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Installation, Operation, &
Maintenance Manual
PRISMA™Climbing Panel + FREEMount System
NOTE TO INSTALLERS
Always Read Instructions Before Use
This Manual contains information on the proper installation and use of the PRISMA Climbing Panel + FREEMount Flange and includes all product warranty information. Ensure that this manual is readily available to users at all times.
ELDORADO CLIMBING WALLS 303-447-0512
ELDORADO CLIMBING WALLS 303-447-0512
TABLE OF CONTENTS
2
SAFETY INFORMATION 3
WARRANTY INFORMATION 7
PRODUCT DESCRIPTION 8
PRODUCT SPECIFICATIONS 8
OPERATING INSTRUCTIONS 9
MAINTENANCE INSTRUCTIONS 10
PREPARATION FOR INSTALLATION 11
• SELECTING A SUPPORT STRUCTURE 11• SPECIFIED STRUCTURAL SCREW FOR SPECIFIC WALL TYPE 11
TOOLS, PARTS, & MATERIALS 13
INSTALLATION 14• MOUNTING DIAGRAM 14• STEP 1. FIND AND MARK WALL STUDS 15• STEP 2. MOUNTING THE FREEMOUNT FLANGE 17• STEP 3. CONNECTING ADJACENT FLANGES 19• STEP 4. MOUNTING THE PRISMA CLIMBING PANEL 21
LAYOUT GUIDE 22
HANDHOLD ATTACHMENT 25
FREQUENTLY ASKED QUESTIONS 26
CONTACT DETAILS 27
ELDORADO CLIMBING WALLS 303-447-0512
IMPORTANT SAFETY NOTICEClimbing Is A Dangerous Activity
READ BEFORE INSTALLATION AND USE
Failure by the operator to heed any and all instructions, warnings and cautions for the correct installation, operation, care, and maintenance of the PRISMA Climbing Panel may result in serious injury or death.
The PRISMA Climbing Panel, model number PRI-001, is designed and specified for use in recreational climbing as a self-installable climbing wall product. Use of the PRISMA Climbing Panel for any purposes other than that intended by the manufacturer is not recommended. The PRISMA Climbing Panel must never be installed onto any surface other than those specified within this manual.
Owners and operators of the PRISMA Climbing Panel are responsible for the safety and supervision of any person using the product and for assuring proper installation and operation procedures are followed at all times. Proper installation requires careful planning and fastener placement on the PRISMA Climbing Panel and associated components. Owners and operators are encouraged to seek the advice of a qualified professional contractor regarding the installation instructions in this manual.
All FREEMount Flanges are designed to attach to Concrete Masonry Unit (CMU), Concrete, Metal, and Wood Stud structures. When attaching to studs the FREEMount Flange must attach to two studs minimum with two specified structural screws into the center of each stud. See page 11 for specified structural screws for specific wall types.
The PRISMA Climbing Panel is designed to be used for bouldering, a style of free-climbing without a belay, and in conjunction with adequate engineered fall attenuation surfaces. No component of the PRISMA Climbing Panel is appropriate for use as part of an anchor or belay system.
Should roped-climbing be desired an engineered rope belay mount and/or auto belay mount is strictly required. Owners and operators are responsible for the proper installation and use of these belay systems at all times.
3
SAFETY INFORMATION
These instructions must be made available to the operator at all times. Prior to installation and use all owners, installers, and operators must have read and understand all instructions, labels, markings, and safety information pertaining to the installation, operation, and maintenance of the PRISMA Climbing Panel, its component parts, and all associated hardware. Failure to do so may result in equipment damage, serious injury, and/or death.
ELDORADO CLIMBING WALLS 303-447-05124
SAFETY INFORMATION
Indicates a hazardous situation exists that, if not avoided, will result in serious injury or death..
DANGER
Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death.
WARNING
Indicates a potentially hazardous situation that, if not avoided, may result in injury or equipment damage..
CAUTION
Indicates an action that must be taken to ensure personal safety and prevent damage to property or equipment.
NOTE
SYMBOLS USED IN THIS MANUAL
The following safety symbols are used throughout this manual to highlight potential dangers. One or more precautions may be associated with practices and procedures described within this manual. Failure to adhere to any precautions highlighted can result in death, serious injury, or equipment damage.
Ensure that you read and understand all safety procedures.
ELDORADO CLIMBING WALLS 303-447-0512 5
SAFETY INFORMATION
Take care to dispose of all materials in a responsible manner.Recycle all packaging materials.
CARE FOR THE ENVIRONMENT
ELDORADO CLIMBING WALLS 303-447-05126
WARNINGClimbing Is A Dangerous Activity
Climbing is inherently dangerous and may result in serious injury or death of a participant. The PRISMA Climbing Panel is designed and specified for recreational climbing as an indoor-only self-installable climbing wall product which can be mounted on any appropriate support structure that meets its loading specifications including Concrete Masonry Unit (CMU), Concrete, Metal Studs and Wood Studs. Operators of the PRISMA Climbing Panel are solely responsible for learning, implementing, and conveying to participants proper climbing techniques, including falling and good judgment. This includes knowing and observing the product’s capabilities and limitations and ensuring the climbing area is free and clear from all obstructions including, but not limited to: furniture, protrusions, structures or other objects, climbers, or obervers. Operators must inform participants of all necessary precautions and dangers and must educate all participants in the proper use of the PRISMA Climbing Panel as well as all third-party equipment such as modular handholds and fall attenuation padding.
The PRISMA Climbing Panel is designed to be used for bouldering, a style of free-climbing without a belay, and in conjunction with adequate engineered fall attenuation surfaces. No component of the PRISMA Climbing Panel is appropriate for use as part of an anchor or belay system.
No component of the PRISMA Climbing Panel is appropriate for use as part of an anchor or belay system. All anchors, belay systems and associated components must be suitable for use within a climbing system and must meet all applicable laws, regulations and standards. Owners and operators are responsible for the proper installation and use of these belay systems at all times.
Seeking the advice of a qualified professional prior to installation and use is strongly recommended.
SAFETY INFORMATION
Eldorado warrants the PRISMA Climbing Panel to be free from manufacturing defects in materials and workmanship for one (1) year. This Warranty extends only to the original purchaser and does not cover damages resulting from misuse, abuse to the product, exposure to the elements, damage in transit, or any other damage beyond the control of Eldorado Climbing Walls.
This warranty is voided if parts other than Eldorado-provided parts are used or if any modifications or services have been performed on the product by anyone other than Eldorado Climbing Walls. Eldorado will, at its sole discretion, repair or replace any PRISMA Climbing Panels covered by this warranty.
Should your product arrive damaged, you must document the damage on the shipping company’s Bill of Lading (BOL) and note for yourself. Photograph damage and send photos to Eldorado Climbing Walls. Eldorado will work with you to replace the damaged panel.
SATISFACTION GUARANTEE
We guarantee everything we make. If you are not satisfied with one of our products at the time you receive it, or if one of our products does not perform to your satisfaction, please call Eldorado Headquarters and inform us of your problem. Eldorado will work with you to provide a repair, replacement or refund.
WARRANTY INFORMATION
ELDORADO CLIMBING WALLS 303-447-0512 7
ELDORADO CLIMBING WALLS 303-447-05128
PRODUCT DESCRIPTION
The PRISMA Climbing Panel + FREEMount System is designed for the recreational climbing industry as an indoors-only, self-installable climbing wall product which can be mounted on any appropriate support structure. The PRISMA Climbing Panel + FREEMount System allows maximum placement versatility and configuration on a wide range of wall structures. Other features include 1.5 handhold attachment points per square foot, a sleek planar profile, robust and impact resistant material for durability, and a textured, anti-rotation surface to prevent handholds from spinning.
PRODUCT SPECIFICATIONS
MODEL PRI-001
DIMENSIONS 4’-2” X 3’-7 1/4”
NET WEIGHT 45 LBS INCLUDING FREEMOUNT FLANGE
SQUARE FOOTAGE 11 SF
T-NUTS 19
T-NUT THREAD SIZE 3/8”-16
CONNECTOR BOLT 1/4” X 40MM 20TPI
MAX LOAD CAPACITY 250 LBS
SCREW #10X6” GRK
ELDORADO CLIMBING WALLS 303-447-0512 9
OPERATING INSTRUCTIONS
Operators of the PRISMA Climbing Panel are solely responsible for the safety and supervision of any person installing or using the product. This includes learning, practicing and conveying to participants proper climbing techniques including falling. Ensure the climbing area is free and clear from all obstructions including, but not limited to: furniture, protrusions, structures or other objects, and other climbers. Operators must inform participants of all necessary precautions and dangers and must educate all participants in the proper use of the PRISMA Climbing Panel as well as all third-party equipment such as modular handholds and fall attenuation padding.
Owners and operators are to adhere to the following operating requirements:
• Climbers cannot exceed 250 lbs.• Adult supervision is required by all users under 6 yrs.• Proper fall technique is required. • One (1) user at a time.• Do not use walk close to or behind a climber• Do not jump or swing from the panels• Do not attach any item to the panel (including vol-
umes) other than bolt-on modular handholds. • Do not use the equiment in a manner other than
intended.
Do not use any part of the PRISMA Climbing Panel as an anchor component, including the T-Nuts. The components are not rated to be used as a personal anchor, belay anchor, lead bolt, etc.
NEVER USE THE PRISMA PANEL AS AN ANCHOR
ALWAYS USE APPROPRIATE FALL ATTENUATION SURFACE DURING USE
MAINTENANCE INSTRUCTIONS
The PRISMA Climbing Panel + FREEMount Flange must be inspected and maintenanced every 30 days for proper FREEMount Flange attachment, secure PRISMA Climbing Panel attachment, and handhold bolt torque. This monthly inspection must be completed with the PRIMSA Climbing Panel and FREEMount Flange secured in place to the structure. Owners or operators with installations that receive heavy use may need to perform inspections more frequently.
• Clean any dust, dirt, or contamination off of the PRISMA Climbing Panel and fasteners with a clean damp cloth.
• Tighten Panel Connector Bolts to 8 ft lbs torque.• Visually inspect for separation between the FREEMount Flange and
the wall.• Visually inspect for separation between the PRISMA Climbing Panel
and the FREEMount Flange. • Visually inspect for splintering, delamination, or deterioration to the
edge of the PRISMA Climbing Panel.• Tighten All modular handhold SHCS (bolts) to 12-13 ft lbs torque.
Clean with a cloth only. Do not use any cleaners, solvents, or abrasives on any part of the PRISMA Climbing Panel or associated equipment.
DO NOT USE SOLVENTS OR ABRASIVES
ELDORADO CLIMBING WALLS 303-447-051210
PREPARATION FOR INSTALLATION
The PRISMA Panel and FREEMount Flange are required to be mounted with specific fasteners depending on the type of wall structure to which it is attached. When installing the PRISMA Climbing Panel + FREEMount Flangefollow these procedures:
• When attaching to stud walls (metal or wood), fasten the FREEMount
Flange to studs with the specified structural screw at all points where
the flange crosses a stud. All FREEMount Flanges are required to attach
to two studs minimum with two specified structural screws into the
center of each stud.
• All fasteners used to attach the FREEMount Flange must be set flush
to or slightly recessed below the front face of the FREEMount Flange
to ensure the PRISMA Climbing Panel rests flush against FREEMount
Flange.
• It is recommended that two people perform the installation – one
person to hold the Flange or Panel while the other fastens it.
• If the panels will be installed by only one person, using two sliding-
arm rapid-clamps to secure flanges together while fastening is
recommended.
• Never use any component of the PRISMA Climbing Panel as an anchor
point.
• Never attach PRISMA Climbing Panels to anything other than a vertical
support structure.
Do not use any part of the PRISMA Climbing Panel as an anchor component, including the T-Nuts. The components are not rated to be used as a personal anchor, belay anchor, lead bolt, etc.
NEVER USE THE PRISMA PANEL AS AN ANCHOR
All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud. When attaching to concrete or CMU, install a fastener near
PROPER ATTACHMENT REQUIRED
ELDORADO CLIMBING WALLS 303-447-0512 11
PREPARATION FOR INSTALLATION
SELECTING A SUPPORT STRUCTURE
The PRISMA Climbing Panel and FREEMount Flange must attach to a vertical structure such as a metal or wood stud, concrete, or CMU wall. When selecting a location to install the PRISMA Climbing Panel, always ensure:
• You have the specified fastener for your particular supporting structure.• The climbing area is free and clear from all obstructions including, but
not limited to: furniture, protrusions, structures or other objects.
SPECIFIED STRUCTURAL SCREW FOR SPECIFIC WALL TYPEWILL NEED TO BE PURCHASED BY OWNER.
SEE CHART BELOW FOR THE FASTENER SPECIFIED FOR YOUR WALL TYPE.
Wall Type Specified Fastener
Concrete 1/4” x 4” Tapcon (Flat Head)
CMU 1/4” x 4” Tapcon (Flat Head)
Wood Studs #14 x 4” GRK Structural
Wood Screws (Flat Head)
Metal Studs #14 x 4” Tek Screw (Flat Head)
If Flat Head fasteners are not available countersinking may be required:
1” Paddle Bit 1” dia x 1/4” deep countersink
ELDORADO CLIMBING WALLS 303-447-051212
ELDORADO CLIMBING WALLS 303-447-0512 13
TOOLS & MATERIALS
PRISMA Climbing Panel
x1FREEMount Flange
x1
6” Screw
x3
For securing adjacent panels
Panel Connector Bolt
x6
Alignment Dowel
x2
TOOLS AND MATERIALS NEEDED FOR INSTALLATION-PROVIDED BY OWNER
1. Pencil
2. Stud Finder
3. Tape Measure
4. Drill / Impact Driver
5. Bit for Structural Screws
6. Star-Drive Bit
7. Extension Cord
8. Step Ladder
9. Level
10. 5/16” Allen Key
11. Rapid Clamp (Optional)
12. 1” Paddle Bit (if Flat Head fasteners are not available)
PARTS INCLUDED IN PRISMA CLIMBING PANEL KIT
MOUNTING DIAGRAM
Refer to this diagram for installation of the FREEMount Flange and PRISMA Panel
Starting Stud
PRISMA Panel
FREEMount Flange
Panel Connector
Bolt
Structural Screw
(By Owner)
INSTALLATION
ELDORADO CLIMBING WALLS 303-447-051214
Alignment Dowel
STEP 1. FIND AND MARK WALL STUDS
• Locate all studs within the mounting wall that are located within the area the PRISMA Climbing Panels will be located.
» Use a stud finder. » Studs are generally spaced 16” on center (from the middle
of one stud, to the middle of the next one). » Most electrical boxes (switches or outlets) are attached to
a stud on one side. » Studs are also found on either side of a window or door,
but their placement is determined by the floor-plans so they won’t typically have the 16” spacing.
• Use a pencil to mark the center of each stud with a tick mark.• Select your starting stud (stud on which the panel will be centered).• Determine desired top-of-panel height.• Use a pencil to mark top-of-panel height in the center of the starting
stud.
All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud.
CENTER OF STUD REQUIRED
ELDORADO CLIMBING WALLS 303-447-0512 15
INSTALLATION
The FREEMount Flange can only be installed using the methods and hard- ware described in this manual. When installing the FREEMount Flange, be aware of the following precautions: • When installed, the exposed insert nut must be facing the support
structure.
Exposed Insert Nut
FREEMOUNT FLANGE OVERVIEW
FREEMount Flanges are designed to be oriented in any position. When oriented with top and bottom sides parallel with the ground, the pilot holes can be used to center panel on starting stud.
USE OF PILOT HOLE IS NOT REQUIRED
ELDORADO CLIMBING WALLS 303-447-051216
INSTALLATION
STEP 2. MOUNTING THE FREEMOUNT FLANGE
• Lift a FREEMount Flange into position on the wall with exposed insert nuts facing the building wall.
• Align the top edge or corner of the flange with the stud marks created in Step 1.
• If oriented with top and bottom sides parallel with the ground, use the upper ¼” STARTING STUD PILOT HOLE as a reference for centering.
• Use a level to ensure that the top edge of the FREEMount Flange is level.
• Fasten the flange to the starting stud with specified structural screw into the center of the stud.
• Rotate the FREEMount flange to your desired orientation.• Fasten the bottom of the flange where it crosses the starting stud with
a specified structural screw.• Locate and mark where any other studs cross the perimeter of the
FREEMount Flange. • Fasten the flange to each aligning stud with specified structural
screws.
All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud.
CENTER OF STUD REQUIRED
All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud. When attaching to concrete or CMU, locate a fastener near the middle of each side of the FREEMount Flange.
PROPER ATTACHMENT REQUIRED
ELDORADO CLIMBING WALLS 303-447-0512 17
INSTALLATION
See photograph on page 16
EXPOSED INSERT NUTS MUST FACE SUPPORTING STRUCTURE
ADJACENT FLANGE-TO-FLANGE CONNECTION
FREEMount Flanges are designed to be oriented in any position. When mounted adjacent to one another use three (3) 6” GRK screws to secure flanges together
ADJACENT PLACEMENT IS NOT REQUIRED
16” o.c.
ELDORADO CLIMBING WALLS 303-447-051218
INSTALLATION
STEP 3. CONNECTING ADJACENT FLANGES
• Place a FREEMount Flange into position on the wall adjacent to previously attached FREEMount Flange with exposed insert nuts facing the building wall.
• Align sides of adjacent FREEMount Flanges so that the corners are flush to each other.
• Locate and mark where the nearest stud crosses the perimeter of the FREEMount Flange.
• Fasten the flange to that nearest stud with the specified structural screw into the center of the stud.
• Locate and mark where any other studs cross the perimeter of the FREEMount Flange.
• Fasten the flange to each aligning stud with specified structural screws.
All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud.
CENTER OF STUD REQUIRED
All FREEMount Flanges are required to attach to two studs minimum with two specified structural screws into the center of each stud. When attaching to concrete or CMU, locate a fastener near the middle of each side of the FREEMount Flange.
PROPER ATTACHMENT REQUIRED
See photograph on page 14
EXPOSED INSERT NUTS MUST FACE SUPPORTING STRUCTURE
ELDORADO CLIMBING WALLS 303-447-0512 19
INSTALLATION
PANEL-TO-FLANGE CONNECTION
PRISMA Panel
Panel Connector
Bolt
Alignment Dowel
FREEMount Flange
ELDORADO CLIMBING WALLS 303-447-051220
INSTALLATION
STEP 4. MOUNTING PRISMA CLIMBING PANEL
• Insert a wooden dowel into each of the two ¼” diameter x ½” deep holes located on the backside of the PRISMA Climbing Panel. These holes are located at the midpoint of opposing edges.
• Lift the panel into position on the FREEMount Flange so that the alignment dowels fit into the corresponding holes on the flange.
• Press the panel against the flange firmly so that it is held in position by the alignment dowels.
• Fully fasten each PRISMA Panel to a FREEMount Flange with the six (6) panel connector bolts at each corner.
• Tighten each panel connector bolt so that it fits snugly against the PRISMA Panel surface.
•
Ensure all panel connector bolts are fastened tightly to the PRISMA Climbing Panel surface. eight (8) ft lbs of torque is recommended
PANEL CONNECTOR BOLTS SHOULD BE TIGHT
ELDORADO CLIMBING WALLS 303-447-0512 21
INSTALLATION
LAYOUT GUIDE
CONFIGURATION IDEAS
The PRISMA Climbing Panel and FREEMount System have been intentionally designed for maximum placement versatility on a wide range of wall structures. The FREEMount Flange allows for both contiguous and independent placement provided that each Flange is attached to two studs minimum with two specified structural screws into the center of each stud.
We encourage you to take advantage of the product’s versatility and create
your own unique layout.
Below are five configuration ideas and the space required (rounded to nearest 1/2 foot) for each:
13’-6”
7’-6”
5 Panels
ELDORADO CLIMBING WALLS 303-447-051222
15’-6”
10’-6”
6 Panels
18’-0”
11’-6”
8 Panels
ELDORADO CLIMBING WALLS 303-447-0512 23
LAYOUT GUIDE
13’-6”
7’-6”
9 Panels
23’-0”
13’-0”
16 Panels
ELDORADO CLIMBING WALLS 303-447-051224
LAYOUT GUIDE
HANDHOLD ATTACHMENT
ATTACHING MODULAR HANDHOLDS
PRISMA Panel
T-Nut
• •
The PRISMA Climbing Panel is designed for high-performance route setting options including 1.5 handhold attachment points per square foot, a sleek planar profile to promote use of the attached handhold, robust and impact resistant material for durability, and a textured antirotation surface to prevent hand holds from spinning.
Modular Handhold Basics
• Made of durable, lightweight polyurethane• Comfortably-grippable texture on the surface• Sometimes referred to as climbing handles, climbing holds, climbing
grips• Fastened into T-Nut with 3/8”-16 Standard Head Socket Cap Screw
(SHCS) » Requires 5/16″ allen wrench (not included)
• Tighten SHCS securely as to prevent handhold from spinning » 12-13 ft lbs recommended
Shop online at eldowalls.com to browse our selection of Eldo Holds.Contact the Eldorado Sales Team to confirm which sets and colors are currently in stock. Sets and colors that are not in stock may take up to 30 days to deliver. Choose from standard or custom colors.
ELDORADO CLIMBING WALLS 303-447-0512 25
FREQUENTLY ASKED QUESTIONS
PRISMAtm CLIMBING PANEL FAQS:
Does the FREEMount Flange require a minimum number of structural screws?
Yes. The FREEMount Flange needs to be attached to a minimum of two
studs with at least two specified structural screws into the center of each
stud. The horizontal span between structural screw connections cannot
exceed 16”. Using more than the minimum of 4 screws is encouraged.
Does the FREEMount Flange need to be level?
No. The FREEMounttm Flange System allows for any orientation or location
as long as the structural attachment requirements are met.
Is there a fall space requirement for the PRISMA Panels?
No. However, Eldorado Climbing Walls recommends at least a 6’ (six foot)
perimeter around the installed PRISMA Panels for maximum falling or
dismounting clearance.
Do the PRISMA Panels require safety flooring?
No, safety flooring is not required. However, using padded flooring is
recommended while using the PRISMA Panel. Any protective flooring
should comply with the safety standard ASTM F1292 Standard Specification
of Impact Attenuation of Surfacing Materials within the Use Zone of
Playground Equipment.
My PRIMSA Panel and FREEMount Assembly is flexing from the wall I attached
them to. Is this a problem?
No. If the structural mounting requirements are met (see question 1), minor
flexing of the panel is acceptable. Also, see FLANGE-TO-FLANGE Flex Fix in
Installation Instructions.
ELDORADO CLIMBING WALLS 303-447-051226
What if my studs are not 16” on center?
This is not a problem. As long as the FREEMount Flange can be attached to
a minimum of two studs with at least two specified structural screws into
the center of each stud, stud spacing other than 16” o.c. is permitted.
Does the PRISMA Panel or FREEMount Flange come with a warranty?
Yes. The PRISMA Panel and FREEMount Flange System comes with a 1 Year
Limited Warranty for defects in workmanship and materials. If the product
is defective, return it to Eldorado within 30 days of receiving. It will be
repaired or replaced, at Eldorado’s option, without charge.
What if my PRISMA Climbing Panel arrives damaged?
Document the damage on the shipping company’s Bill of Lading (BOL)
and note for yourself. Photograph damage and send photos to Eldorado
Climbing Walls. Eldorado will work with you to replace the damaged panel.
MANUFACTURER’S DETAILS
ADDRESS:1835 38th Street Suite ABoulder, CO 80301
CONTACT DETAILS:[email protected]
Take care to dispose of all materials in a responsible manner.Recycle all packaging materials.
CARE FOR THE ENVIRONMENT
ELDORADO CLIMBING WALLS 303-447-0512 27
FREQUENTLY ASKED QUESTIONS