Product Brochure - Luftfilterbau · 2017-08-16 · Product Brochure Luftfilterbau Clean air through experience. HS-Luftfilterbau GmbH is one of the leading manufacturers in the field

2

Product Brochure

Luftfilterbau Clean air through experience

HS-Luftfilterbau GmbH is one of the

leading manufacturers in the field of

air filtration.

Being a medium-sized company we

offer standard filtration, as well as cu-

stomized product that are geared to

fit individual needs.

Our customers benefit from 40 years

of experience – we guarantee clean

air through effectively working filters

and exceptional service.

These objectives we achieve by acting

onto your individual needs – every day

and around the world. Knowledge,

experience, and tradition allow us to

find the most fitting product portfolio

for any customer. We are sure to use

the most current fabrication methods,

IT-technologies, and quality manage-

More than just clean air

ment. For the production of high-

quality filter media from environmen-

tal friendly substances, you can count

on our highly trained team. They are

qualified to operate any of our modern

fabrication devices such as robots, ple-

ating machines, and scanning devices.

Foresight is our basis for future busi-

ness activities. This also means that

we are aware of our responsibility

towards environment, society, our cu-

stomers, and employees.

Certified acc. to ISO 9001, ISO 14001, GOST and KTA-standard 1401

4

Inhalt

IntroductionNecessity of Air Filtration ............................. 4How Filters Work .........................................6Specification & Classification ....................... 8Particle Size & Filtration Systems .................. 9Filter Types & Areas of Application ............. 10Filter Know-How........................................ 13Fields of Application .................................. 14 Configuration Examples ............................. 18

Pre- and Main FilterSynthetic Air Filter Pads ............................. 20Glass Fiber Pads ........................................ 21Roll Filter Media / Filter Cell ...................... 22Z-Filter Panels ........................................... 23Special Filter Panel .................................... 24Grease Filter / Bag Filter (G4 - F5) .............. 25Bag Filters G3 – M6 .................................. 26Bag Filters M6 – F9 .................................. 27Bag Filters M5 – M6 (Heavy Duty) ............ 28

Compact Filter (Rigid Bag Filters)HS-Mikro Pak ............................................ 28HS-ECO Pak / HS-V-Pak .............................. 29HS-Makro / HS-Makro F............................. 30HS-Makro FV ............................................. 31

EPA / HEPA / ULPAHS-Mikroseal JG / JGS .............................. 31HS-Mikro S / HS-Mikro SF .......................... 32HS-Mikro SFV / HS-Mikro Pak SFV ............ 33HS-Mikro SF-AL ........................................ 34

Individual testing of HEPA & ULPA Filters .. 35

Activated Carbon FilterHS-Activated Carbon / HS-Clean Pro .......... 36HS-Activated Carbon Cartridges /HS-Packed Bed Cell ................................... 37Exchangable Activated Carbon Cell............ 38HS-Carbo Pak / HS-Carbo Pak2 ................. 39HS-Cobinatory Filter / HS-Tankadsorber ..... 40HS-Carbopanel PB / HS-Amosorb ............. 41

Filterrahmen & FilteranlagenHS-Vario CAT Modular Filtration Unit ........ 42HS-Solid CAT Stainless Housing ................ 43HS-Mounting Frames ................................ 44HS-Bag Filter Wall ..................................... 44HS-Cell Filter Walls ..................................... 45HS-S041 Duct Filter Housings .................... 46HS-Securesorb Adsorber ........................... 48HS-Filtermobile ......................................... 49 HS-S044 HEPA Duct Housing .................... 50HS-S045 HEPA Filterwall ........................... 50HS-Ceiling Outlet ..................................... 51 HS-HEPA Mounting Frame ......................... 51

Services Services / Accessories ................................ 52 Energy Efficiency / Did you know... ............ 54

2

3

Atmospheric AirAir is a mixture of various gases: Regular at-mospheric air contains 21 percent oxygen, 78 percent nitrogen, one percent argon, 0.03 per-cent carbon dioxide, as well as small amounts of other gases such as hydrogen, neon, krypton, helium, ozone, xenon and varying amounts of steam.

78 % nitrogen 21 % oxygen 1 % diverse gases and particles

Air is essential for the survival of mankind. Only slight changes in its combination will make it useless for humans and animals. While being ex-posed to atmospheric pressure, the intake of air containing less than 12 percent oxygen as well as more than five percent carbon dioxide is dan-gerous to living beings. Over a longer period of time, changes in the mixture of air might have a profound impact on health.

Humans use up about 30 liters of oxygen per hour. Hence, our need for air is likewise small: 150 liter/h or 0.15 m³/h. However, because we also produce carbon dioxide our body requires about 5 m³/h of fresh air in order to keep the amount of carbon dioxide below a life-threate-ning level.

When installing an air conditioning (AC) system it is sufficient to determine the amount of air needed. It will usually be set at 15 - 20 m³ per person and hour. However, larger volumes of air might be necessary for managing warmth and cold or draw off polluted air.

Atmospheric DustAir also contains a lot of particles set free by processes such as erosion through wind, eva-poration, earthquakes, automotive and industri-al exhaustions, or other procedures of shaping and producing materials. Therefore, atmosphe-ric dust is a combination of fog, smoke, small particles of grain, and fiber. An analysis of air

usually shows traces of soot, quartz, clay, frag-ments of metal, weathered parts of plants and animals, as well as other organic material from cotton- and plant-fiber. Air further holds orga-nisms like sprouts, spores, and pollen. Those particles, which are to be found floating in air and gas, are called „aerosols“. Even though air always contains these small amounts of impu-rities, they are of decisive significance for our environment. They influence the absorption of ultraviolet light, the forming of clouds and the development of statics in the atmosphere. Li-ving beings as well as materials – such as buil-dings – suffer most from invisible effects of at-mospheric pollution. In order to reduce or avoid damages, particles of various sizes have to be filtered out of the air.

Importance of Eliminating DustKeeping the air clean of dust and aerosols is not only important for maintaining buildings and their interior, it also guarantees healthy in-habitants and their well being.

Obviously, keeping air clean also means redu-cing pollution. Unfortunately, there is no overall data on the reduction of maintenance costs af-ter installing air filters in buildings. Particles made up of fine smoke cause the most damage – their extraction involves the use of high-efficient air filter systems.

Heat exchanger, airshafts, and false ceilings are known to collect a lot of dust. The costs of clea-ning the latter are high, but being left to them-selves they are a fire hazard. Also, not cleaning the ventilation pipes might lead to diseases such as the „Sick-Building-Syndrome“. Remo-ving a false ceiling after years of use often re-veals an alarming condition – particularly when the AC was simply equipped with coarse dust filter. Fibers can also stick to heat exchanger. This may lower their effectiveness as well as raise the costs for maintenance and energy.

Particles of gravel in the air also cause wear on buildings and machines. Most people are not comfortable with the sight of layers of dust or grime on their desks. Fibers stick to things very easily and make a regular dusting necessa-ry, if the office is not protected by an effective air conditioning systems. But a high amount of dust in the air has even more serious ef-fects: As mentioned earlier it might trigger the “Sick-Building-Syndrome”. The symptoms of this disease are headaches, leaking eyes, and tiredness. The “Sick-Building-Syndrome” is often caused by not changing the filter as

Necessity of Air Filtration

78 %

21 % 1 %

6

often as required. Meaning, the filter might not have reached their recommended final pressure difference yet, but are clogged with germs and dust. That way, the micro-organisms in the filter can multiply and are released into the air stream. Therefore, it is important to choose a shorter period of time between repla-cing the filter. Filter with anti-bacterial effect should not be used due to their high amount of bactericides, fungicides etc.; off-gassing may than cause allergies as well.

Germs may also be found in the air. Generally, they are transferred by fibers and other par-ticles. People suffering from hay fever know what kind of effects they have on the respira-tory system. Animal fibers can also cause an allergic reaction. Smoke may aggravate one‘s airways. Tobacco smoke also holds smallest particles that may anger non-smoker. They can only be removed with high-quality fine dust fil-ter. Diesel exhaust particles are continuing to be a major problem in cities. Newest diesel engines produce the most harmful particles, which may cling to pollen and hence may also cause an allergic reaction. On behalf of everyone‘s health, physicians have stressed this fact again and again.

The diagram shows the percentage of particles of various size being able to penetrate the lung and cause diseases. As indicated, only particles of 1 micron (μm) in size and such below 0.3 μm in size enter the respiratory system. Bigger substances remain in the upper part of the air pipes and do not enter the lungs. Unfortunate-ly, coarse dust filters hardly absorb particulate matter below 1 μm in size. Fine dust filter and pre-filter will absorb 95 to 100 percent of parti-cles 1 μm in size, and also have a high efficien-cy with smaller matter.Naturally, industrial cleanrooms or sterile rooms such as operation rooms in hospitals, pharma-ceutical or food factories use filtration systems that produce the cleanest air possible. In these systems HEPA-filter of various efficiencies are used as last step in the filtration process.

It is also proven that the quality of products made in the metal and mechanical enginee-ring industry depends on the degree of dust in the air, since modern systems include delicate parts which only have a tolerance level as low as a hundredth millimeter or less. Even a single particle of dust may corrupt the entire system. Examples are small ball-bearings, optical instru-ments, nano-mechanic or electrical parts.

Percentage of particles entering and remaining

in the human lung according to their size in μm

4

5

100 %

80 %

60 %

40 %

20 %

Interception

Small, light elements are able to be carried past the fiber by the airflow. If the particle‘s center gets closer to the fiber than the particle‘s dia-meter [Dp], it gets caught and sticks to the fiber.The speed of the air stream has no effect on interception as long as it doesn‘t change the fiber‘s shape. The bigger the particle, the smaller the fiber and the gap between them, the more effectively interception works. Meaning: The fil-ter media should contain lots of small fibers of the same diameter as the particle to be adhered.

How Filter Work

Air FilterAir filter are used to extract particles out of airflows entering ventilation systems as well as contaminated or polluted air, e.g. in nuclear power plants, laboratories and isolation wards. Lately, air filter are also commonly found in in-dustrial processes, in high-tech areas, or other applications with low occurrences of dust.Not considering carbon filters – which are used to absorb gas and odor – filters are classified as follows: Coarse dust filter, fine dust and high efficiency filter, HEPA-, and ULPA-filter. They are classified due to their filter media, it‘s particle holding capacity, as well as the effect used for absorbing – hence, due to their area of appli-cation. Furthermore, there are electro filters, which work on the electrostatic level. However, these filters play only a minor part in the field of ven-tilation technology due to reasons of safety and costs of ownership.

The filter‘s ability to retain particles depends on physical and mechanical characteristics such as diffusion, interception, impaction, and filter effect. Elec-trostatic effects between particles and fibers are also significant.

Impaction

Heavier particles‘ moment of inertia is too big for them to follow the airflow running around the fiber. Those particles keep following their original path and therefore impact the fiber on it‘s air side. Inertia increases with the speed of the airflow, particle size and a decreasing fiber size.

Electrostatic Attraction

Electrostatic fields are installed as plate con-denser as an active filtration element. Alterna-tively, they can be preloaded onto the fibers of synthetic filter media. Thus, around the fibers or collectors respectivly an electric field will form, which will attract complementary charged par-ticles. Precharged electrostatic within the fibers will abate after the filter’s initiation. External influences may benefit or weaken this effect.

Screening Effect

Particles that are bigger than the passage bet-ween two fibers are blocked by them.

Diffusion

Particles below 1 μm in size don‘t follow the airflow past the fibers. They are influenced by the Brownian motion: Molecules in the air make these small particles obtain a zigzag motion. When touching the fibers they will adhere to it. The possibility that these particles attach them-selves to a fiber increases with a decreasing amount of speed and decreasing particle and fiber size.

8

6

7

Coarse Dust Filter

Coarse Dust Filter are made of fiberglass or synthetic fibers (PP, PS, PTFE, etc.) with a fiber diameter between 30 and 50 μm and a gap between fibers ranging from 200 to 400 μm. Particles are being extracted by the so called im-paction, which takes advantage of the element‘s inertia. They don‘t follow the airflow around the fiber but adhere to its air side. To reach this ef-fect, the air stream needs to penetrate the filter media with 2 to 2.5 meter/second. It also calls for particles of sufficient measurements. If the airflow‘s velocity is too slow, the particles will be led past the fiber. Too high velocities will entrain adsorbed dust. In both cases filtration will decrease. Therefore coarse dust filter won‘t be efficient with variable airflows as they occur with central pre-filtration or engines with swit-chable poles. A sufficient filtration efficiency via impaction will be reached with a particle size above 5 μm. If the particles have a size of less than 2 to 3 μm, efficiency will be practically inexistent. Smoke particles, which cause the most pollution in buil-dings or air ventilation systems, are as small as 0.01 to 1 μm and won‘t be retained by these filters.

Fine Dust Filter & HEPA/ULPA-Filter

The filter media used in these filters is very den-se: the fibers have a diameter of <1 to 10 μm and a spacing of 10 μm and less. Inflow velocity through the media ranges from 2 to 12 centime-ters/seconds. Within the filter various filtration effects are at work. Therefore, it can be assumed that the filter has a minimal efficiency under certain conditions. Interception and impaction work best with the bigger the particle; the dif-fusion effect decreases with particle size. The former correlates with particles‘ inertia and the-refore with size and speed. The degree of preci-pitation depends on the airflow through the fil-ter as well as on particles size and massiveness. Impaction will start decreasing with particles of 1 μm in size. Diffusion has the reversed effect: the smaller the particles the better precipitation. Here, the critical particle size is indicated with 0.1 to 0.3 μm.Because of these differences in efficiency, the fil-ter are classified according to their level of pro-ductivity, the so called most penetrating particle size (MPPS).

Activated Carbon Filter

Activated Carbon Filter are an appropriate in-strument to adsorb gaseous impurities, which are smaller than 0.01 μm and can‘t be adsorbed by filter media made from fibers They are used with HVAC and other ventilation systems to pu-rify supply, exhaust as well as circulating air. The efficiency of this filter is due to its inner design. Because of the microscopic structures within the carbon, a few grams are comparable to the surface of a soccer field. Its capillary structure with supply pores of molecular size is equal to a sponge. The activated carbon‘s surface accumu-lates gas or liquids on the surface and adsorbs them – made possible by the slight gravity that exists between the molecules (so called Van-der-Waal effect).The supply pores transfer the air that needs cleaning towards the capillary system. Here the impurities become a solid part of the activated carbon. Another advantage of activated carbon is that it can be used for diverse purposes. By impregna-ting the inner surface, for example; it may be used for adsorbing iodine or acidic gases. By using optimized production and processing pro-cedures and in combination with specific carrier matter, basic materials such as hard coal or co-conut shells can be customized for various ap-plications. HS-Luftfilterbau offers many kinds of activated carbon filter systems such as cartridge filter, panel filter, filter cells etc.

Due to various precipitation efficiencies and areas of application, diverse testing methods are being applied to different filter:

Coarse Dust Filter belonging to classes EN 779 G1 through G4 are treated with synthetic dust in order to determine the level of gravimetric arrestance.

Fine Dust Filter belonging to classes EN 779 M5 through F9 are treated with DEHS or similar types of aerosols to determine their efficiency. The average efficiency is defined by a particle count for substances 0.4 μm in size. Findustfilter classes F7 to F9 require a minimum efficiency (M.E.)

EPA, HEPA and ULPA filter belonging to classes EN 1822 E10 through U17 are classified by a level of retention efficiency called „Most Penetrating Particle Size“ (MPPS) according to DIN EN 1822. The MMPS ranges - depending on the media - between 0.3 und 0.1 μm.

Atmospheric air holds diverse substances deriving from particulate matter, gases, or fibers. These particles in breathable air are called aerosols. Stu-dies about the level of harmful substances and their impact on health have resulted in recom-mending the installation of air purification sys-tems – especially in ACs and ventilation systems. In general, we have to differentiate between fil-ters for coarse dust, fine dust as well as particu-late matter.

A filter‘s efficiency depends on criteria such as velocity, humidity etc. Considering that micro-organisms might accumulate inside the filter, the maximal final differential pressure should not be the only criteria for its replacement. The dust holding capacity is given in gram; it describes how much dust the filter media retained until the final pressure difference was reached while being tested. The different testing methods and requirements for air purification cannot be com-pared directly. But similar test specifications form a good basis for comparing the various medias’ disabilities.

For gaseous impurities that occur in low concen-trations, HS-Luftfilterbau offers several kinds of activated carbon for standard and customized usage. Impregnated activated carbon is especial-ly equipped for extracting acid smoke, ammonia, hydrogen sulphide, methyl iodine, or similar sub-stances.

Filter for air purification systems are classified by certain standards. In Europe, filter absorbing coarse and fine dust are standardized EN 779. Filter for particulate matter are assessed by a different method, which is described in EN 1822. The following tables show standardizations and classifications.

Specification & Classification

class in compliance with EN 779

average arrestance A[%]

G1 A < 65

G2 65 < A < 80

G3 80 < A < 90

G4 90 < A

Filterklasse entsprechend EN 779

mittlerer Wirkungsgrad bei Partikelgröße 0,4μm / E [%]

M5 40 < E < 60

M6 60 < E < 80

F7 80 < E < 90, M.E.:35%

F8 90 < E < 95, M.E.: 55%

F9 95 < E, M.E.: 70%

class in compliance with

EN 1822

integral efficiency

[%] at MPPS

minimum local

efficiency

[%] at MPPS

E10 85 -

E11 95 -

E12 99,5 -

H13 99,95 99,75

H14 99,995 99,975

class in compliance with EN 1822

integral efficiency[%] at MPPS

minimum local efficiency

[%] at MPPS

U15 99,9995 99,9975

U16 99,99995 99,99975

U17 99,999995 99,99975

G1 - G4

M5 - F9

E10 - H14

μm = 1 micron 1 μm = 0.001 mm MPPS = Most Penetrating Particle Size (0,1 - 0,3 μm)

U15 - U17

10

8

9

Particle Size & Filtration Systems

particle size in [μm] 1 [μm] = 0.001 [mm]

scanning tunnel microscope scanning electron microscope optical microscope visible to the naked eye

poss

ible

met

hods

of a

rres

tanc

eex

empl

ary

impu

ritie

sEN

18

22EN

779

2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 0.0001 0.001 0.01 0.1 1 10 100 1000 10,000

Activated Carbon Filter

HEPA / ULPA Filter

High Performance Centrifuge

Electric Filter

Wet Dust Collector

Fine Dust Filter

Centrifuge

Cyclone

Gravitational Dust Collector

Coarse Dust Filter

gaseous molecules

pesticides

metallurgical dust

floating atmospheric impurities

„smog“

viruses

tobacco smoke

pinewood smoke

oil mist

respirable particles

pigments of paint

bacteria

subsiding dust

flue ash

charcoal dust

cement dust

pollen

hair

fog

beach sand

heavy industrial dust

grains of activated carbon

raindrops

asbestos dust

G3 – G4

M5 – M6

F7 – F9

E10 – U17

20 % – 35 %

40 % – 65 %

80 % – 95 %

85 % – 99.999995 % @ MPPS (0.1 –0.3 μm)

viruses (tobacco) smoke bacteria oil mist toner dust spores pollen hair coarse dust

0.002 – 0.05 [μm] 0.01 – 1 [μm] 0.2 – 25 [μm] 0.3 – 5 [μm] 5 – 20 [μm] 10 – 25 [μm] 10 – 100 [μm] 20 – 200 [μm] 100 – 2000 [μm]

Filter Types & Areas of Application

TypeHS-Luftfilterbau

productsclass

EN 779form of delivery

areas of application note

Filte

r Mat

G3 - M5

G3 - M5

HS-Glas 1“HS-Glas 2“

G2G3

rolled media / pre-cut

pre-filtration media for HVAC & other ventilation systems; high-ly efficient for removing coarse dust; also usable as coalescent filter for filtering condensing moisture

HS-PA G3 rolled/pre-cut for retaining paint-mist and coarse dust

HS-H600 G3 pre-cut highly efficient and very durable; usable as pre- or sand filter; water-resistant and non-corrosive

media made from latex-coated coconut fibers

HS-15 / 150HS-B / 290

(blue / white)HS-15 / 350HS-15 / 500

G3G4G4G4

rolled/pre-cutrolled/pre-cutrolled/pre-cutrolled/pre-cut

pre-filter for electrical control cabinets, machines, and filtration systems in general. Due to their plane velocity these filters are suitable for minor airflows with a high degree of coarse dust, which may occur in extreme areas of application

applicable as primary filters only according to VDI 6022

HS-E / 360HS-A / 560G

M5M5

rolled/pre-cutrolled/pre-cut

pre-filter for electrical control cabinets that need a more de-manding type of filtration system; ceiling filter in paint shops

standardized filter padmore efficient than HS-E/360


productsclass

EN 779form of delivery


Filte

r w. w

ire m

esh

G1

HS-Grease Filter G2 / G3 Filter panel with wire mesh

filtration and condensation of greasy vapors in kitchens; also applicable as robust, regenerative and durable Coarse Dust Filter

fire-resistant but not to be used as fire-protection

Rolle

d M

edia

G3

HS-Matic G3 cartridge CEAG / AFFcartridge

Shipt / Farrcartridge

Troxcartridge Delbag

filtration system for extracting coarse dust; if saturated, filtra-tion media will automatically be wound into new position (by pressure control). Rolled media are a discontinued type for exi-sting systems due to their low precipitation efficiency as well as higher demands on hygiene.

as primary filter not consi-stent with VDI 6022 since fil-ter is classified as G3. Usage will be limited to industrial applications only.

- outdated filter type -

HS-Kleen G3

HS-O-Fil G3

HS-Fibro G3


productsclass

EN 779form of delivery D= depth in [mm]


Filte

r Cel

l

G3

HS-Glas Z 1“ G3 panel filter D= 24

panel filter D= 48

pre-filter cell for ventilation systems, supply air within industrial machines etc. These filters offer low differential pressure as well as a high degree of coarse dust adsobtion.

filter frame: cardboard

HS-Glas Z 2“ G3 filter frame: cardboard

Filte

r Cel

l

G4 - M5

HS-Z-50 G4 / M5 panel filter D= 48

standard primary filter or main filter for various equipment, HVAC and other ventilation systems, etc.


HS-Z-100 G4 / M5 panel filter D= 96

standard primary or main filter for HVAC, or other ventilation systems; The filter offers more filter surface and therefore a higher flow rate due to the zig-zag folds of the filter media.


Filte

r Cel

l

G4-M5

HS-Alpha Pak 35 G4 panel filter D= 48 or 96

panel filter D= 48 or 96

alternative to HS-Z-50/HS-Z-100; with sturdy design due to the extruded plastic frame and a larger filtration surface. This filter has lower pressure drops and higher dust arrestance. Therefore, they are highly recommendable as pre-filter for combustion air.

filter frame: extruded plastic profile

(VDI 6022: filtration level 1)

HS-Alpha Pak 55 F5 filter frame: extruded plastic profile

(VDI 6022: filtration level 1)

12

10

11


productsclass



Com

pact

Filt

er HS-Beta Pak 65 HS-Beta Pak 85 HS-Beta Pak 95

M6 F7 F9

panel filter D= 48 / 96

compact pre- or main filter for HVAC and other ventilation sys-tems as well as industrial applications; ideal for equipment of compact design, very robust and highly efficient for extracting particles

VDI 6022: filtration degree 1 or 2level

Com

pact

Filt

er HS-ECO Pak 65 HS-ECO Pak 85 HS-ECO Pak 95

M6 F7 F9

panel filter D= 78 / 150 / 292

25 mm flange

compact pre- or main filter for HVAC & other ventilation sys-tems as well as industrial applications; pre-filter within parti-culate matter filtercompact and more rigid than bag filters; offers higher initial efficiency in extracting particles than common bag filters.

VDI 6022: filtration level 1 or 2

Com

pact

Filt

er HS-Mikro Pak 65 HS-Mikro Pak 85 HS-Mikro Pak 95

M6 F7 F9

V-shaped cassette D= 292

25 mm flange

Compact pre- or main filter for HVAC & other ventilation sys-tems as well as industrial and turbine unitsrecommended for high flow rates and higher efficiency in ex-tracting particles

VDI 6022: filtration level 1 or 2 W= 592 mm

Com

pact

Filt

er HS-Makro 65 HS-Makro 85 HS-Makro 95

M6 F7 F9

cassette D= 78 / 150 / 292

pre- and main filter for industrial processesburst pressure >15 [kPa] or specific options like electro static grounding, FDA, or equipment within high temperatures up to 250 degree Celsius

ideal as pre-filter for par-ticulate matter with toxic agents or in pharmaceutical industries

Com

pact

Filt

er HS-Makro F 65 HS-Makro F 85 HS-Makro F 95

M6 F7 F9

cassette D= 78 / 150 / 292

standardized pre- and main-filter for industrial processes, e.g. as pre-filter for particulate matter filtration units or in security relevant systems

Com

pact

Filt

er HS-Makro FV 65 HS-Makro FV 85 HS-Makro FV 95

M6 F7 F9


same area of application as HS-Makro F, however applicable for higher flow rates


productsclass



Bag

Filte

r

HS-Pak 25HS-Pak 35

G3G4

bag filter element D= 100 through

700

prefilter for HVAC and other ventilation systems as well as industrial applications with a high amount of coarse dust pro-duction; qualitatively better pre-filter for HVAC and ventilation systems with a high amount of coarse dust production

not applicable for areas that are conform with VDI 6022; accepted: VDI 6022 filtrati-on level 1

Bag

Filte

r

HS-Pak 35PAHS-Pak 55PA

G3G4

bag filter elementD= 360 through

500

pre- or main filter for adsorbing oil mist, aliphatic vapor, high amounts of dust or adhesive dusts. A specific composite combi-nation allows a maximum of dust retention; depending on the type of dust up to a several kilograms.

ideal grease filter for kitchen exhausts as well as elimina-tion of high appearances of dust within exhaust air of production processes

Bag

Filte

r

HS-Pak 55HS-Pak 65

M5F6


700

ideal pre-filter for HVAC and other ventilation systems; highly efficient for absorbing fine dustspre-filter for industrial applications with a high demand on clean supply airmain filter for applications with low demands on the air quality / fine dust removal

recommended VDI 6022: fil-tration level 1lower pressure difference than HS-Pak 88, in accordance with the design a lower energy consumption is possible

Bag

Filte

r

HS-Pak 88HS-Pak 95

F7F9


700

standardized main-filter for HVAC & other ventilation systemsprefilter for HEPA / ULPA filtration areas, highly efficient for fine dust extraction; main filter for comfort HVAC.

accepted: VDI 6022 filtrati-on level 2

recommended: VDI 6022 filtration level 2

G4-M5

G3-G4

M5-M6

F7-F9

M6-F9

M6-F9

M6 - F9

M6-F9

M6-F9

M6-F9

Filter Types & Areas of Application


productsclass



HEPA

Filt

er

E11-H14

HS-Mikro R HS-Mikro S

E11 H13 / H14

cassette D= 78 / 150 / 292

HEPA-Filter for industrial and pharmaceutical processesbursting pressure till >15 [kPa] or specific options like electro static grounding, FDA, or equipped to meet temperatures up to 250 degree Celsius

also available as cleanable filter for dust extraction

HEPA

Filt

er

E11-H14

HS-Mikro RF HS-Mikro SF

E11 H13 / H14

cassette D= 78 / 150 / 292

standard HEPA-Filter for industrial processes, clean rooms, ven-tilation systems in hospitals etc.

HEPA

Filt

er

E11-H14

HS-Mikro RFV HS-Mikro SFV

E11 H13 / H14


standard HEPA-Filter for industrial processes, clean rooms, ventilation systems in hospitals etc. Due to their V-shaped assembly of the filterpacks, a higher performance can be obtained

HEPA

Filt

er

E11 - H13

HS-Mikro Pak RFV HS-Mikro Pak SFV

E11 H13


25 mm flange

HEPA-Filter for specific industrial processes and removal of oil mist

also fits into standardized mounting frames for bag filter (add on kit to upgrade fom fine dust to HEPA Filtration)

usable as enhancement for Fine Dust Filtration Units up to a width of 592 mm

HEPA

/ ULP

A

E11-U17

HS-Mikro SF-AL E11 – U17 panel filter D= 30 / 69 / 78 D= 90 / 110 / ...

panel filter for clean rooms, clean benches or as terminal outlet filter for hygienic areas

detailed scantest is obligatory starting with class H14


productsclass

form of delivery D= depth in [mm]


Activ

ated

Car

bon

AKP26

HS-AKP 26 none cartridge D= 250 / 450 / 600

removal of odors, retention of hydrocarbon, aromatic solvents as well as filtration of tobacco smoke, welding smoke etc.

filter cartridges can be equip-ped with various adsorbtion agents

Activ

ated

Car

bon HS-A055

HS-Carbo Pak none cassette

D= 78 / 150 / 292cells for the expansion of existing systems or for systems with high volume flows and low contamination with odors, hydro carbons etc.

easy replacement (cassettes)

Activ

ated

Car

bon

carbon filter

HS-A053 HS-Kombifilter HS-Securesorb

none V-shaped cassettepacked bed block

D= 292

The packed bed design is a custom made solution for security relevant areas or areas where welding smoke or soldering smo-ke have to be extracted from the airconbination filter with filtration layers for particle and gas ad-sobtion

HS-A053 or HS-Securesorb are used in applications with the highest level of operatio-nal safety

14

Slaw

omir

Jast

rzeb

ski ©

ww

w.fo

tolia

.de

12

13

Filter Know-How

For your satisfaction

With our demand-oriented production we are able to meet any customers requirements, the fast and cost-efficient way.

„unbreakable“

HS-Micro Pak compact filter can optional-ly be supplied in a „high-strength“ version with 15% more filter surface, burst protector and speacial ultra durable sealant.

Compact filter with these features have survived the bursting pressure of the VTT Institute with the conditional maximum test pressure of 4500 Pa with ease.

produt on page 28

Energy Efficient

We offer a wide range of filters, which are specifically designed for energy-saving applications. These products are marked with the following sign and comply with the requirements of the energy class A accor-ding to the standard Eurovent 4/11.Usually we do not explicitly mark Filters with other energy classes.

more informations on page 54

The extra in safety

Every HS-HEPA-Filter is given an individual quality- and efficiency-testing according to EN 1822.

The result as well as the serial number are printed onto every filter.

The filter can be delivered in almost every dimensions.

Upon request, HS-Luftfilterbau offers various options for HEPA-filter – we make (almost) everything possible.

products on page 31+

Controlled Quality

Our factory ins certified for all usual Quality and environmental standards for more than 15 years.

In addition to the compulsory certification according to ISO 9001, we are happy to meet the requirements of an environmental management system according to ISO 14001.

We are certified For other quality manage-ment systems, such as KTA 1401 and are qualified for GOST and 10CFR50.

No Bypass

Upon request, HS-Bag Filter are available with foamed gasket. With every replacement you then will be able to meet with require-ments according to hygiene regulations. You will be spared of regular and often troublesome replacing of worn out seals within the system.

products on page 26+

1 2

3 4

65 5

7 7 7

1 Pre-filter/Bag Filter (EN 779 G4/M5)

G3-G4

G4-M5 HS-Pak 35 HS-Pak 55

2 Main filter, roof unit

Bag Filter Compact Filter

F7-F9

H11 - H13

HS-Pak 88 HS-Mikro Pak 85 HS-Pak 95 HS-Mikro Pak 95

3 HEPA-filter

E11-H14 HS-Mikro RF HS-Mikro SF

4 Filter housing

HS-S044 (HS-Mikro SF)

5 HS-ceiling outlet (supply with clean air)

fitted with HS-Mikro SF-AL

6 Ceiling unit

equipped with HS-Mikro SF-AL

7 Laminar Flow HEPA-filter

E11-U17 HS-Mikro SF-AL

8 Exhaust air, OP

M6-F9 HS-Beta Pak 65 HS-Beta Pak 85 HS-Beta Pak 95

Air is a potential carrier of contaminants, germs and viruses – a situation that is not acceptable for clinics and hospitals. Therefore, a high-per-formance ventilation system is essential to the establishment of an accepted hygienic stan-dard.HS-Luftfilterbau offers filter for supply air, out-let air, and circulating air. You will profit from our specialized knowledge of filtration systems

for sensitive areas such as ceilings in operation rooms and applications where total sterility is essential.

Because of our knowledge, HS-Luftfilterbau is leading in the field of filtration systems for Ger-man hospitals.

Usage in hospitals

88

incoming air

outgoing air

16

14

15

1

3

2

4

7

8

9

5

1 Pre-filter/Bag Filter (EN 779 G4/M5/F7)

G3-G4 M5 F7-F9 HS-Pak 35 HS-Pak 55 HS-Pak 88


Bag Filter Compact Ffilter

F7-F9 F7-F9 HS-Pak 88 HS-Mikro Pak 85 HS-Pak 95 HS-Mikro Pak 95

3 Pre-filter/Bag Filter (EN 779 G4/M5/F7)

G4 M5 F7 HS-Pak 35 HS-Pak 55 HS-Pak 88

4 Main filter (supply air for processes)



5 Exhaust air, work bench

M5 F7 AKP26 HS-Pak 55 HS-Pak 88 Ggf. HS-AKP 26

6 Filter for switchboards and large-scale machines

Filter mat Panel Filters

G3 - M5 G4 - M5 M6-F9 HS-B/290 HS-Z-Filter HS-Beta Pak 65 HS-15/500 HS-Beta Pak 85 HS-15/150 HS-Beta Pak 95

7 Decentralized exhaust device

HS-Vario Cat

M5-M6 E11 - H13 AKP26

Example: Ggf. HS-AKP 26

HS-Pak 55 PA HS-Mikro Pak SFV HS-AKP 26 (gas filter)

8 Filter for extracting welding smoke

carbon filter HS-combinatory filter cell

9 Exhaust air in kitchens

Grease Filter Grease Filter Odor Filter

G2 M5-M6 AKP26 HS-Grease- HS-Pak 55 PA HS-AKP 26 filter (EN 779 F5)

HVAC and other ventilation systems are sup-posed to create a comfortable climate inside buildings. Besides the right temperature and humidity the degree of contamination is also an important factor for determining the degree of cleanliness in the air. Modern filtration sys-tems extract coarse and fine dusts, odors, and gaseous impurities. Whether installed in office buildings, museums, or production halls, our fil-

tration systems offer the optimum in quality. As a matter of routine we produce filters for clea-ning exhaust air coming from production pro-cesses in order to meet with current limits for emission of hazardous substances. For welding smoke, oil mist, or exhaust air from kitchens – we offer the ideal solution for any application area without being costly.

Usage within general HVACs and other ventilation systems

6

incoming air

outgoing air

1 2 3

455

6 7

8

1 Pre-filter/Bag Filter (EN 779 G4/F5)

G4 M5 HS-Pak 35 HS-Pak 55




3 Pre-filter (EN 1822: H13/H1)

Particulate filter

E11-H14 E11-H14 HS-Mikro SF HS-Mikro SFV

4 Laminar Flow Unit (EN 1822: H14, U15, U16)


HEPA-/ULPA-Filter


5 HS-ceiling fan outlet (EN 1822: H14/U15)


HEPA-/ULPA-Filter


6 Exhaust air purification (EX-area)

safety casing

HS-S041

Pre-filter Safety-filter

M6-F9 E11-H14 HS-Makro 95, EX HS-Mikro S, EX

7 Re-feed into circulating and exhaust air (EN 779: F7/F9)

Fine Dust Filter

F7-F9 HS-ECO Pak 85 HS-ECO Pak 95

8 HEPA-/ULPA-Filter


Many processes in the pharmaceutical indus-try are not accomplishable without reliable air purification. Incoming air has to be completely sterile in order to meet the high standards these processes call for. Often, exhaust air produced by these processes is contaminated with radio-active or biological-active substances like viruses or bacteria that pose a great threat to the health of employers as well as to the environment.

HS-Luftfilterbau offers not only methods for ste-rilizing incoming air, but also flexible solutions when it comes to safely treating exhaust air. Besides filtration systems with Ex-Protection we also offer optimized units for contamination free filter exchange due to the use of the bag-in.bag-out procedure.

Usage in pharmaceutical production, laboratories, and research centers

incoming air

outgoing air

18

16

17

1 Pre-filter/Bag Filter (EN 779 G4/F5)

M5-M6 F7 HS-Pak 55 HS-Pak 88



F7-F9 F7-F9 HS-Pak 95 HS-Mikro Pak 95

HEPA-/ULPA-Filter


3 Circulating air system

AMC Filtration (molecular filter)

carbon filter carbon filter HS-A055 AMC HS-A053

HEPA-/ULPA-Filter


4 Laminar Flow Ceiling Unit (EN 1822: H14/U15)

HS-Mikro SF-AL

HEPA-/ULPA-Filter


5 Air supply, pressure plenum clean room

Bag Filter Molecular Filter (Act. Carb.)

F7-F9 AKP26 carbon filter HS-Pak 88 HS-AKP 26 HS-A055 HS-Pak 95

Particle- and pre-filter for clean rooms (EN 779: F7/F9) (EN 1822: H14)

M6-F9 E11-H14 E11-H14 HS-ECO Pak 95 HS-Mikro SF HS-Mikro SFV

6 Ceiling filter for clean rooms/Fan Filter Units (EN 1822: H14, U15, U16)

HEPA-/ULPA-Filter


4 Re-feed into circulating air (EN 779: F9)

Fine Dust Filter

F9 HS-ECO Pak 95

Modern microelectronics make high demands on air purification. In order to assemble nano circuits, the surrounding air has to be complete-ly free of so called killer particles. Therefore, multi-level air filtration systems are necessary. Also, gases that might corrupt the production process have to be removed from the inco-ming air as well as from circulating air (AMC-filtration). HS-Luftfilterbau offers appropriate

solutions for these demanding tasks as well. When needed we manufacture boron-reduced or boron-free clean room filter that are based on ePTFE membranes. We are also able to design customized solu-tions in compliance with any requirements of your process.

Usage in microelectronics

incoming air

outgoing air

1 2

3

4

5

6

7

Configuration Examples

HVAC (Heating & Ventilation)

Filtration class Filter Type / Use note

Filt.

leve

l 1

M5

Bag Filter / Coarse and fine dust

A classic structure. The filtra-tion efficiency for fine dust in particular rises with increasing dust adsorbtion (both levels of filtration).

Filt.

leve

l 2

F7-F9

Bag Filter / Fine Dust

Supply Air Unit for Process Technology, High-End Ventilation Units

Filt.

leve

l 1

M5


A high-quality construction with an improved efficiency for adsor-bing fine dust. Compact Filter are equipped with improved initial efficiency as well as lower pres-sure drop in comparison to bag filters. Also the compact filter offers a higher initial efficiency.

Filt.

leve

l 2

F7 - F9

Compact Filter / Fine dust

Odor & Hazardous Gas Adsorbtion within Ventilation Systems

Filt.

leve

l 1

M5


A combination of particle and gas filter for treating supply and circulating air. Coarse and fine dust as well as odors and hazardous gases are filtered in a highly efficient way also.

Filt.

leve

l 2

F7 - F9


Filt.

leve

l 3

AKP26

Activated Carbon Cartridge

Odor Adsorbtion (e.g. gastronomy)

Filt.

leve

l 1

G2

Wire mesh Grease Filter

Greasy steam condensates at the wire mesh, fine drops and aerosols are being held back wi-thin the Bag Filter (e.g. HS-PAK 55-PA). Cartridges of activated carbon are retaining bothersome odors..

Filt.

leve

l 2

M5

Composite / Bag Filter

Filt.

leve

l 3

AKP26

Activated Carbon Cartridge

ACs and Ventilation Systems within odor-burden air

Filt.

leve

l 1

M5


VDI 6022 conform design for circulating air units. The activated carbon layer retains bothersome odors and hazardous gases (e.g. parts of tobacco smoke). Filtrati-on levels 2 and 3 can be com-bined with other filters such as HS-Carbo Pak²).

Filt.

leve

l 2

F7-F9

Bag Filter / Fine dust

Filt.

leve

l 3

carbon filter

Activated Carbon Cell or Compact Filter

Filtration of Incoming Air for Clean Rooms

Filt.

leve

l 1 M5


Multi-level system for primary filtration of dust and particles. Filtration level 2 can be assem-bled as combinatory filter with activated carbon. Thus, the filter may be used to adsorb particular gases from clean rooms.

Filt.

leve

l 2

F7 - F9


Filt.

leve

l 3

E11-H14

primary HEPA-Filter

Filt.

leve

l 4

E11-U17

terminal HEPA- / ULPA-Filter

Filtration of Exhaust Air, Toxic Matters, EX Protection Area

Filt.

leve

l 1

M6-F9

Particle Filter

These filtration levels are equip-ped with electrostatic discharging filter. The accumulation of electric charges may lead to formation of ignition sparks within the filter. These filters will prevent this effect. The filtration unit should contain a Bag-In-Bag-Out system (safe-change) for a contamination-free filter exchange.

Optional, a 3rd filtration level may be installed. It adsorbes toxic and radioactive gaseous contamina-tions.

An optional 4th HEPA-Filter level (or alternatively 3rd) prevents con-taminations, should level 2 either be penetrated in prior levels or contaminated carbon particles set free. Hence, the overall efficiency is notably higher within the entire system.

Filt.

leve

l 2

E11-H14

HEPA-Filter Unit

Filt.

leve

l 3

carbon filter

Safety Cell with Activated Carbon

Filt.

leve

l 4

E11-H14

HEPA-Filter Unit „police filter“

VDI 6022 is a German hygienic standard for ventilation and air-conditio-ning systems. The standard defines that components of the air handling units and filters must not consist of materials that support microbiologic growth.

20

18

19

Incoming Air Systems in Paint-Shops

Filt.

leve

l 1

M5

Bag Filter / pre-filter for incoming air

In order to achieve qualitatively good results, the supply of cle-an air is essential. Two filtration levels retain dust, one level – a Particle Filter – will be installed downstream so as to detain abraded particles from belt drives or other mechanical parts. For a extensive homogeneous allocation of air, supply air is being sent through a plenum of filter pads.

Filt.

leve

l 2

F7-F9

Bag Filter / dust & aerosols

Filt.

leve

l 3

F9

highly efficient Particle Filter

Filt.

leve

l 4

M5

Plenum of filters for allocation of air

Filtration of Smoke e.g. tobacco, soldering or welding smokeFil

t. le

vel 1

G4-F5

Filter Cell / Coarse & fine dust

The filtration of (tobacco) smoke calls for multiple filtration levels. Dust that are being transported through the air will be removed within level 1 and 2 in order to extend the durability of the HEPA-Filter. The major part of the foul smell and harmful smoke particle are being retained in the 3rd filtration level. There we advise that the filter class EN 1822:H14 is being used. Gase-ous impurities such as aromatic solvents, alkenes, volatile organic compounds (VOCs), or nicotine will be adsorbed in level 4.

Filt.

leve

l 2

F7 - F9


Filt.

leve

l 3

E11-H14

HEPA-Particle Filter

Filt.

leve

l 4

carbon filter

Activated Carbon Filter (Cartridge / Cell)

Filtration of Oil Mist

Filt.

leve

l 1

G2

Filter with wire mesh

HEPA-Filter are to be installed in order to dispose the air of droplets as it occur in oil mist, in compliance with applicable regulations concerning certain critical limits. Levels 1 and 2 are condensation levels, which retain larger fractions of aero-sols. Filtration level 3 removes the finest droplets and oil-laden particles. Optionally, a Gas Filter can be assembled as a terminal level so as to hold back volatile components that emerge from evaporation.

Filt.

leve

l 2

M5

Condensation Bag Filter

Filt.

leve

l 3

E11-H14

Aerosole Filter

Filt.

leve

l 4

carbon filter


Induction Air for Turbines

Filt.

leve

l 1

G4-M5

Compact Filter / pre-filter for coarse dust

In order to preserve a high level of efficiency within turbines as well as low maintenance costs a multi-level pre-filtration unit for suction air is essential. Wheree-ver required, a droplet separator can be installed prior to the first filtration level, in order to keep intrusive humidity out.

Filt.

leve

l 2

F7-F9

Bag Filter / pre-filter for fine dust

Filt.

leve

l 3

F9

Compact Filter for filtration of particles

Filtration System within Clean Workbenches

Filt.

leve

l

G4-F5

Panel filterpre-filter

Workbenches within clean rooms draw the air they need mostly from a clean environ-ment. Therefore, a Coarse Dust Filter or mat for primary filtration is sufficient in this area of appli-cation.

Filt.

leve

l 2

E11-U17

HEPA- / ULPA-Filter panel

Switching Cabinet / Machines

Filt.

leve

l 1 G3 - M5

Filter pad / pre-cut

Ventilators in switchboards are being protected by pre-cutted matter. The class, which should be used, depends on the quality of the surrounding air. Optionally, Z-shaped filter cells may be assembled into panel filters in order to handle higher volume flows. For safety reasons, Compact Filter could be installed downstream as a second filtra-tion level for (possibly electric conductive) fine dust.

G4 - M5

Z-Panelfilter

Filt.

leve

l 2

M6-F9

Compact Filter

Exhaust Air Systems in Paint-Shops

Filt.

leve

l 1

G3

Aerosol & paint dust

Filtration level 1 adsorbs oil mist out of exhaust air units as well as circulating air units. Thus, it pro-tects technical instruments inside a paint-shop. Level 2 acts as separator for the remaining aerosols, particles and further fine pigments. Also, law-ful regulations (such as TA-Luft) demand that the percentage of solvents in the air be reduced. Activated Carbon Filter adsorb these gaseous impurities and therefore are in compliance with these regulations.

Filt.

leve

l 2

M5

Pre-filter / Aerosols & particles

Filt.

leve

l 3

carbon filter


Description:

These re-useable HS-synthetic filter pads consist of synthetic-organic polypropylene fibers,

which are non-breakable. They may be installed into HVACs and ventilation systems as well

as ceiling fans and cabinets for machines. The design consists of randomly arranged synthetic

fibers. Its density increases progressively towards the clean air side of the media. This specific

structure of non-coated filtration mats ensures a high retention capacity towards dust with low

pressure differences. The media is cleanable – and therefore re-usable – through compressed

air-pulsing or washing.

TType:

- HS-15 / 150

- HS-15 / 350

- HS-15 / 500

- HS-B / 290

Form of delivery:

- custom cut in various sizes

- rolled media (e. g. 2 x 20 m)

- bag

- shaped parts

Re-usable:

- yes

Technical Data:

Description:

HS-synthetic fiber pads are very efficient for the filtration of fine dust. Due to the thinness of

the fiber and the layered design, the mats HS-E / 360, HS-A / 500 und HS-A / 560G reach the

optimum efficiency even with particles approaching submicron dimensions.

The fleeces consist of synthetic-organic, non-breakable polyester fibers that are 0,9 – 4 [μm] in

diameter. They may be installed into HVACs and process ventilation systems as well as ceiling

fans and cabinets for machines. The design consists of randomly arranged synthetic fibers. Its

density increases progressively towards the clean air side of the media. This specific structure of

non-coated filtration mats ensures a high dust holding capacity with low pressure differences.

Due to their composition as well as their usage in the hygienic area the media is not re-usable.

Type:

- HS-E / 360

- HS-A / 500

- HS-A / 560G

Form of delivery:

- custom cut in various sizes

- rolled media (e. g. 2 x 20 m)

- bag

- shaped parts

Re-usable:

- no

Technical Data:

Synthetic Filter Media (pads & rolls) Synthetic Filter Media (pads & rolls)

Type: HS-E / 360 HS-A / 500 HS-A / 560G

class EN 779 M5 M5 M5

efficiency acc. to EN 779 [%] > 97 98 98

nominal flow rate [m3 / h*m2] 2 520 2 520 2 520

nominal inflow velocity [m / s] 0,7 0,7 0,7

initial- P with nominal flow rate [Pa]

60 65 70

recommended final pressure difference in [Pa]

400 400 400

max. temperature [ C] 130 130 130

thickness [mm] 25 25 25

Type: HS-15 / 150 HS-B / 290 HS-15 / 350 HS-15 / 500

class EN 779 G3 G4 G4 G4

efficiency acc. to EN 779 [%] 88 % 91 % 91 % 93 %

nominal flow rate [m3 / h*m2] 5 400 5 400 5 400 5 400

nominal inflow velocity [m / s] 1,5 1,5 1,5 1,5


10 25 30 35


250 250 250 250

max. temperature [ C] 120 120 120 120

thickness [mm] 11 18 20 22

M5G3 G4

22

Glass Fiber Media (pads & rolls)

Description:

The filter mats HS-Glas 1‘‘ and HS-Glas 2‘‘ consist of a fleecy web of gradient density glass

fibers. In order to better retain dry dust better, these filtration fleeces are coated with a non-toxic

and hygienic acceptable adhesive agent. The pads are usable in HVACs and ventilation systems

as well as with industrial applications or turbine air intake pre-filtration.

Type:

- HS-Glas 1“

- HS-Glas 2“

Form of delivery:

- media rolls

- cut pad

Re-usable:

- no

Technical Data:

Description:

The filtration pad HS-Paint Arrestor is a specific and highly efficient media for extracting paint

mist within paint spraying cabins or paint shops. The mat is constructed of an uncoated, elastic

glass fiber web, with an increasing density towards the clean air side of the media (progressive

design). This structure allows the filter to store paint mist and particles within multiple levels

of their 55 [mm] thick layer.

HS-glass fiber pad C is a high-quality filter that may be used to meet especially high demands

on air purification – such as supply air filter for drying facilities or paint spraying cabins. The

mat is non-flammable and consists of thin, interwoven glass fiber with an increasing density

towards the clean air side. The media can be used without being coated.

Typ:

- HS-Paint Arrestor

- HS-Glasfasermatte C

Lieferform:

- Rollenware

- Materialzuschnitt

Regenerierbar:

- Nein

Technical Data:

Type: HS-Glas 1“ HS-Glas 2“

class EN 779 G2 G3

efficiency acc. to EN 779 [%] 76 % 85 %

nominal flow rate [m3 / h*m2] 9 000 9 000

nominal inflow velocity [m / s] 2,5 2,5


50 60


200 200

max. temperature [ C] 45 45

thickness [mm] 25 50

Paint Arrestor & High Temperature Pads

Type: HS-PA HS-Glas C

class EN 779 G3 M5

efficiency acc. to EN 779 [%] 86 98

arrestance of atmospheric dustsarrestance of paint

mist88 %

nominal flow rate [m3 / h*m2] 2 500 – 4 000 2 500

nominal inflow velocity [m / s] 0,7 – 1,5 0,7


20 140


thickness [mm] 80 200

Brandverhalten not flammable in compliance with DIN 4102

Matrialstärke [mm] 50 20

G3G2 G2 M5

20

21

Description:

These automatic roll filter media contain highly elastic interwoven glass fibers (HS-Fibro: syn-

thetic fiber), which are attached to one another by elastic synthetics. The media becomes

finer and denser towards the clean air side. This results in an increasing dust holding capacity,

which may reach 2000 g/m² with relatively low operational differential pressure. For a better

dust absorbtion and containment the media is coated with a hygienic acceptable dust binding

agent. HS-Automatic Roll Filter can be placed into compatible systems without needing rewind

or the use of specific instruments.

Type:

- HS-Matic

- HS-Kleen

- HS-O-Fil

- HS-Fibro

Form of delivery:

- Roll Filter with various

winding systems

Re-usable:

- no

Technical Data:

Description:

HS-Filter Cells can be used for primary filtration with HVAC and other ventilation systems. They

constist of an elastic glass fibers, that form a voluminous web. This is held by a rigid, water-

repelling cardboard frame. Optionally, they can be provided with plastic frames. For a better

dust absorbtion and containment the media is coated with a hygienic acceptable dust binding

agent. On request, HS-Filter Cells are available in any customized dimensions.

Type:

- HS-Glas Z1

- HS-Glas Z2

Form of delivery:

- Glass fiber panel filter with water-repellent

frame

Re-usable:

- no

Technical Data:

HS-Panel Filter HS-Automatic Roll Filter

Type: HS-Matic HS-Kleen HS-O-fil HS-Fibro

class EN 779 G3 G3 G3 G3

winding system CEAG / AAF Schirp / Farr Trox Delbag


60 60 70 90

recommended final pressure difference in

150 – 180 150 – 180 170 – 210 230 – 270

media

glass fiber with rein-

forcement at the clean air





synthetic fiber with rein-


form of delivery

steel pipe with

lateral hatch, wound

wound around die

pipe

disposable cartridge, wound

wound around card board pipe with sleeves

treated with dust binding agent?

yes yes yes no

deliverable sizes [mm]

9001 2001 5001 8002 100

9001 2001 5001 8002 100

9501 2501 5501 8502 150

8101 1101 4101 7102 010

length [m] app. 21 app. 21 app. 21 app. 20

G3 G3

Type: HS-Glas Z 1“ HS-Glas Z 2“

class EN 779 G3 G3

efficiency acc. to EN 779 [%] 82 86

nominal flow rate [m3 / h*m2] 5 400 – 7 200 5 400 – 7 200

nominal inflow velocity [m / s] 1,5 – 2 1,5 – 2


50 55


140 160


24

HS-Z-Panel Filter

Options: foamed gasket various frames (metal or plastic, MDF)

Description: HS-Z-Panel Filter may be inserted into control units as well as HVACs and other ventilation

systems. They consist of folded fleeces. Due to the use of modern filtration media these panel

filters don‘t need any supporting metal grids and are thus completely incinerable, which makes

disposal easier.

The filter media is encapsulated between a rigid card board or a robust extruded plastic

frame (PP or PE). HS-Z Panel Filters are available in standard and customized sizes. Due to

reasons of stability, lateral length of one single side should not exceed 610 millimeter.

HS-Z-100 may also be equipped with the pad HS-Glas 2“, if integrated pre-filtration is required.

This also increases the filters service lifetime.

Type:

- HS-Z-50

- HS-Z-100

Form of delivery:

- Panel filter with card board frames and

pleated fleece

Re-usable:

- no

Technical Data:

HS-Alpha Pak may be produced in any order of dimensions. Due to reasons of stability

the maximum edge length of one single side should not exceed 1200 millimeter. Extruded

profile frames are available for a depth of 48 and 96 millimeter are optional components for

this product.

Options: foamed sealing (single & double sided) special sealing (EPDM etc.) Velcro stripe gasket (to attach as pre-filter on higher classified Compact Filters) protection grids handles customized specifications

Description:

HS-Alpha Pak are usable as pre-filter or main-filter in HVAC and other ventilation systems.

They offer maximum filtration with small dimensions. The product is compactly build with a

depth of 48 or 96 millimeter and offers a highly efficient dust holding capacity due to the

maximized filtration surface as well as the hygienic design that meets VDI 6022 requirements.

The filters are deliverable as class EN 779: G4 and F5. HS-Alpha Pak are constructed of a very

rigid extruded profile frame made from polystyrene. Thus, this product offers a dependable

stability. It is also easy to dispose since it is completely incinerable. The highly efficient synthetic

fleece posesses an improved deep bed filtration and is processed into intrinsically stiff folds

that are strengthened by synthetic spacers.

Type:

- HS-Alpha Pak 35

- HS-Alpha Pak 55

Form of delivery:

- Panel filter with maximized filtration

surface and rigid extruded plastic profile

frame

Re-usable:

- no

Technical Data:

Type: HS-Z-50 HS-Z-100

class EN 779 G4 / M5 G4 / M5

efficiency acc. to EN 779 [%] >94 / >98 >94 / >98

arrestance EN 779 [%] – / >55 – / >55

nominal flow rate [m3 / h*m2] 9 500 15 500


70 / 80 70 / 80


HS-Alpha Pak

dimensions [mm] nominal air flow

width height depth [m3 / h]

287 592 48 1650

490 592 48 2 800

592 592 48 3 400

287 592 96 2 600

490 592 96 4 500

592 592 96 5 400

M5G4 M5 G4

22

23

Type: HS-Alpha Pak 35 HS-Alpha Pak 55

class EN 779 G4 M5

Arrestance- / EfficiencyEN 779 [%]

>94 / – – / >55


40 50

nominal air flow [m3 / h*m2] D = 48 mm

9500

nominal air flow [m3 / h*m2] D = 96 mm

15500

max. temperature [ C] 65

(digest of standard sizes; please enquire about further sizes if needed)

Options: foamed gasket (single & double sided) special sealing (EPDM etc.) Velcro stripe gasket (to attach as pre-filter on higher classified Compact Filters) protection grids handles customized specifications Special filter media:

- HS-Beta Pak Yellow: ultra robust, 40% lessinitial P and re-useable

- HS-Beta Pak PP: full synthethic, rigid & splash water resistant media

Description:Being robust Fine Dust Filters, HS-Beta-Pak are being applied into all environments that call for

a fine dust and particle-free supply and exhaust air. HS-Beta Pak are constructed of abrasion

proof glass fibre media. The media maintains their initial efficiency where as filter panels made

from synthetic fibers fall short. Thermoplastic spacers guarantee stability and even spacing.

HS-Beta Pak are equipped with a robust, polystyrene profile frame. Thus, they fulfill the highest

hygienic requirements and easy disposal. This product is a „space saver“ when HVAC or other

ventilation units are being planned or re-build. HS-Beta Pak can easily be installed into existing

low grade panel filter mounting frames.

Type:

- HS-Beta Pak 65

- HS-Beta Pak 85

- HS-Beta Pak 95

- HS-Beta Pak Yellow

Form of delivery:

- Panel filter with rigid extruded plastic

profile frame

Re-usable:

- optionally for class M6

Technical Data:

HS-Beta Pak

Description:For environments with a particularly high demand for air purification these special filter panels

are the product of choice. They were designed for the use in paint shops, spraying cabinets, and

drying plants. HS-GTU, -GTB, and -GTA consist of various layers of fine, homogeneous glass

fiber fleeces with reinforcement on the clean air side. They are non-flammable as demanded

by DIN 4102.

HS-GT-1000 and -GTF-1000 are made from synthetic fibers fleeces, which are also reinforced

at the clean air side. They are self-extinguishing according to DIN 53 438 / UL 94-V0. The

filtration layers‘ are fitted to the mounting frame. and are made of:

Type HS-GTU / HS-GT-1000: rigid cardboard frame Type HS-GTB / HS-GTF-1000: elastic paperboard frame Type HS-GTA: Aluminum-expanded metal covering

Type:

- HS-GT1000

- HS-GTF1000

- HS-GTA, GTB

- HS-GTU

Form of delivery:

- Filter panels with various frames and

media

Re-usabe:

- no

Technical Data:

HS-Special Filter Panels

M5

dimensions [mm] nominal flow rate


292 596 48 850

596 596 48 1700

292 596 96 1700

596 596 96 3 400

M6 F7 G4

Type: HS-GTU HS-GTB HS-GTA

class EN 779 M5 M5 M5

arrestance of synthetic dust [%] 98 98 98

efficiency towards atmospheric 88 88 88

nominal flow rate [m3 / h*m2] 500 500 500

initial- P [Pa] 150 150 150

recommended final pressure 550 550 550


Type: HS-GTU 1000 HS-GTF 1000 HS-UG 300

class EN 779 M5 M5 G4

arrestance of synthetic dust [%] 98 98 93

efficiency towards atmospheric 61 61 –

nominal flow rate [m3 / h*m2] 1 000 1 000 1 000 / 1 600

initial- P [Pa] 150 150 70

recommended final pressure 550 550 250


F9

Type: HS-Beta Pak 65 HS-Beta Pak 85 HS-Beta Pak 95

class EN 779 M6 F7 F9

efficiency according to EN 779 [%] > 65 > 85 > 95


70 85 110

nominal flow rate [m3 / h*m2] T = 96 mm

9700

initial flow rate [m3 / h*m2] T = 48 mm

4850

recommended final pressure drop 450


26

HS-Grease Filter (wire mesh)

Arrestance The arrestance against greasy vapors amounts up to 90 – 99 % depending

on the design and thickness oft the wire mesh. This webbed filters can be delivered in any

dimension needed. The highest level of efficiency will be reached with a flow rate of

approximately 1.5 – 2 [m / s].

Cleaning

These products are dishwasher safe. They can be constructed of galvanized sheet steel.,

aluminum, or stainless steel.

Description:

HS-Grease Filter are designed to be used in kitchen areas, where a high amount of oil, fat,

and other greases are common. These fats are being absorbed by steam. If this grease laden

air is being drawn off by the filter, the fat condenses at the wire mesh due to its large, cooling

surface. The cells are made from metal wires that form a tight web. This design results in a large

surface with a relatively small air resistance. The wire mesh is held by a robust aluminum frame

and fixed by covering grids. These filters are available in various dimensions.

Type:

- HS-Grease Filter

Form of delivery:

- Filter Cell with wire mesh

- dishwasher safe

Re-usable:

- yes

Type:

- HS-Pak 35 PA

- HS-Pak 55 PA

Form of delivery:

- Bag Filter with maximized

adsorbtion capacity

Re-usable:

- no

Technical Data:

HS-Pak 55 PA (Grease/Oil Mist Filter)

Type: HS-Pak 35 PA HS-Pak 55 PA

class EN 779 G4 M5

precipitatory efficiency EN 779 [%] > 91 > 97

degree of efficiency EN 779 [%] > 35 > 55

initial- P [Pa] 40 80

dimensions [mm]nominal volume

[m3 / h]number of bags

width height depth = 360 / 500 [mm]

592 592 4 200 3

490 592 3 600 2

287 592 2 100 1

287 287 1 000 1

G4 M5


Options: various sizes and shapes (e. g. slanted filter bags) foamed gasket onto front frame various frames (25 [mm] metal or plastic as well as

20 [mm] aluminum) completely incinerable if equipped with plastic front frame

Description:HS-Pak 55 PAs are particularly designed for extracting high concentrations of oily, greasy, adhe-

sive and clogging impurities. This product can be specifically used downstream within exhaust

systems in kitchens, oil-fog removal or in environments with a high concentration of coarse

dust. A combination of various filtration media within one filter offers a notable space-saving in

systems where pre- and main filter can’t be used at the same time in separate stages. The filter

is designed like a bag filter, with a media that is a progressively arranged composite. Therefore,

the filter offers a superior dust holding capacity and lifetime compared to common Bag Filters.

Technical Data:

k. A.

24

25


Options: various sizes and shapes (e. g. slanted filter bags) foamed gasket onto front frame various frames (25 [mm] metal or plastic as well as

20 [mm] aluminum) completely incinerable if made with plastic front frame antistatic construction for EX protected areas

Description:

These bag filters have been proven to be efficient as pre-filters within HVACs and other venti-

lation systems. Spacers between individual bags ensure an even airflow throughout the filter,

which allows dust loading and even distribution. This results in a long service life of the filter

and reduces energy costs. The efficiency stays constant even with varying airflows. Also, the

bags are intrinsically stiff while being exposed to the airstream. In order to guarantee a proper

stability even with over-size filters, the front framework is being reinforced by angle bars.

Customers may choose from front frames constructed of 25 [mm] thick galvanized sheet steel

or plastic as well as 20 [mm] thick aluminum or plastic profiles. The ones with plastic frames

are completely incinerable, which makes disposal easier. All products meet the hygienic requi-

rements according to VDI 6022.

Type:

- HS-Pak 25 (white + class print)


Form of delivery:

- bag filter with synthetic fleece

- (nearly) all dimensions possible

Re-usable:

- no

Technical Data:

Bag Filter (Coarse Dust)

Type:


- HS-Pak 62 (green)

Form of delivery:

- bag filter with synthetic fleece / melt blown


Re-usable:

- no

Technical Data:

Bag Filter (Medium Dust)

M5

Type: HS-Pak 25 HS-Pak 35

class EN 779 G3 G4

arrestance EN 779 [%] > 86 > 91

efficiency EN 779 [%] > 25 > 35


dimensions [mm] nom. airflow bags

width heigth depth [m3 / h] amount

592 592 360 3 400 6

490 592 360 2 800 5

287 592 360 1 700 3

287 287 360 950 3

G3 G4


class EN 779 M5 M6

arrestance EN 779 [%] > 96 > 97

efficiency EN 779 [%] > 55 > 62



width height Pak55/Pak62 [m3 / h] amount

592 592 500 / 650 3 400 6 / 8

490 592 500 / 650 2 800 5 / 6

287 592 500 / 650 1 700 3 / 4

287 287 500 / 650 950 3 / 4


Options: increased dust holding capacity various sizes and shaped (e. g. slanted filter bags) foamed gasket onto front frame various frames (25 [mm] metal or plastic as well as 20 [mm] aluminum) completely incinerable if made with plastic front frame antistatic construction for EX protected areas

Description:

HS-Pak 55 and HS-Pak 62 are being used as high-quality pre-filter (acc. to VDI 6022) or main

filter for individual air purification as well as for industrial processes. They are being produced

completely from synthetic fiber fleeces, which form wedge-shaped bags. This design ensures an

even airflow throughout the filter. These filters have an exceptionally high dust storage capacity.

The efficiency stays constant even with varying airflows. Also, the bags stay intrinsically stiff

while being exposed to the airstream. In order to guarantee a proper stability even with over-

size filters, the front framework is being reinforced by angle bars. Customers may choose from

front frames made from 25 [mm] thick galvanized sheet steel or plastic as well as 20 [mm]

thick aluminum profiles. The ones with plastic frames are completely incinerable, which makes

disposal easier.

M6

28

Bag Filter (Fine Dust)


Options: various sizes and shapes (e. g. slanted filter bags) foamed gasket onto front frame various frames (25 [mm] metal or plastic as well as 20 [mm] plastic) completely incinerable if made with plastic front frame high performance microfibre-pre-filter layer for increased lifetime bio-static treatment to prevent growth of microorganisms, fungi and bacteria antistatic construction for EX protected areas

Description:

HS-Pak 88 and HS-Pak 95 serve as main filters for fine dust filtration in HVAC systems. These

types serve as cost-effective alternative for applications where the EN779 revision 2002 can be

regarded as sufficient. HS-Pak 88 and 95 are designed be used in supply air units for i.e. highly

technical assembly rooms as well as air purification in the food industry. They may also being

used as pre filters for clean rooms within the pharmaceutical industry.

The type HS-Pak 88 E fulfills the tougher requirements of the EN779:2012. This filter is a cost-

effective alternative against usual glassfibre fand energy saving filters. It‘s use is reccomended

in applications where the fulfillment of EN779:2012 is obligatory but the higher costs of energy

saving filters can not amortize due to the technical or hygienic conditions and requirements (i.e.

short changing intervals, no frequency controlled fans).

These products constructed of high-quality synthetic filter medias and comply with the highest

hygienic standards. In order to guarantee a proper stability even with over-size filters, the front

framework is being reinforced by angle bars. Customers may choose from front frames made

from 25 [mm] deep galvanized steel or plastic as well as 20 [mm] plastic profiles. The ones

with plastic frames are completely incinerable, which makes disposal easier. All standard sized

filters a re fitted with our patented air entry guide profiles.

Type:

- HS-Pak 65 (green)

- HS-Pak 88 (pink)

- HS-Pak 88E (white + class print)

- HS-Pak 95 (yellow)

Form of delivery:

- bag filter with meltblown media


Re-usable:

- no

Technical Data:

F7M6 F9

Type: HS-Pak 88 HS-Pak 88E HS-Pak 95

class EN 779:2012 - F7 -

class EN 779:2002 F7 F8 F9

arrestance EN 779 [%] > 98 > 99 > 99

efficiency EN 779 [%] > 65 > 85 > 95

initial- P [Pa] 105 110 125



592 592 650 3 400 8

490 592 650 2 800 6

287 592 650 1 700 4

287 287 650 950 4

Energy Saving Filter (Fine Dust)


Options: various sizes and shapes (e. g. slanted filter bags) foamed gasket onto front frame various frames (25 [mm] metal or plastic as well as 20 [mm] plastic) completely incinerable if made with plastic front frame

Description:

HS-ArSynErgy bagfilters offers a unique fully synthetic filtermedia with a special waveform struc-

ture allowing virtually the double filtersurface with the same construction dimensions as usual

bag filters. Due to be increased inner surface the pressure drop of HS-AirSynErgy filters is up to

30% lower in comparison to standard bag filters. The added surface also offers a dramatically

increased dust holding capacity which increases the filters service time 30 - 60%.

HS-AirSynErgy only relies on mechanical filter effects and thereby fulfills the requirements of

EN779:2012.

HS-AirSynErgy serve as ultra high capacity pre-filters for following filterstageso or as premium

class main filters i.e. for fine dust filtration in comfort air HVAC or areas with high demands for

air hygiene such as food production plants. HS-AirSynErgy also serve process air sytems i.e. for

combustion engines or sensitive machinery.

Easy to notice: The cross section illustrates that the waved structure offersa much larger filtration surface in the same dimensions as usual flat media.

Type:

- HS-AirSynErgy 88

- HS-AirSynErgy 95

Form of delivery:



Re-usable:

- no

Technical Data:

F9F7

Typ: HS-AirSynErgy 88 HS-AirSynErgy 95

class EN 779:2012 F7 F9

class EN 779:2002 F8 F9

arrestance EN 779 [%] > 98 > 99

efficiency EN 779 [%] > 88 / M.E.: >40 > 97 / M.E.: >70




592 592 650 3 400 8

490 592 650 2 800 6

287 592 650 1 700 4

287 287 650 950 4

26

27

Options: foamed gasket onto front frame drainage support system

Description:

HS-Pak 55 Extreme and HS-Pak 65 Exntreme are bag filter designed for the use at demanding

process technic such as turbomachinery, gasturbines or surface technologies and industrial pain-

ting cabins. HS-Pak 65 Extreme are used as high performance prefilters and main stage filters.

The filterconstruction offers robust welded, self supporting filterpockets. The pocket separators

are welded by advanced welding technology to the pockets to guarantee optimal saturation

of the given filtersurface and ensure best pressure drops even with variing airflows. The single

filterpockets are securely sealed in a leak proof hard foam frame supported by a rigid inner

metal construction. The air entry of the frame is aerodynamically designed to reduce turbulences

and to reduce the pressure loss.

Type:

- HS-Pak 55 Extreme

- HS-Pak 65 Extreme

Form of delivery:


- standard sizes only

Re-usable:

- no

Technical Data:

Bag Filters (Heavy Duty)


class EN 779 M5 M6

arrestance EN 779 [%] > 86 > 91

efficiency EN 779 [%] > 25 > 35




592 592 360 3 400 6

287 592 360 1 700 3

M5 M6

Options: foamed gasket on 25 [mm] flange burst protection grid (burst pressure > 6500 Pa) increased surface (for usage in turbines) either micro-glass fibre or synthetic media (polypropylene or nano web)

Description:

HS-Mikro Pak may be used as Fine Dust Filter within HVAC or other ventilation systems, and

turbines. They function as pre- or main filter, for removing particulate matter and (toxic) fine

dusts as well as aerosols from supply and exhaust air systems, especially in environments

with high air flow ratings and a demand for a lasting service life time. HS-Mikro Pak fit to

mounting frames of all major brands. The filter media consists by standard of ultra fine glass

fiber media equipped with thermoplastic spacers. Optionally we offer synthetic or nano web

media for special applications like wet environments or food industry. The frame is made from

shock-resistant plastics. HS-Mikro Pak Filter are completely incinerable. Its design guarantees

a high stability and is corrosion free. The media is water-repellent and therefore usable within

air flows of high humidity. HS-Mikro Pak can be installed on the clean air side or the internal

side. Because of their minor installation depth HS-Mikro Pak are ideal space-savers in particular

within newly constructed units.

Type:

- HS-Mikro Pak 65

- HS-Mikro Pak 85

- HS-Mikro Pak 95

Form of delivery:

- Compact Filter element (microfiber)

- fitted into robust plastic frame

Re-usable:

- no

Technical Data:

Compact Filter: HS-Mikro Pak

Typ: HS-Mikro Pak 65 HS-Mikro Pak 85 HS-Mikro Pak 95


efficiency EN 779 [%] > 65 > 85 > 95

initial- P (A / B) [Pa] 65 / 120 75 / 140 85 / 165

temperature resistance [ C] 65 65 65

dimensions [mm] nominal airflow

width heigth depth A: standard [m3 / h] B: high air flow [m3 / h]

592 592 292 3400 5 000

490 592 292 2800 4 100

287 592 292 1700 2 500

M6 F7 F9

e

e

30

28

29

Type:

- HS-ECO Pak 65

- HS-ECO Pak 85

- HS-ECO Pak 95

Form of delivery:

- Compact Filter element (microfiber)

- fitted into robust plastic frame

Re-usable:

- no

Technical Data:

Compact Filter: HS-ECO Pak

Typ: HS-ECO Pak 65 HS-ECO Pak 85 HS-ECO Pak 95


efficiency EN 779 [%] > 65 > 85 > 95

dimensions [mm] nominal airflow initial- P

width heigth depth [m3 / h] class EN779: [PA]

287 592 78 1700M6 : 100F7 : 120F9 : 150

490 592 78 2800

592 592 78 3400

287 592 100 1700M6 : 70F7 : 100F9 : 120

490 592 100 2800

592 592 100 3400

287 592 150 1700M6 : 55F7 : 85F9 : 105

490 592 150 2800

592 592 150 3400

F7M6 F9


Options: foamed gasket on flange protection grill synthetic media HS-ECO Pak Yellow ( class F6/F7, ultra robust, -40% initial P and re-useable)

Description:

HS-ECO Pak may be used as pre- or main filter, for absorbing particulate matter and (toxic ) fine

dusts as well as aerosols from supply and exhaust air systems. HS-ECO Paks fit to mounting

frames of all major brands. The media consists of either of high-quality, ultra fine glass fiber

paper or by demand from various synthetic media. The spacers between the densely assembled

folds are made from synthetic threads. They guarantee even spacing. The frame is made from

extruded plastic profiles only and is thus rigid, corrosion free and completely incinerable for

easy disposal. The media is water-resistant and therefore usable within air flows with high

humidity. HS-ECO Pak can be installed on the clean air side or the internal side. Because of

their minor installation depth HS-ECO Pak are ideal space-savers in particular within newly

assembled units.

Type:

- HS-V-Pak 85

- HS-V-Pak 95

- HS-V-Pak RFV (E11)

- HS-V-Pak SFV (H13 - H14)

Form of delivery:

- compact filter cassette,

plastic framed

Re-usable:

- no

Technical Data:

Compact Filter: HS-V-Pak / HS-V-Pak SFV

Typ: HS-V-Pak 65 HS-V-Pak 85 HS-V-Pak 95


efficiency EN 779 [%] > 65 >85 > 95

nominal airflow [m³/h] 200 200 200

initial- P [Pa] 65 80 90

F9F7 E11

Options: foamed gasket on flange synthetic media protection grill

Description:

These compact finedust filters are used as pre- and mainfilters in stationary applications such

as HVAC and compact filterunits. With mobile applications HS-V-Pak are used in machinery

and vehicles (i.e. Waste disposal). HS-V-Pak filters are in use where smalles installation space

or flexible arrangements are required. HS-V-Pak filters allow maximum usage avialiable space

in channel sections. Our advanced prodution technology enables us to bring in the maximum

filtersurface on smallest filtersizes. This allows operational cost & energy consumption reduc-

tions by lower pressure drop, longer lifetimes and reduction of dimensions of new planned

systems. HS-V-Pak filters consist from fully combustible raw materials so the filter can be

completely incinerated after use.

H13 H14

86,5 mm

35,5 mm

600 mm

48 mm

202 m

m

F9

Typ: HS-V-Pak RFV HS-V-Pak SFV

class EN 1822 E11 H13 H14

efficiency @ MPPS [%] > 95 >99,95 > 99,995

nominal airflow [m³/h] 200 200 200

initial- P [Pa] 110 160 190

standard size: 86,5 x 202 x 600 mm

Compact Filter: HS-Makro F


Options: frame: galvanized steel, stainless steel, MDF gaskets: non porous endless gasket, leak-test gasket, silicon, Viton, EPDM etc. single- or double- side flange burst protection / grasp protection grid handle, loop, safeguard etc.

synthetic media (polypropylene or nanoweb)

Description:

HS-Makro Filter may be used as pre- or main filter in environments requiring large or fluctuating

flow rates. Typically, they are installed in hospitals, industrial plants, computer rooms, and may

be used for pre-filtering fine dusts and particles. Due to our flexible method of production, we

are able to manufacture HS-Makro F that fit standard systems by all major brands.

HS-Makro are designed as Mini Pleat Filter. The media is fixed by thermoplastic spacer. This

design gives the filter a larger effective filter surface as well as turbulence-reduced routing of

airflow at the exhaust air side. Various specifications are available.

Type:

- HS-Makro F 65

- HS-Makro F 85

- HS-Makro F 95

Form of delivery:

- Compact Filter

- various options available

Re-usable:

- no

Technical Data:

Type: HS-Makro F 65 HS-Makro F 85 HS-Makro F 95

class EN 779 F6 F7 F9

efficiency EN 779 [%] > 65 > 85 > 95

initial- P [Pa] 95 120 140

temperature resistance [ C] 65

dimensions [mm] nominal air flow [m3 / h]

width height depth standard high flow rate

305 305 78 670 –

305 610 78 1 500 –

610 610 78 3 000 –

1220 610 78 3 750 –

305 305 150 670 890

305 610 150 1 500 1 910

610 610 150 3 000 4 090

762 610 150 3 750 5 170

1 220 610 150 – 8 310

1 830 610 150 – 12 530

305 305 292 1 030 1 400

575 575 292 4 160 5 400

610 610 292 4 720 6 200

762 610 292 5 970 7 700

M6 F7 F9

Type:

- HS-Makro 65

- HS-Makro 85

- HS-Makro 95

Form of delivery:

- Compact Filter


Re-usable:

- optional

Technical Data:

Compact Filter: HS-Makro


Options: frame: galvanized steel, stainless steel, MDF gaskets: non porous endless gasket, leak-test gasket, silicon, Viton, EPDM etc. single- or double- side flange burst protection / grasp protection grid dedustable filter media electrical grounding (EX protection according to ATEX Standard) temperature resistance > 350 [°C] handle, loop, safeguard etc.

synthetic filter media

Description:

HS-Makro Filter can bear a high mechanical load capacity and may be used as primary or

main filter in systems requiring large or fluctuating flow rates. Typically, they are installed in

hospitals, industrial plants, turbines, and may be used for pre-filtering fine dusts and particles.

The high-quality media is laid out in narrow, evenly spaced pleats. Profiled double-edged

separators made from aluminum guarantee maximum stability. These also allow various va-

riations in the filter’s design as well as in its usage – such as in environments with more

than 350 [°C], equipped with grounding for EX protection, as dedustable filters, or with the

highest degree of durability.

Type: HS-Makro 65 HS-Makro 85 HS-Makro 95

class EN 779 F6 F7 F9

efficiency EN 779 [%] > 65 > 85 > 95

initial- P [Pa] 130 140 180

temperature resistance [ C] 120 (>350) 120 (>350) 120 (>350)



305 305 78 240 –

305 610 78 540 –

610 610 78 1 160 –

305 305 150 500 890

305 610 150 1 000 1 910

610 610 150 2 000 4 090

762 610 150 2 650 5 170

305 305 292 780 1 150

305 610 292 1 800 2 300

610 610 292 3 600 4 700

762 610 292 4 500 5 800

M6 F7 F9

32

30

31

Type:

- HS-Makro FV 65

- HS-Makro FV 85

- HS-Makro FV 95

Form of delivery:

- Compact Filter element


Re-usable:

- no

Technical Data:

Compact Filter: HS-Makro FV


Options: frame: galvanized steel, stainless steel, MDF gaskets: non porous endless gasket, leak-test gasket, silicon, Viton, EPDM etc. single- or double- side flange burst protection / grasp protection grid handle, loop, safeguard etc.

synthetic media (polypropylene or nanoweb)

Description:

HS-Makro FV may be used as primary or main filter in environments requiring large or fluctu-

ating flow rates as well as low pressure differences. Typically, they are installed in hospitals,

industrial plants, computer rooms, and may be used for pre-filtering particulate particles. Due

to our flexible method of production, we are able to manufacture HS-Makro FV that fit standard

systems by all major brands.

HS-Makro FV are designed as Mini Pleat Filter. The media is fixed by thermoplastic spacer. Single

packages are fitted into the frames in a V-shaped manner. This design allows maximum filter

surface within comparably small filters.

Type: HS-Makro FV 65 HS-Makro FV 85 HS-Makro FV 95


efficiency EN 779 [%] > 65 > 85 > 95

initial- P [Pa] 90 120 140

temperature resistance [ C] 65 65 65

M6 F7 F9

dimensions [mm] nominal air flow filt. package

width height depth [m3 / h] amount

305 305 292 1 250 4

305 610 292 2 500 4

457 457 292 2 750 6

575 575 292 4 130 7

610 610 292 5 000 8

762 610 292 6 250 10

Type:

- HS-Mikroseal JG

- HS-Mikroseal JG-S

Form of delivery:

- cartridge

Re-usable:

- no

Technical Data:

Cartridge Filter / Pressure Relief Filter

Description:

HS-Mikroseal filter cartridges are used for the filtration of airborne particles such as viruses,

bacteria or other toxic, pathogene or radioactive contaminants. These filters are of versatile use

where minimum installation size and moderate air flows are required. Typicaly these filters serve

as pressure relief filters at safety relevant filter housings (i.e. HS-S041, HS-Securesorb). These

cartridges do not require a special housing or mounting system for installation. They can be

easily connected to pipes, tanks and containers by a 1“-thread. The filtermedia is protected

by a corrosion resistant stainless case.

All HS-Mikroseal JG and JGS cartridges have to pass a final test according to EN1822. Due to

the filter design cartridges with class U15 can only be measured for their integral efficiency.

E11 H13 H14 U15

Class EN1822: E11 H13 H14 U15

efficiency at MPPS [%] > 95 >99,95 > 99,995 >99,9995

nominal air flow [m³/h] 22 22 22 15

initial- P [Pa] HS-Mikroseal JG 130 230 250 260

initial- P [Pa] HS-Mikroseal JG-S 160 260 280 290

30

G 1''

110

Ø98

A

A

A

A

220

160

30

Ø100

G 1''

Type HS-Mikroseal JG: 98 x 140 mm (free intake / exhaust)

Type HS-Mikroseal JG-S : 100 x 220 mm (for duct or pipe installation)


Options: frame: galvanized steel, stainless steel, MDF frame: galvanized steel, stainless steel, MDF gaskets: non porous endless gasket, leak-test gasket, silicon, Viton, EPDM etc. single- or double- side flange burst protection / grasp protection grid handle, loop, safeguard etc.

synthetic media (i.e.: PTFE: no boron emission, 40% less initial- P, water resistant)

Description:

HS-Mikro S are HEPA-Filter that can bear a high mechanical load capacity and may be used

to absorb suspended matter such as viruses, germs, toxic dusts, aerosols as well as in environ-

ments requiring a virtually sterile or dust-free air. HS-Mikro S are designed to meet demands

for high loads and extended temperature ranges as they occur in particular within industrial

processes as well as the pharmaceutical industries. The high-quality media is laid out in narrow

pleats that run parallel to each other. Profiled, twice edged spacers made from aluminum

guarantee maximum stability. These allow various variations in the usage such as dedustable

media for up to 10000 cleaning cycles or electrical grounding for EX protection accor-

ding to ATEX standards. The narrow pleating for extended filter surface also makes the filter

employable within high volume flows and low pressure differences respectively. Optionally,

HS-Mikro S may be fitted with PTFE-media (Teflon membrane).

Type:

- HS-Mikro R (E11)

- HS-Mikro S (H13 – H14)

Form of delivery:

- HEPA-Filter


Re-usable:

- optional

Technical Data:

HEPA-Filter: HS-Mikro S

Type:

- HS-Mikro RF (E11)

- HS-Mikro SF (H13-H14)

Form of delivery:

- HEPA-Filter


Re-usable:

- no

Technical Data:

HEPA-Filter: HS-Mikro SF

Type: HS-Mikro R,E11 HS-Mikro S,H13 HS-Mikro S, H14


efficiency at MPPS [%] > 95 > 99,95 > 99,995

initial- P [Pa] 125 250 260



305 305 78 140 –

305 610 78 300 –

610 610 78 650 –

305 305 150 250 330

305 610 150 540 700

610 610 150 1 150 1 500

762 610 150 1 450 1 900

305 305 292 520 750

305 610 292 1 050 1 500

610 610 292 2 100 3 000

762 610 292 2 630 3 500

MPPS= Most Penetrating Particle Size (normally 0.1 – 0.3 μm)temperature resistance: 120 ºC resp. 250 ºC, rel. hum.: up to 100 %

Type: HS-Mikro RF,E11 HS-Mikro SF,H13 HS-Mikro SF,H14



initial- P [Pa] 125 250 260



305 305 78 250 –

610 610 78 540 –

762 610 78 1100 –

1220 610 78 1400 –

305 305 150 250 330

305 610 150 540 700

610 610 150 1150 1500

762 610 150 1450 1900

1220 610 150 2300 3100

1830 610 150 3500 4650

305 305 292 520 750

305 610 292 1050 1500

610 610 292 2100 3000

762 610 292 2630 3500

MPPS= Most Penetrating Particle Size (normally 0.1 – 0.3 μm)temperature resistance:: 65 ºC, rel. hum.: up to 100 %

E11 H13 H14 E11 H13 H14


Options: frame: galvanized steel, stainless steel, MDF gaskets: non porous endless gasket, leak-test gasket, silicon, Viton, EPDM etc. single- or double-edged flange bursting protection / handle protection grid handle, loop, safeguard etc.

synthetic media (i.e.: PTFE or NanoWeb)

Description:

HS-Mikro SF should be the filter of choice for removal of particulate impurities from air flows. Its

elements are made up of pleated micro fiber glass media and are equipped with thermoplastic

separators. HS-Mikro SF are multi functional and are used in sterile and clean rooms as well as in

protecting processes within industrial and technical environments. They absorb suspended matter

such as viruses, germs, toxic dusts, etc.. Fields of application are among others within medical areas

that are rated DIN 1946, within operating rooms, intensive care, laboratories as well as precision

engineering. Due to their pleated design and thermoplastic separators, the filter have an effectively

larger filtration surface than HEPA-Filter with aluminum spacers. They are almost metal-free and

thus completely incinerable.

34

HEPA-Filter: HS-Mikro SFV

(1) Special filter for extended high flow - only available in metal casing


Options: frame: galvanized steel, stainless steel, MDF gaskets: non porous endless gasket, leak-test gasket, silicon, Viton, EPDM etc. more: see HS-Mikro SF synthetic media (i.e.: PTFE or NanoWeb)

Description:

HS-Mikro SFV may be used as primary or main filter in environments requiring large or fluc-

tuating flow rates as well as low pressure differences. Its elements are made up of pleated

micro fiber glass media and are equipped with thermoplastic separators. Single packages are

fitted into the frames in a V-shaped manner, in order to obtain a larger surface which may

handle higher flow rates at the lowest possible pressure differences. HS-Mikro SFV may be

installed into environments that need sterile or clean air. They offer various options for the

usage in industrial and technical processes. This product is are almost metal-free and thus

completely incinerable.

Type:

- HS-Mikro RFV (E11)

- HS-Mikro SFV (H13 – H14)

Form of delivery:

- HEPA-Filter


Re-usable:

- no

Technical Data:

Type:

- HS-Mikro Pak RFV (E11)

- HS-Mikro Pak SFV (H13)

Form of delivery:

- compact HEPA-Filter


Re-usable:

- no

Technical Data:

HEPA-Filter: HS-Mikro Pak SFV

Options: foamed gasket on 25 [mm] flange bursting protection grid (bursting pressure > 6500 Pa) increased surface (for usage in turbines) synthetic media (i.e.: PTFE or NanoWeb)

Description:

HS-Mikro Pak SFV serve as HEPA-Filter within industrial processes (e.g. as safety level down-

stream of oil mist filter). They function as pre- or main filter, for removing particulate matter

and toxic dusts as well as aerosols from supply and exhaust air, especially in environments with

high volume flows and a demand for a lasting service life. The rigid and completely metal-free

frame allows an easy disposal because it is completely incinerable. HS-Mikro Pak SFV may be

used to refit existing systems in order to heighten their efficiency. Their frames are compatible

with mounting systems for fine dust filter rated EN 779 (i.e. Bag-Filters).

Type: HS-Mikro Pak RFV HS-Mikro Pak SFV

class EN 1822 E11 H13

efficiency at MPPS [%] > 95 > 99,95


Type: HS-Mikro RFV, E11 HS-Mikro SFV, H13 HS-Mikro SFV, H14



initial- P [Pa] 125 250 260

dimensions [mm] nominal air flow filt. packages

width height depth [m3 / h] amount

305 305 292 700 4

305 610 292 1 500 4

610 610 292 3 000 8

610 610 292 4 000(1) 10

762 610 292 3750 10

762 610 292 5000 (1) 12

MPPS= Most Penetrating Particle Size (normally 0.1 – 0.3 μm)temperature resistance: 65 ºC, rel. hum.: up to 100 %

E11 H13 H14 E11 H13

32

33



592 592 292 2 500

490 592 292 2 000

287 592 292 1 200

MPPS= Most Penetrating Particle Size (normally 0.1 – 0.3 μm)temperature resistance: 65 ºC, rel. hum.: up to 100 %

MPPS=Most Penetrating Particle Size (normally. 0.1 – 0.3 μm)

temperature resistance: 65 ºC, rel. hum.: up to 100 %

Type:

- HS-Mikro RF-AL (E11)

- HS-Mikro SF-AL (H13 – H14)

Form of delivery:

- HEPA- / ULPA-Filter


Re-usable:

- no

Technical Data:

HEPA-/ULPA-Filter: HS-Mikro SF-AL

A B C D E F G

H I J K L

Halbrunddichtung (endlos)

Flachdichtung (16 mm)

Fluiddichtung

Filterpaket

Querschnitts-Legende:

Griffschutz

Options:

various frame systems available with Terminal Hood; optional with In-Situ testing device gaskets: closed-cell continuous sealing, flat gasket, round cord gel- / liquid-sealing double-sided, powder-coated grasp protection grid made from aluminum

for maximum protection against corrosion detailed scantest report according to EN 1822, sec. 4 laminator boron-free and splash water-resistant model with ePTFE-membrane up to class U17 ultra low pressure drop and boron free with NanoWeb up to class H13 AMC-add-on with moleculary filter for adsorption of unwanted, gaseous impurities

Description:

These filters are designed to meet the highest demands within clean rooms, sterile rooms

as well as clean benches and ceilings of operating rooms. They are installed as final stage or

terminal filter into ceilings, filtration walls, and clean benches as well as into air passages and

further applications requiring the highest degree of air purification and controlled airflows.

Ordinarily, these applications demand laminar flows.

According to the requirements the filter may be designed to reach an efficiency of 99.999995

% at a MPPS of 0.1 - 0.3 μm. Thus, even the smallest viruses and particles will be adsorbed

reliably, without needing the laminators.

HS-Luftfilterbau offers two kinds of media with which the filter may be equipped: pleated

micro fiber glass or ePTFE membranes. Thermoplastic separators guarantee an even spacing

and a maximum rigidity. This ensures an absolutely laminar airflow.

Further specifications can meet individual requirements such as handle protection, endless

gasket, liquid-gasket, or seal disk for mounting frames that have a liquid-gasket.

For a definite documented evidence of conformity with EN 1822, section 4, the up to now most

modern test unit is available at HS-Luftfilterbau. If demanded, filter of classes EN 1822:H13 and

H14 may be provided with a detailed scantest report. It will document all relevant details as

well as contain a diagram showing the allocation of efficiency over the entire filtration surface.

For filter rated classes EN 1822:U15 and U16 (U17) such a test is being given out generally.

The filter’s frames meet requirements of applications within sterile or clean rooms. Customers

may choose from various models made from solid, extruded and anodized aluminum. The

frames are resistant to disinfection and decontamination agents.

The standard filter is equipped with a powder-coated handle protection on the clean air side..

Typ HS-Mikro SF-AL: H13 H14 U15 U16

degree of efficiency EN 1822 (MPPS) [%]

> 99,95 > 99,995 > 99,9995 > 99,99995

nominal air speed [m / s] 0,22 0,22 0,22 0,22

P at nominal flow rate D=30 mm [PA]

100 110 130 165

nominal air speed [m / s] 0,45 0,45 0,45 0,45

initial P [Pa] at nominal flow rate D= 69 [mm]

100 110 130 165


85 95 115 140


75 85 100 120

initial P at nominal flow rate T>100 [mm]

60 65 80 95

E11 H13 H14 U15 U16 U17

Frame models:

HS-Mikro SF-AL are also availa-

ble as Terminal Filter

36

Testing of HEPA- und ULPA-Filters

HS-Luftfilterbau GmbH is a certified manufacturer of filtration elements for HVAC and other ventila-tion systems, clean rooms, as well as pharmaceuti-cal and nuclear technologies. We have been doing so for over 30 years - an experience of producing and developing HEPA- and ULPA-filters that is you can benefit from.

Each of our HEPA- and ULPA-filter will be te-sted in compliance with EN 1822 categori-cally. Every test is documented thoroughly. All the components used in our filters can be tra-ced by individual serial numbers.

Optionally, you may ask for a test report of the obligatory oil fog test or an extensive scan test starting with class EN 1822 H13. We conduct scan tests for clean room panel filters as well as HEPA-filters that will be applied within pharma-ceutical or demanding industrial environments. This also includes filter with aluminum spacers and high temperature filters. For any filters of class EN 1822:U15 or higher this test is mandatory.

Our state-of-the-art test device allows us to rea-lize the MPPS-test with filter of every size ranging from 305 x 305 mm to 1 830 x 1 220 mm in di-mensions. Especially custom sizes can therefore be tested without additional costs and effort.

According to the demand of our customers we can tighten single test parameters like the leak detec-tion value far stricter than the tolerances allowed by EN1822.

The surface analysis will be recorded in detail and depicted true to scale in a diagram. This allows the customer to understand the data more easily as it is the case with commonly used test reports since taken measures are in correlation to coordinates of the filter surface.

34

35

Technical Data:HS-Clean Pro is available with various degrees of KMNO4 impregnation HS-Clean Pro with 4 [%] KMNO4 impregnation HS-Clean Pro II with 8 [%] KMNO4 impregnation HS-Clean Pro III with 12 [%] KMNO4 impregnation

(customized media for special purposes)

Performance & Capacity:

Please enquire data concerning retention capacity of further matter from our customer

service. The capacity is given in [%] and indicates the retention performance of the given

matter. The flow rate is to be determined by the area of application. Thus, a inflow velocity

between 0.3 – 2.5 [m / s] should be chosen.

Example: 100 [kg] HS-Clean Pro adhere appr. 8 [kg] H2S 200 [kg] HS-Clean Pro II adhere app. 14 [kg] SO2

Description:

HS-Clean Pro is a granule that may be used as a substitute or supplement with HS-Activated

Carbon. HS-Clean Pro offers an excellent degree of adsorption of various organic vapors. It

may be installed in addition to activated carbon filters in areas needing the extraction of H2S,

SO2, or other organic and strong-smelling substances. HS-Clean Pro is highly porous aluminum

oxide that is impregnated with potassium permanganate. The latter serves as oxidant for

destroying and converting the matter in question. HS-Clean Pro complies with UL class 1 and

is not incinerable. Over time, HS-Clean Pro will change its color and turn from purple (fresh)

to brown or black (used / depleted).

HS-Luftfilterbau advises to used this media for AMC filtration within clean rooms.

Molecular Filter: HS-Activated Carbon

The longer the (apparent) contact time or the more activated carbon is being employed

specifically to certain purposes, the better is its depletion. For the retention of certain pol-

lutants impregnated carbons are commonly used. The airflow’s temperature should not ex-

ceed 50 [ºC] because above this limit volatiles will be desorbed. Therefore, customers should

check whether certain matters are retainable or not (as indicated in table above). Activated

Carbon is sensitive to dust. If non-vaporous impurities are to be adsorbed, efficient particle

filters should be installed upstream. Rule of thumb: Gases or vapors that contain more than

three non-hydrogen atoms are well retainable. Activated carbon can also be used for treating

drinking water as well as wastewater from pools or industrial processes. Its usage results in

a constant quality that meets legal standards. For this purpose various grades of carbon are

available (depending on the degree of contamination).

Description:

Activated carbon proves useful to adsorb gaseous and vaporous impurities, which might da-

mage the health of living beings. HS-Luftfilterbau offers activated carbon in the forms blocks

or as granules of sizes: 0.6 to 6.3 mm. Pulverized activated carbon comes in grains of 0.075

mm in size or less.

Activated Carbon is produced from organic substances such as peat, or nutshells. Heat and

further treatments are supposed to enlarge its „inner“ surface. Due to fine capillary systems

the adsorbing surface amounts up to 1 700 m² per gram of activated carbon. This results in a

high efficiency and excellent retention capacity.

For special environments, optimized activated carbon is available.

Type:

- HS-Activated Carbon

Form of delivery:

- extruded pellets, crushed carbon or powder

in packs of 25 kg each, Big-Bags or barrels

Re-usable:

- depending on the application

Filtertechnische Daten:

Type:

- HS-Clean Pro I

- HS-Clean Pro II

- HS-Clean Pro III

Form of delivery:

- granulate in boxes or kegs

Re-usable:

- no

Molecular Filter: HS-Clean Pro

Degree of adsorbtion of gaseous impurities

excellent well marginal insufficient

Acetone Butyric acid Carbon dioxide

Acetaldehyde Chlorine Solvent

Acrolein Chloroform Menthol

Alcohol Diesel oil vapor Methane

Anesthetics Acetic acid Wood alcohol

Ether Disinfectant Mercaptan

Essential oils Formaldehyde Phenol

Ethane Fruits Phosgene

Ethylene Common odors Propane

Ethylacetate Iodine Sweat

Amine Kerosene Carbon tetrachloride

Ammonia Body odor Turpentine

Gasoline Cosmetics Tobacco

Benzol Odors within hospitals Toluol

Butane Cresol inquire for further

chemisorbtioncarbon

retainable gas formula loading

HS-Clean Pro HS-Clean Pro II

Formaldehyde CH2O 1,4 [%] 2,5 [%]

Hydrogen sulfide H2S 8,0 [%] 14,0 [%]

Nitrogen oxide div. 2,8 [%] 4,9 [%]

Sulfur dioxide SO2 4,0 [%] 7,0 [%]

Ethylene C2H4 1,0 [%] 1,75 [%]

38

Type:

- HS-AKP

- HS-AKP-Base Frame

Form of delivery:

- filter cartridge

Re-usable:

- yes

Technical Data:

HS-Activated Carbon Cartridge HS-Packed Bed cartridge

chemisorbtioncarbon chemisorbtioncarbon

Type:

- HS-Carbo Block

- HS-Clean Block

Form of delivery:

- disposable filter cartridge

Re-usable:

- no

cartridge casing: steel, stainless steel, plastic, activated carbon for specific environments chemisobtive charge (e. g. HS-Clean Pro) Service: re-filling and disposal of used carbon

Description:

HS-AKP 26 are designed to adsorb vaporous pollution as well as odors. The cartridges may be

installed at the clean air or internal side of a system. Due to its simple modular system they

can be assembled to form large systems by screwing the base frames together.

If needed, vaporous contamination can be adsorbed through various filtering levels each of

which holds a specific kind of coated carbon. Standard cartridges work in environments with

temperatures of more than 50 [ºC] and humidity of 70 [%]. Since activated carbon is sensitive

to dust particle filtration need to be installed. For the use in outside air inlets or exhaust air

outlets, the contact time should vary between 0.1 – 5 [sec] in order to achieve best results.

dimensions [mm] flow rate amount of carb.

diameter length per cartridge [m3 / h] [ltr.]

145 250 80 2.4

145 453 150 4.7

145 600 200 5.9

HS-Activated Carbon Cartridge

initial P with standard carbon [Pa] 110

type of carbon extruded carbon pellet3 [mm], coconut

gasket 3 [mm] neoprene

depth of carbon layer [mm] 26


base frame for 16 cartridges [mm] 610 x 610 x 70 [mm]




casing: MDF, ply wood, steel, stainless steel, activated carbon for specific environments chemisorbtive charge (e. g. HS-Clean Pro)

Description:

The packed bed cartridges HS-Carbo Block or HS-Clean Block are often being used within

exhaust air and circulatory air systems in industrial environments. HS-Carbo Block has various

areas of application such as for extracting odors, filtering solvent, welding smoke, or exhaust

air in laboratories. These disposable magazines are compactly built. They offer contact times

that can be adjusted to their specific purpose. The media will be fitted to its area of usage.

HS-Carbo Block comes with various kinds of activated carbon; HS-Clean Block is equipped

with oxidative and chemisorbtive sorbents (HS-Clean Pro).

Depending on the overall size the frame is made from either MDF or ply wood. The sorbent

(Carbon or HS-Clean Pro) will be fixed bypass free by two rigid perforated sheets, which are

equipped with a media that prevents trickle.

Technical Data:

dimensions [mm] nominal air flow amount of carb.

width height depth depth of [m3 / h] [ltr.]

305 305 150 – 100 120 7

305 610 150 – 100 240 15

610 610 150 – 100 520 32

305 305 78 – 150 50 60 3,5

305 610 78 – 150 50 120 7

610 610 78 – 150 50 260 16

36

37

HS-Exchangeable Carbon Cell

(Please enquire about further sizes if needed)

initial p.d. (DP): 200 [Pa]

thickness of carbon layer: 50 [mm]

Options: gaskets: neoprene, leak-test gasket, silicon, Viton, EPDM etc. handles specific activated carbon (impregnated) chemisorbtive charge (e. g. HS-Clean Pro) various granules (1.5 – 2 [mm] oder 3 – 4 [mm])

Description:

This exchangeable carbon cell is highly efficient within incoming air as well as exhaust air sys-

tems that hold high degrees of gases and odors. It is especially equipped to extract radioactive

iodine, its compounds as well as war gases. It is originally designed to serve within nuclear

facilities. The compact exchangeable cell is made from stainless steel (1.4301). Precisely welded

perforated sheets plates fix the 50 [mm] thick layer of activated carbon into place. The carbon

is locked into place by devices for automatic tension control, which keep the activated carbon

under a permanent compression stress. Therefore, it is impossible for leakage flows to occur.

The lid may be removed and replaced easily. Thus, used carbon can be exchanged effortlessly.

Type:

- HS-A053

Form of delivery:

- stainless steel filter cell

Re-usable:

-yes

Technical Data:

Type:

- HS-A055

Form of delivery:

- disposable panel cell

Re-usable:

- no

HS-Carbon Panel Cell

Technical Data:


Options: frame: galvanized steel, stainless steel, MDF gaskets: foamed gasket single- or double-edged flange handle, loop, safeguard etc.

Description:

These filters are constructed to meet applications that call for the extraction of VOC‘s or to-

bacco odors as well as odors as they occur in kitchens, the cosmetic industry. They also extract

vaporous impurities, primarily hydrocarbons. These filters are used in a variety of applications

including supply air and exhaust air systems.

HS-A055 consist of a MDF-frame with incorporated plastic guides. As sorbent activated carbon

discs are used, which are arranged in a V-shape. Due to this assembly an optimal air passage

is guaranteed. Thus, even high flow rates can be excellently purified.n.

Chemiesorbtioncarbon carbon

dimensions [mm] nominal air flow amount of carb.

width height depth [m3 / h] [ltr.]

305 610 292 750 38

610 610 292 1 500 75

762 610 292 1 800 95

Type: HS-A055

dimensions [mm] 610 x 610 x 292

initial P with standard carbon [Pa] 135

nominal flow rate [m3 / h] 2 000

activated carbon discs [piece] 18

thickness of carbon layer [mm] 16

40

Type:

- HS-Carbo Pak

Form of delivery:

- compact cell filter with activated carbon

Re-usable:

- no

Technical Data:

HS-Carbo Pak, Compact Filter HS-Carbo Pak2, Combinatory Filter

Type:

- HS-Carbo Pak2

Form of delivery:

- combinatory compact filter

Re-usable:

- no

Options: foamed gasket onto flange

Ideal applications: elimination of odors extraction of low concentrations of corrosive gasses from supply air systems in cities

(nitric oxide, sulfur dioxide, ozone, organic compounds within car exhausts) cleans air which has low concentrations of volatile organic matter such as solvents or

aerosol propellents

Description:HS-Carbo Pak is designed to adsorb bothersome odors and gaseous or health endangering

impurities of low concentration such as ozone, hydrocarbons, or nitric oxide. They are also

usable in applications where the extraction of kitchen odors, tobacco, body odors, or similar

substances is needed – in particular, within supply air systems that draws in polluted air as well

as exhaust air systems that hold relatively low concentrations of toxic substances.

HS-Carbo Pak consists of a corrosion-free frame with six activated carbon panels. The sur-

rounding flange (25 [mm]) allows an installation into standard mounting frames. Due to the

low pressure drop this filter can easily serve as an expansion of existing particulate filter units.

dimensions [mm] nominal air flow

width height length [m3 / h]

592 592 292 1 800 – 3 600

490 592 292 1 500 – 2 900

287 592 292 850 – 1 700

corrosive gas efficiency life span concentration

hydrocarbons > 85 [%] appr. 1 year 0 – 50 g / m3

NO2 > 80 [%] > 1 year 0 – 50 g / m3

SO2 > 90 [%] > 1 year 0 – 50 g / m3

ozone > 95 [%] > 1 year 0 – 150 g / m3

Options: foamed hygienic gasket onto flange

Description:HS-Carbo Pak² combines both the capabilities of Bag Filter as well as the ability to adsorb

gaseous and molecular matter (e.g. tobacco smoke, impurities deriving from car exhausts). The

standard filter offers the combination of EN 779: F7 or EN 779: F9 particulate filter with up to

18 [m²] filtration surface and approximately 8 [kg] of activated carbon. HS-Carbo Pak² is suited

to serve as expansion for existing Bag Filter units. Its robust frame guarantees an exchange

within systems of all major manufacturers without difficulties. Conventional filtration media

that consists of various levels of different materials also might bring forward the growth of

germs. Since the various levels within HS-Carbo Pak² are securely separated, this occurrence

can be ruled out. In contrast to similar products the filtration level and the carbon layer are

two systems within the filter. Thus, microbiological growth within the carbon is eliminated.

Type: HS-Carbo Pak2 85-AK

class EN 779 F7

initial P [Pa] 95

recommended temperature [ C] 0 – 45



592 592 292 3400

592 490 292 2800

592 490 292 1500

carbon carbon F7

Technical Data:

38

39

HS-Combinatory Filter Cell

This product can be equipped with various options. Flow rate, pressure difference, life circle

etc. are related to the design.

Description:

Combining the adsobtion of particulate matter with the extraction of gases, this filter can be

used with applications such as dental laboratories or the suction cleaning of welding smoke.

Therefore, it is possible to extract a large variety of containments within small spaces. HS-

Luftfilterbau designs combinatory HEPA-filtration cells according to customer requirements. We

insert pleated fiberglass media rated Class F6 through H14 with thermo-plastic separators. The

adsorbing layer can either be beds, panels, or foam made from activated carbon.

Type:

- HS-Combi-HEPA-Filter

Form of delivery:

- Filtration cell

Re-usable:

- no

Technical Data:

Type:

- HS-AKP tank cap

Form of delivery:

- tank cap fits onto activated carbon

cartridge HS-AK-26

Re-usable:

- yes

HS-Tankadsorber

Technical Data:

Benefits and options: filtration system for the adsorbtion of odors and hazardous gases (e.g. HFO fumes) tank cap & cartridges are noncorrosive (stainless steel 1.4301) flange and drilling, will be fitted to your requirements various kinds of activated carbon for specific applications are available primary filtration shell for extending the service life is optional product may be weather-proofed

Description:

This product is specifically designed to be used for ventilating tanks. Volatile substances could

be set free during this process. Since these gaseous impurities may cause environmental

problems they have to be retained. For most applications, HS-AKP 26 activated carbon filter

serve this purpose. When using the tank cap, activated carbon cartridges can be attached

directly to the flange connection of revision as well as ventilation openings. The system can

also be attached to or inserted into conduits. The latter need the installation of intermediate

casings. The tank cap can easily be refitted into existing systems and thus will ensure an even

safer workspace.

Rahmenssytem

Options: gasket: foames endless polyurethane gasket, flat neopren gasket,

silicone, Viton EPDM, single- and doublesided

Particle filter layer: EN779: M6, F7, F9

EN1822: E11, H13, H14

adsorbtive layer: carbon granule bed, activated carbon foam, carbon plates,

HS-Clean Pro, zeolite, silica gel u.v.m.

frames: MDF, galv. steel, stainless steel, aluminium

particle filteer

or - & gas filterodoodor- & gas filter

bi-directional flow

F7 F9 H13E11carbon chemisorbtion

42

40

41

Type:

- HS-Carbopanel PB

Form of delivery:

- Filtration cell

Re-usable:

- no

Technical Data:

HS-Carbopanel PB HS-Ammorsorb ammonia filter

Type:

- HS-Ammosorb

Form of delivery:

- compact micro ion exchanger

Re-usable:

- no

Options: non pourous foamed gasket filtermedia activated carbon (> 1200 m²/g, CTC: >50%) alternative filtermedia: HS-Clean Pro, zeolite, silica gel

Best used for: odor removal (kitchen exhaust air , work place exhaust air) addon with small extraction units for spot offtake of fumes etc. adsorbtion of kerosine fumes at airport buildings odor and rest concentration removal with oilfog and smoke filtration emission and odor removal at printing machinery protection filter for switchboards and big machines

Description:

HS-Carbopanel PB is used for the filtration of exhalation, hydrocarbon compounds or other

gaseous or rather molecular atmospheric pollutions. The design unites the demand for small

sizes with the advantage of the adsorptive capacity of not bonded carbon. The filter panels

are filled with premium, asymmetric formed granulate of activated carbon (if required with

other sorbent compositions). This advantages a turbulent air flow through the bed of carbon

and allows a better utilization of the capacity instead of common carbon. Since the small

part of ash and the optimized structure of pores above-average rates of adsorption can be

achieved. The frame (depth only 25 mm) encapsulates the activated carbon securely between

two corrosion resistant metal grills in a safety fleece which is filter for abrasion, too. Flexible

tensions in the filter housing keep the carbon under pressure that it cannot slip away. Bypasses

in the active carbon are impossible.

HS-Carbopanel PB can be adapted to the individual need of your processes. The size is variable

to a maximum edge length of 650 mm and the activated carbon can be chosen according to

the contaminant spectrum for the optimal performance.

Options: foamed hygiene gasket on the flange

Description:

HS Amosorb is developed specifically for the filtration of ammonia. Ammonia is perceptible for

humans even in small concentrations above 5 ppm. Typically, a value of 50 ppm may not be

exceeded at workplaces according to european regulations. The removal of ammonia from air

flows usually requires relatively expensive means of molecular filtration filters or air scrubbers.

Conventional activated carbon based ammonia filter, require a large amounts of sorbtion media

and thus a high need for investment in order to achieve satisfactory filtration efficiency. Also

activated carbon adsorbers typically operate with high differential pressures (>400 -> 1500

Pa) and subsequently cause quite high energy costs. HS-Amosorb offers a compact design

that allows maximum efficiency at high flow rates even tolerant up to 145% overload with

very low pressure differences. This is possible through the use of specific micro-ion exchangers,

which remove in the course of a spontaneous chemical reaction, the gaseous ammonia almost

entirely from the air flow.

Due to the optimized design HS-Amosorb allows operation with very low pressure difference

which leads to significant cost savings at ongoing operating costs. Compared to conventional

activated carbon systems these costs can be reduced by up to 80% by using HS-Amosorb. Since

Activated carbon filters work against a broad spectrum of pollutants and also trap humidity

their durability and net efficiency against Ammonia is only lasting for a comparably short period.

HS-Amosorb is only targeting for Ammonia and therefore offers a significantly higher net

absorption capacity with ammonia than any typcial activated carbon filters.

Type: HS-Amosorb

initial- P [Pa] 45

temperature range [ C] -5 bis 65

dimensions [mm] nominal airflow capacity

width height depth [m3 / h] [g] NH3

592 592 292 3400 550

490 592 292 1500 450

287 592 292 850 230

Carbon Ionexchanger

Technical Data:

charakteristics HS-Carbopanel PB

frame depth [mm] 25 mm

min. / max. dimension h x w [mm] 275 x 275 up to 650 x 650

nominal air flow [m3 / h] 850 m³ / m²

initial- P with standard carbon [Pa] 75

carbon volume [ltr.] 25 per m²

adsorbtion capacity VOC [g] >1000 per m²

Type:

- modular configurable filter housing

Form of delivery:

- ready for plug-in housing

- bigger housings will be supplied in easy

to assemble parts

Filters:

class G2 to F9, gas- and odorfilters

Technical Data:

HS-Vario CAT modular filter housing

Options: grasp protection grid (double- or single sided) nozzle, adaptor, and flange acc. to demand thermal insulation measuring devices (manometer, pressure gauge, etc.) fan (axial, radial, etc.) electrostatic grounding (EX protection) weather-proof louvers mobile design

HS-Vario CAT can be constructed to serve as filtration wall for wall installation or as duct

casing. The following sizes are available by default:


X = standard size

O = standard size, available in length A - D for rapid delivery

The dimensions of the module in the direction of the airflow are set according to the

structural module of the mounting system (610 x 610 mm).

The housing‘s length comply with the number and type of the following filtration levels or

fan boxes. For further information please refer to our website

www.luftfilterbau.de

Standard length of housing [mm]

A = 500 C = 1 000

B = 800 D = 1 200

Description:

Das HS-Vario CAT system offers our customers a solution of any application in the area of

air filtration. It may be fitted for various requirements – starting from simple, single level

filtration of supply air or exhaust air with Bag Filters, up to multi-level filtration including

adjustable fan.

The system is constructed of robust galvanized sheet steel and aluminum sections, which

are specifically designed for the air conditioning technology. The section offers a circular

frame of 30 [mm] thickness that holds connecting elements for ducts as well as adaptors

for flange or pipe connections.

Customized specifications include the choice of various filters, add-on parts, their position

within the system as well as the kind of flow rate. Naturally, HS-Vario CAT units comply

with the German hygienic standards for air handling units VDI 6022.

Integrated filter mounting frames fit all filters made by HS-Luftfilterbau as well as standard

filter of all major manufacturers.

The units are available in four standard sizes: However, they can be expanded by further

modules, filtration levels, or fans.

Depending on the size, the units can be delivered fully assembled. Due to reasons of

transportation, over-size units will be dissembled into mountable parts and delivered as

compact truss. The construction guarantees that dissembled elements can be easily and

accurately reassembled.

Example: fine dust- & odor filtration

HS-Vario Cat Type 112: primary filter: HS-Pak 35, EN779:G4 particulate filter: HS-ECO Pak 85, EN779:F7 odor filter: HS-AKP 26

Example: gastronomy (here: grease pre-filter on air intake is present)

HS-Vario Cat Type 123: particulate filter: HS-Pak 88, EN779:F7 odor adsorber: HS-AKP 26 fan: fan box module No.1

frame system

Modul width: 0,5 1,0 1,5 2,0 3,0 4,0

Modul height:

[mm] 365 670 975 1280 1890 2500

0,5 365 X O

1,0 670 O O O

1,5 975 X X X

2,0 1280 X O X O X X

2,5 1585 X X X

3,0 1890 X X X X

44

Type:

-configurable filter housing made from

welded stainless steel 1.4301 / AISI 304

or 1.4404 / AISI 316L or 1.4571 / AISI 316Ti

Form of delivery:

- ready for plug-in housing

- mobile versions are available

Filters:

class G2 to U16, gas- and odorfilters

Technical Data:

HS-Solid CAT filterhousing made from stainless steel (welded)

Options: grasp protection grid (double- or single sided) nozzle, adaptor, and flange acc. to demand measuring devices (manometer, pressure gauge, etc.) fan (axial, radial etc.) electrostatic grounding (EX protection) weather louvre dampers mobile versions high temp versions up to 250°C

HS-Solid CAT are constructed to be used as duct housings but also can serve as filter

walls or wall installation. Following module sizes are intended for standard applications:

Filterhousing

42

43

Description:

The HS-Solid CAT duct filter housing meets your performance needs of all ductworks requiring

highest standards of air purity. The modular concept allows cost-effective adaptation to the

needs of your process conditions. The housing outfit ranges from single filterstage air supply

or exhaust air filtration either with finedust or HEPA filters up to multi-stage, security solution,

including adjustable fans. HS Solid CAT duct filter housings are made from welded stainless

steel (1.4301 or 1.4404 alternatively 1.4571).

HS-Solid CAT can be hold combinations of coarse-, finedust- and / or HEPA Filters up to class

EN 1822: H14. Even the inclusion of molecular filters for odor and gas adsorbtion is possible.

The integrated filter mounts are suitable for filters either from the HS-Luftfilterbau filter program

and of course for standard filters from other manufacturers as well.

The circumferential 30 mm flange can be provided with on-site drills in order to be easily

connected to conventional ductworks. Furthermore, any transition pieces for example possible

from rectangular on the tube channels are optionally availiable.

Modulesize in relationto the filtertypeWidth x Height

Outerdimension

W x H [mm]

Filter cartridge dimension(accorting to type)

W x H [mm]

0,5 x 0,5 345 x 415287 x 287 305 x 305

0,5 x 1 345 x 720287 x 592 305 x 610

1 x 1 650 x 720592 x 592 610 x 610

1 x 2 650 x 1440592 x 592 610 x 610

2 x 1 1300 x 720 592 x 592 610 x 610

2 x 2 1300 x 1440592 x 592 610 x 610

Standards: length: 500, 800 or 1200 mm each housing comes with 2 individually configurable filterstages

inspection doors are related to Height x Length always positioned left or right thickness of sheet metal: 1,5 mm

Example Finedust & HEPA Filtration

HS-Solid Cat Type 113: empty space: space for installation of a chiller, condensate drainage finedustfilter: HS-ECO Pak 85, EN779:F7 particle filter: HS-Mikro SF, EN1822:H13 fan: up to 2500 m³/h

Example mobile exhaust air system HS-Solid Cat Mobile 3 Stages prefilter : HS-AirSynErgy 88, EN779:F7 particle filter: HS-Mikro SF, EN1822:H13 molecular filter: HS-AKP 26 fan: up to 1800 m³/h

HS-Mounting Frames

Technical Data:

Options: design: galvanized steel, stainless steel gasket: foamed gasket, flat gasket odd sizes

Description:

This torsion-free, non-corrosive mounting frame is made from galvanized steel plate or stainless

steel. It is equipped with a foamed gasket. This product can hold Bag Filter (HS-Pak 35 through

HS-Pak 95), Compact Filter (HS-Mikro Pak, HS-ECO Pak) s well as Compact Activated Carbon

Filter (HS-Carbo Pak).

The filter inserts are centered and securely fastened by four tension springs. The frames are

already pierced, which allows the rapid and accurate construction of filter walls.

Type:

- HS-Mounting frame

Form of delivery:

- single frame with or without filter

element

Re-usable:

-

Type:

- HS-Filter Wall T-021

Form of delivery:

- entire wall or dissembled into easily

mountable parts as compact truss

Re-usable:

-

HS-Bag Filter Wall

Technical Data:

Options: made from stainless steel anti-static

Description:

This product consists of mounting frames, circulatory installation frame, and if necessary with

stiffening plate. It is available in galvanized steel or stainless steel.

Through combining multiple standard mounting frames, the filtration wall will meet any requi-

rements concerning size. In order to adjust the product optimal to any application, filtration

elements of various adsorption degrees and efficiency are insertable. The installation may be

carried out on the clean air as well as on the dust air side. Depending on the requirements,

Bag Filter or Mikro-Pak-Filter of various degrees of efficiency can be inserted.

frame system

dimensions frame [mm] dimension filter [mm]

width height width height

610 610 592 592

508 610 490 592

305 610 287 592

305 305 287 287

610 910 592 892

508 910 490 892

305 910 287 892

frame system

placement class EN 779

Bag Filter (e. g. HS-Pak 88) G3 through F9

Compact Filter (e. g. HS-Mikro Pak) M6 through F9

Compact Activated Carbon Filter odor, low concentrations of hazardous gas

46

44

45

Type:

- HS-Z-035 (flat)

- HS-Z-036 (V-shape)

Form of delivery:



Re-usable:

-

Technical Data:

HS- Panel Duct Filter HS-Filter Wall

Type:

- HS-Z033 (plane)

- HS-Z034 (V-shaped)

Form of delivery:



Re-usable:

-

Options: made from stainless steel various flange configuration combination of multiple filtration layers within casing possible pressure gauge station pressure control unit painted in various RAL-colors

Description:

HS-Z-035 is constructed as a flat, robust duct case made from galvanized steel plate and is

equipped with inspection doors. Those can be installed on either the left or right side of the

airflow. Due to its design of 180 [mm] in depth, the casing allows a space-saving installation.

The filter media will be inserted by a quick-change frame, which may be pulled out. It is

equipped with a supporting grid and pressure clamps. This product also allows the insertion

of common panel filters (i.e. HS-Z-50 or HS-Alpha Pak.

HS-Z-036 is also made of robust duct case made out of galvanized steel plate equipped with

inspection doors, which can be installed on either the left or right side of the airflow. It differs

from HS-Z-035 by its shape. Here, the filter elements will be inserted in a V-shape. This design

allows a large filter surface within narrow environments.

Technical Data:

Options: made from stainless steel

Description:

This product consists of mounting frames and a circulatory installation frame, which can be

equipped with stiffening plates if required. Installation material is enclosed. If outfitted with

filter mats, the mounting frames will be supplied with supporting grid and pressure frame. If

panel filters (i.e. HS-Z-50) are being used, the frames will include pressure angles.

HS-Z033 consists of filtration cells that are assembled into a plane wall. HS-Z034 allows

higher flow rates in combination with smaller width due to the V-shaped placement of the

filtration elements.


filter mat (e. g. HS-E / 360) G3 through M5

compact filter (e. g. HS-Z-50) G3 through M5

metal filter (condensation trap) G1 through G2


filter mat (e. g. HS-E / 360) G3 through M5

compact filter (e.g. HS-Z-50) G3 through M5

metall filter (condensation trap) G1 through G2

frame system frame system

Technical Data:

Options: made from painted steel or glass blasted stainless steel various flange configurations various nozzle configurations combination of multiple filtration levels within casing possible pressure gauge station pressure control unit painted in various RAL-colors decontamination-proof varnish leak-test nozzles for In-Situ tests and gasket leak test two-grooved maintenance board for SAFE-CHANGE electrostatic grounding for EX protection according to ATEX warfare agent resistant electrical air heater (reduces relative humidity for use of Activated Carbon Filter)

Beschreibung:

S-S041 duct filter housings consist by principle from welded stainless steel (1.4301 or better).

Any damages of a paint coating that occures during transport or handling with usual housings

and the resulting risk of corrosion is avoided. The sheet metal thichness is 2,5 mm by standard.

It can be up to 4mm in case higher pressure levels are demanded. Further reinforcement such

as splines and armoring is optionally available. All surfaces are glass blasted and all welding

seams are carefully passivated. All HS-S041 duct filter housings are intensively tested for

pressure and tightness according to the parameters of their application. DIN 25 496; 6.2(4) is

respected for all weldings, meaning that stabilizing steels are used with austenitic materials.

All concerning parts and welding seams are free of cracks and slits to ensure the ease of

decontamination and to avoid cranny corrosion. Upon the customers request all welding seams

can be tested such as for dye penetrant test or other methods.

HS-S041 can be shipped as single module or as fully welded ready to use housing. Single

modules are supplied with hole patterns on the conection flanges according to the customers

specification. Beside the usual documentations such as operational manuals and declaration

of conformity we also offer added documents such as seismic stress simulations or approval

documents. Welding qualification certificates and raw material certificates are part of our

delivery and inspection documentation in case full documentation is required.

HS-S041 HEPA Safety Housing

Type:

- HS-S041

Form of delivery:

- ready to plug in housing or easy to

assemble parts as compact truss

Re-usable:

-

Rahmenssytem

placement class EN 779 / EN 1822

pre filters M6 through E11

HEPA-Filter H13 through H14

Activated carbon filter HS-A053 gas adsorbtion (e. g. SO2)

Activated carbon filter HS-A055 gas adsorbtion (e. g. Iodine131)

Delivery & Installation

The filterhousings are supplied as complete unit along with the connectors already welded if

the transport and handling situation allows this. Otherwise the housing is supplied in easy to

mount and install sections - typically for units consisting of more than 4 - 5 units. The housings

are fitted with welded lifting eyes when needed.

By request we allso support you for installation, inspection or final approval with our expe-

rienced staff on site.

Filter clamping / maintenance

The filter clamping construction is based on a uncomplicated mechanical clamping to ensure

maximum safeguarding against failure. We therefore resign on pneumatic clamping or elec-

tronic controls with this particular housing type.

The filter clamping construciton consists from stainless steel clamping frame operated by

excenters. Additional leafsprings generate constant pressure to the filter to negate effects

like aging gaskets or production related tolerances of the filters. The clamping construction is

designed to ensure tightness even with maxmum dust loading of the filters and aging gaskets

to always fulfills tightness requirements according to DIN 25496, Tab. 3 at the seat of each filter

element. A filter can only be clamped when placed in the correct position. The maintenance

cover can only be fixed to the housing when a filter is set in correctly and is properly clamped.

This ensures failsafe operation. Welded security barriers in the cover prevent a losening of the

clamping in case of seismic shocks. The maintenance covers can be made lockable to prevent

unauthorised access to the filterbanks.

Filtertypes

HS-S041 can be equipped with different filters in accordance to the demand of air purity, safety

and airflow. The table on the right side dives an overview about typical filtersizes. All filters

can be fitted with an EX-protection according to ATEX upon request.

Following Filtertypes are recommended:

Prefilter - coarse dusts class EN779: G3 - M5

HS-Pre-Filter-Cell with low air flows

HS-Alpha Pak 55 greater air flows / higher dust holding capacity

Pefilter fine dusts classEN779: M6 - F9

HS-Makro up to 120°C, conforms optionally ATEX

HS-Makro F up to 65°C

Mainfilter EPA / HEPA class EN1822: E10 - H14

HS-Mikro S up to 120°C, conforms optionally ATEX

HS-Mikro SF up to 65°C

Main Filter for Molecular adsorbtion

HS-A053 high safety filters (NBC)

HS-A055 VOC‘s, odors, common hazmat

Maintenance Cover and Filter-Bypass-Test

Each maintenance cover comes with a welded hand grip. The cover is gastightly fixed by four

(with high pressure units: six) easy to handle star screws. The starscrews are undetachably

connected to the cover. For safety the cover can only be mounted to the housing when the

filter is correclty set in and properly clamped in the housing.The cover also serves as reservoir

for the maintenance bag. HS-S041 filterunits can offer a leak test groove for bypass testing

in the housing but we prefer to fit the filter with a groove gasket. This helps to prevent mal-

functions caused by damages and false measure readings caused by dirt on the hardware.

The test pressure is led to a test groove gasket over a gastight stainless tube. The proof of a

bypass free filter clamping is detected by using a leak test device. Alternatively a hardware

testgroove can be welded to the housing. Then the filters are fitted with a flat gasket that

forms a reservoir when pressed against the groove. The mounting and fixing of the covers is

eased by guidiance plates .

48

46

47

1.1..

1.1.1.1.1.

2.

3333.

4.

5.5.5...55...

8.7.

9.

10.

6.

HS-S041 housings can be customized to meet your individual requirements. A broad range of options is available:

1.DEHS-Testport for injection and measurement of particles. The ports are gas tight sealed when the filter is in operation. The constuction is either made from tri-clamp-port or gas tight ball cocks.

2.The two-groove maintenance board (bag-in-bag-out filterchange) is made of a welded profile. The profile is designed to firmly fix the O-Rings and maintenance bags. The special profile prevents that O-rings and bags accidentally flip away.

3.The optional maintenance table can be hooked simply to the matching eyes to provide more comfort during the Bag-In-Bag-Out filterchange.

4.On demand the housings can be fitted with gastight dampers. These will shut off the housing during revision and decontamination. All dampers come with a leak-test groove to performin-situ tightness checks.

5.An optional pressure-discharge filter allows quick pressure equalisation be-fore a filterchange. Contaminated air is lead over a gastight pressure valve to a HEPA or ULPA safety filter.

6.Connections and adapters to the air-channels are defined by the user i.e. square-to-round. The conncectors are already gastightly welded to the cor-pus when feasible.

7.The arrangement of the filterbanks may be either horizontal or vertical. The maintenance covers can be made lockable to prevent unauthorized access.

8.Electric discharge connections are optionally installed explosion protection according to ATEX regulations.

9.Each particlefilterstage can be equipped with a pressure gauge to monitor the saturation of the filters. Potential-free pressure switches can signal the saturation level to the maincontrol of the air handling unit.

10.The base-rack is made from welded square profiles. The baseplates allow to fix the unit on the floors.By standard the Housing offers a grounding screw (M8) to discharge eventual electrical potentials.

HS-S41 Variants & Options

Type:

- HS-Securesorb

Form of delivery

-entire housing, which can be dissembled

(welded/gas-tight) on-site

Filter interts:

class F7 up to H14, molecular filter as

packed bed

Technical Data:

HS-Securesorb Safety Adsorber

Rahmenssytem

Description:

HS-Securesorb is designed to handle and filter high airflows of 5.000 to 15.000 m3/h which

contain gaseous or toxic impurities. The highly efficient System contains an air heater, particle

and adsorption filter as well as a final filter stage to securly trap any contaminated carbon

abraison dusts.

For the carbon to work most efficiently, the relative air humidity should be relatively low. In

order to accomplish this status, an air heater can be installed at the air intake side. As pre-

filtration elements the following filters may be offered: fine dust filter, filtration class EN 779:

M6 to F9 (e.g. HS-Makro 95), HEPA Filter, filtration class EN 1822: H13 or H14 (e.g. HS-Mikro

S). Particulate matter filters protects the adsorption layer of dust, aerosols, and particles. The

filtration units can be changed without contamination. The adsorption layer, which adsorbs

gaseous impurities, is consists of activated carbon or any other sorbent that fits the task.

Its charging depth as well as the type of carbon depends on the requirements (e.g. necessary

time of contact, volume of air stream, or differential pressure).

The adsorption range includes the filtration of odors as well as hazardous substances (for

example solvent, or phosphate), gaseous radionuclides, and warfare agents.

The carbon packed bed (PB) is filled via a spacious aerial platform, which also serves as reservoir

for follow-ups. In order to eliminate bypasses the activated carbon should be compressed

through a vibrator after being placed inside the PB. Used up carbon can be discharged on a

save way via Safe-Change Bags.

The final stage in this system is a security filtration element, containing a HEPA Filter of filter

class EN 1822: E11 or better. This stage makes sure that none of the carbon particles will

pollute the air, which may escape while filling the PB.

Pressure relief equipment at various parts of the case ensure a save a contamination-free

pressure equalization prior to maintenance. The flow of any gas while opening the maintenance

flap will therefore be controlled.

The case is fabricated from stainless steel (grade 1.4301) or better. The surface is bead blasted,

and therefore can easily be decontaminated.

HS Luftfilterbau will take the system apart for transportation. It can be put back together

without difficulty at your facility. The connections will be placed after your specifications.

.

Technical data according to the desgin

air flow [m3 / h] 5 000 – 15 000

pressure drop [Pa] 500 – 2 500

carbon volume [Ltr.] 500 – 1 000

bed depth [mm] 100 – 300

reservoir / hopper [mm] 100 – 300

wheight (stainless steel.: 1.4301) [kg] 900 – 1 600

electrical heater power [kW] 10 – 20

efficiency (i.e. methyl idodine) [%] 99,99999995

carbon bed probe sampler options sample taking device

bottle rack bypass probe (3 – 5 probes)

Evaluation of Carbon’s Condition

In order to check the carbon’s adsorption capacity, one has to either determine the weight or

analyze a sample. HS-Luftfilterbau offers various systems for taking samples:

Sample taking device: this instrument can be plunged into the packed bed (PB)

through an inspection flap. Through a closable opening the carbon is directly taken from

the PB. Bottle rack: gas-tight bottles and a ball stop-cock enable service personnel to take the

sample directly from the packed bed (PB). Bypass sampeling: In a bypass drift the air that needs filtration passes various carbon

samples. Single samples can be taken and tested for their efficiency. The amount of

inspections is limited to the amount of bypass samples (app. 3 to 5).

50

48

49

Technical Data:

Mobile Filtration Unit Type F1 und F2

Highly efficient activated carbon cells will

be implanted, if dust, aerosols, or (toxic)

gases need to be extracted from the air. An

air Heater is installed to increase the effi-

ciency of the activated carbon by reducing

the relative air humidity. This stage is follo-

wed by the pre- and HEPA filter.

Mobile Filtration Unit Type F3 and F4

If only dust and aerosols have to be remo-

ved from the air the heater and activated

carbon filter can be omitted. Since the dust

filter‘s air permeability is higher than that

of the activated carbon, the airflow may be

doubled while maintaining basic dimensi-

ons.

Description:

This product is a mobile, ready to plug-in

ventilation and suction cleaning device,

which can be shut off securely by gas-tight

dampers. It contains a vent, air heater, and

efficient filter elements for extracting gases

and (toxic) dust particles. HS-Mobile Filter

Units function as a mobile ventilation sys-

tem for radioactive, toxic, or pathological matter in applications where systems are unavailable

or insufficient. HS-Mobile Filter Units should be on hand at fire departments or other emergency

services. The entire standard unit is constructed to fit through any office door.

HS-Mobile Filtration unit

Type:

- HS-F1

- HS-F2

- HS-F3

- HS-F4

Form of delivery:

- mobile filtration unit, ready for use

Re-usable:

–

Rahmenssytem

HS-Mobile filter Unit F1 F2 F3 F4

air flow [m3 / h] 1 500 3 000 3 000 6 000

# of HEPA-Filters 1 2 1 2

initial- P, HEPA [Pa] 200 – 750 200 – 750 200 – 750 200 – 750

# of carbon filters 1 2 – –

initial- P, carbon filters 200 – 500 200 – 500 – –

flexible hose,connected to the mobilefilterunit

Tankentlüftung vor und während War-tungsarbeiten

Reparatur, Zerlegung von Komponenten unter provisorischem Arbeitszelt.

Luftspülung eines Reaktordruckgefäßes vor dem Entfernen des Deckels.

HS-Mobile Filter F1

Flow velocity max. 1500 m³/h - adsorbs (radioactive) gaseous impurities and filters

particles. Equipped with two gas-tight dampers, an air heather, pre-filtration unit, HEPA

filter as well as activated carbon filter. Dimensions: (including vent) 1.800 x 850 millimeter.

HS-Mobile Filter F2

Flow velocity max. 3000 m³/h - adsorbs (radioactive) gaseous impurities and filters

particles. Equipped with two of each gas-tight dampers, air heather, pre-filtration unit,

HEPA filter and activated carbon filter. Dimensions: 2.100 x 850 millimeter, plus separate

vent 850 x 850 millimeter.

HS-Mobile Filter F3

Flow velocity max. 3000 m³/h - extracts particles only. Equipped with two gas-tight

dampers, pre-filtration unit and HEPA filter. Dimensions: (including vent) 1.800 x 850

millimeter..

HS-Mobile FilterF4

Flow velocity max. 6000 m³/h - extracts particles only. Equipped with two of each gas-

tight dampers, pre-filtration unit and HEPA filter. Dimensions: 2.100 x 850 millimeter,

plus separate vent 850 x 850 millimeter.

Type:

- HS-S044

Form of delivery:



Re-usable:

-

Technical Data:

HS-HEPA Duct Filter HS-HEPA Filter Wall

Type:

- HS-S045

Lieferform:

- entire case or single and

easy to mount elements

Re-usable:

-

Options: made from painted steel or stainless steel combination of multiple filtration layers within casing possible pressure gauge station pressure control unit painted in various RAL-colors decontamination-proof varnish leak-test nozzles for In-Situ tests and gasket leak test electrostatic grounding

Description:

This robust duct case is made from galvanised and varnished steel. It features a broad gasket,

inspection doors for an easy filter change on either the left or right side of the body, depending

on the direction of the airflow. The case’s frame also serves as a connection device for air ducts

and further units. The filter elements are fastened and fixed to the body by a system of gas-

tightly welded aluminum profile frames. Supporting angles and spindle-type clamping devices

make sure that the filters fits exactly and guarantees a guarantees leak- proof between filter

panels and the frames’ contact area. The duct case will be delivered completely assembled.

For higher airflows, the maintenance doors will be

placed left and right of the housing. Besides standard sizes, duct cases can be fabricated

according to individual needs and applications.

Technical Data:

Options: made from painted steel or stainless steel leak-test nozzles for In-Situ tests and gasket leak test

Description:

HS-S045 is a robust frame system to be mounted into walls. It consists of airtightly welded

aluminum. The outer parts of the frame also feature angle bars, which form a surrounding

mounting frame whose broad contact surface allow an easy and thigh installment.

Support units at the corners and a spindle-mounting frame made from chromium-plate parts

make sure the cells fit exactly and the unit is airtight.

placement classes EN779 / EN1822

pre filters F6 to E11

HEPA-Filters H13 to H14

Activated carbon filter HS-A053 gas adsorption (e.g. SO2)

Activated carbon filter HS-A055 gas adsorption - heavy duty (i.e. Iodine131)

Rahmenssytem

placement classes EN779 / EN1822

pre filters M6 to E11

HEPA-Filters H13 to H14

Activated carbon filter HS-A053 gas adsorption - heavy duty (i.e. Iodine131)

Activated carbon filter HS-A055 gas adsorption (e.g. SO2)

Rahmenssytem

52

C x D

A x B

F x

G

H

Typ:

- HS-Ceiling Outlet

Lieferform:

- ready to plug in filterhousings

Re-useable:

–

Technical Data:

HS-Ceiling Outlet HS-HEPA Mounting Frame

Typ:

- HS-S045

Lieferform:

- Rinzelrahmen welche einfach zu

Filterwänden montiert werden können

Regenerierbar:

–


Options: expanded test connection for immediate access (from side facing room) housing serves as exhaust unit with integrated fine dust filter housing includes cleanable, lint extracting frame painted in various RAL-colors

Description:

This product serves as device for supplying sterile air free of particle and germs. This diffuser

outlet for turbulent air supply is used within laboratories, hospitals, or cleanrooms.

A circulatory closed false ceiling-connection will be customarily designed. The dimensions

are also customizable. The absolute airtight manufactured housing is non-corrosive and easy

to decontaminate. Welded retaining plates make installation easy. The outlet will be securely

fastened by centered brackets, which are easily removed for filter exchange or surface scanning.

The Ceiling Outlet meets requirements according to DIN 196, VDI 2083, EN 14644-1 as well

as cleanroom regulations according to 91/536/EWG-GMP.

Since the casing is entirely welded, no sealing compound is needed.

Technical Data:


Options: made from various steels (stainless or galvanized / varnished steel) leak-free-seat proof port to meet the requirements according to DIN 1946

If the test port is required, a test tube including a radius is being welded onto the clean air

side of the frame. In this case, the depth of the case will increase by +30 mm.

Description:

HS-4N-Mounting Frames are constructed for being assembled into walls holding fine dust

filters or HEPA- and Compact Filter. Single mounting frames may be easily combined to big

filter walls. Clamping pieces at each corner exert consistent pressure onto the filter. Each filter

frame will be held by four clamps. All welds are treated with anti-corrosion agent. Optional-

ly, HS-4N-Frames may include a leak-free-test port. So each filter can easily be checked for

bypass-free installation.

This product will hold all standard filter types from mayor manufacturers.

dimension housing [mm] size filter

size outlet

nominal volumeA x B C x D F x G

341 x 341 322 x 322 55 x 322 250 305 x 305 350 x 350 160

322 x 322 474 x 474 80 x 474 275 457 x 457 500 x 500 390

593 x 593 574 x 574 100 x 574 280 557 x 557 625 x 625 580

611 x 611 592 x 592 105 x 292 300 575 x 575 625 x 625 620

646 x 646 627 x 627 110 x627 305 610 x 610 655 x 655 705

Rahmenssytem

Typedimensions

framedimensions

filter

[mm] [mm]

HS-4N-Rahmen – 110 verzinkt 325 x 325 x 238 305 x 305 x 150






HS-4N-Rahmen – 1 000 verzinkt 630 x 630 x 350 610 x 610 x 292

HS-4N-Rahmen – 1 250 verzinkt 782 x 630 x 350 762 x 610 x 292

HS-4N-Rahmen – 110 Edelstahl 1,4301 325 x 325 x 136 305 x 305 x 78





HS-4N-Rahmen – 1 000 Edelstahl 1,4301 630 x 630 x 350 610 x 610 x 292

Rahmenssytem

50

51

Your benefit: We offer more than just filters!

Consulting & Service: Beside air filters HS Luftfilterbau offers a great variety of services around the air filtration process such as:

Customized Filtration The product requirements in the field of air filters for HVAC and process air sys-tems are extremely diverse - many filtration problems require individual solutions. We have recognized the need for scalable product solutions as our target. The-refore, we are constantly developing targeted approaches to customer specifi-cations. We serve the complete range starting with from cost point solutions by rapid prototyping, small series up to mass production.

QualitätIt is our ambition to exceed your expectation. You can rely on our integrated environmental and quality management on the one hand and our experienced team on the other. HS Luftfilterbau GmbH is certified according to ISO 9001, ISO 14001, KTA 1401 and GOST.

Individual packing & commissioning :Just one of many examples of our useful additional services is our free of cost, positional order picking:

„Where should I install this filter?“

Do you know this problem? A question that maintenance technicians and service teams ask themselfes quite often - especially when not familiar with the facility. Luftfilterbau solves this problem for you. Especially at high volume maintenance in facilities management or in a variety of decentralized ventilation systems as at universities, hospitals, large office complexes, chemical parks, etc. our labeling system helps in maintaining a good view to save valuable time and minimize costs. How it works:Once you submit positional reference, Commission information or internal item numbers with your order, we accept them automatically in our manufacturing and contract documents. This ensures that not only the package label but also each filter is provided with your commission information, part numbers or system information. This facilitates not only the goods and stock control, but also the distribution site and the briefing of your maintenance team.

Your informati-on can always be found at our deli-very notes on the packaging AND the product!

EMS 529618/0675U

DIN EN ISO 14001:2009

Ursprünglich zertifiziert: Letzte Ausgabe: 16.03.2011 Ablaufdatum: 12.02.2014

HS-Luftfilterbau GmbH Bunsenstraße 31 24145 Kiel Deutschland

Entwicklung, Planung, Fertigung und Service von Luftfiltereinsätzen und Luftfiteranlagen für Klima-, Lüftungs- und Reinraumtechnik

Dieses Zertifikat wurde elektronisch erstellt und bleibt Eigentum der BSI und ist an die Vertragsbedingungen gebunden. Ein elektronisches Zertifikat kann online beglaubigt werden. Kopien können auf www.bsigroup.de/de/Audit-und-Zertifizierung/138880/ oder per Telefon +49 (0) 6181 99370 validiert werden. Die British Standards Institution ist eingetragen in die Royal Charter. BSI Management Systems und Umweltgutachter Deutschland GmbH, Dörnigheimer Straße 2a, 63452 Hanau, Deutschland.

UMWELTMANAGEMENTSYSTEM – DIN EN ISO 14001: 2009

QMS/EMS-TGA-ZM-08-92

1 von 1

Zertifikat

nglichggngnnggg zertifiziert: L

FS 529342/0675D

DIN EN ISO 9001:2008

Ursprünglich zertifiziert: Letzte Ausgabe: 16.03.2011 Ablaufdatum: 12.02.2014

HS-Luftfilterbau GmbH Bunsenstraße 31 24145 Kiel Deutschland

Entwicklung, Planung, Fertigung und Service von Luftfiltereinsätzen und Luftfiteranlagen für Klima-, Lüftungs- und Reinraumtechnik

Dieses Zertifikat wurde elektronisch erstellt und bleibt Eigentum der BSI und ist an die Vertragsbedingungen gebunden. Ein elektronisches Zertifikat kann online beglaubigt werden. Kopien können auf www.bsigroup.de/de/Audit-und-Zertifizierung/138880/ oder per Telefon +49 (0) 6181 99370 validiert werden. Die British Standards Institution ist eingetragen in die Royal Charter. BSI Management Systems und Umweltgutachter Deutschland GmbH, Dörnigheimer Straße 2a, 63452 Hanau, Deutschland.

QUALITÄTSMANAGEMENTSYSTEM – DIN EN ISO 9001: 2008

QMS/EMS-TGA-ZM-08-92

1 von 1

Zertifikat

nglichn lnglngglnnglngngnnggggg zertifiziert: L

Development / SimulatonShort development cycles and ever-increasing demands require fast and reliable planning and design processes. HS Luftfilterbau GmbH offers you also the pos-sibility, if necessary, to optimize products in development by CFD and structure analyzing simulations.

Example: CFD simulation of air distribution around a production machine after being filtered by a HS-Vario CAT Filter unit.

54

52

53

More products and accessories

Drive belts

We make sure you‘ll have the right „drive“. HS Luftfilterbau also offers drive-belts for ventilation systems of all kinds.

Perssure gauges & -switches

Also available from HS-Luftfilterbau: inclined tube and U-tube manometer stations as well as analogue and digital gauges and pressure switches.

Maintenance bags / O-Rings

Our rugged maintenance bags made from PE are essentialy required for the contaminati-on-free filter change (Bag-In-Bag-Out Chan-ge System). We also offer fitting O-rings in different sizes for a secure tightening. Optio-nally, we can also offer autoclavable mainte-nance bags with arm sleeves or antistatic for EX protected areas.

Bypass Test Device

A typical issue by installing HEPA filters is a false installation that lead to bypasses around the gasket. This device is reccomen-det for testing a bypass free installation of a filter in safety filter housings. This device fulfills the requirements of DIN 1946 and KTA 3601.

Measuring liquids & hoses

We also offer: refillable measuring liquids for inclined and U-tube manometer, polyethyle-ne, PU, and neoprene tubes that connect to various measuring devices.

Welding tools

In order to replace a filter without causing contamination, HS-Luftfilterbau offers this welding tool, which tightly welds the mainte-nance bags containing contaminated filters. Please ask for our training video.

Rapid Prototyping

If necessary, we can rapid protoype new fil-ter models, and offer pilot production. Our custom made designs are available in very short time from PLM or ABS plastic.

Development

Our daily routine involves the development of new filter elements and filtration systems for a variety of customer requirements. We offer the full serice range from design mo-dification up to a fully documented develop-ment incl. case studies.

Filter maintenance & measures

We carry out filter changes and qualification measurements for your filtration systems and clean rooms. For this we have trained hygiene technicians and qualified partners at hand.

About Energy Efficiency

Energy efficiency classes according to the energy consumption @ filterclasses acc. EN 779:2012 tested @ 3400 m³/h @ 6000 h operating time

Filter class Energy class G4 M5 M6 F7 F8 F9

A 0 – 600 kWh0 –

650 kWh0 –

800 kWh0 –

1200 kWh0 –

1600 kWh0 –

2000 kWh

B > 600 kWh – 700 kWh

> 650 kWh – 780 kWh

> 800 kWh – 950 kWh

> 1200 kWh – 1450 kWh

> 1600 kWh – 1950 kWh

> 2000 kWh – 2500 kWh

C > 700 kWh – 800 kWh

> 780 kWh – 910 kWh

> 950 kWh – 1100 kWh

> 1450 kWh – 1700 kWh

> 1950 kWh – 2300 kWh

> 2500 kWh – 3000 kWh

D > 800 kWh – 900 kWh

> 910 kWh – 1040 kWh

> 1100 kWh – 1250 kWh

> 1700 kWh – 1950 kWh

> 2300 kWh – 2650 kWh

> 3000 kWh – 3500 kWh

E > 900 kWh – 1000 kWh

> 1040 kWh – 1170 kWh

> 1250 kWh – 1400 kWh

> 1950 kWh – 2200 kWh

> 2650 kWh – 3000 kWh

> 3500 kWh – 4000 kWh

F > 1000 kWh – 1100 kWh

> 1170 kWh – 1300 kWh

> 1400 kWh – 1550 kWh

> 2200 kWh – 2450 kWh

> 3000 kWh – 3350 kWh

> 4000 kWh – 4500 kWh

G > 1100 kWh > 1300 kWh > 1550 kWh > 2450 kWh > 3350 kWh > 4500 kWh

g

The issue of energy efficiency remains permanently a topic which everyone has to face increasingly. The field of building optimization offers a wide range of options to save energy. The necessity becomes more evident and promitent with every step of the steadyly rising engergy costs.The operational costs for filters (electric power for fans) takes mostly 60-90% of the overall costs of air filtrations. Thus the actual cost of a filter is signifi-cantly lower compared to it‘s operational costs.The power consumption of a ventilation system depends among other things on the air resistance and the design of the ventilation system. Filters offer a variable resistance and thus offer a great potential for energetic and cost optimization of the filtration process.In the filter industry is the issue of „energy-efficient filter“ is not new and is a recurrent theme since the late 60s of the last century. Energy costs of filters can indeed be sufficiently calculated under laboratory conditions. Filter can be classified in energy classes (i.e. A,B,C,...) when applying a fitting model for determination.Eurovent 4/11 is such a model but no ISO standard for energy classification. In simplistic terms this model calculates the energy consumption of a filter during a fictive lifetime and relates this with the EN779 filterclass. The energy consumption of a filter according to this model is calculated accor-ding to the following formular. The variables like operating time and efficiency are set with generally accepted mean values as defined for the model.

The energy consumption of a filter is calculated as follows:

tpqW v pp10003600

W = energy requirement in kWh qv = 3400 m³/h

p = absolute value of the pressure drop during the filters lifetime. It is determined by the pressure rise over the linetime by reviewing the initial and the final pressure drop over the service life with the EN779 defined final pressure drop of 450 Pa. A more detailt description would go beyound the framework of this document.

t = 6000 operating hours (asumed filter change interval )

= 0,5 - This corresponds to a notional 50% efficiency of the fan. The range of fans is actually in use at <25% up to 80%. The guideline is based on an average of 50%.

Our bag filter HS-AirSynErgy 88 calculates up for a absolute pressure drop of 93 Pa during it‘s lifetime according the Eurovent 4/11 model.Used in the above formula, this results in an energy consumption of W = 1054 kWh. Which results in class „A2 according to the Eurovent calculation model and according to the table below. Only products which fulfill energyclass „A“ in accordance to Eurovent 4/11 standard are marked in our documentation. Others won‘t be classified / marked.However, an energy classification for air filter is in our opinion not in any case useful because current models lead the unexperienced user to the often false asumption to always have a benefit when using „low energy“ products. In many applications, the model data just only provides only an indication on the potential energy savings. A filter is not a complete system and the energetic efficency of the installation is depending on many more factors and influcencs than just the filter itself. Therefore it is not a good decision to rely just on energy classifications - es-pecially when the concerned ventilationsystem is not offering frequency con-trolled fans or filters have to be changed often due to hygienic regulations.

We reccomend to better get in contact with our expert advisors before you rely solely on energy classes. We can develop cost-saving solutions for you.

56

54

55

Did you know ...

... how the usual particle size distribution is in „natural air“?

The air that is surrounding us is containing a wide spectrum of partices coming from varying sources. So called primary particles (aitken cores) arise by natural processes like condensation, ablation or erosion or unnatrual ones like combusti-on of fuels in engines. Such partikeles agglomerate to bigger secondary particles. Coarse dusts and „mega particles“ arise through erosion, vulcanism , decay, rot, abraision etc.The range of the expected particle number concentrations in the ambient air can be determined by using the generalized distribution diagram (Junge Diagramm)below. There is a concentration a peak in the range of 0,4 μm. The EN 799 classifies medium and finedust filters accoring to their effectiveness against particles of this particular size.

0,1 0,5 1 5 10102

103

104

105

106

part

icle

em

misi

on p

er p

erso

n [1

/min

]

particle sizes[μm]

gymnastics

getting up

walking

sitting

Particle diameter D [μm]

dN

/d D

(lo

gD

) [c

m-3]

106

105

104

103

102

101

10

10-1

10-2

10-3

10-4

0,001 0,01 0,1 1 10 100

Aitken cores bigcores

megacores

primaryparticle

secondary particle /

agglomeration

coarse dusts/ mega particles

Junge-Distribution

... how many particles are generated by a human being?

The human body is a true particle generator. Various amounts of particles are ge-nerated depending on the activity. The diagram below is an example and applies to ordinary textile clothing. The results are e.g. strongly influenced by the wearing of cleanroom clothing.

... what kind of air pollutions you have to expect?

... that www.luftfilterbau.de always provides you with the latest informations about innovative air filtration?

Diagram: particle concentration in the ambient air (statistical mean)

Diagram: Particle generation of humans during different activities (Source: VDI 2083, sheet 15).

environ-ment

particle typeconcentration

[mg/m³]particle size

[μm]

ruralinsects, pollen, dust blown

from the soil0,01 – 0,1 0,01 – 3

urbansoot, dusts (i.e. brake or tire

abraision), insects0,03 – 600 0,01 – 10

industrialVOC‘s, mettalurgic or plastic

dusts0, 1 – 500 0,01 – 50

arctic snow, ice 0,01 – 0,2 0,01 – 10

maritime salt, ice, dust, 0,01 – 10 0,01 – 5

environment absolute quantity / [ltr.]

clean room 1

artic 10.000

maritime air 100.000

rural area 1.000.000

small town 100.000.000

mega city 1.000.000.000

smoke gas >1.000.000.000.000

Certified according to : ISO 9001, ISO 14001, KTA 1401, GOSTAttention: this document is subject to change. Issue: July 2013

www.luftfilterbau.de

Bunsenstraße 31D-24145 KielGermany

Tel.: +49 (0) 431 71953 0 Fax: +49 (0) 431 71953 30

[email protected]

Documents

Product Brochure - Luftfilterbau · 2017-08-16 · Product Brochure Luftfilterbau Clean air through experience. HS-Luftfilterbau GmbH is one of the leading manufacturers in the field