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PLANT ENGINEERING November 2008 39 I t’s time again to put the vote in the hands of the people. The 2008 PLANT ENGINEERING Product of the Year voting begins this week when electronic ballots are emailed to all eligible readers who have direct buying authority and purchasing responsibility in America’s manufacturing plants. At a time when improving efficiency in manufacturing plants has never been more important, the products on the following pages represent the best new ideas to help manufacturers operate safer, smarter and faster. It’s also an opportunity to evaluate new products that can help your plant achieve these goals. That makes the choice for this year’s Prod- uct of the Year winners an important one. Entries have been received from all over the world, and our panel of experts have juried the entries to narrow them down to the finalists on the following pages. Vote for the product in each category you think delivers the greatest value to manufactur- ing. The top three in each category will receive the Product of the Year trophy at the 2009 Manufacturing Summit in Charleston, SC. The product with the single highest vote total from all product finalists will receive the 2008 Grand Award, won last year by Ramsay Corporation. Only PLANT ENGINEERING readers eligible to vote for Product of the Year will receive a link to their electronic ballot this week via email. Duplicate ballots or ballots from those not eligible to vote will not be accepted. Select the best new products to improve manufacturing Product of the Year Panel of Experts Rex Appel Manager, Plant and Facilities Engineering Dietrich Metal Framing Chester Asher Maintenance Engineer ArcelorMittal Steel Brian Varley Plant Engineer Sonoco Clear Pack PLE0811_POY_Intro 39 PLE0811_POY_Intro 39 11/4/2008 11:47:34 AM 11/4/2008 11:47:34 AM

Product of the Year Panel of Expertsmedia.progressivebusinessmedia.com/file/11101-Poy_2008_V2.pdfselective coordination with 2:1 ratios; and a high SCCR rating. Features of the panel

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PLANT ENGINEERING November 2008 • 39

It’s time again to put the vote in the hands of the people. The 2008 PLANT ENGINEERING Product of the Year voting begins this week when electronic ballots are emailed to all

eligible readers who have direct buying authority and purchasing responsibility in America’s manufacturing plants.

At a time when improving efficiency in manufacturing plants has never been more important, the products on the following pages represent the best new ideas to help manufacturers operate safer, smarter and faster.

It’s also an opportunity to evaluate new products that can help your plant achieve these goals. That makes the choice for this year’s Prod-uct of the Year winners an important one.

Entries have been received from all over the world, and our panel of experts have juried the entries to narrow them down to the finalists on the following pages. Vote for the product in each category you think delivers the greatest value to manufactur-ing. The top three in each category will receive the Product of the Year trophy at the 2009 Manufacturing Summit in Charleston, SC. The product with the single highest vote total from all product finalists will receive the 2008 Grand Award, won last year by Ramsay Corporation.

Only PLANT ENGINEERING readers eligible to vote for Product of the Year will

receive a link to their electronic ballot this week via email. Duplicate ballots or ballots from those not eligible to vote will not be accepted.

Select the best new products to improve manufacturing

Product of the Year Panel of Experts

Rex AppelManager, Plant and

Facilities EngineeringDietrich Metal Framing

Chester AsherMaintenance Engineer

ArcelorMittal Steel

Brian VarleyPlant Engineer

Sonoco Clear Pack

PLE0811_POY_Intro 39PLE0811_POY_Intro 39 11/4/2008 11:47:34 AM11/4/2008 11:47:34 AM

40 • November 2008 PLANT ENGINEERING

Electrical Power

Fuse-typepanelboard

The selective coor-dination panel is a UL67-listed panel-board that uses class CC UltraSafe fuse holders with blown fuse indicators. The panel meets the requirements of the 2008 NEC, providing a cost-effective fuse-based solution; selective coordination with 2:1 ratios; and a high SCCR rating. Features of the panel include a bonded ground bar and a neutral bar with set-screw terminations. The panel comes with a 100-, 200- or 300-A copper main bus, and accommodates 12 to 42 circuits.

Ferraz Shawmut: us.ferrazshawmut.com

Generator brushholder system

EASYchange is a removable brush holder system for turbine generators. The brush holder system is designed to extend collector ring life and reduce generator downtime. The insu-lated, locking, ergonomic handle allows simple on line “rack in/

rack out” removal of brush and holder as a unit. The brush catch automatically retains and releases the brush. Brush boxes are interchangeable to almost any mount location. The design allows retrofit to nearly any generator regard-less of manufacturer. Each brush has a new spring.

Cutsforth Inc.: www.cutsforth.com

Low-voltage power circuit breaker

The EntelliGuard G low-voltage power cir-cuit breaker combines arc flash protection with selectivity and system reliability. It features zone selective instantaneous protection; multiple zone protection; and three-cycle clearing and selectivity. It’s available in three- and four-pole designs rated from 400 to 6,000 A with fault interruption ratings up to 150 kAIC, and can communicate over Modbus RTU or Profibus DP. The RELT feature allows instantaneous setting during maintenance and selectivity during normal operation.

GE Consumer & Industrial: www.geelectrical.com

Panelboards for busway connections

Busway connected panelboards plug directly onto the busway, which saves facilities space, time and money. Features include a guide-and-clamp system for easy alignment and attachment, a panelboard spring hanger for wall attachment and a fully assembled interior and trim. Cable and conduit between the plug-in and panelboard that traditionally take up space are eliminated. Units are available in top- or bottom-feed models that plug into the left, right or both sides of the busway.

Eaton Corp.: www.eaton.com

IGBT-based UPSThe G9000 series uninterruptible

power supply uses a special insulated gate bipolar transistor designed by the company specifically for UPS applications. Features include out-put power factor of 0.9; input current THD less than 3%; and a generator-friendly design. The UPS is available in capacities of 80, 100, 160 and 225 kVA and is designed for stand-alone or parallel use in up to four-unit con-figurations without requiring a special switchgear cabinet.

Toshiba International: www.toshiba.com/ind

Scalable UPSThe MGE Galaxy 5000 uninterrupt-

ible power supply offers paralleling capability without the need for an external static switch, enabling scal-ability for increased capacity from 40 to 520 kVA, or redundancy. Advanced inverter technology restricts THD to less than 5%. The 100% step-load capacity ensures fast response to load changes with accurate voltage regula-tion. Fault-tolerant circuitry protects the UPS form short circuits caused by

load-side failures or overloads. The unit includes network communication protocols.

APC by Schneider Electric: www.apc.com

40 • November 2008 PLANT ENGINEERING

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PLANT ENGINEERING November 2008 • 41

Panelboard for lighting applications

NQ panelboards are designed for lighting applications with an emphasis on time-saving conve-niences. The product line features 11 standard enclosures that use the same trims as the company’s NF panelboards. Both will accept the company’s QO plug-in and QO bolt-

in circuit breakers. Other features include feed-through and sub-feed lugs; sub-feed circuit breakers; TVSS interiors; 200% neutrals; copper neutrals and grounds; and 6-, 12- and 18-inch box extension kits. The panelboard is also available with 66, 72 and 84 circuits.

Schneider Electric: www.us.schneider-electric.com

Wireless three-phase kWh meter

The Class 2100 three-phase kWh meter i s designed for facility energy monitoring applications and features 15-minute inter-val data recording for near real-time electrical demand (kW) and consumption (kWh) monitoring and reporting. Optional wireless modules interface gas, water and third-party electric socket meters into the wireless automatic meter reading network using 915 MHz self-configuring/repairing mesh communications. The meter offers several wiring, voltage and current combinations, and meets ANSI C12.1/C12.16 accuracy standards.

E-Mon LLC: www.emon.com

Arc-resistant LV switchgear

WL arc-resistant low-voltage switchgear is designed to provide added protection over standard metal-enclosed switchgear. The switchgear is designed and per-formance tested to ANSI/IEEE C37.20.7 to provide protection from the hazards of internal arcing faults. Features include Type 2 arc resistance to protect person-nel at the front, back and sides; reinforced enclosure; internal venting system with pressure dams and vents to channel the flow of arc gases away from personnel; and an insulated bus bar system.

Siemens Energy & Automation Inc.: www.sea.siemens.com

Remote monitoring power meter

The PowerLogic branch circuit power meter is designed for power distribu-tion units or remote power panels, and is compatible with PowerLogic power monitoring software – col-lected data can be used for decision making. The meter can monitor loads from 0.25 to 100 A and report power, energy and demand for each of up to 84 branch circuits and main feed. Alarms dif-ferentiate between low load levels and zero current flow, indicating a tripped circuit breaker.

Schneider Electric: www.us.schneider-electric.com

Single-phase UPSThe 9130 single-phase unin-

terruptible power supply uses a double-conversion design, con-tinually monitors power condi-tions and regulates both voltage and frequency. The UPS features a wide input voltage window, which lengthens battery life. The UPS sensing circuitry and

three-stage charging technique also extends battery life while optimizing recharge time. The UPS provides users with up to 60 days notice that a hot-swappable battery is approaching the end of its useful life. Receptacles can be grouped and programmed.

Eaton Corp.: www.eaton.com

PLANT ENGINEERING November 2008 • 41

Managed, switched power distribution

The Powerware ePDU dis-tributes conditioned power to up to 45 receptacles to multiple pieces of equipment within an enclosure. Avail-able in switched or managed versions, the unit offers receptacle-level control, a Web server inter-face, user-defined outlet sequencing and virtual outlet grouping to permit single-click reboots for multi-corded servers. Revelation technology of the managed function allows remote power consumption monitoring of each receptacle. The unit is available for single- and three-phase applications up to 36 kW.

Eaton Corp: www.epdu.com

PLE0811_POY01 41PLE0811_POY01 41 11/4/2008 11:48:41 AM11/4/2008 11:48:41 AM

Solarcollector

The SopoNova 4 concentrated solar collector uses reflectors and optics that harness energy from the sun to create heat that pass-es through a turbine to produce electricity. The solar collector puts the efficiency of large parabolic trough technology into a small, lightweight package that can be installed in ground or on rooftops. The unit pro-duces no emissions and can be retrofitted to existing facilities. Applications include electrical generation or industrial process heating and solar cooling.

Sopogy: www.sopogy.com

Electrical Power

Electrical analysis software

ETAP 6.0 electrical analy-sis software features new analysis modules and other capabilities. The software has capabilities for generat-ing one-line diagrams, cable ampacity and cable sizing. Other features include unlim-ited graphical undo/redo, one-step graphical alignment of elements, ability to rotate and entire group of elements, a theme manager to create and recall templates, single-click mirroring of current transformers and connected relays, ability to reverse current transformers based on directional settings and user-defined symbol text.

Operation Technology Inc.: www.etap.com

LV powercircuitbreakers

Series NRX low-voltage power cir-

cuit breakers features up to 65 kA interruption at 480 Vac and

42 kA short time withstand ratings; a small size that facilitates integration into new and existing structures; multiple cable and bus connection options; and a single frame size that reduces drawing conversions, structure integration time and parts inventory. The breaker charg-ing handle can charge springs in seven strokes. A wider contact gap improves fault interruption and open circuit isolation capabilities, extending contact life.

Eaton Corp.: www.eaton.com

Panelboard with neutral grouping

The Pow-R-Line 3E panelboard fea-tures energy-efficient, low-impedance transformers; neutrals are located on either side of the panel chassis and at the same plane as the incoming mains for most common 100- and 250-A, four-wire applications. Bus bars are isolated with high-strength material and are sandwiched to reduce the potential for arc flash. The EG breaker incorporates a finger-proof design to prevent accidental contact with terminations on line side and load side branch breaker terminals.

Eaton Corp.: www.eaton.com

Power, energy meter with I/O

The Shark 200 meter is an ultra-compact revenue-grade power and energy meter fea-turing advanced I/O capability, power quality and communica-tions functionality. The meter is field upgradeable and offers up to 4 MB Flash memory for data logging. Users can independently program three historical logs; and limit/alarm, waveform, waveform/power quality and I/O status logs. A systems event log keeps track of resets, system startups, password requests and programmable setting changes. A real-time clock allows events to be time-stamped when they occur.

Electro Industries/Gauge Tech: www.electroind.com

Automatic transfer switches

Contactor-based automatic transfer switches are designed to provide reliability for critical standby power applications. The available switch types include open transition, closed transi-tion, delayed transition and bypass isolation. The controller

is a critical component that provides intelligence to sense proper conditions to initiate transfer and retransfer of the contactor. The three available controllers have fixed or programmable time delays and permit system testing via front screen test push-buttons.

Eaton Corp.: www.eaton.com

42 • November 2008 PLANT ENGINEERING

PLE0811_POY01 42PLE0811_POY01 42 11/4/2008 11:48:46 AM11/4/2008 11:48:46 AM

Automation & Control

Safety I/O module

CompactBlock Guard I/O is a safe-ty I/O module with EtherNet/IP connec-tivity. The I/O module allows companies to use the Ether-Net/IP protocol in conjunction with Allen-Bradley Guard-Logix controllers or other safety PLCs that incorporate CIP safety protocol over EtherNet/IP. The I/O module detects failures at the I/O and field-device level while enhanc-ing operator protection in applications such as robotics, point-of-operation, guard monitoring and remote control. It features an operating temperature range of -4 to 140 F and meets IP20 standards.

Rockwell Automation: www.rockwellautomation.com

Master, slave I/Ofor Profibus DP

Profibus communication modules that are backplane-compatible with Rockwell Automation’s Compact-Logix platform are available in two types. PS69-DPM is a Profibus DP master; PS69-DPS is a Profibus DP

slave. Both modules are Profibus-certified, offer DPV0/V1 support and are configurable using the PROSOFT.fdt con-figuration software. The master module features include FDT asset management support and slave parameterization and acyclic messaging via explicit ladder logic message blocks. The slave module features CIP messaging support and a serial diagnostic interface.

ProSoft Technology Inc.: www.prosoft-technology.com

Wirelessmobile HMI

The S IMATIC MP277 IWLAN is a wireless mobile

panel HMI that allows access to PLCs and wire-

less networks. The wireless HMI is designed specifically for the plant

floor. The mobile panel has a 7.5-inch TFT touch dis-play and 18 LED membrane keys for operator input. The unit can be enhanced with operator controls such as a key-operated switch, an illuminated push-button and a hand wheel. Its 6 MB of memory can be supplemented with a memory card for archiving recipe data.

Siemens Energy & Automation Inc.: www.sea.siemens.com

Simplified push-button spring clamp

Harmony spring clamp contacts and light modules for 22-mm push-buttons are designed for efficien-cy and reduced installation time, reducing wiring time by 66%, compared with screw clamps. The spring clamp is designed to maxi-

mize installation simplicity and provide secure con-nections with excellent vibration resistance – without the use of tools. Upon installation, the lever position provides visual indication of a secure connection. The clamp accepts stranded or solid wires, with or without cable ends, and different wire sizes.

Schneider Electric: www.us.schneider-electric.com

DeviceNet diagnostic monitor

The BradCommunications eNetMeter DN continuously monitors a DeviceNet network in a passive state, and provides feedback to an EtherNet/IP master, NetAlytix software, DLL interface, OPC server or a PC resid-ing on Ethernet. Using high-speed network parameter sampling, the device captures information about overall network status,

individual node status, detailed signal and shield parameter measurements, common-mode voltage and minimum/maximum/average values. The device can be used to diagnose DeviceNet network faults.

Molex Inc., Automation and Electrical Products Div.: www.woodhead.com

Cameras for inspection, machine vision

The NI 17XX Series of smart cam-eras is designed with image acqui-sition, onboard processing and I/O capabilities directly on the cameras for embedded, automated machine vision and inspection applications. A smart camera returns inspection results instead of images, which would require external processing and analysis. Features include Sony CCD image sensors; embedded processors; built-in isolated I/O; dual Gigabit Ethernet ports with Modbus TCP support; an RS-232 port; and Vision Builder AI development software. A direct-drive lighting controller is available on some models.

National Instruments: www.ni.com

PLANT ENGINEERING November 2008 • 43

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44 • November 2008 PLANT ENGINEERING

Automation & Control

HMI/SCADA visualization software

Proficy HMI/SCADA – iFIX 5.0 supervisory control and visualization software is operating-system neutral, offers enhanced failover features and has a look and feel based on Microsoft Fluent User Interface, which uses the ribbon bar concept, allowing users to access frequently used tools. Features include discover and auto-configuration; graphic thumbnail support; cus-tom scaling for analog data within database tags; and loadable blocks, which are specialized database blocks created based on customer requirements and input.

GE Fanuc Intelligent Platforms: www.gefanuc.com

Compact controller for harshenvironments

The Twido Extreme pro-grammable controller with

IP67 rating is designed for applications subjected to severe environmental conditions such as splashing water, oil, dust, vibration and shock. The controller resists extreme temperatures ranging from -40 to 230 F, and it protects against over-voltages and chemical and abrasive prod-ucts. The controller uses three communication ports for distributed I/O, graphic touch screens, switches and sen-sors. The unit is powered with a 12 Vdc or 24 Vdc power supply and has 41 I/O points.

Schneider Electric: www.us.schneider-electric.com

Switch-mode power supply

The SITOP wall-mount vibra-tion-resistant power supply meets IEC 68-2-27 “Basic Environmental Testing Procedures, Part 2”; IEC 60529 “Ingress Protection Rating”; and MIL-STD-810F, Method 514.5, vibration. The unit fulfills special requirements in harsh environments and is suitable for unconventional output voltages. The switch-mode power supply feature a wide input range, and compensates for extreme voltage fluctuations. An integrated Power Boost feature temporarily supplies up to three times the nominal current.

Siemens Energy & Automation Inc.: www.sea.siemens.com

Modularmanaged switch

The Stratix 8000 modular managed switch is an industrial

managed switch that facilitates network convergence in manufacturing and IT organizations. The switch includes the Cisco operating system; Catalyst feature set and user interface; and easy setup and comprehensive diagnostics within the Integrated Architecture. Other features include removable CompactFlash, industrial environmental rat-ings and default configurations for industrial automation and Ethernet/IP devices.

Rockwell Automation: www.rockwellautomation.com

Compact machine vision systemThe In-Sight Micro is a complete vision system in a

30 x 30 x 60-mm package. EasyBuilder configuration software enables intuitive setup of difficult applications without programming or spreadsheets. The camera is designed to mount in very tight spaces on robots, pro-duction lines and machinery. The non-linear calibra-tion tool allows mounting at angles of up to 45 degrees for hard-to-reach applications. Its Vision-View 700 operator inter-face panel automatically detects vision systems and displays tiled views of up to nine systems.Cognex Corp.: www.cognex.com

44 • November 2008 PLANT ENGINEERING

Compact PAC for smallapplications

The CompactLogix L23 programmable automa-tion controller is designed for small machine-level applications and offers embedded I/O and 512 KB of memory. The PAC extends benefits of the Logix Control Platform into smaller applications. Features include three packaged controller forms; inte-grated Ethernet/IP ports; preconfigured embedded I/O; advanced Integrated Architecture support features such as alarms and events, drive integration and Phase Manager; and use of a common database between FactoryTalk View and PanelView Plus.

Rockwell Automation: www.rockwellautomation.com

PLE0811_POY02 44PLE0811_POY02 44 11/4/2008 2:54:41 PM11/4/2008 2:54:41 PM

PLANT ENGINEERING November 2008 • 45

Widescreen industrial LCD monitor

The SV-2400 panel-mount monitor is designed with a touchscreen interface. The all-steel-enclosed monitor has a NEMA 4/IP56 LCD front panel that withstands water, dust and dirt intrusions. The high-precision, 24-inch widescreen display is capable of run-ning resolutions up to its native mode WUXGA of 1,920 x 1,200 pixels with both analog and digital input sources. Features include 16:10 aspect ratio, low power consumption, 250 nits of brightness, 160-degree viewing angles and 1,000:1 contrast ratio.

Stealth Computer Corp.: www.stealth.com

SCADAvisualizationsoftware

SIMATIC WinCC Ver-sion 7.0 SCADA visual-ization software has been adapted to Windows Vista. The alarm and trend display features allow users to run the export function from every control. Version 7.0 is compatible with older operating systems such as Windows XP Professional and Windows Server 2003. Other features include simplified language switching, high-performance analysis functions and an integrated MS SQL server database. The number of power tags has been doubled from 256 to 512, and from 1,024 to 2,048.

Siemens Energy & Automation Inc.: www.sea.siemens.com

IP67-rated Ethernet/IP I/O block

The BradControl HarshIO 600 eIP is an IP67-rated Ethernet/IP I/O block that connects industrial controllers to I/O devices in harsh environments. I/O blocks use standard M12 connectors – threaded or Brad-Connectivity Ultra-Lock – and can be machine-mounted. Features include a built-in two-port Ethernet switch with network speed auto-sensing and cable type detection; pushbuttons for IP addressing support multiple system configurations; built-in Web server; configurable I/O; PNP and NPN support; diagnostic LEDs; watchdog timer; and scrolling four-character status display.

Molex Inc., Automation and Electrical Products Div.: www.woodhead.com

Wireless infrastruc-ture management

The ION R3 provides comprehensive integration and cohesive management of facilities’ wireless infra-

structures. The system makes it possible to standardize and manage a common set of indicators across multi-vendor devices, including network throughput, availabil-ity, dropped packets and battery life. The system supports wireless devices from Siemens, Cisco and Emerson, as well as Apprion’s IONizers. Features include a user dash-board; enhanced events and alerts; enhanced video moni-toring; real-time visualization; central network security dashboard; and universal device integration.

Apprion: www.apprion.com

Remote scanner for DeviceNet

The BradCommunications SST remote DeviceNet scanner controls I/O devices connected to a DeviceNet network with-out the need of a local PC. DIN-rail mountable, up to 16 scanners can be connected to one Ethernet switch, which is then connected back to a PC residing on an Ethernet network, allowing users to remotely access diagnostic information on the scanners and the DeviceNet network. Features include backward-compatible DLL, diagnostic LEDs, unconnected message manager and support for all DeviceNet standard baud rates.

Molex Inc., Automation and Electrical Products Div.: www.woodhead.com

PAC for SIL applications

The GuardLogix L63S programmable automation controller offers multidis-ciplined control for SIL 3 safety applications. Design

commonality and software compatibility are integrated to provide better information sharing, reduced training costs and faster programming and commissioning. The updated version of the PAC features firmware improve-ments, more memory and metal-forming instructions for press automation. It is designed to work across process, discrete, motion, drive and safety applications, as well as connectivity to plant-wide information systems.

Rockwell Automation: www.rockwellautomation.com

PLANT ENGINEERING November 2008 • 45

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Automation & Control

Distributed I/O module

SIMATIC ET200S IM151-8 PN/DP CPU is an I/O module with CPU functionality and Profinet connection. The distributed I/O module supports real-time properties – real-time and isochronous real-time – and can control up to 128 I/O devices. The Profinet communication interface with three ports for linear bus topologies and programming device functions is onboard and can be expanded with a Profibus DP master module. The module is also available in a fail-safe version with 192 KB of RAM.

Siemens Energy & Automation Inc.: www.sea.siemens.com

Ethernet/serial modules

BradCommunica t ions SST Ethernet/serial com-munication modules connect Allen-Bradley ControlLogix to Modbus networks. Each

module has one Ethernet and two serial communication channels that act as independent Modbus TCP client/server and Modbus master or slave protocols. The module acts as a 1756 I/O module between the Modbus network and the ControlLogix backplane. The module also has a front-panel USB port for module startup if necessary.

Molex Inc., Automation and Electrical Products Div.: www.woodhead.com

Adjustable-speed driveThe Q9 Series of adjustable-speed

drives are designed with oversized transistors and heavy-duty dc bus capacitors. The electronic operator interface has an LCD and simple keypad layout. Windows-based software aids programming and moni-toring. The drive’s HVAC features include a fire-speed circuit that forces the drive to run at a preset speed during a smoke purge, and a damper-permissive function that can be used to protect from over-pressuring ductwork. Other drive features include PID control, wire-break function and common communications protocols.

Toshiba International Corp.: www.toshiba.com/ind

Large-capacity ac driveThe SJ700 Series large-capacity ac

drive features an improved sensorless vector control algorithm that enables the unit to develop more than 150% starting torque at 0.3 Hz. Using the “0 Hz Domain” open-loop control mode, the drive can develop 130% torque at 0 Hz, which is critical for verti-cal lift applications. The drive also

has a simplified auto-tuning process, built-in sequence programming, voltage surge suppression, advance trip avoidance and configurable sink/source logic on pro-grammable I/O.

Hitachi America Ltd.: www.hitachi.us

Horizontal motor for oil, gas

The API 547 Titan III is a horizontal motor designed to the Ameri-can Petroleum Institute 547 Standards, and made for oil and gas industry applica-tions such as fans, compressors, centrifugal pumps and blowers. The high-efficiency motor is custom designed to order. Initially available in 250 to 600 hp, each motor features an easy ordering and specification process with 12-week delivery; corrosion protection and TEFC enclo-sures; and detailed reports on all bearing, vibration and resistance tests.

Emerson Motor Technologies: www.emersonmotors.com

Low-voltage MCCThe Model 6 low-voltage

motor control center with the TeSys T motor man-agement controller moni-tors the state of motors that power pumps, blowers,

fans, compressors and conveyors; it can alert central-ized process control if there is a problem with a motor or if a problem is imminent. The unit features data com-munications protocols; on-board I/O; alarms that can be transmitted via phone, e-mail or PDA; six discrete inputs and three relay outputs; and interrupt and short-circuit current protection.

Schneider Electric: www.us.squared.com

46 • November 2008 PLANT ENGINEERING

Motors, Drives & Controls

PLE0811_POY02 46PLE0811_POY02 46 11/4/2008 2:54:52 PM11/4/2008 2:54:52 PM

Motors, Drives & Controls

The Motor Insight overload relay features solid-state motor protec-tion with ground fault detection; power, volt-age and current monitoring; and flexible communica-tions options. Add-on communication adapters enable users to choose among DeviceNet, Modbus, Profibus and Ethernet/IP protocols, as well as several I/O options. The overload relay system can be used with applications such as coal-bed methane well pumps, low-speed mixers, can pumps, mag drive pumps, fractional horsepower pumps and motors and submersible pumps.

Eaton Corp.: www.eaton.com

Motor management system

The TeSys T motor manage-ment system records motor his-tory, statistics and time-stamped faults to give users a real-time view of their motor control. The sys-tem consists of a multifunction protection device – separate from the automation system – and an operator control unit for reading and modification of monitored parameters. The device supports up to five fieldbus types, and offers six motor control functions including overload, two-step and two-speed modes. It guards against motor malfunctions such as overload and current peak.

Schneider Electric: www.us.schneider-electric.com

The PositionServo is a servo drive with pro-gramming and configu-ration software embed-ded inside the drive. The software – MotionView OnBoard – allows the drive to run without having specific servo drive software loaded into a computer. The drive also has communication capabilities such as Ethernet/IP, DeviceNet and Profibus DP protocols. Advanced debugging tools allow users to save variable watch configurations as project files for later recall. Other features include a memory chip, digital and analog I/O and instant drive setup.

Lenze-AC Tech: www.lenze-actech.com

Two-wire Coriolis flowmeter

The Micro Motion 2200S two-wire Coriolis meter measures liquid flow with ±0.10% accuracy and liquid density with ±0.0005 g/cm3

accuracy in continuous process and mass balance appli-cations. The meter has no moving parts and requires no maintenance. It can be used with a range of Micro Motion ELITE Coriolis sensor sizes and materials, and is suitable for integral or extended mount. The transmitter deliv-ers multivariable and diagnostic information via HART. Front-end digital processing reduces signal noise.

Emerson Process Management, Micro Motion Div.: www.emersonprocess.com

Sonar level measurement systemThe ORCA sonar level measurement sys-

tem is designed for sensing difficult inter-face levels in clarifiers and thickeners.

The transducer emits a high-powered acoustic pulse, which is reflected from the interface density selected. The

reflected signal is processed using software algorithms that eliminate

lighter floating densities and strati-fied layers. Features include dual independent analog outputs, control

room graphics of tanks and interfaces, wide frequency range, easy calibration, relay alarms and multiple com-munications protocols.

Hawk Measurement America: www.hawkmeasure.com

PLANT ENGINEERING November 2008 • 47

Instrumentation

Solid-stateoverload relay

Servo drive with embedded software

1990 RAB Electric Mfg. LightAlert

1991 Mobil Oil EAL 224H Hydraulic Oil

1992 Victaulic Pressfit System

1993 Wobble Light Wobble Light

1994 Littelfuse IDSR Indicator Fuses

1995 Littelfuse 313 ID

Past Grand Award Winners:

PLE0811_POY02 47PLE0811_POY02 47 11/4/2008 2:54:58 PM11/4/2008 2:54:58 PM

48 • November 2008 PLANT ENGINEERING

Maintenance Tools & Equipment

Drum lidThe hinged and lock-

able PIG latching drum lid is designed to facili-tate access to and secu-rity of 5-, 8-, 10- and 16-gallon open-head steel drums. Suitable for applications where the drum is frequently opened and closed, it features a nitrile gasket and locking mechanism to seal the lid. The handle provides one-hand operation, and a lid-stop hinge keeps the lid upright when open. A removable hinge pin allows users to remove the lid without loosening the band around the drum.

New Pig Corp.: www.newpig.com

Compact thermalimaging camera

The i5 compact infrared camera offers a lightweight design and can

monitor and detect the thermal condi-tion of electrical system components. It provides high-resolution images, deliv-ering accuracy of 2% and thermal sensi-tivity of 0.18 F, complying with NETA testing requirements. Its QuickReport PC software facilitates downloading of stan-dard JPEG images with radiometric data. Features include a focus-free lens and a

2.8-inch high-resolution LCD. It meets IP43 for resistance to dust and splash.

Extech Instruments Corp., a Flir co.: www.extech.com

Thermal imagersThe Ti 25 and Ti10 are designed

for use in harsh environments and incorporate IR Fusion technology that integrates infrared and visible-light images. IP54-rated to withstand water and dust, the imagers feature a widescreen, full-color LCD and optimized thermal sensitivity. Temperature measurement ranges from -20 to 350 C for the Ti25; -20 to 250 C for the Ti10. Users can record voice comments with each image (with the Ti25 only). SmartView software is a standard feature.

Fluke Corp.: www.fluke.com

Ultrasonicinspection system

The Ultraprobe 3000 ultrasonic detection system is designed to identify leaking valves in hydraulic systems and detect faulty bearings in motors, pumps and gears, among other applications. Equipped with a dynamic sensitivity range and a spin-and-click sensitivity dial, the digital instru-ment features 400 memory locations to hold data and a 16-segment bar graphic display panel to indicate sensitivity level, storage location, storage location number and battery level. Other features include scanning and stethoscope modules, noise-isolating headphones and a calibrated decibel readout.

UE Systems: www.uesystems.com

Infrared camerasFeaturing up to 2.3 megapixel

resolution and equipped with LED illumination lamps, the i40, i50 and i60 thermal imaging cameras measure temperatures ranging from -4 to 662 F and offer thermal sensitivity of 0.1 C. The laser LocatIR pointer, available only on the i50 and i60 models, pinpoints the hot spot on the IR image with the actual physical target. Area mode shows the minimum or maxi-mum temperature range within a selected area. Other features include a built-in vis-ible light camera, Fusion picture-in-picture technology and an Li-Ion rechargeable battery.

Flir Systems Inc.: www.flir.com

Torque gunThe FLIP pneumatic

torque gun features vibra-tion-free operation and provides con-tinuous rotation. It’s equipped with a fold-ing stabilizer handle; one simple motion turns the handle into a reaction arm, providing stability when torqueing fasteners. Fasteners are pretorqued between 1,200 and 1,800 rpm. The unit has an ergonomic design with a low-noise level.

The Torque Gun Co., LLC: www.torcgun.com

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PLANT ENGINEERING November 2008 • 49

Vibrationanalyzer

The Vibxpert EX is a two-channel, FFT data collector and signal analyzer is designed for monitoring and diagnosing machine conditions in the chemical and oil and gas industries. With a frequency range of 0.5 Hz to 40 kHz and a sampling rate of less than 131 kHz per channel, it offers multimode, data acquisition and balancing operating modes. The unit is IP65-rated for dust and water resistance, has an operat-ing temperature range of -15 to 140 F and includes an illuminated LCD.

Ludeca Inc.: www.ludeca.com

Infrared cameraThe B250 infrared

camera features 70 mK thermal sensitivity and humidity/dew point and insulation alarms. It comes with a 25-degree lens for normal views, with a 45-degree wide-angle lens and a 15-degree telephoto lens available as options. Its touchscreen interface lets users save text, sketches and markers to thermal images. The 1.3-megapixel visible light camera includes Fusion pic-ture-in-picture technology, a standard video-out port, and a USB port to facilitate image download. Other features include auto and manual focus and a 2X digital zoom.

Flir Systems Inc.: www.flir.com

Laser shaftalignmentsystem

The mid- range Fixturlaser GO laser alignment system uses wired connec-tions between the

display unit and the laser sensors, and it has dedicated horizontal and vertical shaft alignment routines. Stan-dard features include a large-size detector, line lasers to facilitate acquisition and built-in inclinometers in both laser transmitter-decoders. The unit saves data locally and can connect to a computer for download via a USB connection. It’s powered by C-size batteries.

VibrAlign Inc.: www.vibralign.com

Foam cleaner forcooling towers

The TFC-100-60 features a con-tinuous-duty air compressor to enhance expansion of cleaning solu-tions. Comprising chemical-resistant components, including the dolly, its platform accommodates a 5-gallon container of cleaner. A water hose connection is included to dilute clean-ing solutions. The compressor outputs 60 psi at 1 cfm, producing output foaming volumes up to 20 gpm. Standard features include a dia-phragm pump, a hose, a wand and tool holders. Custom wand extensions and nozzles are available.

Goodway Technologies Corp.: www.goodway.com

Infrared cameraThe T250 infrared camera

features 80 mK thermal sensitivity. It comes with a 25-degree lens for normal views, with a 45-degree wide-angle lens and a 15-degree telephoto lens available as options. Its 3.5-inch LCD touchscreen interface lets users save text, sketches and markers to thermal images. The 1.3-megapixel camera includes Fusion picture-in-picture technology, a standard video-out port, and a USB port to facilitate image download. Other features include auto and manual focus and a 2X digital zoom.

Flir Systems Inc.: www.flir.com

PLANT ENGINEERING November 2008 • 49

Pneumatic wrenchThe Raptor Series pneumatic

torque wrench has a square drive that uses regulated pres-sure to tighten and loosen large nuts and bolts with a precise amount of torque. Its custom air motor features a fully ported design and is housed in a lightweight aluminum body casting that’s coated with chemical-resistant epoxy. The unit’s gearbox uses heat-treated, high-strength steels, and O-ring seals are used at all joints, including the output shaft. The wrench’s integral handle has an ergonomically designed grip.

TorcUP Inc.: www.torcup.com

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Maintenance Tools & Equipment

Infrared cameraThe GasFindIR HSX is

designed for high-volume scanning and features High Sensitivity Mode image enhancement. Nine user-selectable inte-gration modes, including normal scene, cold scene and hot scene, allow the camera to be optimized for the environment and climate in which gases are present. The camera includes a 25-millimeter wide-angle lens; 50- and 100-millimeter lenses are available. It’s powered by either an eight-hour Li-Ion battery or 12-V ac power. The camera is dust- and splash-resistant.

Flir Systems Inc.: www.flir.com

Shaft sealing systemThe Water Mizer bearing isola-

tor uses water to create a posi-tive purge for control of liquid products in paper stock, slurries and other applications. A non-contact seal, it is engineered to

avoid direct egress of particulate matter to ensure performance. The

design uses a wall of water that functions as a barrier to retain product. The unit is designed to accommodate shaft misalignment and deflection, using the water barrier directly on the shaft to facilitate axial movement without stress or strain on the product.

Inpro/Seal Co.: www.inpro-seal.com

FunnelForm-A-Funnel is designed

to capture, divert or contain hard-to-reach nuisance leaks and drips from machinery, equipment and vehicles. Also suitable for pouring applications, particularly in hard-to-reach or low-profile areas, it has a flexible, mold-able lead interior that is fully coated with thick, pliable nitrile rubber. Resistant to most chemicals, it retains its shape until altered by the user. It’s suitable for use with oil, fuel, coolant, battery acid, brake fluid and other chemicals.

New Pig Corp.: www.newpig.com

Inspection viewing window

The Viz-IR infrared and visu-al inspection pane facilitates inspection of energized elec-trical conductors and circuits while keeping panel doors and covers closed. The IR viewing pane is manufactured of a steel-reinforced IR-transmissive poly-

mer; the visual inspection window is made of Plexiglas. Sealing gaskets are IP65 and NEMA 4-rated, and the panel body has a 16-gauge steel construction with a powder-coat finish. All plastics are switchgear-grade and UL746-compliant. A nylon ultrasound port is optional.

Iriss Inc.: www.iriss.com

Infrared cameraThe P660 inf ra red

camera includes a 640 x 480 infrared detector that delivers less than 45 mK thermal sensitivity. Integrated dynamic details enhancement image processing technology enhances detail in images, and GPS technol-ogy records location information during survey. Voice annotation allows a voice clip of up to 30 seconds to be embedded with each image. A wireless LAN-based remote control and display can be used when imaging in hazard-ous environments. Other features include manual and auto focus, a high-resolution LCD and a laser locator.

Flir Systems Inc.: www.flir.com

50 • November 2008 PLANT ENGINEERING

Composite pipe wrap

Syntho-Glass XT is a bi-directional fiberglass composite system designed for repair and reinforce-ment of internal and external corrosion

damage in pipes. Conforming to ASME PCC-2, DOT and API570 standards, it has no VOCs and installs in wet or submerged environments. A water-activated urethane resin reduces composite prep time. Applications include process piping for chemicals, oil, gases, water and steam, and high-pressure injection lines, among others.

Neptune Research Inc.: www.neptuneresearch.com

Maintenance Products

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Leak diverterA hook-and-loop

closure cinches the PIG leak diverter around pipe. The diverter wraps com-pletely around pipe to catch drips, condensa-tion and spray, diverting liquids away via a 3/4-inch hose that acts as a downspout. The non-permeable tarp is vinyl-coated and flame-resistant; it also resists punctures, UV rays and mildew. The unit’s tapered design accommodates flow rates of up to 3.33 gallons per minute when used with a 1/2-inch ID hose.

New Pig Corp.: www.newpig.com

Infrared inspection window

The VP12 IR viewing pane facili-tates thermal imaging of energized electrical components through closed doors. Designed to work with most specialist lens alternatives, the unit is IEEE C37.20.2-compliant for metal-clad and station switchgear and UL945VA-rated for flammabil-ity resistance. It also meets IP65 and NEMA 4 require-ments when either opened or closed. The pane is manufac-tured using non-conductive materials, with a front cover lock and IR lens included as standard features.

Iriss Inc.: www.iriss.com

Bearing isolatorThe Split GUARDIAN is a metal-

lic split bearing isolator. Engineered with a unitizing ring that eliminates metal-on-metal contact, the seal won’t groove the shaft or score the

housing. Designed for easy instal-lation, the component can be pressed

into the equipment housing without spe-cial tools. The unit meets NEMA MG 1-2003 and IEEE 841-2001 standards and is API-compliant. It’s rated for speeds of up to 4,500 fpm and has a shaft-to-bore mis-alignment of ±0.020 inches.

Garlock Sealing Technologies, Klozure div.: www.klozure.com

Asset sustain-ability software

EAM Asset Sustain-ability Edition enter-prise software allows users to integrate ener-gy consumption and emissions management into their asset management practices. The software factors energy consumption into total asset performance; it also factors in an asset’s consumption of wage commodities: water, air, gas, electricity and steam. The application tracks consumption of individual assets in real time, evaluates data against user-defined conditions and alerts users when assets exceed acceptable performance thresholds.

Infor: www.infor.com

Maintenancesoftware

Proficy Maintenance Gateway uses real-time production data, events and information to drive maintenance. The system monitors data points, events, trends and conditions on the plant floor and maps maintenance-related asset information from enterprise asset management systems. Its rules-based configuration engine allows users to define business logic in an intuitive, drag-and-drop environment. Actions are executed through the EAM.

GE Fanuc Intelligent Platforms: www.gefanuc.com

PLANT ENGINEERING November 2008 • 51

Maintenance Software

RechargeableLED flashlights

Stinger LED and Stinger DS LED rechargeable flashlights feature C4 LED technology. Providing up to 18,000 can-dela peak beam intensity and 140 lumens measured system output, the flashlights are equipped with a proprietary, deep-dish, parabolic reflector for long-range and peripheral illumination. Both flashlights are constructed of 6000-series machined aircraft aluminum and have a non-slip, rubberized comfort grip with an anti-roll rubber ring. They’re powered by nickel-cadmium sub C batteries that fully recharge in 10 hours.

Streamlight Inc.: www.streamlight.com

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52 • November 2008 PLANT ENGINEERING52 • November 2008 PLANT ENGINEERING

Maintenance Software

Asset management software

FactoryTalk Asset Centre is a centralized tool for gathering, managing and securing data on automa-tion assets such as control systems, drives and HMI devices. Users can track and manage changes through four key functionality areas: security, audit trail, archive and disaster recovery. It’s designed to secure access to the control system, track user actions, manage asset configuration files, configure process instruments and provide backup and recovery of operating asset configurations.

Rockwell Automation: www.rockwellautomation.com

Remote condition monitor

OnWatch is a hybrid sys-tem that consists of intelligent monitoring hardware, tele-communications, monitoring techniques and service per-sonnel. The system includes

Watchman SpriteMAX online monitoring hardware to provide vibration, oil and process data collection and transmission; system installation; and commissioning. It also includes off-site, secure server system configuration and an engineering review of system configuration. The system dispatches engineers when faults are detected.

DLI Engineering Corp.: www.dliengineering.com

Enhanced design software

LabVIEW 8.6 graphical design software offers engi-neers the ability to design advanced control systems using field-programmable gate array-based programmable automation controllers. The software simplifies programming of the NI Com-pactRIO control and acquisition system and condenses the development of complex measurement and control applications. It also introduces additional control logic tools by providing function blocks based on the IEC 61131-3 standard.

National Instruments Corp.: www.ni.com

ERP, MES software package

The DataNet Enterprise software package securely monitors and enter-prise and manages data via the Inter-net or company intranet. The software provides ERP and MES functionality to collect and share process data. Features include the ability to view live process

data via OPC; log data to multiple databases; create a Web interface to read/write to a database; pull data from mul-tiple sources; create custom reports and graphics; launch automatic e-mail reports and/or trigger e-mail alarms; and control page access through group-based security.

BizWare Direct Inc.: www.bizwaredirect.com

Test for CNC operators

CNC Operator is a 100-item multiple-choice test designed for use to help evaluate candi-dates for CNC operator posi-tions. Online access offers ease of administration and scoring to measure CNC knowledge and skills. The test covers general knowledge, coordinate systems, interpola-tion, program structure, tool compensation, M-Codes and operations. The test is intended for use with candidates for jobs where knowledge and skill in the area of CNC operation is a necessary part of job activities.

Ramsay Corp.: www.ramsaycorp.com

Belt, chain drive training

Catering to industrial manu-facturing workers, the Belt and Chain Drives computer-based technical training course teaches engineering concepts and offers best maintenance practices to maximize operating time for vari-

ous drive systems. Topics include:how to measure sheave wear and determine proper belt tension, dismantle and inspect a gear reducer and properly size both belt and chain drives. Features include interactive animations, narration, interactive exercises and pop-up definitions.New Standard Institute Inc.: www.newstandardinstitute.com

Productivity & Training Software

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PLANT ENGINEERING November 2008 • 53PLANT ENGINEERING November 2008 • 53

Productivity & Training Software

Electrical CAD software

promis•e control sys-tem design software allows users to gener-ate electrical schemat-ics, single line draw-ings and panel layouts for industrial applications with the aid of automatic functions, including ID assignment, cross-referencing, wire numbering and error checking. A parts database and report functions allow the software to automatically generate bills of material, interconnect lists, cable plans and terminal strip layouts. The software runs on top of AutoCAD or MicroStation.

Bentley Systems Inc.:www.bentley.com

Inventory tracking and tracing software

POMStrace software is designed to reduce the effort to maintain and track inventory records for supplies used in clin-

ical trials. The software provides up-to-date information on supply levels, including patient distribution. It also can reduce potential risks to patients in case of a cancelled or recalled trial by blocking dispensing, and providing immediate access to logistical information. The system produces a traceability record of each patient kit and provides complete accounting for all materials.

Honeywell Process Solutions: www.honeywell.com/ps

Quality, risk man-agement software

Stature 3.5.5 quality and risk management software is a Web-based enterprise risk management platform. The software’s dynamic manu-facturing data model allows, with simple end-user con-figurations, the migration of hundreds of Excel spread-sheets that manage critical plant quality planning data to a single enterprise data model. Centralizing this data in a shared workspace reduces redundant information, ensures cross-functional collaboration and enables con-tinuous improvement through end-to-end management of the manufacturing quality lifecycle.

Dyadem: www.dyadem.com

Leadershipskills training

The Leading Peo-ple leadership skills development course features tools and methods to help man-agers achieve results

through leading self and others. Designed for supervisors, managers and informal team leaders, the five-day course teaches how to build trust, motivate action to achieve results, resolve conflict, plan effective meetings, com-municate persuasively and deliver successful presenta-tions. It’s delivered in an active training environment with adult learning-focused facilitators.

Life Cycle Engineering, Life Cycle Institute Div.: www.lce.com

CAD, PDF file-sharing software

Acrobat 9 Pro Extended helps manufacturing pro-fessionals communicate using the PDF electronic document exchange for-mat. Users can create and share PDF documents and forms, protect and control sensitive information and safe-guard their work. Users can merge heterogeneous CAD formats into one assembly; measure and section on precise geometry; compare initial and revised designs and create exploded views, animations and balloons; distribute 3-D designs containing PMI; and export CAD data to neutral file formats such as STEP, IGES or STL.

Adobe Systems Inc.: www.adobe.com

Real-timeproductivity software

TrakSYS 6.0 is service-oriented architecture application software designed to improve manufacturing productivity through delivery of accu-rate, timely and actionable informa-

tion across the enterprise – in real-time. The software analyzes the impact of vari-ous execution factors across the value

chain on topics such as resources, product quality, yield, schedule compliance, goal attainment and cost. This allows stakeholders to make fact-based decisions without disrupting operations. Pertinent data can be collected from disparate sources without modifying data generating systems.

Parsec Automation Corp.: www.parsec-corp.com

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54 • November 2008 PLANT ENGINEERING

Environmental, Safety & Health

Ergonomic manipulator

The zeroG4 Arm is an ergonomic m a n i p u l a t o r f o r holding tools, parts and materials. The manipulator allows objects to be maneuvered as if in zero gravity with full range of motion. The unit uses a spring, cam and gimbal-based architecture to “float” objects while allowing them to be effortlessly maneuvered. The unit’s technology can help reduce workplace injuries, and enhance productivity by increasing the speed and accuracy of industrial tasks. The manipulator holds tools or parts from eight to 36 pounds.

Equipois Inc.: www.equipoisinc.com

Compact dust collectors, filters

PowerCore dust collectors and fil-ters comprise a baghouse dust col-lection system that uses filter packs instead of bags. The dust collection system is 50% to 70% smaller than traditional baghouse systems, making them easier to maintain. The filter packs are easier to handle compared to traditional fabric filter bags; one 7-inch-tall filter pack replaces six 8-foot-long standard bags. The packs can be lifted out of the collector with

one hand in minutes without the use of tools.Donaldson Torit: www.donaldsontorit.com

Dust collector controller

The FDC dust collector controller for user-friendly pulse-cleaning control fea-tures a graphic user inter-face. The pulse cleaning control is designed for all types of cartridge and baghouse dust collectors. The control is suitable for retrofit use; the system cleans filters only when dirty. A pulse cleaning switch on the front of the enclosure allows the user to clean on demand when the high-pressure setting is reached and a dirty filter alarm sounds.

Farr Air Pollution Control: www.farrapc.com

Personal fall limiterThe TurboLite is a self-

retracting personal fall limiter (lifeline) designed to protect those working at heights. The fall limiter is compact and lightweight at only 1.9 pounds; stops a fall within inches; and is a versatile alternative to shock-absorbing lanyards. Other fea-tures include engineered web-

bing for greater abrasion resistance and long service life; and a high-strength, impact-resistant nylon housing for durability. The unit does not require annual recertification, and it meets applicable OSHA and CSA requirements.

Miller Fall Protection: www.millerfallprotection.com

Absorbent matThe chemical -

resitant FAT MAT is a thick, absorbent mat for jobs requir-ing long life and high capacity. The mat has 16 layers of 100% polypropylene that are thermally bonded to allow the mat to absorb large volumes of liquid. Other features include a spun-bond top layer that stands up to heavy foot traffic; melt-blown fine fibers grip the floor to prevent slippage; perforations that allow users to tear off only what is needed; and can be wrung out and incinerated after use.

New Pig Corp.: www.newpig.com

Earplug verifica-tion software

VeriPRO earplug field verification software is designed to provide a real-world picture of employee hearing protection. The

three-part process checks the effectiveness of a user’s earplug fit in each ear over a range of frequencies. The information is captured in reports, ensuring OSHA com-pliance. Unlike typical audiometric tests, the software uses a relative measurement of hearing level. The loudness of a tone in one ear is balanced to a tone in the opposite ear at a known level.

Sperian Hearing Protection LLC, Howard Leight Div.: www.howardleight.com

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PLANT ENGINEERING November 2008 • 55

Vacuums The VC20-U and

VC40-U vacuums are designed specifically for mechanical and electrical applications. Suitable for dry and wet cutting, as well as grinding, drilling and wet and dry coring, they’re equipped with 1,200-watt power and automatic power filter cleaning technology. The valve opens automatically every 15 seconds, reversing air flow and shaking the filter clean, and automatic stop shuts the vacuums down when they’re full.

Hilti Inc.: www.us.hilti.com

Fire suppression system

The Vortex fire suppression system deploys a homog-enous suspension of nitro-gen and water to extinguish fires. The high-velocity, low-pressure mix leaves minimal

residual water. The system is scalable for simplified sys-tem design and can be installed in either a sealed or open space. Capable of extinguishing small fires in large rooms and large, fuel-based fires, it is adaptable to applications from basic, single-zone coverage to broad networks of zones and varying hazards.

Victaulic: www.victaulic.com

Lock-out/tag-out box

The equipment Log lock-out box is designed to lock-out a variety of machine and energy sources. It comes with a lock and four lock-out tags with accompanying pull-straps. Applications include battery connectors, propane connectors, valves, electrical, cylinders and 12-volt dc starter batteries.

Liftow Ltd.: www.liftow.com

Warning pads for visually impaired

Ultra ADA pads are designed to alert the visually impaired of an obstacle, hazard or other impediment in their path. The flexible urethane pads have truncated domes on their surface to provide warning through sensation as people walk on them. The pads come

in four standard sizes and three standard colors, including safety yellow. Custom sizes and colors are available.

UltraTech International Inc.: www.facilityprotection.com

FanThe Pivot fan has a com-

pact, 6-foot diameter and is suitable for use in mezza-nines, narrow aisles, around ceiling obstructions and in confined workspaces. Its mounting system features

two pivot points, providing the unit with 73 different hanging configurations. Features include a proprietary airfoil and winglet design, a precision-molded hub and a 1-hp motor. A touchpad controller provides digital rpm and speed readouts. Air displacement at maximum speed is 29,081 cfm.

The Big Ass Fan Co.: www.bigassfans.com

Evaporative coolerThe KUBE low-profile

evaporative cooler is 48 inches tall and employs the patented FreshWater slinger wheel technology, which dis-tributes evaporative, atomized water across all air inlets to provide efficient cooling. The unit can provide from 3,000 to 30,000 cfm with variable-speed control. Heating is provided via an indirect heat exchanger, up to 400,000 BTUs per unit. All units feature network capability, and touchscreen controls allow up to 15 units to be controlled via PLC or computer.

Bessamaire: www.bessamaire.com

HVAC

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56 • November 2008 PLANT ENGINEERING

Construction, Buildings & Grounds

Barrier systemThe Spanguard

safety barrier can s top up to 200 pounds of force with minimal deflection. Designed to sepa-rate and define work areas, the system features a 36-inch-tall curtain that stands 48 inches off the floor when in use. The system is engineered for easy installation and relocation; one person can operate it. Posts are equipped to accommodate two or more units per post. Curtains are available in 30- and 60-foot spans.

Rite-Hite Corp.: www.ritehite.com

Magnetic rackprotection

Ultra-RackProtector Plus is designed to protect ware-house racking from damage from forklifts, pallet jacks and other equipment. Fea-turing a maintenance-free polyethylene construction,

the guarding is equipped with heavy-duty magnets to hold it in place; no hardware is required. The units come in safety yellow and feature black warning stripes to pro-vide visibility. Stackable for additional protection, the guarding works with racking up to 4 inches wide. Each 53⁄8x31⁄4x151⁄2-inch unit weighs 11⁄2 pounds.

UltraTech International Inc.: www.facilityprotection.com

Under-leveler insulation kit

The Koozi under-leveler insulation kit is designed to stop the transfer of heat and cold through the deck plate of dock levelers. The 1-inch, closed-cell insulat-ing foam features a vapor barrier and comes precut in 4-foot lengths that are 2 feet wide. It’s perforated at 1-inch intervals to facilitate installation; magnetic fasteners allow the material to be installed on most deck surfaces.

DL Manufacturing: www.dlmanufacturing.com

Barrier curtainsTZ insulated curtain

walls come in three ver-sions to support tem-perature separations of 15, 25 and 40 F. Custom engineered to ensure fit around corners and obstructions, the curtain

walls suspend from ceiling joists or the roof deck. They include flexible Hypalon Superflex bottom sweep seals that seal against the floor to minimize energy loss and maintain temperature consistency. Curtain panels attach with Velcro. Options include fire-retardant fabric, vision panels and stainless-steel hardware, among others.

Zoneworks Flexible Industrial Barriers: www.zoneworks.com

Rolling grille door

The Spiral RG high-speed roll door features an opening speed of up to 100 inches per second. It offers top-to-bottom, full-width window slats, dual electric photo eyes and a reversing edge in the bottom bar, providing visibility and safety at the threshold. It’s engineered with no metal-to-metal contact for quiet operation, and it’s suitable for use in clean rooms and other controlled-access production environments.

Rytec Corp.: www.rytecdoors.com

56 • November 2008 PLANT ENGINEERING

1996 American Tool Co. Vice Grip 7LW Locking Wrench

1997 Hornell Speedglas Speedglas 9000X

1998 Littelfuse JTD-ID

1999 Foss Environmental BulbMaster

2000 Bell & Gossett Motor Rotation Detector

2001 Legris c9000 Coupler

Past Grand Award Winners:

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PLANT ENGINEERING November 2008 • 57

Compressed Air

Variable-speed air compressor

The Quantima variable-speed centrifugal air compres-sor features oil-free operation and magnetic bearings. The motor and direct-drive com-pression assembly incorporate the magnetic bearings to provide control both axially and radially of the rotor shaft. Its patented Q-drive compres-sion and motor assembly has just one moving part; it operates with the rotor spinning in a magnetic field at up to 60,000 rpm. Other features include a high-frequency inverter variable-speed drive, high-efficiency inlet air filtration and an acoustic canopy for low noise levels.

CompAir USA: www.compair.com

Compressedair nozzle

The 11⁄4 NPT Super Air Nozzle delivers 9.4 pounds of blowing force when mounted 12 inches from its target. Com-pressed air is ejected

through a series of holes in recessed grooves on the nozzle surface. The nozzle’s aerodynamic design directs air to a single convergence point. Its zinc-aluminum alloy con-struction makes it suitable for industrial applications, and its 2-inch hex body facilitates installation with a standard wrench or socket. Applications include ejection of heavy parts and drying, among others.

Exair Corp.: www.exair.com

Dewpoint transmitter

The DRYCAP dewpoint trans-mitter DMT152 measures dew-point in OEM applications down to -112 F. Suitable for use in harsh environments, the compact unit features a polymer sens-ing technology and comes with a NIST-traceable cali-bration certificate. Its AUTO-CALIBRATION feature provides dry end accuracy and durability. Applications include air and plastics dryers, dry chambers, pure gases and high-voltage circuit breakers.

Vaisala Inc.: www.vaisala.com

Rotary-screwair compressors

The 7500 S-energy Series of lubricated rotary-screw air compressors features energy efficiency system heat recovery. Available in both constant- and variable-speed drive models, the 100-hp compressors offer capacities of 369 to 493 acfm

and pressures ranging from 100 to 175 psig. Their air-end design includes a low-restriction air inlet valve, a low-pressure drop air-fluid separation system and a high-efficiency fan. The EES recovers the heat of compression and converts it to recirculating air for comfort.

Sullair Corp.: www.sullair.com

Oil-injectedcompressors

The GA range of oil-injected air compressors is equipped with com-pression elements based on asymmetric rotor

profiles to reduce volumetric losses. Radial fans with variable-speed drive regulation, high-efficiency motors and no-loss drains are included in the design to reduce energy consumption. Two ele-ments facilitate air quality: an oil removal system that provides minimum residual oil content in outlet air, and refrigerant dryers, which are available in both integrated and standalone versions.

Atlas Copco: www.atlascopco.com

PLANT ENGINEERING November 2008 • 57

2002 Ridge Tool RAPIDGRIP Wrench

2003 Henkel Loctite 248 Medium Strength Threadlocker Stick

2004 Permatex Threadlocker Gel, Gel Twist

2005 New Standard Machine Vibration Basics Institute

2006 Baldor Servo-rated Gearheads Electric Co.

2007 Ramsay Online Skills Assessments Corporation

Past Grand Award Winners:

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Fluid Handling

Push-to-connect valves

Push - to - connec t C O P RO U LT R A 50 mini valves are removable and reus-able. Suitable for use on copper, PEX, CPVC and stainless-steel tubing, the valves do not require glue, soldering, paste or wrenches for installation. Tamper-resis-tant, they feature a 1⁄4-inch turn design and can withstand more than 2,000 pounds of pulling force. Recommended for temperatures up to 220 F at 200 psi, applications include manufacturing, municipal and commercial heat-ing, cooling, condensers, treated water and more.

Quick Fitting Inc.: : www.quickfitting.com

ANSIprocess pump

The Goulds ANSI Model 3196 process pump features i-Frame, an onboard condition

monitoring system. Nested on top of the power end to measure critical vibration and temperature readings, the system activates early warning systems when variations in temperature or vibration exceed preset parameters. Other standard features include severe duty thrust bear-ings and dual stainless-steel, bronze-bearing isolators. An optimized sump design improves heat transfer and keeps contaminants away from bearings. The pump comes in 29 different sizes to accommodate numerous applications.

ITT Corp.: www.itt.com

CouplingThe Full-Torque

Nut coupling is engineered with a large, smooth hold-ing shoulder that evenly distributes forces at the nut to prevent nut crack-ing, seat damage, fluid leaks and coupling failure. A swivel joint facilitates maximum torque, and a large nut provides easy wrench access. Other features include Tuff-Coat plating that provides rust and corrosion resistance and exceeds SAE standards.

Gates Corp.: www.gates.com

Sealing technology

Designed to help users comply with sanitary requirements for pharmaceuticals, vessel/mixer seal technology features a

dry-running design and incorporates a double-cartridge seal. Suitable for sanitary CIP/SIP processes, it elimi-nates process contamination from mechanical seal-face wear. The technology can accommodate pressure up to 70 psig and temperatures up to 350 F. End play/axial float is 0.125 inches, and runout capability is up to 0.125 inches TIR.

A.W. Chesterton: www.chesterton.com

Containment palletThe PIG poly spill pallet’s

molded-in sump catches leaks, drips and spills. Its 6,000-pound UDL capacity can sup-port up to four loaded steel or poly drums, and with its low-profile 10-inch height, loading and unloading requires less effort. Two-way forklift entry facilitates movement, and the pallet’s nestable design accommodates stacking for storage. The pallet has a low-density polyethylene construction that resists UV rays, rust, corrosion and most chemicals. Removable, textured grating enhances surface traction.

New Pig Corp.: www.newpig.com

58 • November 2008 PLANT ENGINEERING

Steam separator

The CS10 clean steam separator is constructed of 316L stainless steel and is fully traceable. Designed to exceed the steam dryness value of 0.95, it features a patent-pending body with a removable baffle plate to facilitate periodic de-roughing and inspection. It’s available in sizes ranging from 1⁄2 to 2 inches, with sanitary clamp ASME BPE or DIN 32676 upon request, extended tube weld ends ASME BPE or DIN 11850 upon request.

Spirax Sarco Inc.: www.spiraxsarco.com

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Ball valvesC O P R O

push-connect ball valves are offered in brass or chrome-plat-

ed straight- or angle-turn models, in 1⁄2- and 3⁄4-inch sizes. Removable and reusable, the valves are suitable for use on copper, PEX, CPVC and stainless-steel tubing. They do not require glue, soldering, paste or wrenches for installation. Recom-mended for temperatures up to 220 F at 200 psi, applica-tions include manufacturing, municipal, and commercial heating, cooling, condensers, treated water and more.

Quick Fitting Inc.:www.quickfitting.com

LuminaireThe McGraw-Edison Talon

universally adaptable luminaire is UL-listed and CSA-certified for use in wet locations; it also meets IP65 requirements. It has a one-piece, heavy-wall,

die-cast aluminum construction and offers a choice of 14 high-efficiency optical reflector systems for either horizontal or vertical lamp orientations. The unit comes standard with ballast and related electrical componentry hard-mounted to the housing. Housing and arm are fin-ished in a five-stage TGIC polyester powder-coat paint. Standard colors include black, bronze, gray, white, dark platinum and graphite metallic.

Cooper Lighting: www.cooperlighting.com

Hydraulic hose sleeving systemThe LifeGuard sleeving system is specifically designed

to protect machine operators from the hazards of cata-strophic hydraulic hose failure due to line-of-sight hose bursts and pinhole leaks. The sleeve features an inner layer of tightly woven nylon that elongates to absorb the energy of a burst or pinhole leak. Its outer nylon layer restrains the fluid, redirecting it to the clamped ends. Fluid exits via channel clamps at each end. The sleeving provides containment of 6,000-psi bursts and 3,000-psi pinhole leaks at 212 F for up to five minutes.

Gates Corp.: www.gates.com

Light pipeThe Apollo

light pipe is a sealed skylight system com-prising a dome,

a pipe and a diffuser. Designed to capture and control light with reflective materials, the unit harvests sunlight, focusing the light through the dome and down to the facil-ity floor. Internal and external seals keep warm, moist air from entering the tubular unit and condensing in the Acrylite FF dome, and a seamless, one-piece aluminum flashing construction is non-corrosive and rust-resistant. The large-diameter aperture is made of highly polished material to provide 98% total reflectivity.

Orion Energy Systems Inc.: www.oriones.com

PLANT ENGINEERING November 2008 • 59

Lighting

Knife gate slurry valveThe Fabri-Valve SV1 push-through

slurry valve features a Guillotine Gate design that slices through high-density slurry at an angle and prevents the seat from cutting and tearing. Ultra-high molecular weight polyethylene gate support liners guide the gate through the entire stroke, shielding the body of the valve from direct contact with the media. Proprietary engineered polymer seats reduce friction. Designed for easy installation and maintenance, the unit is available in sizes ranging from 3- to 24-inch diameter.

ITT Corp.: www.itt.com

Dock lightThe LED Versa Light

is designed for shock and vibration resistance and low energy consumption. Easily positioned with a stainless-steel flexible tube, the unit draws 0.36 A for its 43-watt low-voltage LED bulb set. Fan-cooled,

the unit has a welded-steel housing and a protective LED shield; pre-drilled holes help facilitate installation. Suit-able for use in the food industry, the unit also includes a circuit breaker switch and a grounded plug.

DL Manufacturing: www.dlmanufacturing.com

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60 • November 2008 PLANT ENGINEERING

Power Transmission

Mounted roller bearingDodge large-bore ISAF pil-

low blocks feature integral, hydraulical ly assis ted, adapter-mounted installa-tion and removal systems. Factory assembled, sealed and lubricated, the blocks offer automatic clearance set-ting without feeler gauges. Full-shaft contact reduces fretting corrosion, and lockplates keep the locknuts tight. A built-in hydraulic piston tightens the bearing on the shaft to accommodate installation; it loosens the bearing for removal. Four-bolt blocks are available from 8 inches. A ductile iron housing is standard.

Baldor: www.baldor.com

Tow tractorsThe AC electric tow trac-

tors, available with 3,300 and 4,000-pound drawbar pull capacities, feature an ac drive system and con-troller area network com-munication technology. MOSFET controller technology provides acceleration, top travel speed and smooth speed control. A power-keep function helps maintain battery charge. The tractors use three forms of regeneration to maintain battery perfor-mance: an accelerator release system, a shift directional lever and a brake pedal depression system.

Toyota Material Handling, USA, Inc.: www.toyotaforklift.com

Pail lidThe PIG 5-gallon

latching pail lid pro-vides access and secu-rity to materials stored in 5-gallon, open-head, steel drums. Designed for applications where the contents of the drum need to be accessible, the unit eliminates the need to replace lids, rings or bolts after each use. It fits on pails with an 111/4-inch diameter. A nitrile rubber gasket and locking mechanism seal the lid. It can also be padlocked for increased security.

New Pig Corp.: www.newpig.com

60 • November 2008 PLANT ENGINEERING

Lift truckThe 8-series AC reach lift

truck is designed for distribu-tion centers, retail operations, refrigerated warehouses and third-party logistics applica-tions. It’s available in three models, with lift capacities of up to 4,500 pounds, depend-ing on the model. The truck features ac-powered drive and

hydraulic systems and an electric disc brake. It contains no motor commutator, brushes or springs. The truck is available with three masts to accommodate heights of more than 30 feet.

Toyota Material Handling, USA, Inc.: www.toyotaforklift.com

Transforming cart

The Trans4mer cart is a four-wheel cart that transforms from a hand-operated pushcart to a towing cart. Users can transform the unit

from a push cart to a towing cart by tipping the tow bar down. The cart returns to push cart mode by lifting the tow bar up. When the bar is up, the lead casters lock in place and the rear caster swivel to accommodate hand operation. With the tow bar is down, all the wheels swivel for towing.

Topper Industrial: www.topperindustrial.com

Material Handling Systems

Roller bearingThe Sealmaster mounted spherical

roller bearing has a double-row design for load capacity, mis-alignment and speed capa-bilities. It comes in two distinct locking sys-tems: set-screw-lock, with bore sizes from 57/16 to 7 inches; and adapter lock, with bore sizes from 57/16 to 8 inches. The bearing’s race-mounted seals accommodate ±2-degree misalignment. Other features include a shaft-ready design and replaceable cartridge inserts.

Emerson Industrial Automation: www.emersonindustrialautomation.com

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PLANT ENGINEERING November 2008 • 61

Material Handling Systems

CartDesigned to carry

two “daughter” carts and deliver items without uncoupling a train of carts, the hydraulic mother cart is pulled by a tugger and is equipped with a hydraulic system that can lift other carts off of the floor for transport. The hydraulic system receives power from the battery of the tugger.

Topper Industrial: www.topperindustrial.com

Fleet managementsystem

The iWarehouse enterpr ise f lee t management sys-tem draws real-time information from the operating systems of lift trucks. It allows users to access the information from a Web por-tal and can generate reports and benchmark truck and operator productivity. The system diagnoses potential lift truck issues remotely. It can be set to limit lift speed and acceleration and alert managers of maintenance issues or impacts, among other traits.

The Raymond Corp.: www.raymondcorp.com

Conveyorcart

The engine block conveyor car t fea tures a roller con-veyor deck that transfers engine blocks to an assembly line.

The engine block is pushed off the roller conveyor by an electric worm gear. Powered by the battery of the tugger, the cart can carry engine blocks of various weights. It can accommodate up to four engine blocks at a time.

Topper Industrial: www.topperindustrial.com

Electric hoistThe NER/ER three-phase elec-

tric hoist features smart brake technology and dual-speed via an under-the-cover variable-fre-quency drive. Available in two- and three-step infinitely variable control, the UL-listed hoist has a capacity range from 1/8 to 20 tons. Moter, brake and inverter components are engineered to accommo-date low-noise operation. Other features include a nickel-plated load chain, five or six pocket-load sheaves, count hour meters, and low-headroom upper and lower limit switches.

Harrington Hoists Inc.: www.harringtonhoists.com

Lift truck checklist

Available for propane and electric counter-balance lift trucks and electric nar-row aisle and pallet t rucks , the lift truck log contains more than 600 daily checklist forms. Other forms include 24 repair request forms, four accident report forms and four near-miss report forms. A lock-out tag is included for use if the truck becomes unsafe, and a preventive maintenance history can be used to track service. All components reside in a plastic case that attaches to the truck.

Liftow Ltd.: www.liftow.com

PLANT ENGINEERING November 2008 • 61

Metal recovery system

The FinesSort met-als recovery system is equipped with magnetic components to recov-er ferrous and non-ferrous metals from fines waste stream in scrap yards. Available in 24-, 48- and 60-inch versions, the machine is built from heavy-gauge steel and is assembled on a steel framework. It recovers metals that are less than 1 inch in diameter.

Eriez: www.eriez.com

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Vacuum pumps Cart

62 • November 2008 PLANT ENGINEERING

Material Handling Systems

The Corral cart with self-elevat-ing dollies delivers multiple dollies to a work cell without the need to uncouple carts from a train or use of a fork truck. Powered by a set of springs, the dol-lies automatically raise and lower when items are loaded or unloaded. Designed to carry small totes or boxes, the springs in the cart keep loads at an ergonomic height for the operator. The spring-loaded shelves can be changed to accommodate different weith requirements.

Topper Industrial: www.topperindustrial.com

Portable liftThe LiftPod is a personal and por-

table lift platform designed to provide the stability of a work platform and the portability of a ladder. It features an enclosed platform to accommodate a 360-degree range of motion, a work tray for tools and materials and a 14-foot working height. Wheels allow one person to move it between sites. Elevation is controlled by a battery-operated drill or an optional battery pack. The unit weighs 50 pounds.

JLG Industries Inc.: www.jlg.com

Axis stagesThe XYZ-axis stages

are available in a variety of combinations. They come in several different construc-tions, including aluminum with black anodizing, brass or 440C stainless steel with electroless nickel plating. Dovetail, linear and crosse-roller styles are offered with rack-and-pinion, set-screw or micrometer head feed mechanisms to provide preci-sion. RoHS compliant, options include a linear ball guide system, low-temp black chrome plating and movement accuracy to 3-µm straightness.

Misumi USA Inc.: www.misumiusa.com

Forklift level indicator

The Accu-Tilt fork-tilt level indicator shows the operator the level of the forks at all times. It also indicates to the operator the correct angle to travel with a load and can help the operator park the lift truck. The system installs on most counterbalanced lift trucks; installation does not require tools and requires less than one minute. Though mounting on the left side of the truck is preferred, it can be mounted on either side to accommodate hydraulic hoses or other obstructions.

Liftow Ltd.: www.liftow.com

Containment trayThe PIG pallet contain-

ment tray is designed for use with con-tainers of product that leak or drip and cause contami-nation to the ground or floor. The tray fits on stan- d a r d -sized pallets to catch stray liquids, granules and powders. Constructed of polyethylene, the ribs on the bottom of the tray elevate the stored items away from spills. Pallets measuring 40 x 48 inches can be placed inside the tray.

New Pig Corp.: www.newpig.com

Manual Material Handling

T h e H e l i F l o w industrial series pos-itive displacement blowers and vacuum pumps use helical, tri-lobe rotors to lower pulsations to protect downstream instru-mentation. Designed for reduced noise levels, the blower is engineered to with-stand overhung loads with a limit of 13,500 inch-pounds. The pumps deliver pressure to 15 psig, vacuum to 16-inch Hg and airflow to 3,200 cfm.

Gardner Denver, Inc.: www.gardnerdenverproducts.com

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PLANT ENGINEERING November 2008 • 63

Production systemThe manual production system

is based on modular aluminum framing components, combining them with ergonomically-tested manual workplace components. It adds a range of new worksta-tions, flow racks and accessories designed for Lean production prin-ciples such as one-piece flow and line-side parts stores. Designed for flexibility, the system can be configured to fit varying workplace dimensions and functional needs. Components include complete workstations, tabletops, material shelves and other accessories that are ESD-safe.

Bosch Rexroth Corp.: www.boschrexroth-us.com

Manual Material Handling

Harsh environment pallet trucksThe extreme environment corrosion

package is available on three truck models – a 4,500-pound walkie truck, a 6,000-pound walkie truck and a 6,000-pound capacity end rider truck. The product provides protection for trucks exposed to salty, high-moisture, wash-down and corrosive environments. The trucks feature a galvanized frame, stainless-steel linkage pins, a controller splashguard, a motor shield and a sealed lift limit switch. Applications include chemical processing, poultry, meat and fish processing, and cold storage.

The Raymond Corp.: www.raymondcorp.com

Jib craneThe Pivot Pro is a light-

duty articulating jib crane designed for capacities up to 150 pounds. The crane features a sealed tube design that elimi-nates the need for festooning, reduc-ing festoon pile-up and the likelihood of kinked hoses. Its articulating knuckle design offers safe operation by limiting the whip of the boom. Designed for use with many OEM tube lifters, applications include palletizing, pharmaceutical packag-ing, food and beverage, automotive and glass and ceram-ics handling.

Gorbel Inc.: www.gorbel.com

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ple0811_enews35x85.indd 1 11/3/2008 2:14:10 PM

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64 • November 2008 PLANT ENGINEERING

Index of FinalistsCOMPANY PRODUCT CATEGORY PAGEA.W. Chesterton Sealing technology Fluid Handling 58Adobe Systems Inc. CAD, PDF fi le sharing software Productivity & Training Software 53APC by Schneider Electric Scalable UPS Electrical Power 40Apprion Wireless infrastructure management Automation & Control 45Atlas Copco Oil-injected compressors Compressed Air 57Baldor Mounted roller bearing Power Transmission 60Bentley Electrical CAD software Productivity & Training Software 53Bessamaire Evaporative cooler HVAC 55Big Ass Fans Fan HVAC 55BizWare Direct Inc. ERP, MES software package Productivity & Training Software 52Bosch Rexroth Corp. Production system Manual Material Handling 63Cognex Compact machine vision system Automation & Control 44Compare Variable-speed air compressor Compressed Air 57Cooper Lighting Luminaire Lighting 59Cutsforth, Inc. Generator brush holder system Electrical Power 40DL Manufacturing Dock light Lighting 59DL Manufacturing Under-leveler insulation kit Construction, Buildings & Grounds 56DLI Engineering Remote condition monitoring system Maintenance Software 52Donaldson Tori Torit PowerCore dust collectors and fi lters Environment, Safety & Health 54Dyadem Quality, risk management softwarwe Productivity & Training Software 53Eaton Managed, switched power distribution Electrical Power 41Eaton Single-phase UPS Electrical Power 41Eaton LV power circuit breakers Electrical Power 42Eaton Automatic transfer switch family Electrical Power 42Eaton Panelboards for busway connections Electrical Power 40Eaton Panelboard with neutral grouping Electrical Power 42Eaton Solid-state overload relay Electric Motors, Drives & Controls 47Electro Industries/Gauge Tech Power, energy meter with I/O Electrical Power 42Emerson Industrial Automation Roller bearing Power Transmission 60Emerson Motor Company Horizontal motor for oil, gas Electric Motors, Drives & Controls 46Emerson Process Mgmt, Micro Motion Div. Two-wire Coriolis fl owmeter Instrumentation 47E-MON, LLC Wireless three-phase kWh meter Electrical Power 41Equipois Inc. zeroG4 Environment, Safety & Health 54ERIEZ FinesSort Material Handling Systems 61Exair Corp. Compressed air nozzle Compressed Air 57Extech Instruments Corp., div. of Flir Corp. Compact thermal imaging camera Maintenance Tools & Equipment 48Farr Air Pollution Control FDC Dust Collector Controller Environment, Safety & Health 54Ferraz Shawmut Fuse-type panelboard Electrical Power 40FLIR Systems, Inc. Infrared cameras Maintenance Tools & Equipment 48FLIR Systems, Inc. Infrared camera Maintenance Tools & Equipment 49FLIR Systems, Inc. Infrared camera Maintenance Tools & Equipment 49FLIR Systems, Inc. Infrared camera Maintenance Tools & Equipment 50FLIR Systems, Inc. Infrared camera Maintenance Tools & Equipment 50Fluke Corp. Thermal imagers Maintenance Tools & Equipment 48Gardner Denver HeliFlow Industrial Series 616 and 624 Material Handling Systems 62Garlock Sealing Technologies, Klozure div. Bearing isolator Maintenance Products 51Gates Corp. Coupling Fluid Handling 58Gates Corp. Hydraulic hose sleeving system Fluid Handling 59GE Consumer & Industrial Low-voltage power circuit breaker Electrical Power 40GE Fanuc Intelligent Platforms HMI/SCADA visualization software Automation & Control 44GE Fanuc Intelligent Platforms Maintenance software Maintenance Software 51Goodway Technologies, Corp. Foam cleaner for cooling towers Maintenance Tools & Equipment 49Gorbel Inc. Jib crane Manual Material Handling 63Harrington Hoists, Inc. NER/ER Electric Chain Hoists Material Handling Systems 61Hawk Measurement Sonar level measurement system Instrumentation 47Hilti Inc. Hilti VC20-U + VC 40-U vacuums Environment, Safety & Health 55Hitachi Large capacity ac drive Electric Motors, Drives & Controls 46Honeywell Process Solutions Inventory tracking and tracing software Productivity & Training Software 53Infor Asset sustainability software Maintenance Software 51Inpro/Seal Shaft sealing system Maintenance Products 50IRISS Inc Infrared inspection window Maintenance Products 50IRISS Inc. Inspection viewing window Maintenance Products 51ITT Corp. Knife gate slurry valve Fluid Handling 59ITT Corp. ANSI process pump Fluid Handling 58JLG Industries Inc. Portable lift Manual Material Handling 62Lenze-AC Tech Servo drive with embedded software Electric Motors, Drives & Controls 47Life Cycle Engineering Leadership skills training Productivity & Training Software 53Liftow Lock-out Box Environment, Safety & Health 55Liftow Forklift level indicator Manual Material Handling 62

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PLANT ENGINEERING November 2008 • 65

Index of Finalists

PLANT ENGINEERING November 2008 • 65

COMPANY PRODUCT CATEGORY PAGELiftow Lift Truck Log Environment, Safety & Health 61Ludeca, Inc. Vibration analyzer Maintenance Tools & Equipment 49Miller Fall Protection Miller TurboLite Personal Fall Limiter Environment, Safety & Health 54Misumi USA, Inc. Axis stages Manual Material Handling 62Molex, Inc., Automation and Electrical Products Div. DeviceNet diagnostic monitor Automation & Control 43Molex, Inc., Automation and Electrical Products Div. IP67-rated EtherNet/IP I/O block Automation & Control 45Molex, Inc., Automation and Electrical Products Div. Ethernet/serial communication modules Automation & Control 46Molex, Inc., Automation and Electrical Products Div. Remote scanner for DeviceNet Automation & Control 45National Instruments Corp. Cameras for inspection, machine vision Automation & Control 43National Instruments Corp. Enhanced design software Productivity & Training Software 52Neptune Research Inc. Composite pipe-reinforcing wrap Maintenance Products 50New Pig Corp. Containment pallet Fluid Handling 58New Pig Corp. Drum lid Maintenance Tools & Equipment 48New Pig Corp. Funnel Maintenance Tools & Equipment 50New Pig Corp. Leak diverter Maintenance Products 51New Pig Corp. FAT MAT Super-Absorbent Mat Environment, Safety & Health 54New Pig Corp. Containment tray Manual Material Handling 62New Pig Corp. PIG 5-Gallon Latching Pail Lid Material Handling Systems 60New Standard Institute Belt, chain drive training Productivity & Training Software 52Operation Technology Electrical analysis software Electrical Power 42Orion Energy Systems Inc. Light Pipe Lighting 59Parsec Automation Corp. Real-time productivity software Productivity & Training Software 53ProSoft Technology Master, slave I/O for Profi bus DP Automation & Control 43Quick Fitting Inc. Ball valves Fluid Handling 59Quick Fitting Inc. Push valves Fluid Handling 58Ramsay Corp. Test for CNC operators Productivity & Training Software 52Rite-Hite Corp. Barrier system Construction, Buildings & Grounds 56Rockwell Automation Safety I/O module Automation & Control 43Rockwell Automation Modular managed switch Automation & Control 44Rockwell Automation PAC for SIL applications Automation & Control 45Rockwell Automation Compact PAC for small applications Automation & Control 44Rockwell Automation Asset management software Maintenance Software 52Rytec Corp. Rolling grille door Construction, Buildings & Grounds 56Schneider Electric Panelboard for lighting applications Electrical Power 41Schneider Electric Remote monitoring power meter Electrical Power 41Schneider Electric Low voltage MCC Electric Motors, Drives & Controls 46Schneider Electric Motor management system Electric Motors, Drives & Controls 47Schneider Electric Simplifi ed pushbutton spring clamp Automation & Control 43Schneider Electric Compact controller for harsh environments Automation & Control 44Siemens Energy & Automation Inc. Arc-resistant LV switchgear Electrical Power 41Siemens Energy & Automation Inc. Wireless mobile HMI Automation & Control 43Siemens Energy & Automation Inc. SCADA visualization software Automation & Control 45Siemens Energy & Automation Inc. Switch-mode power supply Automation & Control 44Siemens Energy & Automation Inc. Distributed I/O module with Profi net Automation & Control 46Sopogy, Inc. Solar concentrator Electrical Power 42Sperian Protection VeriPRO Environment, Safety & Health 54Spirax Sarco Inc. Steam separator Fluid Handling 58Stealth Computer Corp. Widescreen industrial LCD monitor Automation & Control 45Streamlight Inc. Rechargeable LED fl ashlights Maintenance Products 51Sullair Corp. Rotary-screw air compressors Compressed Air 57The Raymond Corp. Harsh environment pallet trucks Manual Material Handling 63The Raymond Corp. iWarehouse Fleet Optimization System Material Handling Systems 61Topper Industrial, Inc. TRANS4MER CART Material Handling Systems 60Topper Industrial, Inc. Hydraulic Mother Cart Material Handling Systems 61Topper Industrial, Inc. Engine Block Conveyor Cart Material Handling Systems 61Topper Industrial, Inc. Corral Cart with Self-Elevating Dollies Material Handling Systems 62TorcUP Inc. Pneumatic wrench Maintenance Tools & Equipment 49Torque Gun Co. LLC Torque gun Maintenance Tools & Equipment 48Toshiba International Corp. IGBT-based UPS Electrical Power 40Toshiba International Corp. Adjustable speed drive Electric Motors, Drives & Controls 46Toyota Material Handling, USA, Inc. Toyota ac electric tow tractors Material Handling Systems 60Toyota Material Handling, USA, Inc. Toyota 8-Series reach truck Material Handling Systems 60UE Systems Inc. Ultrasonic inspection system Maintenance Tools & Equipment 48UltraTech International Inc. Magnetic rack protection Construction, Buildings & Grounds 56UltraTech International Inc. Ultra-ADA Pad, Cas-in-Place Model Environment, Safety & Health 55Vaisala Dewpoint transmitter Compressed Air 57Vibralign Inc. Laser shaft alignment system Maintenance Tools & Equipment 49Victaulic Vortex Fire Suppression System Environment, Safety & Health 55Zoneworks Flexible Industrial Barriers Barrier curtains Construction, Buildings & Grounds 56

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