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Algorithm for the Prediction of Power at the Preliminary Design Stage Resistance & Propulsion (1) MAR 2010 Rod Sampson - School of Marine Science and Technology - 4th March 2008

Preliminary Prediction of Power

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  • Algorithm for the Prediction of Power at the

    Preliminary Design Stage

    Resistance & Propulsion (1)MAR 2010

    Rod Sampson - School of Marine Science and Technology - 4th March 2008

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Method is appropriate for large ocean going vessels with modern slow speed direct drive

    diesel engines

    Method is a basic design tool using chart series diagrams

    Design Scope

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Ship owner require that a ship should achieve an average speed in service at a certain engine power.

    Initial acceptance will be based upon demonstration of a higher speed on trial at the same power

    Vtrial = Vservice + V

    (V ! 1 knot)

    Design Scope

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Design Scope

    Contract stipulate that the ship should achieve trial speed with the engine developing 85% of its maximum continuous power rating (MCR)

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Preliminary Prediction of Power

    Estimate resistance and effective power for a range of speeds using appropriate Methodical Series

    Data or Statistical Analysis Data (Holtrop & Menen)

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Preliminary Prediction of Power

    methodical series or other

    PE =

    PE trial =

    PE service =

    (1 + x)PE

    1.2 PE trial

    From BTTP - 65 procedure

    Based upon 20% sea margin

  • 02000

    4000

    6000

    8000

    10000

    12000

    10.0 12.0 14.0 16.0 18.0 20.0Speed (knot)

    Pow

    er (

    kW)

    Pe Trial (kW)PE Service (kW)

    Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Preliminary Prediction of Power

    20% sea margin

    Plot trial and service conditions

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Preliminary Prediction of Power

    Lbp = 135.34mB = 19.3mT = 9.16mCb = 0.704

    Assumed vessel particulars from previous example:

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Optimum RPM, Propeller and Engine Size

    Chose maximum permissible propeller diameter with respect to hull clearances

    Determine the optimum engine speeds corresponding to trial conditions, the required maximum continuous power

    and the mean face pitch.

    Select an appropriate engine

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Optimum RPM, Propeller and Engine Size

    Using the equations provided in the handout determine the wake fraction and thrust deduction factor

    DB ! 0.6T = 5.5m = DThe required diameter behind the hull is given as

    This gives:

    w = 0.304 t = 0.214

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Optimum RPM, Propeller and Engine Size

    As the behind condition allows a smaller propeller diameter calculate the equivalent open water

    diameter

    DB ! 0.6T

    Do =DB0.95

    Corresponding open water diameter

    = (5.79m)

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Optimum RPM, Propeller and Engine Size

    Bp Select diagram on basis of blade number and blade area ratio

    For this exercise the B4.55 diagram is to be used

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Optimum RPM, Propeller and Engine Size

    0

    2000

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    10000

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    10.0 12.0 14.0 16.0 18.0 20.0Speed (knot)

    Pow

    er (

    kW)

    Pe Trial (kW)PE Service (kW) At TRIAL speed read off from the

    plot the effective power at trial speed

    Remember is not known as it requires knowledge of the

    propeller hull interaction.

    D

    D =(1 t)(1 w) o R

    D = k1 o

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Optimum RPM, Propeller and Engine Size

    0

    2000

    4000

    6000

    8000

    10000

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    10.0 12.0 14.0 16.0 18.0 20.0Speed (knot)

    Pow

    er (

    kW)

    Pe Trial (kW)PE Service (kW)

    Therefore a value is selected and an iteration is performed

    until convergence

    D = 0.70

    Vs (trial) = 16 knots

    Pe (trial) = 3550 kW

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Optimum RPM, Propeller and Engine Size

    0

    2000

    4000

    6000

    8000

    10000

    12000

    10.0 12.0 14.0 16.0 18.0 20.0Speed (knot)

    Pow

    er (

    kW)

    Pe Trial (kW)PE Service (kW)

    Assume an initial D = 0.7

    From the graph:

    PD =PE trial

    D

    PD =35500.7

    PD = 5071 kW

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Optimum RPM, Propeller and Engine Size

    0

    2000

    4000

    6000

    8000

    10000

    12000

    10.0 12.0 14.0 16.0 18.0 20.0Speed (knot)

    Pow

    er (

    kW)

    Pe Trial (kW)PE Service (kW)

    Flow through the propeller disc

    VA = Vtrial(1 w)

    VA = 16(1 0.304)

    VA = 11.14 knots

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Optimum RPM, Propeller and Engine Size

    Let:

    Bp = k2 N

    Bp = 1.158 NP12

    D

    V 2.5A

    Bp = 1.158 N 507112

    11.142.5

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Optimum RPM, Propeller and Engine Size

    and

    = k3 N

    =1J

    = 3.2808 NDoVA

    = 3.2808 N 5.7911.14

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Preliminary Prediction of Power

    Enter the BP delta values onto the diagram provided

    For each RPM calculate the open water efficiency from the diagram

    Plot the results

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Preliminary Prediction of Power

    For a range of values of N calculate Bp

    N (rpm) Bp

    80 15.93 136.4 0.62

    90 17.91 153.5 0.624

    100 19.91 170.5 0.626

    110 21.90 187.6 0.622

    120 23.89 204.6 0.605

    o

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Preliminary Prediction of Power

    0.6

    0.605

    0.61

    0.615

    0.62

    0.625

    0.63

    75 85 95 105 115 125

    oo= 0.626

    N =100

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Preliminary Prediction of Power

    0.55

    0.56

    0.57

    0.58

    0.59

    0.6

    0.61

    0.62

    0.63

    0.64

    0.65

    65 70 75 80 85 90 95 100

    N

    N o

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    D =(1 t)(1 w) o R

    Preliminary Prediction of Power

    More data is now available to update the initial estimate of D

    D =(1 0.214)(1 0.304) 0.626 1.0

    D = 0.707

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Preliminary Prediction of Power

    To test convergence the difference from the original and new should be less than 0.005D

    Continue until convergence to get N and D

    0.707 - 0.7 = 0.007

    use the new value of and re-calculate the delivered power and repeat BP d diagram

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Preliminary Prediction of Power

    For this exercise the previous calculation is assumed converged, therefore:

    D = 0.707

    N = 100

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Engine Selection

    Once the propulsive efficiency is known the power required for sea trials can be calculated

    PB(trial) =PE trialD S

    PB(trial) =3550

    0.707 0.98

    PB(trial) = 5123.7 kW

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    From this Break Power required to satisfy the trial speed, the contract specified that the engine should

    only be at 85% of its total rating

    Engine Selection

    PB(installed) =PB(trial)

    0.85

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    This value can now be used to calculate the required engine size

    Engine Selection

    PB(installed) = 6028 kW

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Finally modify the propeller diameter using the empirical relationships given previously

    Re- calculate (as in example 1 of the numerical example the new diameter for the same delivered power

    Bp Plot on the diagram and read the P/D ratio

    Engine Selection

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Engine Selection

    PD = PB(trial) s

    Calculate the delivered power at the trial condition

    PD = 5123.7 0.98PD = 5021.23

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Engine Selection

    Calculate the delivered power at the trial condition

    Bp = 19.81

    = 3.2808 100 5.5011.14

    = 161.97

    Bp = 1.158 100 5021.2312

    11.142.5

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Engine Selection

    Bp = 19.81 = 161.97

    P

    D= 1.0

    Enter the final values onto the diagram

    1.0DB = 5.50mean face pitch:

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Engine Selection

    Calculated optimum rpm = 100

    Installed power = 6029 kW

    Trial power = 5123.7 kW

    Calculate the power per cylinder and use suitable engine diagrams to select an engine

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Engine Selection

    R1

    R2R3

    R4

    85% MCR

    reducing fuel consumption

    trial power

    installed power

    Engine RPM

    Engine Power

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Engine Selection

    R1

    R2R3

    R4

    Engine RPM

    Engine Power

    1. Assume a number of Cylinders2. Calculate the required number of installed power

    per cylinder3. from range of engines select the appropriate engine

    with optimum RPM and power range

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Engine Selection

    R1

    R2R3

    R4

    Engine RPM

    Engine Power

    4 Cylinders:5123.7 / 4 (trial) = 1280.92 kW/cyl6028.0 / 4 (total) = 1509 kW/cyl

    Suitable engines could be RTA68 and RTA62 at 4 cyl.

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    The final stage is to find the new ship service speed and propeller rate of rotation at constant power of:

    PD = 0.85 PB s

    i.e with the engines developing 85% of their Brake Power (including transmission losses)

    PD = 5123.7 0.98 = 5021.23 kW

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    Caution:This method is different than the calculation for the trial condition.

    For the trial condition the propeller was designed to absorb a particular power

    In the service condition the propeller design is fixed :

    Diameter (behind) = 5.5m Pitch = 1.0

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    At this new condition there will be a new wake fraction to allow for hull roughness, wind, waves, etc.

    This is defined as:

    w = 1.1wtrial

    (assume previous values for t & )R

    w = 1.1 0.304 = 0.3344

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    The propulsive efficiency will change for this new condition therefore another iteration must be

    performed

    This iteration of follows a different method than previous to obtain the optimum efficiency

    D

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    Assume an initial value of D

    PE service = PD D

    Use the plots of trial and service power to read off the value. Read from the plot the service

    speed this occurred PE service

    PE service = 5021.23 0.7 = 3514.86 kW

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    0

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    5000

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    7000

    8000

    13 14 15 16 17 18

    Speed [kn]

    Pow

    er [

    kW]

    PE (service)

    PE (trial)

    Vs (service) = 15.25 knots

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    Re-calculate the advance velocity based on this power and new wake fraction

    Va = Vs(1 w)Va = 15.25 (1 0.3344)Va = 10.15 knots

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    Let:

    Bp = k4 N

    Bp = 1.158 NP12

    D

    V 2.5A

    Bp = 1.158 N 5021.2312

    10.152.5

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    Let:

    = k5 N

    = 3.2808 NDVA

    = 3.2808 N 5.5010.15

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    As before use a range of shaft rotations and calculate the new coefficients Bp

    Plot these values directly on the diagram Bp

    Where this curve intersects the P/D of the propeller designed previously is the required value

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Preliminary Prediction of Power

    For range of values of N calculate Bp

    N (rpm) Bp

    80 19.99 142.16

    90 22.49 159.93

    100 24.99 177.77

    110 27.49 195.47

    o

  • Basic Design - BP delta diagrams

    Rod Sampson - School of Marine Science and Technology - 26th February 2008

    0

    BP

    PD

    BP

    1.0

    o = 0.583

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Preliminary Prediction of Power

    As before use the propulsive efficiency formula below and iterate until the difference between successive

    iterations is within 0.005

    D =(1 t)(1 w) o R

    On convergence the ship speed in service condition has been calculated

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    D =(1 0.214)(1 0.334) 0.583 1.0

    D = 0.688

    (D)assumed (D)previous = 0.7 0.688 = 0.0011

    (no need for iteration)

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    PE (service) = 5021.23 0.688

    PE (service) = 3454.60 kW

    PE (service)Read from the power diagram the for 3454.6 kW

    Vs (service) = 15.15 knots

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    0

    1000

    2000

    3000

    4000

    5000

    6000

    7000

    8000

    13 14 15 16 17 18

    Speed [kn]

    Pow

    er [

    kW]

    PE (service)

    PE (trial)

    Vs (service) = 15.15 knots

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    At the intersection of the new line with the pitch line read off from the diagram the Service

    values of BP

    BP

    BP = 24.2

    B = 174

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    Re-calculate the advance velocity for the final service speed of 15.15 knots

    VA = VS(1 w)

    VA = 15.15(1 0.3344)VA = 10.08 knots

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    Finally at the service condition calculated read off the and calculate the RPM in serviceB

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    = 3.2808 NDVA

    N = VA

    3.2808D

    N =174 10.083.2808 5.50

    Nservice = 97.2 rpm

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Prediction of Service Performance

    Therefore at 85% MCR:

    The vessels service speed is 15.15 knots

    The propeller rate of rotation is 97.2 rpm

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    Final stage in the design algorithm is to calculate blade surface area and blade area ratio

    This is performed for TRIAL condition

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    T = 9.16m

    N = 100 rpm

    VA = 16 (1 0.3044) = 11.14 knots

    D = 5.50m

    P

    D= 1.0 o = 0.626

    Using the previous trial conditions:

    PD = 5021.23 kW

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    h =D

    2+ 0.2

    h = 2.95

    shaft immersion at centreline

    H = T - h H = 9.16 - 2.95

    H = 6.21m

    Text

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    p e = 99629 10179Hp e = 99629 10179 6.21p e = 162840.59 N/m2

    The static component

    Calculation of the cavitation number

    r =p eqt

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    qt = (11.66VA)2 + (0.828 nD)2

    The dynamic component

    qt = (11.66 11.14)2 + (0.828 100 5.50)2

    qt = 224261.2 N/m2

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    The resultant cavitation number becomes:

    r =162840224261.2

    r = 0.726

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    Entering this value onto the Burrill Diagram:

    r = 0.726

    c = 0.23

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    T

    AP= c qT

    T

    AP= 0.23 224261.2 = 51580.08

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    T

    AP= 1941.3

    PD oVA

    AP

    AP = 10.62 m2

    AP =1941.3 5021.23 0.626

    11.14 51580.08

    AP =1941.3 PD o

    VA TAP

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    AD =AP

    1.067 0.229PD

    AD =10.62

    1.067 0.229 1.0

    AD = 12.67 m2

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    BAR =ADpiD2

    4

    BAR =12.67pi5.52

    4

    BAR = 0.533

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    AeAo

    Selected was 0.55 Ae ADAssuming

    AeAD

    = 0.533

    Selected area was 0.55, therefore the design will provide a low risk of cavitation

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Coursework Submission

    To satisfy the requirements of the coursework the following is required:

    A typed report covering the 4 stages:

    1. Effective power prediction2. Design of propeller and engine3. Prediction of performance in service, 4. Blade surface area and BAR

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Coursework Submission

    To satisfy the requirements of the coursework the following is required:

    The report should include a detailed hand calculation for one speed (e.g. service speed)

    Include tables from Excel where necessary and appropriate graphs

    If you only present Excel tables and make a mistake, you cannot collect method marks.

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Coursework Submission

    Submission date is:

    2nd May 2008

  • Rod Sampson - School of Marine Science and Technology - 4th March 2008

    Determination of Blade Areas

    End of Presentation