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 DESIGN CALCULATIONS OF PRESSURE VESSEL  According t o ASME Code , Section VIII, Division 1, Edit ion 2001, Addenda 2002 Designed by :  Eng.  Abdel Halim G Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0 Ves sel : Gasoline Surge Feed Drum It em No. : 1- D-2 Cap acity : 1 O. Lowest MDMT Without Impact Test [ Min. Design Metal Temperature, 1. Pressure Parts Materials a. Shell Plate :  ASME SA516 G ( b. Formed Heads :  ASME SA516 G ( c. Flanges :  ASME SA105 (normalized/tempe d. Nozzle Necks :  ASME SA106 ( M1. N ozzle Mark : N4, 1- 1/2\"NPS, Sch. X XS, 30 0# WNRF(L ocated entirely with M2. Nozzle Mark : N12 24\" NPS, Sch. 30, 3 00# WNRF (Manhole Located at Sh M3. Nozzle Mark : Leg 20\"NPS, Sch. 30 (Leg Located at Shell with Reinforcem M4. Nozzle Mark : N1 10\"NPS, Sch. 60, 300# WNRF (Located at Shell) M5. Nozzle Mark : N1 8\" NPS, Sch. 80 300# WNRF (Located at Shell) M6. Nozzle Mark : N10 & N14 6\" NPS, Sch. 80, 300# WNRF (Located at Shell M7. Nozzle Mark : N3 & N7 3\" NPS, Sch. 160, 300# WNRF (Located at Shell) M8. Nozzle Mark : N6 & N9 2\" NPS, Sch.160, 300# WNRF (Located at Shell) M9. Noz zle Mark : N2, N3, N11 & N13 1-1/2 \" NPS, Sch.XXS, 300 # WNRF (Lo M10. Nozzle Mark : N15 1\" NPS, Sch.XXS, 300# WNRF (Piping branch from N M11. Nozzle Mark : N8A & N8B 1-1/2\" NPS, Sch.XXS, 300# WNRF (Located a M12. Nozzle Mark : N16 1-1/2\" NPS, Sch.XXS, 300# WNRF (Located at Shell, M13. Nozzle Mark : N5A & N5B, 1/2\" NPS, Sch.XXS, 300# WNRF (Located at Note :  Re st of no zz les are N1 7, N1 8 an d N1 9 w hi ch rep e. Fittings :  Tees :  ASME SA234 WP  Half Coupling : ASME SA 105 N1, 3/4\" 3000# f. Stud Bolts :  ASME SA193 Gr a g. Nuts :  ASME SA194 Gr a 2. Non-Pressure Parts Materials a. Saddle Plate :  ASME SA516 Gr a b. Lifting Lug Reinf. Plate :  ASME SA516 Gr a

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Sheet 1DESIGN CALCULATIONS OF PRESSURE VESSELPage : 89 of 116According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002Sheet : 1 of 12Designed by :Eng.Abdel Halim Galala0,0Design General Manager (assist.)Rev. : 0Project : Design & Procurement of ASME Pressure VesselDate : 6.4.2003Job Name : Demineralization PlantJob No. : 7434-33Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0Client : APRCVessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3Type : HorizontalO. Lowest MDMT Without Impact Test[UG-20(f)] , [UCS-66] & [FIG.UCS-66]ooMin. Design Metal Temperature,MDMT10F-12CTHICK.THICK.P No Gr NoCURVE1. Pressure Parts MaterialsINCHMMa. Shell Plate :ASME SA516 Grade 70(normalized)0.6141 2Db. Formed Heads :ASME SA516 Grade 70(normalized)0.5121 2Dc. Flanges :ASME SA105(normalized/tempered) (Castings)0.94241 2Bd. Nozzle Necks :ASME SA106 Grade B(Seamless Pipe Nozzles)1 1BM1. Nozzle Mark : N4, 1-1/2\"NPS, Sch. XXS, 300# WNRF(Located entirely within a centrally located circle of head's leg0.410.16M2. Nozzle Mark : N12 24\" NPS, Sch. 30, 300# WNRF (Manhole Located at Shell with Reinforcement0.5614.27M3. Nozzle Mark : Leg 20\"NPS, Sch. 30 (Leg Located at Shell with Reinforcement0.512.7M4. Nozzle Mark : N1 10\"NPS, Sch. 60, 300# WNRF (Located at Shell)0.512.7M5. Nozzle Mark : N1 8\" NPS, Sch. 80 300# WNRF (Located at Shell)0.512.7M6. Nozzle Mark : N10 & N14 6\" NPS, Sch. 80, 300# WNRF (Located at Shell0.4310.97M7. Nozzle Mark : N3 & N7 3\" NPS, Sch. 160, 300# WNRF (Located at Shell)0.4411.13M8. Nozzle Mark : N6 & N9 2\" NPS, Sch.160, 300# WNRF (Located at Shell)0.348.74M9. Nozzle Mark : N2, N3, N11 & N13 1-1/2\" NPS, Sch.XXS, 300# WNRF (Located at Shell 10.160.4M10. Nozzle Mark : N15 1\" NPS, Sch.XXS, 300# WNRF (Piping branch from N0.369.09M11. Nozzle Mark : N8A & N8B 1-1/2\" NPS, Sch.XXS, 300# WNRF (Located at Shell, F 10.160.4M12. Nozzle Mark : N16 1-1/2\" NPS, Sch.XXS, 300# WNRF (Located at Shell, F0.410.16M13. Nozzle Mark : N5A & N5B, 1/2\" NPS, Sch.XXS, 300# WNRF (Located at Leg0.297.47Note :Rest of nozzles are N17, N18 and N19 which represent the instruments for LC & LG.e. Fittings :Tees :ASME SA234 WPB1 1BHalf Coupling : ASME SA 105 N1, 3/4\" 3000#0.410.97f. Stud Bolts :ASME SA193 Grade B7, Galvanized2.563.5g. Nuts :ASME SA194 Grade 2H, Galvaanized2.563.52. Non-Pressure Parts Materialsa. Saddle Plate :ASME SA516 Grade 700.6141 2Db. Lifting Lug Reinf. Plate :ASME SA516 Grade 70(if required)0.8201 2D

Sheet 2DESIGN CALCULATIONS OF PRESSURE VESSELPage : 90 of 116According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002Sheet : 2 of 12Designed by :Eng.Abdel Halim Galala0,0Design General Manager (assist.)Rev. : 0Project : Design & Procurement of ASME Pressure VesselDate : 6.4.2003Job Name : Demineralization PlantJob No. : 7434-33Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0Client : APRCVessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3Type : HorizontalO. Lowest MDMT Without Impact Test(cont.)[UG-20(f)] , [UCS-66] & [FIG.UCS-66]1. Pressure Parts Materialsa. For cylindrical shellMaterialASME SA516 Grade 70ConditionNormalizedCurveDooMDMT10F-12CNominal thickness,tn(adopted thickness)0.55118 INCH14MMPoint of combination ofMDMT& thkicknessBelow0,0so we have to check ratio tr.E/(tn-c)Required thickness,tr235INCH5.968917 MMCorrosion allowance,Cas0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 0.551\")-51.7244F-46.51356 CRatio= tr . E / (tn -c)[Fig. UCS-66.2]0.46123> 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]64F17.77778CooAdjusted MDMT w/o impact testing-115.724 F-82.06912 CImpact testing required?NOb. For formed headsMaterialASME SA516 Grade 70ConditionNormalizedCurveDooMDMT10F-12CNominal thickness,tn(adopted thickness)472INCH12MMPoint of combination of MDMT & thkicknessBelow,we have to check ratiotr.E/(tn-c)Required thickness,tr0.23358 INCH5.932923 MMCorrosion allowance,Cah0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.3385827\")-55F-48.33333 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.56103> 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]64F17.77778CooAdjusted MDMT w/o impact testing-119F-83.88889 CImpact testing required?No

Sheet 3DESIGN CALCULATIONS OF PRESSURE VESSELPage : 91 of 116According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002Sheet : 3 of 12Designed by :Eng.Abdel Halim Galala0,0Design General Manager (assist.)Rev. : 0Project : Design & Procurement of ASME Pressure VesselDate : 6.4.2003Job Name : Demineralization PlantJob No. : 7434-33Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0Client : APRCVessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3Type : HorizontalO. Lowest MDMT Without Impact Test (cont.)[UG-20(f)] , [UCS-66] & [FIG.UCS-66]c. For B16.5 flanges :MaterialASME SA105Ferritic SteelASME/ANSIB16.5ConditionCurveBooMDMT10F-12CooImpact testing exemption temp.[UCS-66(c)(1)]-20F-29CNote.The same condition apply for flanges B16.47, split looseflanges of SA216 Grade WCB and LWN flanges.[UCS-66(c)(2),(3)&(4)]For blind flanges :- M2, N12 24\" NPS, 300# :MaterialASME SA105Ferritic SteelASME/ANSIB16.5ConditionCurveBooMDMT10F-12CBlind thickness, tA2.75197 INCH69.9MMGoverning thickness, t = t /4g1A0.6879917475MM[Fig. UCS-66.3(c)]ooMDMT without impact testing(for thickness 2.9374016\")10.0394F-12.20035 Cd. For pipe nozzle in head M1, N4 1-1/2\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.4INCH10.16MMPoint of combination of MDMT & thkicknessBelow,we have to check ratio tr.E/(tn-c)Required thickness,tr0.00436 INCH0.110801 MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 2.9374016\")-17.2F-27.33333 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.01315< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-152.2F-102.3333 CImpact testing required?No

Sheet 4DESIGN CALCULATIONS OF PRESSURE VESSELPage : 92 of 116According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002Sheet : 4 of 12Designed by :Eng.Abdel Halim Galala0,0Design General Manager (assist.)Rev. : 0Project : Design & Procurement of ASME Pressure VesselDate : 6.4.2003Job Name : Demineralization PlantJob No. : 7434-33Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0Client : APRCVessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3Type : HorizontalO. Lowest MDMT Without Impact Test (cont.)[UG-20(f)] , [UCS-66] & [FIG.UCS-66]For pipe nozzle in shell, M2, N12 24\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.56181 INCH14.27MMPoint of combination of MDMT & thkicknessBelow,we haveto check ratio tr.E/(tn-c)Required thickness,tr0.06976 INCH1.771823 MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85oMDMT without impact testing(for thickness 1.8759843\")-1.06614F-18.37008Ratio= tr . E / (tn -c)[Fig. UCS-66.1]0.13363< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-136.066 F-93.37008 CImpact testing required?NoFor nozzle pipe in shell, M3, Leg 20\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.5INCH12.7MMPoint of combination of MDMT & thkicknessBelow,we need to check ratiotr.E/(tn-c)Required thickness,tr0.03033 INCH0.77046MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.6259843\")-7F-21.66667 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.06751< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-142F-96.66667 CImpact testing required?No

Sheet 5DESIGN CALCULATIONS OF PRESSURE VESSELPage : 93 of 116According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002Sheet : 5 of 12Designed by :Eng.Abdel Halim Galala0,0Design General Manager (assist.)Rev. : 0Project : Design & Procurement of ASME Pressure VesselDate : 6.4.2003Job Name : Demineralization PlantJob No. : 7434-33Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0Client : APRCVessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3Type : HorizontalO. Lowest MDMT Without Impact Test (cont.)[UG-20(f)] , [UCS-66] & [FIG.UCS-66]For nozzle M4, N1 10\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.5INCH12.7MMPoint of combination of MDMT & thkicknessBelow,we have to check ratiotr.E/(tn-c)Required thickness,tr0.03033 INCH0.77046MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.1496063\")-7F-21.66667 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.06751< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-142F-96.66667 CImpact testing required?NoFor nozzle M5, N1 8\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.5INCH12.7MMPoint of combination of MDMT & thkicknessBelow,we have to check ratiotr.F/(tn-c)Required thickness,tr0.02372 INCH0.602538 MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.1496063\")-7F-21.66667 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.0528< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-142F-97CImpact testing required?No

Sheet 6DESIGN CALCULATIONS OF PRESSURE VESSELPage : 94 of 116According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002Sheet : 6 of 12Designed by :Eng.Abdel Halim Galala0,0Design General Manager (assist.)Rev. : 0Project : Design & Procurement of ASME Pressure VesselDate : 6.4.2003Job Name : Demineralization PlantJob No. : 7434-33Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0Client : APRCVessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3Type : HorizontalO. Lowest MDMT Without Impact Test (cont.)[UG-20(f)] , [UCS-66] & [FIG.UCS-66]For nozzle M6, N10 & N14 6\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.43189 INCH10.97MMPoint of combination of MDMT & thkicknessBelow,we have to check ratiotr.E/(tn-c)Required thickness,tr0.01832 INCH0.465209 MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.1496063\")-13.6283 F-25.34908 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.04961< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-148.628 F-100.3491 CImpact testing required?NoFor nozzle M7, N3 & N7 3\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.43819 INCH11.13MMPoint of combination of MDMT & thkicknessBelow,we have to check ratiotr.E/(tn-c)Required thickness,tr0.00891 INCH0.226288 MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.1496063\")-12.9339 F-24.96325 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.02366< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-147.934 F-100CImpact testing required?No

Sheet 7DESIGN CALCULATIONS OF PRESSURE VESSELPage : 95 of 116According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002Sheet : 7 of 12Designed by :Eng.Abdel Halim Galala0,0Design General Manager (assist.)Rev. : 0Project : Design & Procurement of ASME Pressure VesselDate : 6.4.2003Job Name : Demineralization PlantJob No. : 7434-33Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0Client : APRCVessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3Type : HorizontalO. Lowest MDMT Without Impact Test (cont.)[UG-20(f)] , [UCS-66] & [FIG.UCS-66]For nozzle M8, N6 & N9 2\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.34409 INCH8.74MMPoint of combination of MDMT & thkicknessBelow,we have to check ratiotr.E/(tn-c)Required thickness,tr0.00605 INCH0.15374MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.1496063\")-20F-28.88889 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.02277< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-155F-103.8889 CImpact testing required?NoFor nozzle M9, N2, N3 & N13 1-1/2\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.4INCH10.16MMPoint of combination of MDMT & thkicknessBelow,we have to check ratiotr.E/(tn-c)Required thickness,tr0.00431 INCH0.109438 MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.1496063\")-17.2F-27.33333 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.01299< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-152.2F-102CImpact testing required?No

Sheet 8DESIGN CALCULATIONS OF PRESSURE VESSELPage : 96 of 116According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002Sheet : 8 of 12Designed by :Eng.Abdel Halim Galala0,0Design General Manager (assist.)Rev. : 0Project : Design & Procurement of ASME Pressure VesselDate : 6.4.2003Job Name : Demineralization PlantJob No. : 7434-33Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0Client : APRCVessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3Type : HorizontalO. Lowest MDMT Without Impact Test (cont.)[UG-20(f)] , [UCS-66] & [FIG.UCS-66]For nozzle M10, N15 1\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.35787 INCH9.09MMPoint of combination of MDMT & thkicknessBelow,we have to check ratiotr.E/(tn-c)Required thickness,tr0.00279 INCH0.070757 MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.1496063\")-20F-28.88889 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.00988< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-155F-103.8889 CImpact testing required?NoFor nozzle M11, N8A & N8B 1-1/2\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.4INCH10.16MMPoint of combination of MDMT & thkicknessBelow,we have to check ratiotr.E/(tn-c)Required thickness,tr0.00431 INCH0.109438 MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.1496063\")-17.2F-27.33333 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.01299< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-152.2F-102CImpact testing required?No

Sheet 9DESIGN CALCULATIONS OF PRESSURE VESSELPage : 97 of 116According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002Sheet : 9 of 12Designed by :Eng.Abdel Halim Galala0,0Design General Manager (assist.)Rev. : 0Project : Design & Procurement of ASME Pressure VesselDate : 6.4.2003Job Name : Demineralization PlantJob No. : 7434-33Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0Client : APRCVessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3Type : HorizontalO. Lowest MDMT Without Impact Test (cont.)[UG-20(f)] , [UCS-66] & [FIG.UCS-66]For nozzle M12, N16 1-1/2\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.4INCH10.16MMPoint of combination of MDMT & thkicknessBelow,we have to check ratiotr.E/(tn-c)Required thickness,tr0.00431 INCH0.109438 MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.1496063\")-17.2F-27.33333 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.01299< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-152.2F-102.3333 CImpact testing required?NoFor nozzle M13, N5A & N5B 1/2\" :MaterialASME SA 106 Grade BConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.29409 INCH7.47MMPoint of combination of MDMT & thkicknessBelow,we have to check ratiotr.E/(tn-c)Required thickness,tr0.00169 INCH0.042802 MMCorrosion allowance,Can0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.1496063\")-20F-28.88889 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.00814< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-155F-104CImpact testing required?No

Sheet 10DESIGN CALCULATIONS OF PRESSURE VESSELPage : 98 of 116According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002Sheet : 10 of 12Designed by :Eng.Abdel Halim Galala0,0Design General Manager (assist.)Rev. : 0Project : Design & Procurement of ASME Pressure VesselDate : 6.4.2003Job Name : Demineralization PlantJob No. : 7434-33Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0Client : APRCVessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3Type : HorizontalO. Lowest MDMT Without Impact Test (cont.)[UG-20(f)] , [UCS-66] & [FIG.UCS-66]e. Stud bolts :MaterialASME SA193 Grade B7Curve0Size1.25INCH31.75MMooMDMT10F-12CooImpact testing exemption[Fig. UCS-66, Bolting]-55F-48C[Size 1.25\" < 2.5\"]Nuts :MaterialASME SA 194 Grade 2HCurve0Size1.25INCH31.75MMooMDMT10F-12CooImpact testing exemption[Fig. UCS-66, Bolting]-55F-48C[Size 1.25\" < 2.5\"]f. Fittings : For equal tee : 1.5\" x 1.5\"Size, NPS1.5INCHSch.XXSMaterialASME SA234 Grade WPBConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.4INCH10.16MMPoint of combination of MDMT & thkicknessBelow,we have to check ratio tr.E/(tn-c)Required thickness,tr0.00431 INCH0.109438 MMCorrosion allowance,C0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.0669291\")-17.2F-27.33333 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.01299< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-152.2F-102.3333 CImpact testing required?No

Sheet 11DESIGN CALCULATIONS OF PRESSURE VESSELPage : 99 of 116According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002Sheet : 11 of 12Designed by :Eng.Abdel Halim Galala0,0Design General Manager (assist.)Rev. : 0Project : Design & Procurement of ASME Pressure VesselDate : 6.4.2003Job Name : Demineralization PlantJob No. : 7434-33Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0Client : APRCVessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3Type : HorizontalO. Lowest MDMT Without Impact Test (cont.)[UG-20(f)] , [UCS-66] & [FIG.UCS-66]f. Fittings (cont.): For equal tee : 2\" x 1\"Size, NPS2INCHSch.XXSMaterialASME SA234 Grade WPBConditionTemperedCurveBooMDMT10F-12CNominal thickness,tn(adopted thickness)0.34409 INCH8.74MMPoint of combination of MDMT & thkicknessBelow,we have to check ratio tr.E/(tn-c)Required thickness,tr0.00605 INCH0.15374MMCorrosion allowance,C0.11811 INCH3MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.0669291\")-23.4614 F-30.8119CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.02277< 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]135F57.22222CooAdjusted MDMT w/o impact testing[UCS-66(b)]-158.461 F-105.8119 CImpact testing required?No

Sheet 12DESIGN CALCULATIONS OF PRESSURE VESSELPage : 100 of 116According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002Sheet : 12 of 12Designed by :Eng.Abdel Halim Galala0,0Design General Manager (assist.)Rev. : 0Project : Design & Procurement of ASME Pressure VesselDate : 6.4.2003Job Name : Demineralization PlantJob No. : 7434-33Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0Client : APRCVessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3Type : HorizontalO. Lowest MDMT Without Impact Test (cont.)[UG-20(f)] , [UCS-66] & [FIG.UCS-66]2. For Non-Pressure Parts :a. Saddle Plate (tf) :MaterialASME SA516 Grade 70ConditionNormalizedCurveDooMDMT10F-12CNominal thickness,tn(adopted thickness) (tf)0.55118 INCH14MMPoint of combination of MDMT & thkicknessBelo,we have to check ratio tr.E/(tn-c)Required thickness,tr0.56514 INCH14.35456 MMCorrosion allowance,C0INCH0MMJoint efficiency,E = E*0.85ooMDMT without impact testing(for thickness 1.0669291\")-51.7244F-46.51356 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]0.87153> 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]20F-6.666667 CooAdjusted MDMT w/o impact testing[UCS-66(b)]-71.7244 F-57.62467 CImpact testing required?Nob. Lifting Lug Reinf. Plate :MaterialASME SA516 Grade 60ConditionNormalizedCurveDooMDMT10F-12CNominal thickness,tn(adopted thickness)0.7874INCH20MMPoint of combination of MDMT & thkicknessAbove,no need to check ratio tr.E/(tn-c)Required thickness,tr0.7874INCH20MMCorrosion allowance,C0INCH0MMJoint efficiency,E = E*1ooMDMT without impact testing(for thickness 1.0669291\")-36.6063F-38.11461 CRatio= tr . E / (tn -c)[Fig. UCS-66.1]1> 0.35[Fig. UCS-66-1]ooReduction in MDMT[Temp. versus ratio in Fig. UCS-66.1]0F-17.77778 CooAdjusted MDMT w/o impact testing[UCS-66(b)]-36.6063 F-38.11461 CImpact testing required?NoConclusion :ooMDMT without Impact Testing for Whole of Vessel10F-12C