ISO 14001Registered

EnvironmentalManagement 015

ISO 9001Registered

QualityManagement 015

PRODUCT MANUAL

©AG

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INTRODUCTION Product & technology 3 Part numbers 3 Optical performance 4 Environmental 4

PRODUCT OVERVIEW Electrical performance 5 Power consumption 6

INSTALLATION Installation 7 Maintenance and repairs 7 Servicing notes 8

TECHNICAL SPECIFICATIONS Product specification - 950 LED Signal Aspect 9 Product specification - 950 Dimmer Unit 10

MANUFACTURING TEST PROCESS Orbitor Test Equipment 11

END OF LIFE – DISPOSAL INSTRUCTIONS (EOL) 950 LED Signal Aspect 12 950 Dimmer Unit 13

IMPORTANT SAFETY INFORMATION Safety precautions 14

DISCLAIMER 16 Warranty 16

TABLE OF CONTENTS

3

INTRODUCTION

PRODUCT & TECHNOLOGY

PART NUMBERS

Traffic Aspects AGD950-101-000 Red aspect temporary portable 12Vdc AGD950-102-000 Amber aspect temporary portable 12Vdc AGD950-103-000 Green aspect temporary portable 12Vdc

Pedestrian Aspects AGD950-106-000 Red man far side aspect temporary portable 12Vdc AGD950-107-000 Green man far side aspect temporary portable 12Vdc

Dimmer Unit AGD950-104-000 Dimmer unit (55/110 LUX switching dim/bright)

950The AGD950 LED series are designed to meet the requirements for the temporary traffic signal market together with relevant regulatory requirements (EN12368) and consist of a low power set of Red, Yellow and Green LED signal aspects with an optional dimmer control device.

4

INTRODUCTION

OPTICAL PERFORMANCE

ENVIRONMENTAL

Impact Resistance IK7

Environmental Class A (-15ºC to +60ºC)

Aspect Red (950-101) Yellow (950-102) Green (950-103)

Colour X = 0.695 Y = 0.305

X = 0.581 Y = 0.418

X = 0.086 Y = 0.618

Combined Colour X = 0.692 Y = 0.305

X = 0.580 Y = 0.418

X = 0.089 Y = 0.630

Phantom Ratio 20.1:1 (20mins) 20.1:1 (1min) 17.3:1 (20mins)

Phantom Class 5 5 5

Signal Uniformity 1.61:1 1.57:1 1.26:1

On-axis Luminous Intensity (cd) 610 810 590

Distribution M A 3/2 M A 3/2 M A 3/2

Performance Level/Class 3/2 3/2 3/2

Performance Reference BS EN 12368:2006

5

PRODUCT OVERVIEW

ELECTRICAL PERFORMANCE

Signal Aspects

Supply cores are supplied 1m in length.

The LED aspects are connected to a 12Vdc supply with an operating range of 8Vdc to 16Vdc with reverse polarity protection and an initial switch on surge of 4A for duration of 1mS.

Connection Function Voltage

Red +ve supply input 8 – 16VdcBlue -ve supply input 0VGreen Dim control input +4.5V +/- 10% to dim

Light Output

On

Off0 7.6 8.0 16.1

May be OFF

Supply Voltage (Vrms)

ON

6

PRODUCT OVERVIEW

POWER CONSUMPTION

Traffic Aspects

Dimmer Unit

The dimming control switched output is <0.5V for Day/Bright (>100 lux) and >4.5V for Night/Dark (<55 lux). The sensor monitors the light level and filters the readings.

Dimmer units are supplied with 1m flying lead.

Pedestrian Variants

Connection Function Voltage

Red +ve supply input 8 – 16VdcBlue -ve supply input 0VGreen Dim control output +4.5V +/- 5% @ 5mA in dim

Aspect Typical Bright Current (at 12Vdc) Min-Max Typical Dim Current (at 12Vdc) Min-Max

Red 390mA 370 -395 175mA 170 -180Yellow 600mA 580 -605 175mA 165 -180Green 750mA 735 -770 185mA 180 -195

Aspect Typical Bright Current (at 12Vdc) Min-Max Typical Dim Current (at 12Vdc) Min-Max

Red 110mA 100 -130 60mA 55 -70Green 230mA 215 -250 80mA 75 -95

7

INSTALLATION

INSTALLATION

Diagrams showing mounting of aspect into rear of door assembly and fixing holes.

MAINTENANCE & REPAIRS

When changing the lens ensure correct orientation of the aspect as shown by markings on housings and that a new gasket is fitted between the lens and rear housing. The recommended torque setting for tightening the lens fixings is 1.1Nm.

Spares Item AGD Part No. Min Order Qty

Red lens OC-071 5Yellow lens OC-077 5Green lens OC-078 5Gasket GS-089 5

8

INSTALLATION

SERVICING NOTES

When servicing any of the aspects it is important that the 8 fixing screws are tightened correctly.

The torque settings for these screws is 1.2Nm.

The following is a list of available parts:

Please contact AGD for other spare parts availability.

Part Description Part Number Notes

Red LED signal lens OC-071Yellow LED signal lens OC-077Green LED signal lens OC-078LED aspect rear cover HG-099950 Gasket GS-089Red LED PCB CB-248Yellow LED PCB CB-249Green LED PCB CB-250Generic temp PSU PCB CB-251Red pedestrian LED PCB CB-297Green pedestrian LED PCB CB-298

SPECIFICATIONS

Technology High intensity LED

Screen Impact 2 : IK7 BS EN 12368:2000

Weight 0.84kg

Housing Material Polycarbonate

Indicator Colour Red, Yellow and Green

Operating Temperature -15ºC to +60ºC

Power Supply 12Vdc (operating range of 8Vdc to 16Vdc)

Power / Dimming Red Bright 390mA Dim 175mA Yellow Bright 600mA Dim 175mA Green Bright 750mA Dim 185mA

Light Distribution M A 3/2

On Axis Intensity Typically in the range 500 - 800cd

MTBF 20 years

Approved to: BS EN 12368:2006 & EN50293:2000

Owing to the Company’s policy of continuous improvement, AGD Systems Limited reserves the right to change their specification or design without notice.

240mm61

mm

21mm 24mm

RoHS COMPLIANTRestriction on Hazardous Substances

9

TECHNICAL SPECIFICATIONS

SPECIFICATIONS

Weight 0.2kg

Housing Material Polycarbonate

Operating Temperature -15ºC to +60ºC

Power Supply 5mA at 12Vdc

Dimming (Lux) <0.5V for Day/Bright (>100 lux) >4.5V for Night/Dark (<55 lux)

Approved to: EN50293:2000

Owing to the Company’s policy of continuous improvement, AGD Systems Limited reserves the right to change their specification or design without notice.

48mm

23.20mm

ø27mm

RoHS COMPLIANTRestriction on Hazardous Substances

10

TECHNICAL SPECIFICATIONS

MANUFACTURING TEST PROCESS

11

LIFETIME PRODUCT TRACEABILITY

There are clearly defined pass and fail criteria at all stages within the Orbitor test processes. The test results in association with the product build revision are recorded on a product serial number basis. The full suite of test measurements is instantly sent to the dedicated product database within the AGD secure server facility, providing full traceability during the product lifetime.

The AGD Certified symbol is your mark of assured performance.

TEST EQUIPMENT:

TEST FUNCTION:

PRODUCT TEST: ORBITOR was designed and developed by AGD Systems

ORBITOR was designed and developed by AGD Systems

ORBITOR INTELLIGENT DETECTION SYSTEMS

92X | 94X | 95X

94X | 95X

• Aspect optical chromaticity measurement• Aspect voltage and current measurements

• Push button switch test• Test cycle time of 5 minutes

• Aspect optical chromaticity measurement• Aspect voltage and current measurements

• Push button switch test• Test cycle time of 5 minutes

TM

ORBITORTMTEST EQUIPMENT:

TEST FUNCTION:

PRODUCT TEST:

INTELLIGENT DETECTION SYSTEMS

Orbitor™ is a bespoke set of test equipment designed and developed by AGD Systems. It is dedicated to the testing of the 950 LED signal aspects and 100% of units manufactured at AGD are Certified by Orbitor.

The key test functions performed by Orbitor to Certify the premium performance of your LED signal aspect:

• Aspect optical chromaticity measurement

• Aspect voltage and current measurements

• Test cycle time of 5 minutes

Orbitor is a sophisticated test chamber where a spectroradiometer travels beneath the illuminated aspects in both normal and dim modes to measure and display the optical chromaticity of each individual LED signal aspect. Voltage and current measurements are taken in both bright and dim modes.

UNRIVALLEDConforms to HA specification TR2511 offering market leading optical performance as Certified by Orbitor

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Item Qty Material1 12 Steel2 1 Polycarbonate3 1 EPDM4 1 Electronic Assembly - Mixed Metal & FR4

Item Qty Material5 1 Nylon6 1 Polycarbonate7 1 Polyester8 1 Copper, PVC & Nylon

• Reuse / Recycle

• Separate & Recycle

• Downcycle

• Hazardous Recovery

• Non -Recyclable

END OF LIFE – DISPOSAL INSTRUCTIONS (EOL)

This document serves as a guideline only for EOL procedures and further guidance may need to be sought from the appropriate authority or agency.

AGD950 LED SIGNAL ASPECTS

13

END OF LIFE – DISPOSAL INSTRUCTIONS (EOL)

Item Qty Material1 1 PC / Epoxy / Electronic assembly2 1 Silicone

Item Qty Material3 1 Nylon4 1 Mixed metal & PVC

This document serves as a guideline only for EOL procedures and further guidance may need to be sought from the appropriate authority or agency.

AGD950 DIMMER UNIT

• Reuse / Recycle

• Separate & Recycle

• Downcycle

• Hazardous Recovery

• Non -Recyclable

14

IMPORTANT

SAFETY PRECAUTIONS

All work must be performed in accordance with company working practices, in-line with adequate risk assessments. Only skilled and instructed persons should carry out work with the product. Experience and safety procedures in the following areas may be relevant:

• Working with mains power • Working with modern electronic/electrical equipment • Working at height • Working at the roadside or highways

1. This product is compliant to the Restriction of Hazardous Substances (RoHS - European Union directive 2011/65/EU).

2. For maintenance purposes users should take particular care and avoid exposure to the high intensity LED light output from the LED aspects.

3. Should the product feature user-accessible switches, an access port will be provided. Only the specified access port should be used to access switches. Only non-conductive tools are to be used when operating switches.

4. The product must be correctly connected to the specified power supply. All connections must be made whilst the power supply is off or suitably isolated. Safety must take always take precedence and power must only be applied when deemed safe to do so.

5. Under no circumstances should a product suspected of damage be powered on. Internal damage may be suggested by unusual behaviour, an unusual odour or damage to the outer casing. Please contact AGD for further advice.

NOTES

DISCLAIMER

While we (AGD Systems) endeavour to keep the information in this manual correct at the time of print, we make no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability or availability with respect to the information, products, services, or related graphics contained herein for any purpose.

Any reliance you place on such information is therefore strictly at your own risk. In no event will we be liable for any loss or damage including without limitation, indirect or consequential loss or damage, or any loss or damage whatsoever arising from loss of data or profits arising out of, or in connection with, the use of this manual.

WARRANTY

All 950 LED Signal Aspects are supplied with a 12 month return to factory warranty and apart from the coloured lenses and gaskets, have no serviceable parts by the user. Products falling outside this period may be returned to AGD Systems for evaluation, chargeable repair or re-calibration.

AGD Systems LimitedWhite Lion House T: +44 (0)1452 854212 Gloucester Road, F: +44 (0)1452 854213Staverton, Cheltenham E: sales@agd-systems.comGloucestershire, GL51 0TF, UK W: agd-systems.com

ISO 14001Registered

EnvironmentalManagement 015

ISO 9001Registered

QualityManagement 015 ©

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