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PwrBlade ULTRA®
Product Presentation The Next Generation PwrBlade®
2 Product Presentation - PwrBlade ULTRA®
Res
ista
nce
(mO
hms)
2.0
1.0
Pwr Blade®
Pwr Blade+™
Pwr Blade ULTRA®
1998 2010 2015 C
urre
nt D
ensi
ty (a
mps
/line
ar in
ch)
200
100 Pwr Blade®
Pwr Blade+™
Pwr Blade ULTRA®
1998 2010 2015
@ 30° C Temperature Rise
Current ratings can be confusing because it depends on the test board design The resistance is a constant because it is based on the connector design.
Performance is directly related to the resistance . . . lower resistance = higher current carrying PwrBlade ULTRA® – features just 0.4mΩ contact resistance, at end-of-life
PwrBlade ULTRA®
What is it?
3 Product Presentation - PwrBlade ULTRA®
PwrBlade ULTRA®
Ultra-Low Resistance Where is the majority of the resistance? PwrBlade ULTRA® improved these two areas: Bulk Resistance Separable Interface Resistance
Less Resistance = Less Heat E = i2R (Joule’s law)
4 Product Presentation - PwrBlade ULTRA®
PwrBlade ULTRA® – What is it? Key Improvements
Made from thicker stock Similar style to PwrBlade® & PwrBlade+™, but 25% thicker than PwrBlade+™ Lower Profile Housings Similar to PwrBlade+™, but 24% lower height than PwrBlade+™ 9.6mm above pcb (PwrBlade+™ is 12.6mm) Performance 0.4mΩ max Contact Resistance Compare to 0.7mΩ for Pwr Blade+™ = Lower Temp-Rise, Higher Ampacity
9.60mm 11.4mm
9.60mm
12.6mm
Pwr Blade ULTRA™
Pwr Blade+
05
101520253035404550
10 20 30 40 50
Tem
pera
ture
Rise
°C
Current per contact
Current Vs. Temp. Rise
PwrBlade
PwrBlade+
PwrBlade ULTRA
5 Product Presentation - PwrBlade ULTRA®
PwrBlade ULTRA®
10P+21S R/A Header FCI = 22mm
Molex= 25mm
FCI
Ten6
0
FC
I = 8
0mm
M
olex
. 88m
m
Alternatives such as Ten60 require more PCB Space Example: 10P + 21S Comparison with Pwr Blade ULTRA™ : FCI PCB footprint = 22 X 80mm = 1760mm2 Ten60 PCB footprint = 25 X 88mm = 2200mm2 (25% more!)
PSU pcb space
Cur
rent
Den
sity
200
100 PwrBlade®
PwrBlade+™ / Ten60
PwrBlade ULTRA®
1998 2010 2015
@ 30° C Temperature Rise
Competition?
6 Product Presentation - PwrBlade ULTRA®
Other Key Advantages Low Power or High Power Options For High Voltage / Low Current OR Low Voltage / High Current Also designed for Backplane Power Interconnects (vert. rec.)
Hard Metric Compliant (IEC Std) Co-Planar
Use with ExaMAX® (10mm 0ff-set)
10.00mm
Low Power High Power
PwrBlade ULTRA® – What is it?
Product Presentation - PwrBlade ULTRA®
Contact and housing geometry integrates 4 contact options: High Voltage (400VDC) - 7.25mm pitch (8.9mm on PwrBlade+) High Current Density - 5.0mm pitch (5.08mm on PwrBlade +) Low Power (200V) - 3.5mm pitch Low Power (400V) – 5.5mm pitch (5.84mm on PwrBlade+) Signal (2.54mm pitch)
High Power
Low Power
High Voltage Right Angle Plug
3.5mm pitch
5.0mm pitch
7.0mm pitch 2.54mm pitch
Signal
Right Angle Receptacle
Vertical Receptacle
Low Power
High Power
PwrBlade ULTRA® Family
8 Product Presentation - PwrBlade ULTRA®
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0 20 40 60 80 100 120 140 160 180 200
Resi
stan
ce (m
Ohm
s)
Number of Mating Cycles
Pwr Blade ULTRA - Contact Resistance
High Power
Low Power
Linear (High Power)
Linear (Low Power)
Max. End-Of-Life Contact Resistance: 0.4mOhms (Nominal = 0.18mOhms)
PwrBlade ULTRA® Test Results
9 Product Presentation - PwrBlade ULTRA®
Current Carrying Capacity: Test data – 10% better than Product Spec. Ratings
PwrBlade ULTRA® Test Results
20
30
40
50
60
70
80
90
100
1 3 5 7 9
Curr
ent (
A)
Number of Powered Contacts
Pwr Blade ULTRA - Current Carrying Capacity
High Power
Low Power
10 Product Presentation - PwrBlade ULTRA®
Ultra Low Resistance (lowest in the industry)
Ultra Low Profile (lowest in the industry)
Backplane compatible
Samples available now
PwrBlade ULTRA®
11 Product Presentation - PwrBlade ULTRA®
Product Specification: GS-12-1176
Typical part numbers:
PwrBlade ULTRA®
Product Configuration PCB Tail
Part Number
Right Angle Plug Right Angle Receptacle Vertical Receptacle
10MP+24S+10HP Solder 10127397-00H2410LF 10127401-00H2410 LF 10127403-00H2410LF
3HP+18S+3HP PF Press Fit 10127396-01H1410LF 10127400-01H1410LF 10127402-00H1410LF
Technical Support
THANK YOU