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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Intelligent Sensor Solutions for the Logistics of Today and Tomorrow
Presented by:
Martin Palmer,General Manager,SICK FZE
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
9 Feb 2011
SICK AT A GLANCE
SICK – worldwide one of
the leading manufacturers of sensors
and sensor solutions for industrial
applications
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
9 Feb 2011
First photoelectric
switch based on autocollimation
principle
First light curtain for accident
prevention
1950 1952
First flue gas monitor
1956
First in-situ gas measurement
device
1978
First distance determination
with laser light on the pulse time-of-
flight principle
1989
First safety laser scanner based on
pulse time-of-flight principle
1993
High-speed 2D code reader
Ultrasonic gas flow meter
2001 2004
Navigation based on natural
landmarks
2009
Cost-saving cascading of safe
switches and sensors within a
machine
2013
MultiTaskphotoelectric
sensor DeltaPaccounts products
without gaps
2014
SICK AppSpace for creating and
managing tailor-made application
solutions
2016
SICK MILESTONES
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
• Logistics Automation• Factory Automation
• Automotive and parts supplier
• Battery
• Beverage
• Consumer goods
• Drives and controls
• Electronics
• Food
• Handling and assembly technology
• Machine tools
• Packaging
• Pharma and cosmetics
• Robotics
• Rubber and plastics
• Semiconductor
• Solar
• Wind energy
• Wood
• Cement
• Chemicals, petrochemicals and refineries
• Maritime
• Metal and steel
• Mining
• Oil and gas
• Power
• Waste and recycling
• Airport
• Building management
• Building safety and security
• Courier, express, parcel and postal
• Cranes
• Industrial vehicles
• Mobile automation
• Port
• Retail and warehousing
• Storage and conveyor
• Traffic
• Process Automation
SICK – industry verticals
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Logistics Value Chain –Industry Characteristics Today
Value chain description
Sensor tasks in the processes:
Detection
Identification
Positioning
Measuring
Dimensioning
Speed Measurement
Safety
Conveying
Storing: AS/RS mini loadand unit load
Storing: Pallet-/Tote
shuttle
Picking
Handling
Inbound
Outbound
The main processes are:
Conveying
Storing
Sorting
Picking
Material Handling
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
End Products & Services–Industry Characteristics
Enabling the shortest possible throughput time in the fulfillment process
Speed
Offering the highest possible service level to satisfy every end customer need
Service level
Giving the customers fulfillment process the possibility to grow according to their needs
Growth
Scalable Fulfillment method that fits to the customers current and future needs.
Competitive advantage
The mentioned end products lead to the following value for the customer
Fulfillment method
Providing the highest speed and service level with a scalable fulfillment method that offers the possibility to grow leads to a large competitive advantage
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Growth Drivers –Market Characteristics & Trends
• Mandatory are speed and efficiency
• Network expansion of logistic networks
• Last mile delivery gets more important
E-COMMERCEDEMAND IN LOT SIZE ONE /
INDIVIDUALIZATION
• Supply chain visibility
• Stock accuracy
• Speed and reliability
• Flexibility and scalability
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
General trend –Market Characteristics & Trends
Labour shortage Thinking about alternative fulfillment processes Increase of automation
Trend
Workers for low cost jobs
are harder to find Automation of logistics processes become more and more
economical
Labor shortage (in western countries)
Use of Robots and AGVs
will increase
Manual facilities Automated facilities
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Degree of Automation
Unloading
Loading
Case Picking
Item Picking
AGVs/AGCs
automated warehouse
100%
receiving area
20%
consolidation packing
& shipping area
25%
de-/ palletizer
50% palletizer
50%
picking
process
20%
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Degree of Automation –AGVs/AGCs focus
AGVs/AGCs
automated warehouse
100%
receiving area
20%
consolidation packing
& shipping area
25%
de-/ palletizer
50% palletizer
50%
picking
process
20%
Flexible automation
Safety & Security
Track & TraceQuality controll
Profiling & Dimensioning
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Degree of Automation –Diverse applications
• FLEXIBLE AND SCALABLE
• SAFETY EQUIPMENT
• FREE NAVIGATION
• INDIVIDUAL APPLICATIONS
• DESIGN-TO-COST
• LOW WEIGHT
• GUIDED NAVIGATION
• PARTIALLY OPERATED IN
FENCED IN AREAS
• SIMPLE TRANSPORTING
TASKS
• HIGH PERFORMANCE
• TAILORED TO APPLICATION
• FUNCTION AND SPECIALIZATION AS DIFFERENTIATORS
• USUALLY SAFETY EQUIPPED
• OPERATION IN AREAS WITH HUMAN PERSONNEL
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Solutions for Mobile Platforms –Modular + scaleable = flexible
FULLY ADAPTABLE. FROM BASIC TO HIGH-END SOLUTIONS.
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Mobile applications–wide array of sensor possibilities
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Robotic applications–wide array of sensor possibilities
Robot VisionRobot Vision refers to optical and image-based systems that turn the robot into a seeing participant and allow it to identify where something is located.These systems enable flexible automation in the area of Industry 4.0.
Safe RoboticsSafe Robotics solutions ensure the safety of people and include all measures that turn the sensitive area close to the robot into a safe workspace.
End-of-Arm ToolingIn the area of End-of-Arm Tooling, SICK offers sensors that are designed specifically for grippers and robot tools, enabling them to work with fingertip precision.
Position FeedbackWith Position Feedback solutions from SICK, the motor feedback systems integrated in the drives deliver data on speed and position as well as on the condition of the drive. They thereby create the sensory foundation for all robot movements.
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Mobile & Robotic applications–safety considerations
Benefit: Optimize human safety Simplify design &
complianceWhile:
Maximize speed & payload Minimizing footprint Minimizing downtime
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Industry 4.0 –getting ready…
Adaptive sensorIndividual production of batch size 1
More sensor data for cloud servicesQuality control, predictive maintenance,smart services
Worldwide availabilitySensor apps in the AppPool
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Industry 4.0 –getting ready…
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Industry 4.0 –an example…
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Anayltics –Software products
• Display and search of sensor data and images by secure network access
• Display of System-, Facility- and Enterprise performance
• Data filtering by time, location or otherimportant attributes, i.e. No-Reads, parcel size, damaged bar codes orpackages
• ROI-extraction for efficient and inexpensivestorage and network load
• Alerts, such as performance below orSystem error messages
Real Time Dashboard Information view and analysis Image archiving control
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
In Summary–Industrial Automation meets I4.0
FOUR DIMENSIONS OF SMART SENSOR TECHNOLOGY
28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Any questions?