Proceedings of the

ASME Pressure Vessels

and Piping Conference

- 2012 -

VOLUME 3

DESIGN AND ANALYSIS

presented at

ASME 2012 PRESSURE VESSELS AND PIPING CONFERENCE

JULY 15-1 9,2011

TORONTO, ONTARIO, CANADA

sponsored by

PRESSURE VESSELS AND PIPING DIVISION, ASMS

ASME

Three Park Avenue * New York, N.Y. 10016

CONTENTS

DESIGN AND ANALYSIS

CFD, BUCKLING AND SPECIAL TOPICS IN DESIGN AND ANALYSIS

Introduction 1

PVP2012-78374 3

Buckling of Truncated Cones With Localized ImperfectionsJ. Blachut

PVP2012-78441 13

Assessment of J-lntegrals for Surface Cracks in a Weld Metal

Young-Chul Park, Jae-Uk Jeong, Jae-Boong Choi, Yoon-Suk Chang, Sung-Woo Kim, and

Hong-Pyo Kim

PVP2012-78491 17

CFD Analyses of the TN-24P PWR Spent Fuel Storage Cask

Robert A. Brewster, Emilio Baglietto, Eric Volpenhein, and Christopher S. Bajwa

COMPOSITE MATERIALS AND STRUCTURES

Introduction 27

PVP2012-78237 29

Determination of Fiber Orientation Along the Length of Complex Composite Structures

Subjected to Internal Pressure and Axial LoadingRifat Hossain, Pierre Mertiny, and Jason Carey

PVP2012-78308 35

Limit Loads for Structural Elements Made of Heterogeneous Materials

Min Chen, Abdelkader Hachemi, and Dieter Weichert

PVP2012-78617 41

Transient Heat Conduction in Functionally Graded Hollow Cylinders and SpheresA. H. Akbarzadeh and Z. T. Chen

PVP2012-78644 49

Initial Quantification of the Effect of Ambient Humidity on the Strength of Non-Metallic

Repairs of Piping and Pressure Vessels

David J. Gribble, Roger H. Walker, and Jesse J. French

PVP2012-78648 55

Empirical Estimation of the Abrasion Endurance Life of Epoxy Coatings for Applications on

Transmission Pipelines

Timothy S. Mally, Roger H. Walker, and Jesse J. French

ix

DESIGN AND ANALYSIS OF PIPING AND PIPING COMPONENTS

Introduction 61

PVP2012-78152 63

Dealing With Heavy Loads in Large Diameter PipingHector Rojas and Andrey Gutkovsky

PVP2012-78161 73

A Pipe Bend Subject to a Uniformly Distributed Radial Force

Joseph M. Mazzeo

PVP2012-78197 81

Evaluation of Allowable External Pressure for Branch Pipe Connections

Kotaro Iwahara, Kenichi Tachi, Yoichi Amano, Katsumasa Miyazaki, and

Kiyoharu Tsunokawa

PVP2012-78331 91

Limit and Shakedown Loads Determination for Locally Thinned Wall Pipe Branch

Connection Subjected to Pressure and Bending Moments

YoussefA. F. Haf'tz, Maher Y. A. Younan, and Hany F. Abdalla

PVP2012-78345 101

Tuv Nord Group Strategy Concept Coop: An Answer for the New Requirements of the

Power Plant Flexibilisation

RalfTrieglaff, Detlef Rieck, Astrid Schulze, and Axel Schulz

PVP2012-78422 111

Power Spectral Density Analysis of Acoustically Induced Vibration in Piping SystemsAhmed H. Dweib

PVP2012-78588 119

Snubber Optimization Utilizing Gapped Struts in Nuclear Power Plants: River Bend Station

Matthew P. Singley, John H. Gray, Vijay K. Verma, Maury A. Pressburger, and

Glenn Chatterton

PVP2012-78685 123

Pressure Tests for Thickness Management of Wall Thinning Tees

Kama Teshima, Youichi Iwamoto, Kiminobu Hojo, Tomoyuki Oka, Kunihiro Kobayashi,and Syuichi Tsuno

PVP2012-78686 131

Comparison Between Pressure Tests and Simulations for Thickness Management of

Wall Thinning T-Joints

Kaina Teshima, Mayumi Ochi, Seiji Asada, Kiminobu Hojo, Takahiro Suzuki, and Mitsuo

Kugimoto

x

PVP2012-78716 139Evaluation of Fracture Behavior for Pressurized T-Pipe by Finite Element Analysis

Naoki Miura, Katsuhiko Yamakami, Kotaro Iwahara, Kiyoharu Tsunokawa, and

Kozo Miyao

PVP2012-78717 149The Proposal of Wall Thickness Management Criteria of T-Pipes

Kiyoharu Tsunokawa, Taku Ohira, Naoki Miura, Yasumi Kitajima, and Daisuke Yoshimura

PVP2012-78790 157

Proposal of a Guideline for Thickness Management of Wall Thinning T-Joints

Mayumi Ochi, Katsuhiko Yamakami, Yoshinobu Hamaguchi, Katsumasa Miyazaki,Keita Naito, Kiyoo Toyota, and Kaina Teshima

PVP2012-78800 167

Detailed Finite Element Analysis of Darlington NGS Feeder Pipes With Locally Thinned

Regions Below Pressure Minimum Thickness

Irfan Haq, Mike Stojakovic, and Sandy Fabbri

DESIGN AND ANALYSIS OF BOLTED JOINTS

Introduction 179

PVP2012-78036 181

Design, Simulation and Testing of Overpack Encapsulation Vessels

A. Towse and J. Dodds

PVP2012-78217 191

Justification for a New Industry Standard for Torque Wrench Calibration

Scoff Ft. Hamilton and Thomas J. Smith

PVP2012-78538 205

Improvement of Leak Tightness Analysis of Bolted Closure Systems in Pressure EquipmentF. Billon, G. Batmale, and B. Drevon

PVP2012-78541 211Finite Element Based Analysis of Bolted Joints Under Extreme Loading Conditions

Seetha Ramudu Kummari, David J. Dewees, and Robert G. Brown

PVP2012-78668 219

Bolted Joint Assembler Qualification — Dream or Reality?Warren Brown

PVP2012-78701 225

A Simple Recipe for Solving all Refinery Sealing Issues

David Reeves and Warren Brown

PVP2012-78702 237Common Misunderstandings About Gasket and Bolted Connection Interactions

David Reeves and Warren Brown

xi

PVP2012-78750 247

Bolted Joint Component Temperatures for Material Selection

Warren Brown, Clay Rodery, and Richard Brodzinski

EMERGING DESIGN TECHNOLOGIES ASSOCIATED WITH SMALL

MODULAR REACTORS

Introduction 257

PVP2012-78592 259

Parametric Study of External Pressure on Steam Generator Tube Bends

Mitch Hokazono and Clayton T. Smith

PVP2012-78602 265

Graded Approach to Small Modular Reactor ImplementationWilliam G. Culp and Brendaly Cintron-De Leon

FATIGUE, FRACTURE AND DAMAGE ANALYSIS

Introduction 271

PVP2012-78012 273

The Bauschinger Effect's on the SIFs of a Semi-Elliptical Crack Emanating From an

Erosion at the Bore of a Fully Autofrettaged Pressurized CylinderQ. Ma, C. Levy, and M. Perl

PVP2012-78038 283

Crack-Tip Constraint and Fracture Toughness of an Inner-Surface Crack Under

Thermal Shock

Toshiyuki Meshii

PVP2012-78090. 289

Low Cycle Fatigue Behavior of Welded Components: A New Approach; Experiments and

Numerical Simulation

Eliane Lang, Juergen Rudolph, Thomas Beier, and Michael Vormwald

PVP2012-78100 299

Modified Fatigue Stress at Shell-to-Bottom Joint of Steel Tanks on Ring Walls

Sridhar Sathyanarayanan and Seshu M. R. Adluri

PVP2012-78107 309

Consideration of Environmentally Assisted Fatigue in Austenitic Stainless Steel:

Calculation and Practical ApplicationSven H. Reese, Johannes Seichter, and Dietmar Klucke

PVP2012-78110 317

Development of Test on Sent Specimens to Study Geometry Effects

Patrick Le Delliou and Joumana El-Gharib

xii

PVP2012-78133 325

Creep Failure Simulations for 316H at 550°C

Nak Hyun Kim, Yun Jae Kim, Catrin M. Davies, Kamran M. Nikbin, and David W. Dean

PVP2012-78160 331

Prediction of Creep Crack Growth for Modified 9Cr-1 Mo at 600°C

Nak Hyun Kim, Yun Jae Kim, Woo-Gon Kim, and Hyeong Yeon Lee

PVP2012-78164 339

Numerical Study of the Short Crack Initiation in Polycrystalline AggregatesYoann Guilhem, Jean-Michel Stephan, Frangois Curtit, Georges Cailletaud, and

Stephanie Basseville

PVP2012-78174 349

Cleavage Crack Propagation and Arrest in a Nuclear Pressure Vessel Steel

Amaury Bousquet, Stephane Marie, and Philippe Bompard

PVP2012-78188 359

A Novel Fracture Specimen for Assessment of Circumferential Complex-Cracks in PipesDo-Jun Shim, Gery Wilkowski, Sureshkumar Kalyanam, and Frederick Brust

PVP2012-78202 367

The Combined Weight Function Method Application for the Estimation of the Crack

Opening Area for Through Crack in the Shells

Igor V. Orynyak, Elena S. Yakovleva, and Volodymyr Ft. Kozlov

PVP2012-78213 377

Assessment of Ductile Cast Iron Fracture Mechanics Analysis Within Licensing of German

Transport PackagesSteffen Komann, Yusuf Kiyak, Frank Wille, UweZerbst, Mike Weber, and

Dietmar Klingbeil

PVP2012-78224 385

Structural Integrity Evaluation of a Reactor Vessel Outlet Nozzle Weld InlayN. L. Glunt, A. Udyawar, C. K. Ng, and S. E. Marlette

PVP2012-78277 393

Element Size Dependent Damage Modeling of Ductile Crack Growth in Circumferential

Through-Wall Cracked Pipe Tests

Jong-Hyun Kim, Nak-Hyun Kim, V^jj. Jae Kim, and Do-Jun Shim

PVP2012-78305 401Ductile Failure Simulation of Bending Pipes With Multiple Circumferential Surface Cracks

Using an Element-Size Dependent Damage Model

Jong-Hyun Kim, Nak-Hyun Kim, Yun-Jae Kim, Kunio Hasegawa, and

Katsumasa Miyazaki

PVP2012-78352 409

Small Bore Piping System Fatigue: Determination of Favored Crack Location and Related

Admissible Vibration Criterion

Julien Berger, Jacques Guillou, and Emilie Poirier

xiii

PVP2012-78529 419

A Numerical Study on CMOD Compliance for Single-Edge Bending Specimens

Enyang Wang, Wenxing Zhou, Guowu Shen, and Darning Duan

PVP2012-78532 427

Unique Fracture Behaviour of Multi-Perforated Media

F. Billon, F. Taborda, and J.-O. Lesage

PVP2012-78629 433

Development of Elastic-Plastic Constitutive Models for the Evaluation of Nuclear Piping

Systems Under Severe Cyclic LoadingYukio Takahashi and Yoshihiko Tanaka

PVP2012-78696 445

Brittle Fracture Analysis of Dissimilar Metal Weld Joints

A. Blouin, S. Chapuliot, S. Marie, and J. M. Bergheau

PVP2012-78737 457

Crack Propagation Under High Thermal Amplitude Cycles in a Ductile Material

Christophe Vallet, The Hiep Chau, and Jean-Michel Stephan

PVP2012-78767 463

Influence of PWR Primary Water on LCF Behavior of Type 304L Austenitic Stainless Steel at

300°C: Comparison With Results Obtained in Vacuum or in Air

Laurent De Baglion, Jose Mendez, Jean-Alain Le Duff, and Andre Lefrancois

PVP2012-78770 473

Prediction of Initiation Toughness Under Small Scale Yielding (SSY) and J0.2BL vs.

Q Fracture Locus Using Local Approach Methodologies in 304SS

A. Wasylyk, A. H. Sherry, and J. K. Sharpies

FITNESS FOR SERVICE EVALUATIONS AND

POST CONSTRUCTION ISSUES

Introduction 481

PVP2012-78013 483

Failure Analysis at Steam Condenser Fin Fan Cooler Tubes, Ras Tanura RefineryAbdulrahman D. AIDakhil, Jarallah A. AlSudairy, and lyad A. AlBuraiki

PVP2012-78048 489

Risk-Based Operations Assessment of a Multilayered Vessel Under Cyclic

Loading Conditions

Mingxin Zhao and Richard Parkinson

PVP2012-78078 497

Fitness-for-Service Assessment of a Steam Pipeline Operating in the Creep Range After

230000 Hours of Service

Lorenzo Scano

xiv

PVP2012-78131 507

Mechanical Behavior of Steel Pipes With Local Wall Distortions Under Cyclic LoadingAglaia E. Poumara and Spyros A. Karamanos

PVP2012-78135 515

Multilayer Urea Reactor Safety Evaluation Based on Acoustic Emission Examination

Mingda Song, Weiqiang Wang, Huaixiang Cao, Lixin Wang, and Bo Zhang

PVP2012-78207 525

Plastic Collapse Assessment Procedure in P-M Diagram Method for Pipe Bends With a

Local Thin Area Under Combined Pressure and Out-of-Plane Bending Moment

Kenji Oyamada, Shinji Konosu, and Takashi Ohno

PVP2012-78544 539

The Improved Measurements and Stress Analysis of Cylinder/Pipe With Out-of-Roundness

Igor V. Orynyak, Igor V. Lokhman, and Andrii V. Bohdan

PVP2012-78839 547

Steam Line Integrity Analyses for LTO: Enhancing Credibility With ComprehensiveMeasurement

Horst Rothenhofer and Andreas Manke

INELASTIC, NONLINEAR ANALYSIS, AND LIMIT LOAD ANALYSIS

Introduction 555

PVP2012-78111 559

Use of Limit Load Analysis for Design of Pressure Vessel Cover

Rahul Jain

PVP2012-78198 569

Study on Collapse Characteristics and CSRF Method for 45 Deg Cylinder-to-CylinderIntersections

Takuro Honda, Shunji Kataoka, and Takuya Sato

PVP2012-78314 577

A Fully Implicit, Lower Bound, Multi-Axial Solution Strategy for Direct Ratchet BoundaryEvaluation: Theoretical Development

Alan Jappy, Donald Mackenzie, and Haofeng Chen

PVP2012-78315 587

A Fully Implicit, Lower Bound, Multi-Axial Solution Strategy for Direct Ratchet BoundaryEvaluation: Implementation and Comparison

Alan Jappy, Donald Mackenzie, and Haofeng Chen

PVP2012-78567 597

Non-Cyclic Methods for Shakedown Analysis of Cracked Structures

Dan Vlaicu

xv

PVP2012-78654 607

Effects on Plasticity and Structural Integrity of Tube Expansion

Rashid Khan, Tasneem Pervez, and Sayyad Zahid Qamar

PVP2012-78673 617

Prediction of Ratchet Boundary for 90-Degree Smooth and Mitred Pipe Bends

Ahmed G. Korba, Mohamed M. Megahed, Hany F. Abdalla, and Mohamed M. Nassar

PVP2012-78674 627

Shakedown Analysis of a Cylindrical Vessel-Nozzle Intersection Subjected to Steady Internal

Pressures and Cyclic Out-of-Plane Bending Moments

Hany F. Abdalla, Maher Y. A. Younan, and MohamedM. Megahed

PVP2012-78752 639

Strain Limits for the Analysis of the Mechanical Behaviour of Pressurized ComponentsKarl-Heinz Herter, Xaver Schuler, and Michael Seidenfuss

PIPING AND EQUIPMENT DYNAMICS AND DYNAMIC

RESPONSE ANALYSIS

Introduction 647

PVP2012-78047 649

Alignment of Stress Intensification and Flexibility Factors for the B31 Book Sections

David H. Creates and Daniel Cote

PVP2012-78322 659

On Pipe Elements Currently Available for Nuclear Power Piping Analysis and Their

Benchmark Tests

Lingfu Zeng and Lennart G. Jansson

PVP2012-78505 671

Wavelet Analysis of Flexural Wave Fronts in Water/Slurry HammerKazuaki Inaba, Hiroto Takahashi, Yu Kurokawa, and Kikuo Kishimoto

PVP2012-78590 681

Pressure Distribution Inside Pipes due to DDT

Jihui Geng and J. Kelly Thomas

PVP2012-78613 687

Advantages of Bladder Surge Tanks in PipelinesWinston B. Young

PVP2012-78625 693

Implications of Revised Seismic Spectra for Eastern North America on Response of

Nonstructural Components and PipingHesham H. H. Mohammed and Waleed Mekky

xvi

PVP2012-78798 701

Startup and Shutdown Steam Generator Separator Piping Forces for a Coal-Fired

Supercritical Power Plant

Rajgopal Vijaykumar, Julie M. Jarvis, Allen T. Vieira, James Humphrey, and Dong Zheng

PVP2012-78879 709

Structural Seismic Analysis of a Nuclear Fuel Handling Machine

Steven K. Sherfey

PRESSURE VESSELS, HEAT EXCHANGERS, AND COMPONENTSIntroduction 725

PVP2012-78084,

727

Residual Stress Evaluation of Hydraulically Expanded Tube-to-Tubesheet Joint

Yoshihiro Otani, Yohei Sakakibara, Mitsuyoshi Tsunori, Yasuhiro Ohtake, and

Nobuyuki Shutto

PVP2012-78119 737

Supplemental Stress and Fracture Mechanics Analyses of Pressurized Water Reactor

Pressure Vessel Nozzles

Matthew Walter, Shengjun Yin, Gary L. Stevens, Daniel Sommerville, Nathan Palm, and

Carol Heinecke

PVP2012-78390 749

Closed-Form Solutions for Code Case 2286 Allowable Compressive Stresses Analogous to

Vacuum Chart Method

Harsh Kumar Baid, Donald LaBounty, and Amiya Chatterjee

PVP2012-78563 755

Practical Considerations When Conducting a Transient Analysis of a Heat ExchangerTube Rupture

David R. Thornton, Philip A. Henry, and Robert A. Sadowski

PVP2012-78620 769

Improved Design of End Closure for Screw Locking Ring U Shaped Tube Heat ExchangerPing Chen and Cong Luo

PROBABILISTIC METHODS IN DESIGN AND ANALYSIS

Introduction 777

PVP2012-78233 779

Design Curve Construction Based on Tolerance Limit ConceptZhigang Wei, Bilal Dogan, Limin Luo, Burt Lin, and Dmitri Konson

PVP2012-78475 789

Reliability-Based Fatigue Design for Piping Using Spectrum Characteristics

Shinsuke Sakai, Jyunki Maeda, Masahiro Takanashi, and Satoshi Izumi

xvii

PVP2012-78646 797

Probabilistic Parameter Sensitivity Study on Design Fatigue Curve for Carbon and

Low-Alloy Steels

Masahiro Takanashi, Jyunki Maeda, and Shinsuke Sakai

STRESS CLASSIFICATION AND DESIGN BY ANALYSIS METHODOLOGIES

Introduction 805

PVP2012-78362 807

Determination of Minimum Vessel Wall Thickness Under Design Condition LoadingsSimon E. Rate!iffe

PVP2012-78521 817

Simplified Stress Linearization Method, Maintaining Accuracy

Andrzej Strzelczyk and Mike Stojakovic

PVP2012-78755 825

Evaluating the Effect of Nozzle Weld Stiffness When Using Shell Finite Element Models for

ASME Code Evaluations

Bryan Dunlap, Hassan Ziada, and John Julyk

PVP2012-78840 831

Stress Analysis of the Bipartite Overlapping Expansion Joints of the Containment

Penetration: Angra 2

Rodolfo L M. Suanno, Jose Eduardo de Almeida Maneschy, and

Milton Kronenberg Francioni

THERMAL STRESSES IN VESSELS, PIPING AND COMPONENTS

Introduction 841

PVP2012-78126 843

Study on the Frequency Response Characteristics of Thermal Stress Induced byMultidimensional Fluid Temperature Fluctuation

Cristian Santiago Perez T. and Naoto Kasahara

PVP2012-78229 853

Thermomechanical Analysis of Pressure Vessels

Michael Benson, David Rudland, and Mark Kirk

PVP2012-78321 861

Assessment of Slot Influence in the Fatigue Thermal Life of Coke Drums

Gabriel A. Vivas, Egler D. Araque, Alberto D. Pertuz, and Masaaki Oka

PVP2012-78343 871

Lifetime Estimation of Aluminum Plate Fin Heat ExchangersReinhold Holzl

xviii

PVP2012-78358 877

Defect Evolution on Coated Samples Under Severe Thermal Transients and Interracial

Characterization

J. T. Harris, A. E. Segall, D. Robinson, and R. Carter

PVP2012-78427 895

Radially Polarized and Magnetized Rotating Cylinders Under Thermal LoadingA. H. Akbarzadeh and Z. T. Chen

PVP2012-78619 905

Creep Life Simulation and Assessment of High Temperature Piping Systems and

ComponentsBrian Rose and James Widrig

PVP2012-78738-

911

The Prediction of Global Temperature Profiles in Piping Systems Submitted to

Thermal-Stratified Flow From Measured Temperatures on Outside Wall

Hong Sun Park, Sun-yeh Kang, Ki-seok Yoon, Taek-sang Choi, Min-sup Song, and

Eui-suk Lee

Author Index 917

xix