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Pressure Distribution NIP CURVE FIBRE STRUCTURE PRESSURE CURVE HYDRAULIC PRESSURE CURVE HYDRAULIC PRESSURE CURVE FELT 1 2 3 4 1 1 2 2 3 3 4 4 ROLL PAPER WEB FELT ROLL FABRIC OR VENTA-NIP PRESSURE DISTRIBUTION CURVE TIME OR NIP LENGTH THICKNESS OF PAPER WEB IN THE NIP COMPRESSION CAP FORCES TWO-PHASE FLOW WATER TRANS MECHANISMS H S SATURATED THICKNESS PHASE H S H MIN H MIN H OUT H IN POINT OF MAX DRYNESS PRESS DISTRIBUTION IN NIP ZONE

PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

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Page 1: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Pressure Distribution

NIP CURVE

FIBRE STRUCTURE

PRESSURE CURVE

HYDRAULIC PRESSURE

CURVE

HYDRAULIC PRESSURE

CURVE FELT

1 2 3 4

1

1

2

2

3

3

4

4

ROLL

PAPER WEB

FELT

ROLL

FABRIC OR

VENTA-NIP

PRESSURE

DISTRIBUTION CURVE

TIME OR NIP LENGTH

THICKNESS OF PAPER

WEB IN THE NIP

COMPRESSION

CAP FORCES

TWO-PHASE FLOW

WATER TRANS

MECHANISMS

HS

SATURATED

THICKNESS

PHASE

HS

HMIN

HMIN

HOUTH

IN

POINT OF

MAX DRYNESS

PRESS DISTRIBUTION IN NIP ZONE

Page 2: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Plain Press nip (unsaturated)

SHEET

FELT

Page 3: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Plain Press nip (saturated)

SHEET

FELT

Page 4: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Suction Press

SHEET

FELT

Page 5: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Grooved Press

SHEET

FELT

Page 6: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Double felted Double grooved press

SHEET

FELT

FELT

Page 7: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

ENP Extended Nip Press

Press shoe

Press sleeve

Pistons Top

press

roll

Press sleeve

Supporting beam

Blade

Press shoe Top press

roll

Yankee dryer

Lub/Cooling oil shower

Clamping ring

Static supporting

beam

Page 8: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

ENP Extended nip press

Press

sleeve

Pistons

Press

shoe

Static

supporting

beam

Top press roll

Page 9: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

L 5-6xL

ENP Extended nip press

Page 10: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

ENP press impulse vs. standard

-80 -70 -60 -50 -40 -30 -20 -10 -0 10 20 30 40 50

0,5

1,0

1,5

2,0

2,5

3,0

Nip Distance (mm)

Nip

Pre

ssu

re (

Mp

a)

3,5 Standard nip

ENP

90 kN/m

240 kN/m

90 kN/m

Page 11: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

ENP trade marks

• ENP (Beloit) • ENP-C (Beloit) • NipcoFlex (Voith) • TissueFlex (Voith) • Sym-Belt (Metso)

Page 12: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Location of conditioning system

Location of suction boxes, showers and guide rolls gives rise to risk of splashing on sheet.

Page 13: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

More suitable felt run.

Location of conditioning system

Page 14: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Tension & guide devices

: The angle of wrap of the felt across the guide roll must be at least 25°.

Page 15: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

The distance a + b must be at least equal to the width of the felt. The distance b must be at least 1/3 of the width of the felt

Tension & guide devices

Page 16: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Press configurations

Pre-pressing in a solid press

Page 17: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Air bleed in a suction press

Press configurations

Page 18: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Single-felted soft tissue machine with a long suction zone in the first hot press

Press configurations

Page 19: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

: Suitable run with blind-drilled first press roll.

Press configurations

Page 20: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Recommended felt-sheet run for venta nip press in high speed machines.

Press configurations

Page 21: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Suitable felt run in double-felted press.

Press configurations

Page 22: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Adjustable guide roll before the nip in a double-felted press.

Press configurations

Page 23: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

The pick-up angle against the wire should be sharp so as to give a satisfactory transfer. a illustrates an unsuitable felt run.

Press configurations

Page 24: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Different sheet runs when pressing pulp sheets against plastic wire.

Press configurations

Page 25: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Effect of outgoing felt angle on adhesion of sheet to felt.

Press configurations

Page 26: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Blowing before second press in a double press with a centre roll

Press configurations

Page 27: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Felt run after grooved press to prevent water throw-off on felt.

Press configurations

Page 28: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Suitable felt run after first suction hot-press (with short suction zone) to prevent water throw-off to felt

Press configurations

Page 29: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Press fabric run after 2nd press

Felt and wire run in a second press

Page 30: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Outgoing angle and double felted nip

A- The Sheet accompanies the bottom felt after the nip B- The Sheet accompanies the top felt after the nip

Page 31: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Separation and dewatering of top felt between two presses.

Outgoing angle and double felted nip

Page 32: PRESS DISTRIBUTION IN NIP ZONE - Cristini Extended Nip Press Press shoe Press sleeve Pistons Top press roll Press sleeve Supporting beam Blade Press Top press shoe dryer roll Yankee

Recommended alteration to felt angles in high speed newsprint machines.

Outgoing angle and double felted nip