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Company Presentation Plastic Systems & Components for Automotive Exteriors, Interiors, and Powertrain

Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

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Page 1: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Company Presentation

Plastic Systems & Components for Automotive Exteriors, Interiors, and Powertrain

Page 2: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

As automotive company, Selmat Group develops, manufactures and distribuites plastic system components for vehicle exterior, interior and engine compartment.

Founded in 1957 is a privately held company, over the last years Selmat Group has developed capability from a manufacturer of industrial plastic components into a systems supplier completely vertical integrated

Innovation, Technologies, Quality and People are the Key Factors of our Group

with the aim to be the « Best in Class » and preferred partner to our customers with a balanced customer portfolio and global presence

maintain and develop a best in class technology

Development new material

Design and Mould construction

Process

Product

provide efficient simultaneous engineering skills and services

implement strong management rules

Optimize industrial footprint

Optimize a balanced customer portfolio

2013 Selmat has acquired Top Plastics Italy. Top is a recognized leader in the field of car air vents and interior components http://kpitaly.com/

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Company Profile & Strategy

Page 3: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Holding Chart

Subsidiary

Poland

Subsidiary Turkey

Subsidiary

China

Technologies: Injection Molding Painting and Assemblies Polyurethane Injection Composites Materials for special applications Vacuum Forming Compression Forming Assembly Design Mold construction for injection molding and compression molding.

.

Subsidiary

Brazil

Subsidiary Romania

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Subsidiary

Russia

.

Page 4: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Sant’Antonino di Susa (To) Plant

Headquarters Group Research and Development Production Center Quality Lab Injection Department:

presses up to 4000 ton

Built up area 15.000 m2

Airasca (To) Plant Painting automatic system with 6 robotic stations and 1 automatic flaming station Washing system by 4 stages with automatic transfer to the painting line Paint static system for small series and prototypes Built-up area 6.000 m2

San Martino Alfieri (At) Plant

Production Shops:

Injection Department: presses up to 4000 ton

Assembly Department: assembly and testing airvent

Built-up area 13000 m2

HCM

Mold construction for injection molding and compression molding.

Dronero (Cn) Plant

Production Shops:

Assembly Department: assembly and testing airvent

Built-up area 18000 m2

Rosta (To) Plant Tool shop and Design

Company Plants

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Page 5: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Overview Sites

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•Italy (4 plants) •Turkey (1 plant) •Poland (1 plant) •China (1 plant) •Russia tbd 2014 •Romania tbd 2014 •Brazil tbd 2015

Page 6: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Figures: Employee / Skills & Turnover

0

20

40

60

80

100

120

140

160

2010 2011 2012 2013 2014 2015

Selmat Group SalesTurnover (in M€)

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RESOURCES VS PLANTS

TPI 22%

SELMAT

AUTOMOTIVE 31%

SELMAT VEICOLI SPECIALI

20%

MARTINPLAST 19%

HCM 8%

TOTAL RESOURCES 849

TPI SELMAT AUTOMOTIVE SELMAT VEICOLI SPECIALI MARTINPLAST HCM

MANAGERS 20%

WORKERS 80%

RESOURCES VS SKILLS

MANAGERS WORKERS

Page 7: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Customer Portfolio Automotive

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Page 8: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Customer Portfolio Other Productions

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Page 9: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Customer Portfolio Moulds

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Page 10: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Technology Competence vs Turnover

Injection Moulding

60%

Vacuum Forming10%

Compression Forming

5%

Polyurethane Injection

10%

Composites10%

Painting5%

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Our extended range of core technologies allows our Development team to freely compare different product and process solutions in order to choose the best one

according to Customer Specification.

Page 11: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Services Offered: Component / System Supplier Approach

Engineering Concept Activities

Engineering Series Activities

Validation Activities

Engineering Problem Solving Activities

Engineering Support up to SOP

Analysis Mold Feasibility

Modelling & Rapid Prototyping

Mold Design

Mold Manufacturing

Checking Gauge Manufacturing

Assembly Fixture Manufacturing

First off tool

Quality Loop

Off tool part

Off process part

Quality Maturation

Production Activities inlc. Paint / Assy

Logistic Activities

Engineering

Service vs

Component/

System

Engineering

Process Production

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Page 12: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

• Services Offered: Component Production & System Supplier Approach

Rear Spoilers, Rocker Panels, Front Panels, Bumpers, Dashboard, Wheel house moldings, Interiors trim, Airvents, Ashtrays 12

Page 13: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Services Offered: Component / System Supplier Approach Exterior Trim System

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Page 14: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Services Offered: Component / System Supplier Approach Interior Trim System

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Page 15: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Details Interior Items Expertise Details 1/2 Cockpit

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Page 16: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Details Interior Items Expertise Details 2/2 Maserati – Aston Martin

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Page 17: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Production Exterior Trim Overview

• Bumper Systemn Fr & RR

• Fr Grille • Spoiler System • RR diffuser

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Page 18: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Production Exterior Trim Expertise Details 1/3

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Page 19: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Production Exterior Trim Expertise Details 2/3

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Page 20: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Exterior Trim Expertise Details 3/3

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Page 21: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Products Overview commercial Vehicles: inside and outside

Dashboard

Door panels and Interior trims Floor mats

Air Vents and Ashtray Handles Bumpers

Aerodynamic Kit Front Panels

Spoilers Sun Visors

Interior trims Front Grille

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Page 22: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Overview Truck & Bus Interior & Exterior

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Page 23: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Interior Trim Expertise Truck Iveco Stralis

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Page 24: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Interior Trim Expertise Truck

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Page 25: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Exterior Trim Expertise Truck Iveco Eurocargo

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Page 26: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Exterior Trim Truck Expertise Truck Stralis Iveco

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Page 27: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Details Cockpits Items Expertise Air vents Stowage box

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Page 28: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Details Interior Items Overview Cockpit

• Cockpit: cockpit main structure central stack , central console, glove box, air vent

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Page 29: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Details Interior Items Overview

• RQP system • Door Panel

system • Interior A, B C

pillars • Tank lining

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Page 30: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Expertise Exterior Trim

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Page 31: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Interior Trim Expertise Iribus Magelys

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Page 32: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Expertise Tractor

• Dashboard • Airvents • Fenders • Interior Trims • Roof Cover

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Page 33: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Hood,Bumpers, Fenders, Pillars ,Windshield

frame, Doors, Roof, Armoured plates…

Expertise Special Vehicles

Page 34: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Quality Production

ML0 ML1 ML2 ML3 ML4 ML6 ML5 ML7

Risk Matrix Design FMEA Process FMEA

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Page 35: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Quality Production

Control plan

Self validation plan

Initial Sample Inspection Report Measurement Report & SPC analysis Lesson Learned

Selmat Group has its own intern laboratory that is able to satisfy most of the requirements of the main Car Makers Specifications, with reference to the Sperimentation and Validation Phases.

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Page 36: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Quality Production

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Page 37: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

3D CMM (L=3000W=1500H=1500)

Dynamometer (Load max 5000N)

Laboratory Facilities Overview

Page 38: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Laboratory Facilities Overview

Climatic Chamber (90°C / -40°C L=2000 W=1000H=700)

Climatic Chamber 100°C / -

45°C (L=1000 W=1000H=100)

Dynamometer (Load cell max 5000N)

Izod Charpy

Vicat HDT Spectrophotometer Glossmeter Melting

points (up to 600°C)

Corrosion Chamber

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Page 39: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Quality: ISO TS 16949 & ISO 14000

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Page 40: Presentazione standard di PowerPoint - Selmat Group · As automotive company, ... Design and Mould construction ... Poland Subsidiary Turkey Subsidiary China Technologies:

Headquarters Via Abegg 36 10050 Sant’Antonino di Susa Torino – Italy Tel. + 39 011 9639000 Fax + 39 011 9639860

[email protected] - www.selmat.it

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