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Precision gears for highest demands

Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

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Page 1: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

Precision gears for highest demands

Page 2: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

GEARHEADSCOMPONENT SETS

RDS-E

Solid shaft

T: 58 – 3,136 Nmi: 31 – 185

24PAGE

RH-N

Solid shaft

T: 245 – 7,000 Nmi: 41 – 203.52

22

RDR-E

Solid shaft

T: 58 – 3,136 Nmi: 31 – 185

24

RF-P

Solid shaftHigh output speed

T: 190 – 320 Nmi: 31 – 56n: up to 200 rpm

16

RV

Solid shaft Without bearing support

T: 137 – 5,390 Nm i: 57 – 192.4

18

RV-C

Hollow shaft

T: 98 – 11,760 Nm

14

RV-N

Solid shaft

T: 245 – 7,000 Nmi: 41 – 203.52

12

QUICKFINDER

Find the right gear solution for your individual application

Page 3: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

RA-EA / EC

Solid shaft For magazines and change systems

T: 167 – 1,568 Nmi: 80 – 171

30

GH

Solid shaft High output speed

T: 69 – 980 Nmi: 10.74 – 31.43n: up to 270 rpm

32

RDS-C

Hollow shaft

T: 98 – 3,136 Nmi: 81 – 258

26

RDR-C

Hollow shaft

T: 98 – 3,136 Nmi: 81 – 258

26

RDP-C

Hollow shaft

T: 98 – 3,136 Nmi: 100 – 157

26

RDP-E

Solid shaft

T: 167 – 3,136 Nmi: 57 – 81

24

RS

Hollow shaftIntegrated rectangular gear

T: 2,548 – 8,820 Nmi: 120 – 240

28

About Nabtesco 04Mode of operation 05Services 06Customizing 08Component sets 10Gearheads 20Distributor network 34

CONTENTS

Page 4: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

04

Spur gear

Eccentric stage

Crankshaft

ABOUT NABTESCO

More than 6 million references for excellent work

"RV" stands for our gear's "rotary vector"

type of construction, and thus also for their

extremely high resilience and precision.

Nabtesco Motion Control – part of the Nabtesco Group – is the world's

largest and most recognized manufacturer of cycloidal gears. Thanks

to their special technology, these precision gears are extremely robust

and, simultaneously, highly precise. The combined engineering expertise

of more than three decades is incorporated in these high-quality gears.

All of this makes them ideal for applications in many high-tech fields.

More than 6 million gears from Nabtesco are in use around the world.

They are used in more than 60 % of the world's industrial robots.

Apart from its proven gear series, a special strength of Nabtesco lies

in its engineering services, with special customer-specific products

and finishes.

Page 5: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

Rotation angle Crankshaft 180°

Case Crankshaft(Connected to the spur gear)

ShaftRV gearPin

Rotation angle Crankshaft 0°

Rotation angle Crankshaft 360°

05

Needle bearing

RV gears

ADVANTAGES

• High rated torque of up to 14,715 Nm

• Minimum space requirement

• High shock-load capability (5 times the rated torque)

• High rigidity

• Extreme precision (hysteresis loss < 1 arcmin)

• Low inertia

• Insensitive to vibration

• Extremely low wear

• Long service life

MODE OF OPERATION

Cycloidal gears offer unbeatable advantages

The two-stage reduction of cycloidal gears makes solutions from Nabtesco

Precision so successful. The reason is that the speed is reduced by the

double cams. Vibration is reduced by the two-stage reduction principle

and low inertia. The force is also distributed very evenly, thanks to the

roller cam design, and this contributes to the minimum hysteresis loss

and enormous resistance to shock loading. Consequently, cycloidal gears

are as versatile as they are resilient.

The drive or servomotor is connected to the spur gear stage of the gear-

box via a pinion. The rotating speed reduces at this point relative to the

reduction ratio between the pinion and planetary gear. The planetary

gears are connected to crankshafts which drive the cams using needle

bearings. These cams rotate inside the case which is lined with pins.

The cam has exactly one eccentric section less than the pin ring has pins.

A 360° revolution of the crank shafts therefore causes the cams to rotate

one pin farther, whereby practically all the gear teeth are in continuous

contact with the pins. The rotating movement is then transmitted from the

input shaft to the crankshafts via the spur gear stage, and these then shift

the cams in the pin ring and, consequently, generate a reduced speed with

high precision. This technology enables the RV gears to absorb 5 times the

rated torque in emergency-stop situations without suffering any damage.

The resulting overall reduction is the same as the product of the two

reduction ratios (spur gear stage and eccentric stage).

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06

We have expanded our European centre in Farmington

Hills Michigan to make it into a unique service hub for you.

• Large warehouse for the fastest deliveries possible

• Fast-response, professional service team

• Production shop for finishing, final assembly and custom products on location

• Prototype construction, test series and live demonstrations

With this range of services, we can help you with any questions

which arise concerning drives and gears and the development

of your application. Our specialists are capable of producing

a prototype on location for your own test series or carrying out

trials for you.

SERVICES

Our service is similar to our gears: fast, resilient and effective

Page 7: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

07

Page 8: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

08

CUSTOMIZING

Precisely what you need, in the shortest of time frames

Page 9: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

09

Developing special solutions and manufacturing custom products

is something we have always done for our clients. Today, we are

going even one step further with customizing.

Whether it is a drive train or a cover, a motor flange or an input gear:

there are many details which one can adapt in order to match our

gears exactly to your application. With a team of experienced develop-

ment engineers and our service team in Farmington Hills Michigan,

we can implement all these requests professionally and quickly.

Often the right combination of existing components is all you need.

In such cases, we can supply you with installation-ready configura-

tions directly from our warehouse.

In other cases it is necessary to alter spurs, holding bores, covers

or drives in order to satisfy the special requirements of your machine

or robotics application. Here, our designers take responsibility for

the engineering and develop a custom solution together with you.

Page 10: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

10

COMPONENT SETS

Page 11: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

11

New: the RF-P seriesThe completely newly developed gears of the RF-P series are particularly suitable for fast applications in very small installation spaces. They are eminently suitable for use in arm axes of delta or scara robots or in wheel drives of automated guided vehicles (AGV), for example.

RV-N seriesThe RV-N solid shaft gears with reduced weight at high output torques and high reduction ratios are optimally suited for smaller installation spaces.

RV-C seriesThe RV-C series has a hollow shaft with a diameter of up to 5.43 in which, for example, facilitates the routing of data and power supply cables.

RV seriesThe RV series is the basic version and can be combined with different output supports.

Fast and precise for heavy loadsNabtesco component sets work with extreme precision, extremely low vibrations, and low inertia. Their special construction means they are particularly immune to shock loads and permit high levels of torque.

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RV-N Solid shaftCOMPONENT SETS

RV-N

Solid shaft

T: 245 – 7,000 Nm

i: 41 – 203.52

Compact construction, reduced weight: ideal for robotics

Nabtesco has developed especially compact, lightweight and

powerful gear units: the RV-N series. They are used wherever

high torque ratings are required, yet little space is available. The

compact design is achieved by a main bearing with an integrated

inner ring. The reinforcement of the crankshaft bearing produces

a very high power density. In addition, all gear components have

been optimized using FEM analysis and subjected to the latest

manufacturing processes.

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C D

A

B

13

DIMENSIONS

Model RV- 25N 42N 60N 80N 100N 125N 160N 380N 500N 700N

Weight (kg) 3.8 6.3 8.9 9.3 13 13.9 22.1 44 57.2 102

A (in) 2.44 2.58 2.74 2.91 3.15 3.15 4.09 5.16 5.41 6.69

B ( in) 5.24 6.26 7.20 7.44 8.19 8.70 9.37 11.61 12.80 15.55

C h7 ( in) 3.70 4.65 5.51 5.51 6.30 6.30 7.05 8.74 9.96 12.40

D ( in) 4.45 5.35 6.30 6.30 7.05 7.32 7.95 9.92 11.18 13.78

ADVANTAGES

• Efficiency level up to 85 %

• Shock load max. 5 times rated torque

• Extremely precise and low wear, hysteresis loss < 1 arcmin, long service life

• Finely graduated sizes rated torques from 245 Nm to 7,000 Nm

AREAS OF USE

• Robotics

• Medical technology

• Machine tools

• Positioning

SPECIFICATIONS

Model RV- 25N 42N 60N 80N 100N 125N 160N 380N 500N 700N

Standard ratio 4181 107.66126137164.07

4181105126141164.07

4181102.17121145.61161

4181101129141171

4181102.17121141161

4181102.17121145.61161

4181102.81125.21156201

7593117139162185

81105123144159192.75

105118142.44159183203.52

Rated torque (Nm) 245 412 600 784 1,000 1,225 1,600 3,724 4,900 7,000

Allowable acc. / dec. torque (Nm) 612 1,029 1,500 1,960 2,500 3,062 4,000 9,310 12,250 17,500

Emergency stop torque (Nm) 1,225 2,058 3,000 3,920 5,000 6,125 8,000 18,620 24,500 35,000

Hysteresis loss (arcmin) < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0

Torsional rigidity (Nm / arcmin) 61 113 200 212 312 334 490 948 1,620 2,600

Main bearing capacity

Allowable moment (Nm) 784 1,660 2,000 2,150 2,700 3,430 4,000 7,050 11,000 15,000

Axial load (N) 2,610 5,220 5,880 6,530 9,000 13,000 14,700 25,000 32,000 44,000

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RV-C Hollow shaft

AREAS OF USE

• 5-axis CNC machining centers

• Robotics

• Medical technology

• Antenna systems

ADVANTAGES

• Hollow shaft (for routing cables, etc.)

• High precision (hysteresis loss < 1 arcmin)

• Less vibration

COMPONENT SETS

The powerhouse with open centre

RV-C gears are your ideal choice for very demanding applications.

They have a hollow shaft through which power supply cables, drive

shafts, etc. can be fed. The RV-C component sets are compact,

lightweight and offer high torsional and moment rigidity. Thus, the

RV-C gear series reaches exceptional repeat and path accuracy.

Page 15: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

DIMENSIONS

Model RV- 10C 27C 50C 100C 155C 200C 320C 400C 500C 900C 1200C

Weight (kg) 4.6 8.5 15 19.5 37 57 80 108 154 225 235

A ( in) 5.79 7.17 8.76 9.86 11.54 13.66 17.24 19.09 20.47 21.38 22.44

B h7 ( in) 4.33 5.51 6.93 7.83 9.21 10.24 13.39 13.78 15.35 15.35 19.29

C H7 ( in) 1.34 1.85 2.60 2.87 3.54 3.94 5.51 5.51 5.91 5.31 5.31

D ( in) 1.22 1.69 2.24 2.80 3.17 3.54 5.43 5.43 5.43 – –

E (in) 0.16 0.20 0.20 0.20 0.24 0.28 0.22 0.26 0.30 0.89 –

F (in) 1.95 2.26 2.68 2.86 3.50 4.02 3.98 4.37 5.14 5.67 5.35

G (in) 0.67 0.65 0.80 0.78 1.13 1.23 1.50 1.54 1.87 3.18 4.13

H (in) 0.76 0.77 0.94 0.83 1.28 1.31 1.71 1.71 1.97 3.25 –

I [no.] 6807 6810 6813 6816 6818 6820 6830 6830 6832 6828 6828

15

SPECIFICATIONS

Model RV- 10C 27C 50C 100C 155C 200C 320C 400C 500C 900C 1200C

Standard ratio 27 36.57 (1,390 / 38)

32.54 (1,985 / 61)

36.75 33.62 34.86 (1,499 / 43)

35.61 (2,778 / 78)

35.61 (2,778 / 78)

37.34 (3,099 / 83)

42.84 42.84

Rated torque (Nm) 98 265 490 980 1,470 1,961 3,136 3,920 4,900 8,820 11,760

Allowable acc. / dec. torque (Nm) 245 662 1,225 2,450 3,675 4,900 7,840 9,800 12,250 22,050 29,400

Emergency stop torque (Nm) 490 1,323 2,450 4,900 7,350 9,800 15,680 19,600 24,500 44,100 58,800

Max. speed switching operation (rpm)

80 60 50 40 30 30 25 20 20 15 12

Hysteresis loss (arcmin) < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0

Torsional rigidity (Nm / arcmin) 47 147 255 510 735 980 1,960 2,450 3,430 4,900 5,880

Moment rigidity (Nm / arcmin) 421 1,068 1,960 2,813 4,900 9,800 12,740 19,600 24,500 34,300 34,300

Main bearing capacity

Allowable moment (Nm)

686 980 1,764 2,450 7,056 8,820 20,580 24,500 34,300 44,150 44,150

Axial load (N) 5,880 8,820 11,760 13,720 15,680 19,600 29,400 34,300 39,200 51,000 51,000

RV-C

Hollow shaft

T: 98 – 11,760 Nm

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C D

A

B

16

High speed in the smallest of spaces

RF-P Solid shaft

ADVANTAGES

• High output speeds of up to 200 rpm

• Fast cycle times

• High precision (hysteresis loss < 2 arc min.)

• Long service life 20,000 h

AREAS OF USE

• Robotics (particularly delta and scara robots)

• Automated Guide Vehicle (AGV)

• Pick & place applications

• Handling and positioning systems

DIMENSIONS

Model RF- 19P 32P

Weight (kg) 5.6 9.5

A (in) 2.80 3.07

B ( in) 5.83 7.20

C h7 ( in) 4.33 5.51

D ( in) 5.00 6.30

SPECIFICATIONS

Model RF- 19P 32P

Standard ratio 31 32.2 / 56

Rated torque (Nm) 190 320

Allowable acc. / dec. torque (Nm) 570 960

Emergency stop torque (Nm) 570 960

Max. output speed (rpm) 200 92

Hysteresis loss (arcmin) < 2.0 < 2.0

Torsional rigidity (Nm / arcmin) 66 149

Lifetime L10 (h) 20,000 20,000

Allowable moment (Nm) 650 1,960

Momentary max. allowable moment (Nm)

1,300 3,920

RF-P gears were developed for fast applications in small spaces.

They are immune to high shock loads, are low-maintenance,

and designed for high speeds. That makes them the ideal candidate

for pick & place, handling or positioning applications.

COMPONENT SETS

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17

RF-P

Solid shaft

T: 190 – 320 Nm

i: 31 – 56

n: up to 200 rpm

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A

18

DIMENSIONS

Model RV- 15 30 60 160 320 450 550

Weight (kg) 3.6 6.2 9.7 19.5 34 47 72

A ( in) 5.11 6.28 7.85 9.43 11.40 12.78 14.55

B h6 ( in) 4.13 5.31 6.30 8.03 9.65 10.83 12.44

C H6 ( in) 1.26 1.97 2.44 4.33 5.12 6.06 7.09

D (in) 2.56 2.81 2.81 3.78 4.63 5.06 5.79

E (in) 2.17 2.36 2.52 3.23 4.02 4.31 5.04

F (in) 0.63 0.87 0.75 1.06 1.30 1.38 1.61

G (in) 1.26 1.34 1.65 2.05 2.48 2.85 3.23

H (in) 0.47 0.59 0.59 1.18 0.98 1.18 1.18

I ( in) 3.54 4.72 5.59 6.89 8.19 9.13 10.24

J ( in) 3.94 5.08 6.01 7.48 8.82 9.92 11.42

K h7 ( in) 5.12 6.30 7.87 9.44 11.42 12.80 14.57

SPECIFICATIONS

Model RV- 15 30 60 160 320 450 550

Standard ratio 5781105121141

5781105121153

5781101121153

81101129145171

81101118.5129141171185

81101118.5129154.8171192.4

123141163.5192.4

Rated torque (Nm) 137 333 637 1,568 3,136 4,410 5,390

Allowable acc. / dec. torque (Nm) 274 833 1,592 3,920 7,840 11,025 13,475

Emergency stop torque (Nm) 686 1,666 3,185 6,615 12,250 18,620 26,950

Max. speed switching operation (rpm) 60 50 40 45 35 25 20

Hysteresis loss (arcmin) < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0 < 1.0

Torsional rigidity (Nm / arcmin) 39 98 196 392 980 1,176 1,666

RV Solid shaftCOMPONENT SETS

Low backlash at high reduction ratios

The RV series is the basic version of our precision gears. It enables

the achievement of high reduction ratios. As the force is transmitted

via rollers, RV gears are characterized by higher precision and low

hystere sis loss. RV gears are especially compact, thanks to the

external bearing support, and are capable of determining the output

support themselves. This makes them the ideal solution for integrated

applications which exactly reflect your specifications.

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ADVANTAGES

• Extremely compact design

• High rigidity

• High precision (hysteresis loss < 1 arcmin)

AREAS OF USE

• Robotics

• Machine tools

• Positioning

• Palletizing

• Solar technology

RV

Solid shaft

T: 137 – 5,390 Nm

i: 57 – 192.4

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GEARHEADS

Page 21: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

21

Quick start with installation-ready gearsNabtesco gearheads are fully-enclosed, filled with lubricant and encapsulated. Because of the pre-installed motor adapter plate and the motor shaft coupling for servomotors, the amount of construction and assembly work required is reduced considerably.

New: the RH-N seriesThe locally-produced, installation-ready gearheads already have an integrated drive pinion and motor flange for all current motor types. That is why they are especially suitable for use in machine tools, modern rotary positioners, and numerous handling applications.

RD_-EThe gearheads have a very lightweight and compact construction.They can also be run with a belt drive or with an attached rectangular pre-stage.

RD_-CThese gearheads have a large hollow shaft to run cable lines through. The hollow shaft rotates at the speed of the drive.

RSRS gears were developed specifically for reliable and precise positioning of heavy loads (up to 9 t).

RA-EA / ECRA-EA / EC solid shaft gears were developed specifically for the exact positioning of chain or disc magazines.

GHThese reduction gearheads for high output speeds are ideal for the automation of robot travel axes, machine tools and conveyor systems.

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22

GEARHEADS RH-N Solid shaft

The newest generation of Nabtesco gearheads is based on the compact

RV-N component sets. They were developed specifically for the European

market and are produced locally. The torque rating and precision of the

gears is outstanding, but they are still very compact. Since the drive pin-

ion and a motor flange for all current motor types are already integrated

in the gearhead, it is possible to integrate them in the drive train quickly

and simply. Plug & play!

Highest flexibility and precision, the way you want it

SPECIFICATIONS

Model RH- 25N 42N 60N 80N 125N 160N 380N 500N 700N

Standard ratio 4181107.66126137164.07

4181105126141164.07

4181102.17121145.61161

4181101129141171

4181102.17121145.61161

4181102.81125.21156201

7593117139162185

81105123144159192.75

105118142.44159183203.52

Rated torque (Nm) 245 412 600 784 1,225 1,600 3,724 4,900 7,000

Allowable acc. / dec. torque (Nm) 612 1,029 1,500 1,960 3,062 4,000 9,310 12,250 17,500

Emergency stop torque (Nm) 1,225 2,058 3,000 3,920 6,125 8,000 18,620 24,500 35,000

Hysteresis loss (arcmin) 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Torsional rigidity (Nm / arcmin) 61 113 200 212 334 490 948 1,620 2,600

Main bearing capacity

Allowable moment (Nm) 784 1,660 2,000 2,150 3,430 4,000 7,050 11,000 15,000

Axial load (N) 2,610 5,220 5,880 6,530 13,000 14,700 25,000 32,000 44,000

DIMENSIONS

Model RH- 25N 42N 60N 80N 125N 160N 380N 500N 700N

Weight * 7 11 16 17 23 33 On request 77 On request

A (in) 1FK703 o-… (1) 4.43 4.63 – – – – –

1FK704 o-… (1) 4.82 5.02 5.28 5.55 – – –

1FK706 o-… (1) 5.22 5.41 5.67 5.94 6.12 7.15 7.15

1FK708 o-… (1) – 5.73 5.98 6.26 6.43 7.46 7.46

1FK710 o-… (1) – – – – 7.30 8.33 8.33

B ( in) 5.24 6.26 7.20 7.44 8.70 9.37 9.37

C h7 ( in) 3.70 4.65 5.51 5.51 6.30 7.05 7.05

D (in) 1FK703 o-… (1) 3.54 3.54 – – – – –

1FK704 o-… (1) 4.72 4.72 o 5.43 o 5.43 – – –

1FK706 o-… (1) o 4.96 o 4.96 o 5.43 o 5.43 o 4.96 o 4.96 o 4.96

1FK708 o-… (1) – o 6.10 o 6.10 o 6.10 o 6.89 o 6.89 o 6.89

1FK710 o-… (1) – – – – o 7.56 o 7.56 o 7.56

E (in) ** 4.00 4.19 4.45 4.72 5.04 6.06 7.54

* Reference value unlubricated, dependent on model and choice of motor. Optional: aluminum flange design ** Optional: gear without predefined motor flange with predefined interface for customer design

(1) This table was prepared based on Siemens servomotors. Combination with other servomotors possible on request.

C D

A

E

B

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RH-N

Solid shaft

T: 245 – 7,000 Nm

i: 41 – 203.52

AREAS OF USE

• Medical technology

• Palletizing robots

• Milling heads

ADVANTAGES

• Quick and low-cost installation

• Already integrated: drive pinion and motor flange for current motor types

• Fully enclosed, pre-filled with lubricant, low-maintenance

• Can be adapted to specific customer needs

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RDR-E

A B

C

D

The gearheads of the RD_-E series are more compact and versatile than

ever. Three different models allow for numerous types of use, e. g. with

the choice of the servomotor. A high-precision, extremely resistant and

extra durable, latest-generation gearbox is concealed in the interior.

Precise and flexible, straight from the construction kit

GEARHEADS

AREAS OF USE

• Machine tools

• Positioning

• Palletizing

• Solar technology

ADVANTAGES

• Fast and cost-effective installation

• Three mounting options: straight, right angle, pulley

• Completely enclosed, pre-filled with lubricant

• The RD_-E series delivery includes a motor coupling and motor flange for conventional servomotors

RD_-E Solid shaft

DIMENSIONS RDR-E, RDS-E, RDP-E

Model RD_- 6E 20E 40E 80E 160E 320E

A ( in) 4.94 5.91 7.56 8.74 11.02 12.80

B h7 ( in) 3.39 4.13 5.31 6.30 8.03 9.65

C (in) RDR-E 7.02 7.25 9.02 9.59 13.88 14.84

RDS-E 4.68 / 5.11 4.91 / 5.34 6.24 / 7.19 6.81 / 7.76 8.52 / 8.41 9.49 / 9.37

RDP-E – 5.99 7.66 8.23 10.12 11.08

D (in) RDR-E 7.19 7.67 9.59 10.18 13.92 14.80

RDP-E

Solid shaft

T: 167 – 3,136 Nm

i: 57 – 81

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C

A B

RDS-EC

A B

RDP-E

SPECIFICATIONS RDR-E (RIGHT ANGLE INPUT) AND RDS-E (STRAIGHT INPUT)

Model RDR- / RDS- 6E 20E 40E 80E 160E 320E

Standard ratio 31 / 43 / 54 / 79 / 103

41 / 57 / 81 / 105 / 121 / 161

41 / 57 / 81 / 105 / 121 / 153

41 / 57 / 81 / 101 / 121 / 153

66 / 81 / 101 / 121 / 145 / 171

66 / 81 / 101 / 121 / 141 / 185

Rated torque (Nm)

RDR-E 58 108 at i: 41 151 at i: 57 167 at i: 81, 105, 121, 161

400 at i: 41

412 at i: 57, 81, 105, 121, 153400 at i: 41

556 at i: 57

784 at i: 81, 101, 121, 153

1,568 1,800 at i: 66

2,209 at i: 81

2,755 at i: 101

3,136 at i: 121, 141, 185

RDS-E 58 167 412 784 1,568 3,136

Allowable acc. / dec. torque (Nm)

RDR-E 117 271 at i: 41

378 at i: 57

412 at i: 81, 105, 121, 161

1,000 at i: 41

1,029 at i: 57, 81, 105, 121, 153

1,000 at i: 41

1,390 at i: 57

1,930 at i: 81, 101, 121, 153

3,920 4,503 at i: 66

5,527 at i: 81

6,892 at i: 101

7,840 at i: 121, 141, 185

RDS-E 117 412 1,029 1,960 3,920 7,840

Emergency stop torque (Nm)

RDR-E 294 543 at i: 41

755 at i: 57

833 at i: 81, 105, 121, 161

2,000 at i: 41

2,058 at i: 57, 81, 105, 121, 153

2,000 at i: 41

2,781 at i: 57

3,920 at i: 81, 101, 121, 153

7,840 9,002 at i: 66

11,048 at i: 81

13,776 at i: 101

15,680 at i: 121, 141, 185

RDS-E 294 833 2,058 3,920 7,840 15,680

Hysteresis loss (arcmin) RDR-E 2 1.5 1.5 1.5 1.5 1.5

RDS-E 1.5 1.0 1.0 1.0 1.0 1.0

Torsional rigidity (Nm / arcmin) 20 49 108 196 392 980

Main bearing capacity

Allowable moment (Nm) 196 882 1,666 2,156 3,920 7,056

Axial load (N) 1,470 3,920 5,194 7,840 14,700 19,600

SPECIFICATIONS RDP-E (PULLEY INPUT)

Model RDP- 20E 40E 80E 160E 320E

Standard ratio 81 57 81 66 81

Rated torque (Nm) 167 412 784 1,568 3,136

Allowable acc. / dec. torque (Nm) 412 1,029 1,960 3,920 7,840

Emergency stop torque (Nm) 833 2,058 3,920 7,840 15,680

Hysteresis loss (arcmin) 1.0 1.0 1.0 1.0 1.0

Torsional rigidity (Nm / arcmin) 49 108 196 392 980

Main bearing capacity

Allowable moment (Nm) 882 1,666 2,156 3,920 7,056

Axial load (N) 3,920 5,194 7,840 14,700 19,600

Page 26: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

26

The best performance with a heart for supply lines

RD_-C Hollow shaftGEARHEADS

ADVANTAGES

• Hollow shaft (for routing cables, etc.)

• Quick and cost-effective installation

• Three mounting options: straight, right angle, pulley

• Completely enclosed, pre-filled with lubricant

AREAS OF USE

• Robotics

• Tool magazines

• Tool-change arms

• Welding table positioning

• Rotary tables

• Palletizing robots

• Bending machinery

• Woodworking machinery

RDR-C

Hollow shaft

T: 98 – 3,136 Nm

i: 81 – 258

The gearheads of the new RD_-C series have a hollow shaft for routing

cables, hoses and lines. An extremely compact and efficient, state-

of-the-art RV-C gearbox is concealed in the interior. RD_-C gearheads

offer three mounting options and have many different areas of use.

Page 27: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

A

C

B

D

E

A

C

B

D

E

C

BA

E

D

C

BA

E

D

C

BA

E

D

C

BA

E

D

27

RDP-CRDS-C

RDR-C

DIMENSIONS RDR-C, RDS-C, RDP-C

Model RD_- 10C 27C 50C 100C 200C 320C

A h7 ( in) 4.33 5.51 6.93 7.83 10.24 13.39

B ( in) 1.02 1.46 1.89 2.40 2.99 4.76

C (in) RDR-C 7.54 7.89 9.02 9.59 15.04 15.45

RDS-C 5.20 / 5.63

5.55 / 5.98

6.24 / 7.19

6.81 / 7.76

9.69 / 9.57

10.10 / 6.04

RDP-C 6.28 6.63 7.66 8.23 11.28 11.69

D (in) RDR-C 6.02 / 10.44

11.59 / 12.07

14.31 / 15.26

15.57 / 16.52

21.67 / 21.32

24.65 / 28.23

RDS-C 7.28 / 7.74

8.94 / 9.36

10.63 / 10.96

11.89 / 12.22

15.87 / 16.26

18.84 / 19.23

RDP-C 7.32 8.94 10.55 11.81 15.85 18.83

E (in) 6.69 8.17 9.92 11.02 14.49 17.60

SPECIFICATIONS RDP-C (PULLEY INPUT)

Model RDP- 10C 27C 50C 100C 200C 320C

Standard ratio 108 100 109 101 106 157

Rated torque (Nm) 98 265 490 980 1,960 3,136

Allowable acc. / dec. torque (Nm) 245 662 1,225 2,450 4,900 7,840

Emergency stop torque (Nm) 490 1,323 2,450 4,900 9,800 15,680

Hysteresis loss (arcmin) 1.0 1.0 1.0 1.0 1.0 1.0

Torsional rigidity (Nm / arcmin) 47 147 255 510 980 1,960

Main bearing capacity

Allowable moment (Nm) 686 980 1,764 2,450 8,820 20,580

Axial load (N) 5,880 8,820 11,760 13,720 19,600 29,400

SPECIFICATIONS RDR-C (RIGHT ANGLE INPUT) AND RDS-C (STRAIGHT INPUT)

Model RDR- / RDS- 10C 27C 50C 100C 200C 320C

Standard ratio 81 / 108 / 153 / 189 / 243

100 / 142 / 184 / 233

109 / 153 / 196 / 240

101 / 150 / 210 / 258

106 / 156 / 206 / 245

115 / 157 / 207 / 253

Rated torque (Nm) 98 265 490 980 1,960 3,136

Allowable acc. / dec. torque (Nm) 245 662 1,225 2,450 4,900 7,840

Emergency stop torque (Nm) 490 1,323 2,450 4,900 9,800 15,680

Hysteresis loss (arcmin) RDR-C 1.5 1.5 1.5 1.5 1.5 1.5

Hysteresis loss (arcmin) RDS-C 1.0 1.0 1.0 1.0 1.0 1.0

Torsional rigidity (Nm / arcmin) 47 147 255 510 980 1,960

Main bearing capacity

Allowable moment (Nm) 686 980 1,764 2,450 8,820 20,580

Axial load (N) 5,880 8,820 11,760 13,720 19,600 29,400

Page 28: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

28

RS-A

Hollow shaft

T: 2,548 – 8,820 Nm

i: 120 – 240

AREAS OF USE

• Robotics

• Machine tools

• Welding table positioning

• Rotary tables

RS Hollow shaftGEARHEADS

High-precision positioning of even the heaviest loads

The RS gears series was developed specifically for the positioning

of heavy loads. They have an integrated rectangular gear and a robust,

durable construction. As such, they are designed for thrust loads

of up to 9 t and in terms of positioning, they are clearly superior to

conventional cam shaft or worm gears.

ADVANTAGES

• Reliable and precise positioning of heavy loads

• Main bearing permits thrust loads of up to 2.5 t (RS-260A), 5 t (RS-320A) or up to 9 t (RS-900A)

• Hollow shaft (for placement of cables, etc.)

• Cast iron base for robust floor installation

• Easily accessible, right-angle attachment of motor

Page 29: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

29

SPECIFICATIONS

Model RS- 260A 320A 900A

Standard ratio 120 170 193.6 / 240

Max. axial load (kg) 2,500 5,000 9,000

Rated torque (Nm) 2,548 3,136 8,820

Allowable acc. / dec. torque (Nm) 6,370 7,840 17,640

Emergency stop torque (Nm) 12,740 15,680 35,280

Max. output speed (rpm) 21.5 20 10

Hysteresis loss (arcmin) < 1.0 < 1.0 < 1.0

Allowable moment (Nm) 12,740 20,580 44,100

Page 30: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

30

SPECIFICATIONS RA-EA, RA-EC

Model RA- 20EA / 20EC 40EA / 40EC 80EA / 80EC 160EA / 160EC

Standard ratio EA1 80 / 104 / 120 / 160 80 / 104 / 120 / 152 80 / 100 / 120 / 152 80 / 100 / 128 / 144 / 170

EC2 81 / 105 / 121 / 161 81 / 105 / 121 / 153 81 / 101 / 121 / 153 81 / 101 / 129 / 145 / 171

Rated torque (Nm) 167 412 784 1,568

Allowable acc. / dec. torque (Nm) 412 1,029 1,960 3,920

Emergency stop torque (Nm) 833 2,058 3,920 7,840

Max. speed switching operation (rpm) 75 70 70 45

Hysteresis loss (arcmin) < 1.0 < 1.0 < 1.0 < 1.0

Torsional rigidity (Nm / arcmin) 49 108 196 392

Moment rigidity (Nm / arcmin) 882 1,666 2,156 3,920

Main bearing capacity

Allowable moment (Nm) 1,764 3,332 4,312 7,840

Axial load (N) 3,920 5,194 7,840 14,7001 EA = case rotation 2 EC = shaft rotation

DIMENSIONS RA-EC

Model RA- 20EC 40EC 80EC 160EC

Weight (kg) 14 25 35 71

A ( in) 5.91 7.56 8.90 11.42

B h7 ( in) 5.71 7.48 8.74 11.02

C ( in) 4.88 6.30 7.48 9.45

D ( in) 4.33 5.51 6.69 8.27

E h7 ( in) 1.57 1.97 3.15 3.94

F (in) 2.33 2.56 3.03 4.25

G (in) 2.32 3.07 2.83 3.48

H (in) 1.26 1.46 1.30 1.67

I (in) 0.96 0.94 1.46 2.38

J (in) 0.79 0.94 0.59 0.79

K (in) 0.98 1.50 1.57 1.30

L (in) 0.39 0.39 0.39 0.39

M (in) 0.39 0.39 0.39 0.59

N (in) 0.24 0.24 0.24 0.31

O (°) 30 30 20 37,5

P ( in) 3.54 4.33 5.35 7.09

Q ( in) 0.16 × M10 0.24 × M12 0.35 × M12 0.24 × M16

DIMENSIONS RA-EA

Model RA- 20EA 40EA 80EA 160EA

Weight (kg) 14 25 35 77

A ( in) 6.89 9.06 10.24 12.80

B h7 ( in) 5.51 7.09 8.27 10.63

C ( in) 3.94 5.51 6.69 7.09

D ( in) 5.71 7.48 8.74 11.02

E h7 ( in) 4.88 6.30 7.48 9.45

F (in) 0.67 0.55 0.63 0.59

G (in) 3.69 4.69 5.00 6.73

H (in) 1.87 2.50 2.17 2.36

I (in) 0.96 0.94 1.46 2.38

J (in) 0.39 0.51 0.55 0.71

K (in) 0.79 0.94 0.59 1.50

L (in) 0.39 0.39 0.39 0.59

M (°) 60 60 45 30

N ( in) 6.30 8.27 9.45 11.81

O ( in) 0.24× ø 0.35 0.24× ø 0.43 0.31× ø 0.43 0.47× ø 0.51

RA-EA / EC Solid shaftGEARHEADS

Powerhouse for machine tools

RA-EA and RA-EC gears are specially designed for positioning

magazines in machine tools. A motor flange or pinion enables

their rapid and simple integration in tool-changing systems

for disc and chain magazines (ATC – Automatic Tool Changer).

Page 31: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

O (Through hole)

L

Motor flange

Input gear

Servomotor: provided by customer

FI

G

KJH

M

N

CB DEA

Q (Output component)

R (Through hole)

Motor flange

Input gear

Servomotor: provided by customer

F

O

P

O

IG

KJH

N

CB D EA

ML 1

31

RA-EC

RA-EA

RA-EA

Solid shaft

T: 167 – 1,568 Nm

i: 80 – 170

AREAS OF USE

• Tool magazines

• Machine tools

• ATC – Automatic Tool Changer

• APC – Automatic Pallet Changer

ADVANTAGES

• High shock-load capability (up to 5 times the rated torque)

• High rigidity

• High precision (hysteresis loss < 1 arcmin)

• Low inertia

• Installation is more cost-effective

Page 32: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

32

GH Solid shaft

GH

Solid shaft

T: 69 – 980 Nm

i: 10.74 – 31.43

n: up to 270 rpm

GEARHEADS

ADVANTAGES

• High output speeds (up to 270 rpm)

• High shock-load capability (up to 7 times the rated torque)

• High rigidity

• Completely enclosed, pre-filled with lubricant

• Installation is more cost-effective

AREAS OF USE

• Machine tools

• Pallet magazines

• Gantry robots

• Robot periphery

Gearheads for high output speeds

The reduction gears of the GH series are the "easy-to-use" version

of the RV series. They impress with drive rates of up to 270 rpm

and a shock-load capacity of up to seven times the rated torque.

These gears are typically used to automate robots in travel axes

and conveyor systems.

Page 33: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

33

SPECIFICATIONS

Model GH- 7 17 24 40 100

Standard ratio 461 / 4121153 / 5

112131

112131

419 / 3921723 / 23

20.37531.4

Rated torque (Nm) 69 167 235 392 980

Allowable acc. / dec. torque (Nm) 206 500 706 1,176 2,942

Emergency stop torque (Nm) 480 1,166 1,646 2,744 6,865

Max. speed switching operation (rpm) 270 270 250 250 135

Max. speed continuous operation (rpm) 150 150 150 150 65

Hysteresis loss (arcmin) < 6 < 6 < 6 < 6 < 10

Main bearing capacity

Allowable moment (Nm) 460 804 843 1,823 4,900

Axial load (N) 1,372 1,960 2,940 2,940 5,586

DIMENSIONS (FLANGE TYPE)

Model GH- 7 17 24 40 100

Weight (kg) 8 15.5 15.5 35.5 90

A ( in) 5.51 7.09 7.68 9.45 15.12

B h7 ( in) 4.72 5.94 6.30 7.87 12.20

C ( in) 4.33 – 5.67 – 10.04

D h7 ( in) 2.17 2.83 3.78 4.25 5.67

E H7 ( in) 0.98 1.38 1.65 1.97 2.76

F h7 ( in) 3.15 4.33 4.33 4.50 4.49

G ( in) 5.24 6.69 7.32 9.02 11.42

H (in) 5.36 6.18 5.75 7.96 9.33

J (in) 0.79 0.78 0.51 1.06 0.98

K (in) 1.82 2.06 2.56 2.51 4.84

L (in) 0.79 0.67 1.02 0.91 0.71

M (in) 0.20 0.20 0.39 0.24 0.31

N ( in) 5.08 0.47 × 0.23

5.08 0.47 × 0.23

5.08 0.47 × 0.23

5.08 0.47 × 0.23

5.08 0.47 × 0.23

P ( in) 1.570.24 × M10

2.17 0.31 × M12

2.83 0.31× M12

3.35 0.47 × M12

4.56 0.31 × M16

0.00

8js

6

F G

KL

JH

M

N

CB D EA

P

C DE

JM

0.00

8js

6

F G

KL

JH

M

N

CB D EA

P

C DE

JM

Flange type

Page 34: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

34

Pacific Technical Products26017 Huntington LnSte AValencia, CA 91355

Phone: (661) 294-9700Fax: (661) [email protected]

R.M. Hoffman Company159 San Lazaro AvenueSunnyvale, CA 94086

Phone: (408) 739-6580Fax: (408) [email protected]

Rsa, Inc.602 Sidwell CourtUnit ASt. Charles, IL 60174

Phone: (630) 377-5385Fax: (630) [email protected]

Vertex Controls, IncPo Box 3132Monument, CO 80132

Phone: (719) [email protected]

TURKEY

EUROPE

CANADA

USA

DISTRIBUTOR NETWORK

Intek Systems176 Thorn Hill RdWarrendale, PA 15086

Phone: (724) 776-5669Fax: (724) 776-5655www.inteksystems.com

Kim Controls10045 Davenport St. NeMinneapolis, MN 55449

Phone: (763) 780-2991Fax: (763) [email protected]

Minarik Minneapolis Corp3225 Neil Armstrong BlvdEagan, MN 55121

Phone: (952) 876-2950Fax: (952) 876-2960www.kamanautomation.com/ minarik-automation-brands

Minarik Seattle Corporation15257 N E 90th StRedmond, WA 98052

Phone: (425) 896-4750Fax: (425) 896-4760www.kamanautomation.com/ minarik-automation-brands/

Motion Technologies Co.1205 Chesapeake AveColumbus, OH 43212

Phone: (614) 487-1417Fax: (614) 487-8606www.motionusa.com

Drv, Inc.1 Drv DrivePittsburgh, PA 15221

Phone: (330) 220-0520Fax: (412) [email protected]

Faber Industrial Technologies1111 Paulison AvenueClifton, NJ 07011

Phone: (973) 546-7900Fax: (973) [email protected]

Fiero Fluid Power, Inc.5280 Ward RoadArvada, CO 80002

Phone: (303) 431-3600Fax: (303) [email protected]

Innovative Idm1625 Wallace Dr.Suite 110Carrolton, TX 75006

Phone: (214) 574-9500Fax: (214) [email protected]

In-Position Technology7403 West Boston StreetBuilding D1Chandler, AZ 85226

Phone: (480) 893-8086Fax: (877) [email protected]

CANADAAdvanced Motion & Control26 Saunders RdBarrie, ON L4N 9A8

Phone: (705) 726-2260Fax: (705) [email protected]/en_CA

Cadence Automation50 Blvd Sicard, Locall 119Ste-Therese, QE J7E 5R1

Phone: (450) 419-8800Fax: (450) 419-8600www.cadenceautomation.ca

USANabtesco Motion Control, Inc.23976 Freeway Park DriveFarmington Hills, MI 48335

Phone: 248-553-3020 ext: 124 Fax: 248-553-3070info@nabtescomotioncontrol.comwww.nabtescomotioncontrol.com

Advanced Motion Systems, Inc.7625 Omnitech Pl.Suite 7aVictor, NY 14564

Phone: (585) 381-9320Fax: (585) [email protected]

Bertelkamp Automation, Inc.4716 Middle Creek LnKnoxville, TN 37921

Phone: (865) 588-7691Fax: (865) [email protected]

Braas Company7979 Wallace RoadEden Prairie, MN 55344

Phone: (800) 309-5393Fax: (952) 937-8944www.braasco.com

Cross Automation2001 Oaks ParkwayBelmont, NC 28012

Phone: (800) 866-4568Fax: (704) 523-6500www.cross-automation.com

Dp Brown Technologies2845 Universal DriveSaginaw, MI 48603

Phone: (989) 799-9400Fax: (989) 799-6950www.dpbrowntech.com

Page 35: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

Tokyo

Shanghai

REDMOND

SUNNYVALE

MONUMENT

CARROLTON

BELMONT

PITTSBURGHWARRENDALE

CLIFTON

STE-THERESE

VICTOR

BARRIE

KNOXVILLE

COLUMBUS

ST. CHARLES

SAGINAW

FARMINGTON HILLS

EDEN PRAIRIE

ARVADA

EAGANMINNEAPOLIS

VALENCIACHANDLER

USA

CANADA

JAPANCHINA

RUSSIA

Page 36: Precision gears for highest demands...of more than three decades is incorporated in these high-quality gears. All of this makes them ideal for applications in many high-tech fields

Nabtesco Motion Control, Inc.23976 Freeway Park Drive

Farmington Hills, MI 48335

Phone: 248-553-3020 ext: 124

Fax: 248-553-3070

www.nabtescomotioncontrol.com

04 / 2

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