• A set includes 4 end caps. The end caps are different for each dimension. The ends of the pipemust be closed. The caps prevent heat loss due to airflow in the fusion zone and guarantee op-timum fusion results of the pipe components. d
(mm)Code Weight
(kg)Pieces
110 790 133 038 0.180 4125 790 133 039 0.150 4140 790 133 040 0.180 4160 790 133 041 0.045 4200 790 133 042 0.080 4225 790 133 043 0.400 4250 790 134 151 0.400 4280 790 134 152 0.400 4315 790 134 153 0.400 4
Set of facing knives
• A set includes two facing knives and ten screws. Each facing knife has four blades. In case of ablunt blade the facing knife may be turned three times before it must be replaced.
d-d(mm)
Code Weight(kg)
Pieces
110 ‐ 315 790 165 549 0.100 2
Torx key
• For facing knives Description Code Weight
(kg)
T25 790 133 577 0.009
Cleaning brush
Code Weight(kg)
790 133 198 0.055
3
Accessories
Tangit KS Cleaner
• Special cleaner for plastic fusion connections in the materialof PP, PE, PVDF and PB• Suitable for Tangit Rapid. Must not be used for solvent cementing• DVGW approved• DW 5290 BR 0464
Size Code Weight(kg)
1 liter 799 298 023 0.872
Cleaning tissue KO-TON-R
Minimum order quantity 100 pieces• This cleaning tissue is suitable for the cleaning of the welding zone of piping components, be-
cause it is lint free and clean room checked. Code Weight
(kg)
790 122 085 0.005
Label Printer
• Label 36 mm included, order Label 24 mm separately description Code Weight
(kg)
Label Printer Brother PT-P900W 790 131 066 2.740Ribbon 24 mm Brother TZe-251 790 131 065 0.100
7
The one-stop-shop solution
Technology
The pioneer in IR fusionGF Piping Systems has been the pioneer and leader for innovative infrared fusion technology since 1992. We have been working closely together with our customers focussing on their real-life needs. As a result we developed the automated IR-A family, which covers the dimension range from d20 up to d315 mm.
Advantages of IR fusion • Short welding time • Minimal defined bead• High reproducibility• High reliability • Less thermo-stress• Best for high purity applications
The optimized heating process Non-contact heating (IR) shortens the heating time by more
than 30% compared to conventional butt fusion. The entire
equalization process is no longer necessary which solves
the problem of varying bead formations”. The tendency for
melted material to stick to the heating element (especially
PVDF) is eliminated.
IR (infrared) fusion Conventional butt fusion
Wel
ding
pri
ncip
leJo
inti
ng c
ross
-se
ctio
n (P
P)
GF Piping Systems
Worldwide at homeOur sales companies and representatives ensure local customer support in more than 100 countries
www.gfps.com
„The information and technical data (altogether “Data”) herein are not binding, unless explicitly confirmed in writing. The Data neither constitutes any expressed, implied or warranted characteristics, nor guaranteed properties or a guaranteed durability. All Data is subject to modification. The General Terms and Conditions of Sale of Georg Fischer Piping Systems apply.”
SingaporeGeorge Fischer Pte Ltd11 Tampines Street 92, #04-01/07528 872 SingaporePhone +65 6747 0611Fax +65 6747 [email protected]/sg
Spain / PortugalGeorg Fischer S.A.28046 MadridPhone +34 (0) 91 781 98 [email protected]/es
SwedenGeorg Fischer AB117 43 StockholmPhone +46 (0) 8 506 775 [email protected]/se
SwitzerlandGeorg Fischer Rohrleitungssysteme (Schweiz) AG8201 SchaffhausenPhone +41 (0) 52 631 [email protected]/ch
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United Kingdom / IrelandGeorge Fischer Sales LimitedCoventry, CV2 2STPhone +44 (0) 2476 535 [email protected]/uk
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International Georg Fischer Piping Systems (Switzerland) Ltd8201 Schaffhausen/SwitzerlandPhone +41 (0) 52 631 3003Fax +41 (0) 52 631 [email protected]/int
Argentina / Southern South AmericaGeorg Fischer Central Plastics Sudamérica S.R.L.Buenos Aires, ArgentinaPhone +54 11 4512 02 [email protected]/ar
AustraliaGeorge Fischer Pty LtdRiverwood NSW 2210 AustraliaPhone +61 (0) 2 9502 8000 [email protected]/au
AustriaGeorg Fischer Rohrleitungssysteme GmbH3130 HerzogenburgPhone +43 (0) 2782 856 [email protected]/at
Belgium / LuxembourgGeorg Fischer NV/SA1600 Sint-Pieters-Leeuw / BelgiumPhone +32 (0) 2 556 40 20Fax +32 (0) 2 524 34 [email protected]/be
BrazilGeorg Fischer Sist. de Tub. Ltda.04571-020 São Paulo/SPPhone +55 (0) 11 5525 [email protected]/br
CanadaGeorg Fischer Piping Systems LtdMississauga, ON L5T 2B2Phone +1 (905) 670 8005Fax +1 (905) 670 [email protected]/ca
ChinaGeorg Fischer Piping Systems Ltd Shanghai 201319Phone +86 21 3899 3899 [email protected]/cn
Denmark / IcelandGeorg Fischer A/S2630 TaastrupPhone +45 (0) 70 22 19 [email protected]/dk
FinlandGeorg Fischer AB01510 VANTAAPhone +358 (0) 9 586 58 25 Fax +358 (0) 9 586 58 [email protected]/fi
FranceGeorg Fischer SAS95932 Roissy Charles de Gaulle CedexPhone +33 (0) 1 41 84 68 [email protected]/fr
GermanyGeorg Fischer GmbH73095 Albershausen Phone +49 (0) 7161 302 [email protected]/de
IndiaGeorg Fischer Piping Systems Pvt. Ltd400 083 MumbaiPhone +91 22 4007 2000 Fax +91 22 4007 [email protected]/in
IndonesiaPT Georg Fischer Indonesia Karawang 41371, Jawa BaratPhone +62 267 432 044Fax +62 267 431 [email protected]/id
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Middle EastGeorg Fischer Piping Systems (Switzerland) LtdDubai, United Arab EmiratesPhone +971 4 289 49 [email protected]/int
NetherlandsGeorg Fischer N.V.8161 PA EpePhone +31 (0) 578 678 222 [email protected]/nl
NorwayGeorg Fischer AS1351 Rud Phone +47 67 18 29 [email protected]/no
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PolandGeorg Fischer Sp. z o.o.05-090 Sekocin Nowy Phone +48 (0) 22 31 31 0 50 [email protected]/pl
RomaniaGeorg Fischer Piping Systems (Switzerland) Ltd020257 Bucharest - Sector 2Phone +40 (0) 21 230 53 [email protected]/int
RussiaGeorg Fischer Piping Systems (Switzerland) LtdMoscow 125040Phone +7 495 748 11 [email protected]/ru
© Georg Fischer Piping Systems Ltd CH-8201 Schaffhausen/Switzerland, 2018