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Discovering new territories: Sustainable systems for efficient ship operation Andreas Schwan Hamburg, September 2012

Presentation: Andreas Schwan - Discovering new territories ... · PDF fileDiscovering new territories: Sustainable systems for ... Main focus of Siemens Marine ... Discovering new

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Discovering new territories:

Sustainable systems for efficient ship operation

Andreas Schwan

Hamburg, September 2012

Page 2 I DT LD MS Reference Number: 2_schwan_e © Siemens AG 2012

Siemens Sectors

Effective October 1, 2011

Industry Energy Healthcare Infrastructure &

Cities

Drive Technologies Customer Services Industry Automation

Metals Technologies 1)

Mining Marine & Shipbuilding Pulp & Paper Cranes Machine Tools Traction Drives Production Machines

Page 3 I DT LD MS Reference Number: 2_schwan_e © Siemens AG 2012

0

2.000

4.000

+4%

FC

2018

FC

2017

FC

2016

FC

2015

FC

2014

FC

2013

FC

2012

ACT

2011

ACT

2010

∑ class "misc."

∑ "Towing / Pushing"

∑ "Tanker / Gas Carrier"

∑ "Special Vessel"

∑ "Offshore Vessel"

∑ "Governmental Vessel"

∑ "Fishing Vessel"

∑ "Ferries / Passenger"

∑ "Container"

∑ "Bulker"

Continuous and stable growth in special shipbuilding is in

line with our strategic growth

No. of ships

*ACT: IHS Fairplay

**FC: I DT LD MS Estimation

* * ** ** ** ** ** ** **

Page 4 I DT LD MS Reference Number: 2_schwan_e © Siemens AG 2012

Main focus of Siemens Marine & Shipbuilding is on

Special Ship Types with electric/hybrid propulsion

Passenger

vessels

Cargo

vessels

Special

vessels

Offshore

vessels

Navy surface

vessels

Submarines

SISHIP / SINAVY Drive

Yacht Drive System

SISHIP / SINAVY Power

SISHIP / SINAVY Automation incl.

EcoMain

Waste Heat Recovery incl.

Shaft Generation Motor (SGR)

SINAVY PEM Fuel Cells System

Vertical-specific

systems incl. project

execution (Mgmt/

Engineering)

Page 5 I DT LD MS Reference Number: 2_schwan_e © Siemens AG 2012

Overview of Siemens Marine & Shipbuilding

products and systems for various ship types

Main Propulsion (Motors/Drive)

Power Generation (Generators)

Pumps (Motors/Drive)

Thrusters (Motors/Drive)

Winches (Motors/Drive)

We are in the following applications

Cranes (Motors/Drive)

Shaft Generators (Generator/Drive)

Compressors (Motors/Drives)

Cutter (Motors/Drives)

Automation & Power Distribution

Page 6 I DT LD MS Reference Number: 2_schwan_e © Siemens AG 2012

Example Ship Type: SISHIP PAX

AIDA Cruises – the most modern cruise ships

11kV Main Switchboard

2 x 12,5 MW Electric Propulsion

Integrated Automation System with internet access via

web clients, CCTV and Safety Management System

Project: AIDA “DIVA” + 5 sister vessels

Yard: Meyer Werft GmbH,

Papenburg, Germany

Owner/Operator: Aida Cruises division of P&O

High-level passenger comfort through innovative drive

solutions

Increased reliability based on redundant systems

Reduced life-cycle costs through future-proof component

design

Scope of supply

Customer value

Siemens and Meyer Werft have a long

lasting partnership

All AIDA vessels have been equipped

with Siemens systems

Siemens Lifecycle Services help keeping

the AIDA fleet’s availability as high as

possible

The Siemens training simulator facilitates

fast and efficient operator training

Siemens PLM software supports the

design process efficiently

Key facts & arguments:

• Highly efficient integrated propulsion and automation

system yields optimized emissions and fuel consumption

Environmental value

Page 7 I DT LD MS Reference Number: 2_schwan_e © Siemens AG 2012

“Maersk Triple-E class” –

the largest and “greenest” container ships ever

Project: EEE-class; 20 vessels

Operator: AP Moeller Maersk, Denmark

Building Yard: DSME / Korea

Load capacity: abt. 18.330 TEU

Booster & Converter & Transformer: 2x 3 MW (2 shafts)

Power Management System

Waste Heat Recovery Control system

Introduction of EcoMAIN on container vessels

Scope of supply

Reduced fuel and operational cost

Reduced auxiliary generator maintenance

Improved flexibility due to power take in/power take off

feature

Customer value

Reduction of air pollution (NOX, SO2 etc.) by > 10%

Environmental value

Implementation of an eco-friendly transportation system

in order to reduce the overall transportation costs and to

achieve the best operational CO2-Index acc. IMO as well

as a fast return on investment.

Task

Cooperation between Siemens Korea,

Siemens DK and Siemens Marine &

Shipbuilding HQ at offering stage

Continuation of long term customer

relationship with upcoming new

developments (e.g. EcoMAIN

application: decision support for WHRS)

Project acquired by

design support towards end

customer and shipyard at earliest

stage, competitive pricing, innovative

technology and emphasis of existing

references

focus on reliable project execution

and later service performance

Key facts & arguments:

Page 8 I DT LD MS Reference Number: 2_schwan_e © Siemens AG 2012

Project: Various projects in Europe and

Asia

Operator: Navies

Building Yard: TKMS / HDW

Propulsion Motor Permasyn (PM)

Engineering Monitoring and Control System (EMCS)

Fuel Cell Power Plant (Components)

Electrical Network and Distribution

Additional scope of supply and services

Documentation

Training

STW, HAT, SAT

Life Cycle Management

Scope of supply

Unique selling proposition due to Fuel

Cell and PERMASYN motor

Many references in the field since 2000

Strong partnership and cooperation with

TKMS / HDW

Intensive cooperation with TKMS

regarding lifecycle management

Market leader for conventional

submarines

Key facts & arguments:

SINAVY SUB

Class 214 – scope of supply and services

Low noise/reduced signature

Hard to be traced

High efficiency & redundancy

Safe operation with smaller crews

High level of reliability and availability

Longer diving time >> more operational freedom

Customer value

Page 9 I DT LD MS Reference Number: 2_schwan_e © Siemens AG 2012

TREND

Demand for Integrated Propulsion

to cope with various operation

patterns

Weight and footprint reduction

Advanced fuel cell applications

for submarines

Demand for energy efficient

systems with reduction

of CO2 emissions

Mech. / electr. propulsion system (incl.

hydrodyn), full-electric or best possible hybrid

solution

High Temperature Superconductor (HTS)

Propulsion system

Next generation fuel cells

(cost, reliability, serviceability)

SISHIP WHR (Waste Heat Recovery System,

leading to up to 12 % reduction in fuel)

Energy management

TECHNOLOGY DEVELOPMENT

Siemens Marine & Shipbuilding

Continuous innovations and focus on customer demand

Page 10 I DT LD MS Reference Number: 2_schwan_e © Siemens AG 2012

Integrated power & propulsion systems

• Plant products & integrated systems (Power, Drive, Aut.)

• System components

Applications

e.g. technical fleet

management

Product Lifecycle Services

Automation & control level

• Simatic PLC‘s

• Industrial PC‘s

• Software infrastructure

and data backbones

We transferred our experience and leadership in innovation

to create a comprehensive strategy of integration and service

up to the application level…

In

teg

rati

on

Leve

l &

Pro

du

cts

Page 11 I DT LD MS Reference Number: 2_schwan_e © Siemens AG 2012

Marine & Shipbuilding Life Cycle Management

Global Ship Service

ManagementShip Migration

Management

Value

Management

for Ships &

Systems

1. Maintenance (planned, unplanned)

2. Ship Spare Parts Logistic Management

3. Remote Services

4. Qualification &

Training (Operation & Workshop)

1. Modernization

2. Retrofit

3. Upgrade

1. Energy optimization

incl. Decision Support

2. Emission

Management

3. Maintenance

Systems

NEW

Page 12 I DT LD MS Reference Number: 2_schwan_e © Siemens AG 2012

Siemens Marine & Shipbuilding

Technological Leadership in the

past and future

1995 2005

Booster Drives

(A. P. Möller)

SSP Propulsor

(TT Line, Donsoe,

COSCO)

Increase of power

and availability

Maneuverability,

high efficiency

Permasyn Motor,

Fuel Cell

Reduction of signatures,

low volume,

air independent

HTS Technology

Reduction of

weight and volume

All electric ship

Future Navy Ships

SISHIP EcoMAIN

Energy optimization

2016

For internal use only / © Siemens AG 2012. All Rights Reserved.

Thank you for your attention!

Andreas Schwan

Siemens Marine & Shipbuilding

Siemens AG

Industry Sector

I DT LD MS

Lindenplatz 2

20099 Hamburg

Germany

Phone: +49 (40) 2889 2700

Fax: +49 (40) 2889 3680

E-Mail: [email protected]