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Mobile Source Emissions & Biofuels: An Overview of Selected Canadian Federal R&D

Presentation: 2007-03-24 Mobile Source Emissions and ... · – Fuel consumption ... • Biodiesel Fuel Matrix – 2004 CAT C11 ACERT ... • 1998 Caterpillar 3126E with a prototype

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Mobile Source Emissions & Biofuels:An Overview of Selected Canadian Federal R&D

2

Outline

• Emissions Research and Measurement Division Facility

• Biodiesel Targeted Measure• Light duty ethanol programs• Biofuels and advanced combustion strategies• Summary of major findings

3

Acknowledgements• The work presented is the

product of the ERMD team along with our many partners.

• Fred Hendren, Division Chief• Project Management

– Greg Rideout– Debbie Rosenblatt– Jill Hendren– Norman Meyer– Sheri Belisle– Cara Baas

• Sample Collection Technologists– Scott Dey– Shannon Furino

• Chemistry Lab Staff– Trevor Connolly– Anthony Tong– Diane Dey– Kerri Longlade

• Vehicle and Engine Operations– Peter Barton– Jacek Rostkowski– Christopher Beregszaszy– Steve Rutherford– Guy Bracewell– Mike White– Ron Moodie– Brent Gauthier– Wayne Baas

4

Emissions Research and Measurement Division

• Regulatory– Canadian Environmental Protection Act compliance

• Light duty vehicles, heavy duty engines, off-road engines• Research

– Detailed emissions characterization• Advanced fuels, aftertreatment, combustion strategies

– Collaborative R&D• Health effects, emissions inventories, source

apportionment, real-world emissions measurements• Support for Technology Development

– Private sector clients• Aftertreatment, fuels, vehicle technologies, engine

technologies

5

Facility• Four light duty chassis

dynamometers– One in cold cell– One 4WD to be commissioned

• Motorcycle/ATV chassis dynamometer

• HD chassis dynamometer – in cold cell

• Two HD engine dynamometers• Three small engine

dynamometers– Chainsaws to light duty vehicle

engines• Two SHEDs• Field sampling

Biodiesel Activities

7

A Decade of Biodiesel Studies• Biodiesels for a Mining Application

MSED #95-26745• Evaluation of Biodiesel in an Urban Transit Bus

Powered by 1998 DDECII6V2 TA and DDC8V71 EngineMSED #95-26743

• Evaluation of Heavy Duty Engine Exhaust Emissions Using Biodiesel and Oxidation Catalyst DDC 6V71MSED # 96-01

• Emissions Evaluation of Biodiesel Blends on a Late Model Diesel TruckERMD # 98-26718

Biodiesel Targeted Measure

• Announced in 2003 – 500 M litres/year production of biodiesel by 2010– Reduction of GHG emissions from on/off-road

vehicles by 1.1 Mt by 2012• Allocated $ 11.9 M (2003-2007)

– Support programs that encourage wider usage of biodiesel

– Identify and remove barriers to commercialization of biodiesel production in Canada

9

Biodiesel Targeted Measure

• Activities:– On-road and off-road end user technology

demonstrations– Emissions analysis, fuel specifications, fuel

property analysis– Technology R&D and pilot plants (feedstock

handling, process conversion)– International technology linkages– Public awareness, education, outreach

10

Emissions Studies• Urban Transit Buses

– BioBus– Halifax Transit Authority– GVRD Bus Technology Demo

• Class 8 Highway Trucks– Biodiesel Byway– Effect of Biodiesel on Criteria Air

Contaminants • HDE’s & Advanced After-Treatment

Technologies– Biodiesel fuel matrix– Diesel Particulate Filters

• Both Passive and Active Regeneration Strategies

– SCR Technologies (2 manufacturers)• Non-Road

– BioMer – river tour boats in Montreal– BioShip – Cargo Vessel Auxiliary

Engine– Gen Sets

• Criteria emissions– CO, NOX, TPM, HC– Fuel consumption

• Detailed emissions characterization– NMHC, carbonyls– organic acids– semiquantitative analysis for

oxygenated compounds– CH4, N2O– SO2, NH3– OC-EC– PM ions, metals– PM/SVOC characterization

• PAH, NO2PAH• Alkanes, biomarkers,

alkylcyclohexanes

11

Urban Buses

• Test Engines: – 98 Cummins 8.3L

mechanical fuel injection– 02 Cummins 8.3L

electronic fuel injection – 1999 NOVA LFS

Cummins ISC 250– 1994 NOVA Classic DDC

6V92• Test Fuels: B5, B20 • Feedstocks include canola,

animal tallow, recycled yellow grease, fish oil

12

Urban Buses

• Whether on-road testing, chassis dynamometer testing or engine dynamometer testing– ↓ 2 to 30% PM – ↓ 70% EC– ↓ 9 to 18% SO4

– No change or small ↓ NOX, – ↓ 9 to 31% CO– ↓ 11 to 30% HC

13

Urban Buses

• Common Themes– PM

• Mechanical control engines showed greater decreases than electronic control engines

– NOX• If observed, electronic control engines showed

decrease. No change for mechanical control engines.

– Fuel Consumption• No statistically significant difference compared

to ULSD

14

Class 8 Highway Trucks

• Three Class 8 highway tractors– Engines: Cummins,

Caterpillar, Mercedes• Full emissions

characterization on chassis dynamometer (HD-UDDS)

• Test Fuels: – LSD, Biodiesel Blends; B2,

B5, B20, B100 – One test with ULSD/B20– One test with B5 @ -10oC

15

Class 8 Highway Trucks• All emission changes from LSD to B100 were statistically significant, except

CO2. – ↓ 25 to 80% for CO, THC and PM with B100 – ↑ 4 to 22% for NOX with B100

• B20 trends were similar to B100 but smaller in magnitude. – With B20, the Cummins powered rig showed a modest decrease in NOX.

• For B2 and B5– No difference in NOX emissions– ↓ 9% for PM for B5 – No difference in PM for B2.

• Two trucks tested on ULSD and B20/ULSD– The Cummins powered rig showed no change in NOX– The Mercedes powered rig

• ↑ 2% for NOX and ↓ 15% for PM. • Fuel consumption

– ↑ with B100 fuel– No measurable change with B2, B5, and B20

16

HDE’s & Advanced After-Treatment Technologies

• Fuel Matrix Component of NYC Transit Clean Diesel Demonstration Project

– 2000 International DT466• 10 fuels, 4 after-treatment and engine

configurations• B20/ULSD tested with DOC, CRDPF,

and CRDPF with EGR– FTP Transient test– Detailed emissions characterization

• Biodiesel Fuel Matrix– 2004 CAT C11 ACERT

– 2004 Cummins ISM• B5 & B20 blended with ULSD • Soy, Canola, and Tallow

– FTP Transient and Steady State Operation

– Detailed emissions characterization

17

HDE’s & Advanced After-Treatment Technologies

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

Engine Out DOC CRT EGR/CRT

NO

X (g

/bhp

-hr)

ULSD B20

2001 International 466 (230 hp)FTP Hot Tests

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

PM*100 NOX NO HC CO

Em

issi

on R

ate

(g/b

hp-h

r)

Engine Out CRT ULSD CRT B20

2001 International 466 (230 hp)FTP Hot Tests

18

HDE’s & Advanced After-Treatment Technologies

5%

-7%

-7%

-20%

-21%

-35%

1%

0%

0%

3%

3%

3%

-7%

0%

-12%

0%

-1%

-12%

-40% -30% -20% -10% 0% 10%

B5 Soy

B5 Canola

B5 Animal

B20 Soy

B20 Canola

B20 Animal

% Difference

PM NOx CO

19

HDE’s & Advanced After-Treatment Technologies

• 1998 Caterpillar 3126E with a prototype exhaust after treatment system– Regenerating DPF with SCR

• ULSD and B20 Canola• FTP Transient

• Use of prototype SCRT with B20 & ULSD:

– ↓ >95% TPM, CO, THC– ↓ 70% NOX– ↑ ratio of NO2 / NOX– ↑ N2O – Presence of NH3– ↓ PAH, VOC, Carbonyls– B20 vs. ULSD without emission

control• ↓ 16% THC • ↓ 7% CO

– Power and performance changes were not evident during testing

20

HDE’s & Advanced After-Treatment Technologies• 2005 Mack 300 HP with internal EGR with active regeneration

DPF (fuel injection for trap regeneration)• >90% PM reduction• Operation on B20 does not negatively affect emissions

NOx Mass Emissions using ULSD and B20 with Various Exhaust Configurations

0.0

1.0

2.0

3.0

4.0

5.0

EO Clean Filter Burn OFF

Exhaust Configuration

NOx

Mas

s Em

issi

ons

(g/b

hp.h

r)ULSDB20

TPM Mass Emissions using ULSD and B20 with Various Exhaust Configurations

0.00

0.02

0.04

0.06

0.08

0.10

EO Clean Filter Burn OFF

Exhaust Configuration

TPM

Mas

s E

mis

sion

s(g

/bhp

.hr)

ULSDB20

21

HDE’s & Advanced After-Treatment Technologies• 2004 CAT ACERT

– 2 selective catalytic reduction systems (DOC+SCR)

– ULSD and B20 Canola– FTP Transient– ESC steady state 13 mode

• ↓PM with B20 vs. ULSD with DOC

• ↓PM when SCR#1 is added• ↓NOX with both SCR systems • B20 does not negatively affect

PM or NOX emissions

0.0

0.5

1.0

1.5

2.0

2.5

HDTC ESC HDTC ESC

ULSD B20

NO

x (g

/hp-

hr)

DOC SCR 1 SCR 2

0.00

0.01

0.02

0.03

0.04

0.05

0.06

HDTC ESC HDTC ESC

ULSD B20

PM (g

/hp-

hr)

DOC SCR 1 SCR 2

22

Marine Applications• BioMer Demonstration• 12 vessels, operating out of 2 ports,

used biodiesel from May to Oct 2004– B100, B20, B10, B5

• Field Trials– 3 boats tested while in service with

B100– Steady states @ varying speeds– Portable emissions sampling system

with fuel flow meter– CO, NOX, PM, CO2

• Engine Dyno Emissions– CAT 3176E Marine Engine– ISO 8178-4 cycle E5– B5, B20, B100 (recycled cooking oil) – Complete Emissions Characterization

• Engine Dyno Results– ↓ 13-36% CO (B5-B100)– ↓ 36% THC (B100, NSD for

B5 and B20)– ↑5-10% NOX (B20-B100,

NSD for B5)– ↓31-82% PM (B5-B100)– FC

• ↓1.8% B5• NSD B20• ↑3.3% B100

23

Marine Applications

• Merchant vessel Anna Desgagnés – 17850 ton ship – cargo of heavy machinery,

trucks and freights to ports along the Atlantic coast into Resolute Bay (cold temp)

– one of four generators powered with B20 rendered animal fats and cooking oils

% DIFF B20 vs Marine Diesel OilCO -5.6CO2 -1.5NOX -4.5HC -16PM +25FC -1.6

24

Mobile Generators• 1000 kw and 60 kw generators

– Caterpillar 51.8L Mechanical– Cummins 3.9L Electronic

• LSD #2, B5 and B20– Blend of animal fats and cooking oil

• ISO 8178-1:1996 test cycle D2 • Both PM and NOX reductions

observed with B20

Génératrice de 1 000 kw Comparaison NOx

0.0

1.0

2.0

3.0

4.0

5.0

6.0

100 75 50 25 Ralenti Moy. Pon.

Charge appliqué en %

kg/h

r

D2

B5

Génératrice de 1 000 kw Comparaison PM

0.0

20.0

40.0

60.0

80.0

100.0

120.0

140.0

160.0

100 75 50 25 Ralenti Moy.Pon.

Charge appliqué en %

g/hr

D2B5

For more information on Biodiesel Targeted Measure Projects contact:

[email protected]@ec.gc.ca

Ethanol Activities

27

Two Recent Studies

• Tailpipe and Evaporative Emissions from Light Duty Vehicles of 4 Different Technologies Operating on Gasoline and Ethanol-Gasoline Blends (E10 and E20)

• Tailpipe Emissions from Two Flex-Fuel Vehicles Operating on Gasoline and E85

28

4 Vehicle Technologies• 4 light duty gasoline vehicles of different technologies

– Tier 1 (1998 Ford Escort)– California SULEV w/zero evap. emissions (2001 Nissan Sentra)– LEV LDT Flex-Fuel (2003 Dodge Caravan)– Gasoline Direct Injection vehicle (Japanese LEV, 2000 Mitsubishi Dion)

• 4 test fuels– Vary fuel ethanol content (E0, E10, E20) while holding sulphur content, RVP,

distillation and Octane Number constant.– Splash blend at 10% with base fuel

• Standard (20 oC) and cold (-10 oC) temperature testing

• FTP and US06 driving cycles

• Evaporative emissions (heat build and hot soak)

29

CO Emissions• FTP CO emissions

decrease for all vehicle technologies

• US06 CO emissions decrease for all vehicle technologies

0.00.20.40.60.81.01.21.41.6

Escort Sentra Caravan Dion

CO

(g /

mile

) FT

P E0E10E10-SplE20

02468

10121416

Escort Sentra Caravan Dion

CO

(g /

mile

) U

S06 E0

E10E10-SplE20

30

NOX Emissions

• FTP NOX emissions increase for all vehicle technologies

• US06 NOXemissions essentially unchanged for all vehicle technologies

0.000.050.100.150.200.250.300.350.40

Escort Sentra Caravan Dion

NO

x (g

/ m

ile)

FTP E0

E10E10-SplE20

0.00.10.20.30.40.50.60.70.8

Escort Sentra Caravan Dion

NO

x (g

/ m

ile)

US0

6 E0E10E10-SplE20

31

Cold Temperature Effects• Cold temperature

– increases FTP CO emissions

– increases US06 CO emissions of Escort, not of Sentra.

• FTP CO emissions unchanged to slight decrease with ethanol

• US06 CO emissions unchanged with ethanol

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

Escort Sentra

CO

(g /

mile

) FTP

E0E10E10-SplE20

02468

1012141618

Escort Sentra

CO

(g /

mile

) US0

6

E0E10E10-SplE20

32

Cold Temperature Effects

• Cold temperature – increases FTP NOX

emissions – increases US06 NOX

emissions• FTP NOX emissions

unchanged with ethanol

• US06 NOX emissions unchanged with ethanol

0.00

0.20

0.40

0.60

0.80

1.00

1.20

1.40

Escort Sentra

NO

X (g

/ m

ile) F

TP

E0E10E10-SplE20

0.00.51.01.52.02.53.03.54.04.5

Escort Sentra

NO

X (g

/ m

ile) U

S06

E0E10E10-SplE20

33

Effect of Ethanol Blend on NMOG

• At 20 oC, – FTP NMOG

emissions are unchanged with ethanol

– US06 NMOG emissions appear to decrease with ethanol

0.000.020.040.060.080.100.120.140.160.180.20

Escort Sentra Caravan Dion

NM

OG

(g /

mile

) FTP

E0E10E10-SplE20

0.000.010.020.030.040.050.060.070.080.090.10

Escort Sentra Caravan Dion

NM

OG

(g /

mile

) US0

6E0E10E10-SplE20

34

Effect of Ethanol Blend on NMOG

• At -10 oC, emissions are 2-10x higher than at 20 oC– FTP NMOG

emissions are unchanged with ethanol

– US06 NMOG emissions appear to increase with ethanol

0.00

0.10

0.20

0.30

0.40

0.50

0.60

Escort Sentra

NM

OG

(g /

mile

) FTP

E0E10E10-SplE20

0.00

0.02

0.04

0.06

0.08

0.10

0.12

0.14

Escort Sentra

NM

OG

(g /

mile

) US0

6 E0E10E10-SplE20

35

Ozone Specific Reactivity

• Small differences among vehicle technologies

• Ethanol has little effect on specific reactivity

• (not shown) Cold temperature increases specific reactivity – 25% for Sentra– 17% for Escort on

FTP– Decrease of 17% for

Escort on US06

0

1

2

3

4

5

6

7

Escort Sentra Caravan Dion

FTP

g O

3 / g

NM

OG

E0E10E10-SplE20

0

1

2

3

4

5

6

7

Escort Sentra Caravan Dion

US0

6 g

O3

/ g N

MO

G

E0E10E10-SplE20

36

Ozone Forming Potential

• Greatest factor appears to be vehicle technology followed by driving conditions

• Ethanol has little effect• Higher NMOG

emission rates and higher specific reactivity increases ozone forming potential in cold temperatures

0.00.10.20.30.40.50.60.70.80.91.0

Escort Sentra Caravan Dion

FTP

g O

3 / m

ile

E0E10E10-SplE20

0.00.10.20.30.40.50.60.70.80.91.0

Escort Sentra Caravan Dion

US0

6 g

O3

/ mile

E0E10E10-SplE20

37

Evaporative Emissions

• Evaporative emissions are difficult to quantify with good precision using these procedures

• Effect of emission standards is very apparent

• Total NMOG emissions are higher for heat build than hot soak

Heatbuild

0

2

4

6

8

10

12

Escort Sentra Caravan Dion

NM

OG

(g /

test

)

E0E10E10-SplE20

Hot Soak

0.0

0.5

1.0

1.5

2.0

Escort Sentra Caravan Dion

NM

OG

(g /

test

)E0E10E10-SplE20

38

Evaporative Emissions

• Even our careful attention to vehicle and canister conditioning resulted in ethanol detected in E0 fuel tests

• Hot soak emissions of ethanol are higher than heat build emissions except for the Dion

Heatbuild

0

100

200

300

400

500

600

Escort Sentra Caravan Dion

Etha

nol (

mg/

test

) E0E10E10-SplE20

Hot Soak

0

100

200

300

400

500

600

Escort Sentra Caravan Dion

Etha

nol (

mg/

test

) E0E10E10-SplE20

39

Evaporative Specific Reactivity

• Specific reactivity– Evaporative

emissions are less reactive than tailpipe emissions

– Largest factor is vehicle technology

– Ethanol has little effect

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

Escort Sentra Caravan Dion

Hea

t Bui

ld g

O3

/ g N

MO

G E0E10E10-SplE20

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

Escort Sentra Caravan Dion

Hot

Soa

k g

O3

/ g N

MO

G E0E10E10-SplE20

40

Evaporative Ozone Forming Potential• Largest factor is

vehicle technology• Ethanol has little

effect 02468

1012141618

Escort Sentra Caravan Dion

Hea

t Bui

ld g

O3

/ tes

t E0E10E10-SplE20

02468

1012141618

Escort Sentra Caravan Dion

Hot

Soa

k g

O3

/ tes

tE0E10E10-SplE20

41

GHG Emissions

• Methane– both FTP and US06

emissions unchanged with ethanol

– except for the Tier 1 vehicle

0

10

20

30

40

50

Escort Sentra Caravan Dion

CH

4 (m

g / m

ile)

FTP

E0E10E10-SplE20

0

10

20

30

40

50

Escort Sentra Caravan Dion

CH

4 (m

g / m

ile)

US0

6 E0E10E10-SplE20

42

GHG Emissions

• Nitrous oxide emissions show no consistent pattern.

• Effects depend on both driving cycle and on vehicle technology

0

5

10

15

20

25

30

Escort Sentra Caravan Dion

N2O

(mg

/ mile

) FTP

E0E10E10-SplE20

0

5

10

15

20

25

30

Escort Sentra Caravan Dion

N2O

(mg

/ mile

) U

S06 E0

E10E10-SplE20

43

Vehicle Emissions

• 2 Studies

– Tailpipe and Evaporative Emissions from Light Duty Vehicles of 4 Different Technologies Operating on Gasoline and Ethanol-Gasoline Blends (E10 and E20)

– Tailpipe Emissions from Two Flex-Fuel Vehicles Operating on Gasoline and E85

44

Flex-Fuel Vehicles• Two flex-fuel vehicles tested over Federal Test Procedure

– 2002 Chrysler Caravan • US EPA NLEV LEV LDT and California LEV 1 LDT

– 2004 Chrysler Sebring • US EPA Interim Non-Tier 2 Bin 8 and California ULEV 1

• Test Fuels– Tier 2 certification gasoline– E85 from local distributor

• Emissions measured– Regulated emissions (CO, NOX, NMOG)– GHGs (CO2, CH4 and N2O)– Detailed NMOG analysis

45

2002 FFV Caravan: Regulated Emissions• CO and NOX emissions decrease with E85• NMOG emissions unchanged• Fuel sensor reached only 64% on E85

FFV Caravan

0.00

0.20

0.40

0.60

0.80

1.00

CO NOx NMOG

g/m

ile

Tier 2 E85

46

2004 FFV Sebring: Regulated Emissions• CO and NOX emissions decrease with E85 • NMOG higher with E85 (cold start)

FFV Sebring

0.00

0.20

0.40

0.60

0.80

1.00

CO NOx NMOG

g/m

ile

Tier 2 E85

47

Unburned Ethanol

• Unburned ethanol is included in NMOG • Found predominantly on cold engine start

Unburned Ethanol

0

50

100

150

200

250

Phase 1 Phase 2 Phase 3 Composite

mg/

mile

FFV Caravan FFV Sebring

48

2002 FFV Caravan: Carbonyl Compounds• Carbonyl compounds emitted predominantly on cold start• E85 results in increases in formaldehyde, acetaldehyde and

acrolein emissionsFFV Caravan Carbonyl Compounds

0

2

4

6

8

10

12

14

16

18

20

T2 E85 T2 E85 T2 E85 T2 E85

Phase 1 Phase 2 Phase 3 Composite

mg/

mile

BenzaldehydeIsobutyraldehyde & ButyraldehydeMethyl Ethyl KetoneMethacroleinCrotonaldehydePropionaldehydeAcetoneAcroleinAcetaldehydeFormaldehyde

49

2004 FFV Sebring: Carbonyl Compounds• Acetaldehyde emissions increase with E85

– 25x for Caravan– 50x for Sebring

FFV Sebring Carbonyl Compounds

0

5

10

15

20

25

T2 E85 T2 E85 T2 E85 T2 E85

Phase 1 Phase 2 Phase 3 Composite

mg/

mile

BenzaldehydeIsobutyraldehyde & ButyraldehydeMethyl Ethyl KetoneMethacroleinCrotonaldehydePropionaldehydeAcetoneAcroleinAcetaldehydeFormaldehyde

50

2002 FFV Caravan: Toxic Emissions• Toxic hydrocarbon emissions are reduced with E85• With both fuels, found predominantly on cold engine start

FFV Caravan Toxics

0

10

20

30

40

50

60

70

80

T2 E85 T2 E85 T2 E85 T2 E85

Phase 1 Phase 2 Phase 3 Composite

mg/

mile

o xylene

m&p xylene

Ethyl benzeneToluene

Benzene

1,3 butadiene

51

2004 FFV Sebring: Toxic Emissions

FFV Sebring Toxics

0

10

20

30

40

50

60

70

80

T2 E85 T2 E85 T2 E85 T2 E85

Phase 1 Phase 2 Phase 3 Composite

mg/

mile

o xylene

m&p xylene

Ethyl benzene

Toluene

Benzene

1,3 butadiene

52

Specific Reactivity

• The specific reactivity of E85 is lower than the Tier 2 fuel

• The specific reactivity of the emissions from the newer vehicle technology are lower than the old technology

Specific Reactivity

0.00.51.01.52.02.53.03.54.04.5

T2 E85 T2 E85

Caravan Sebring

g O

zone

/ g

NM

OG

53

Ozone Forming Potential

• The ozone forming potential of E85 is lower than the Tier 2 fuel

• The ozone forming potential of the emissions from the newer vehicle technology are slightly higher than the old technology

Ozone Forming Potential

0.00

0.05

0.10

0.150.20

0.25

0.30

0.35

T2 E85 T2 E85

Caravan Sebring

g O

zone

/ m

ile

54

GHG Emissions

• Methane emissions – Increase with E85– Very similar for two

vehicles

• Nitrous oxide emissions – Decrease with E85 – Decrease with more

stringent emission standard

M e tha ne Em issions

0102030

405060

T2 E85 T2 E85

Ca ra va n S e bring

mg/

mile

N i tro u s O x id e Em issio n s

0102030405060

T 2 E85 T 2 E85

Ca ra va n S e b rin g

mg/

mile

55

Fuel Consumption• E85 has lower energy density,

therefore a larger volume is consumed for the same amount of driving

• Actual CO2 emission rates were within 2% of expected based on complete conversion of fuel C to CO2

• CO2 emission rates were within 3% between the fuels

• Lower carbon content of fuel offset by lower energy density.

• CO2 benefits are not achieved at the tailpipe.

Fuel Consumption

0

2

4

6

8

10

12

14

16

18

20

Caravan Sebring

L/10

0km

Tier 2 E85

56

Summary

• For the vehicles tested, low ethanol gasoline blends (E10, E20) – Reduce FTP and US06 CO emissions– Increase FTP NOX emissions; US06 emissions

unchanged– Had little effect on FTP and US06 NMOG emissions– Had little effect on Specific Reactivity of NMOG

emissions– Had little effect on CH4 and N2O emissions– Had little effect on the evaporative NMOG emissions

nor their specific reactivity.

57

Summary

• For the vehicles tested, a higher ethanol gasoline blend (E85)– Reduced FTP CO and NOX– Had little effect on FTP NMOG– Significantly increased carbonyl emissions

• Acetaldehyde 25-50x greater– Decreased toxic hydrocarbons

• Fuel dilution effect– Reduced the specific reactivity of FTP emissions

thereby reduced ozone forming potential– Increased CH4 emissions– Decreased N2O emissions

Biofuels and Advanced Combustion Strategies

59

HCCI• Homogeneous Charge

Compression Ignition is a low temperature combustion strategy that can result in very low NOXand PM emissions with high thermal efficiency.

• HCCI is an auto-ignition process– start of combustion is controlled

by temperature and pressure not spark (SI) or fuel injection (CI)

• Because it is a low temperature process, engine out CO and unburned HC emissions are high in a relatively cool exhaust gas– Very challenging for conventional

TWC or OC technologies

UofA HCCI facilityWaukesha CFR engine and dynamometer

60

HCCI• Two collaborative projects looking at gasoline-like and diesel-like

fuels in HCCI combustion in a research engine– University of Alberta – ideal fuels with different octane numbers

prepared from iso-octane and heptane or ethanol and heptane– National Research Council of Canada – ideal fuel of n-heptane

studying effect of engine parameters and EGR on combustion efficiency.

• Dilute exhaust samples were collected in canisters and analyzed by GC-FID and GC-MS for NMHC, oxygenated organics, CH4and N2O– NRC study also included carbonyl sampling with DNPH

cartridges• Ideal fuels allow chemical reaction mechanisms to be studied

– Provides information useful in computer modeling of HCCI combustion

61

Effect of Ethanol on HCCI Combustion• Ethanol has an octane number similar to iso-octane

when measured in the standard manner. • Ethanol's latent heat of vaporization is about twice

that of iso-octane, providing a strong cooling effect on the intake charge, particularly as the mixture is made more fuel-rich. – This led to experimental problems of transferring the

engine from its initial CNG-fueled, spark-ignition operation to HCCI as well as problems in maintaining a constant intake mixture temperature and thus controlling combustion.

• HCCI combustion is much more sensitive to fuel properties than conventional SI combustion.

62

NMOG Emissions from HCCI• Unburned fuel compounds account for 58-75% of the NMOG

emissions, depending on conditions.• Partial combustion products, alkenes and carbonyls are the next

most prominent components of NMOG– Low molecular weight alkenes (ethylene, propylene, isobutene

and 1-butene) account for 7-25% of NMOG– Carbonyl compounds account for 12-33% of NMOG. – Formaldehyde dominates carbonyl emissions (41-50%).– Methane emissions are also significant (1-5% of NMOG)

• HCCI combustion appears to form unsaturated cyclic compounds (cycloalkenes and aromatics). – Whether these compounds come from the lubrication oil or the

combustion process is still not clear.

63

Carbon Balance of HCCI Emissions

• Fraction of carbon emitted as CO and HC increases with decreasing combustion temperature

• The HC fraction becomes more “reactive” and contains more unburned fuel components

Carbon Balance as a Function of AFR

0%

20%

40%

60%

80%

100%

38 45 48 50 52 56 58 60

AFR

% F

uel C

as

CO

2, C

O a

nd

THC

%C as THC%C as CO%C as CO2

64

NMOG Emissions from HCCIAlkane Distribution by Carbon Number

0

2000

4000

6000

8000

10000

12000

14000

16000

38 45 48 50 52 56 58 60AFR

Em

issi

on R

ate

(mg/

kg fu

el)

123456789101112

Alkene Distribution by Carbon Number

0

1000

2000

3000

4000

5000

6000

7000

8000

38 45 48 50 52 56 58 60AFR

Em

issi

on R

ate

(mg/

kg fu

el)

23456789

Alkynes Distribution by Carbon Number

0

50

100

150

200

250

38 45 48 50 52 56 58 60AFR

Em

issi

on R

ate

(mg/

kg fu

el)

234

Carbonyl Distribution by Carbon Number

0

1000

2000

3000

4000

5000

6000

7000

38 45 48 50 52 56 58 60AFR

Em

issi

on R

ate

(mg/

kg fu

el) 1

23456789

Advanced Emissions Characterization

66

What else is in there?• Semiquantitative GC-MS / GC-FID analysis strategy developed to identify

organic “unknowns” in gas phase emissions– Carbonyls not in TO-11 method– FAME fragments– Other oxygenated species (e.g. furans)

• Cryogenic preconcentration GC-MS operated with same parameters as GC-FID method for NMHC analysis

• Qualitative identification by GC-MS by library search and peak purity tools – No co-eluting compounds– Library search criteria better than 900 for identification

• Semiquantitative analysis by GC-FID by relative retention time identification and average response factor of NMHC.

• For carbonyl compounds found in TO-11 method– semiquantitative analysis agreed between within ±20%– linearity better than 0.94 over order of magnitude concentration.

• Information from this method will be used to determine what compounds to include in an oxygenated compound method.

67

Biodiesel Emissions• Low Molecular Weight FAMEs

– Produced by cracking of higher MW fuel FAMEs– Other than Acetic Acid Methyl Ester, FAMEs are unsaturated

• Furans– Concentration appears not to change from Diesel to B100

• Nitro-compounds– Nitromethane– Nitrophenol in diesel, B20 and B100 emissions

• Carbonyl compounds not in TO-11 method– At least 10 carbonyl compounds were identified, many

unsaturated.• Unusual Finds

– MTBE appears to be produced by the combustion process. Levels are above dilution air concentrations

– Isobutyl formate was identified but its occurrence is not consistent

68

Biodiesel EmissionsCompound Structure Compound Structure Compound Structure

Furan O

Isovaleraldehyde (3-Methylbutanal) O

4-Pentenoic Acid Methyl Ester O

O

Methyl Acetate (acetic acid methyl ester)

O

O

Methyl isopropyl ketone (3-Methyl-2-Butanone)

O

2-Heptanone

O

Trimethylacetaldehyde (2-Methyl-2-propanal)

O

4-Penten-2-one

O

Heptanal O

2,3-Butanedione O

O

2-Methyl tetrahydrofuran

O

5-Hexenoic Acid Methyl Ester

O

O

Methyl Acrylate (2-Propenoic Acid Methyl Ester)

O

O

Ethyl Vinyl Ketone

O

Octanal O

Isobutyl Formate

O

O

3-Butenoic Acid Methyl Ester

OO

6-Heptenoic Acid Methyl Ester

O

O

Paraldehyde O

OO

69

HCCI Emissions

• The GC-MS qualitative analysis found that partial oxidation of hydrocarbons had taken place, resulting in a variety of alcohols, aldehydes, ketones, oxiranes and furans in the dilute exhaust.

• A number of hydrocarbons were identified that were not present in the quantitative analysis. These compounds were mostly branched pentadienes. A number of of these pentadiene isomers were found but correctly identifying them was difficult as the mass spectra are nearly identical.

70

HCCI EmissionsStructure Name Structure Name Structure Name

O acetaldehyde

HO

allyl alcohol

O

propylene oxide

O

isobutryaldehyde HO

methyl allyl alcohol

O

1,2-Epoxybutane

O butyraldehyde

O

acetone

O

furan

O

trimethylacetaldehyde

O

methyl vinyl ketone

O

2-methyl furan

O crotonaldehyde

O

methyl ethyl ketone

O

Tetrahydrofuran

O

methacrolein

O

t-3-penten-2-one O

2,5-dimethylfuran

O hexanaldehyde N+

O

O-

nitromethane

O heptanaldehyde

O octanaldehyde

71