PRE-FESIBILITY REPORT For Proposed Expansion of …environmentclearance.nic.in/writereaddata/Online/TOR/03_Sep_2016... · the size of the Indian pesticide industry is $3.8 ... a significantly

PROJECT: INTECH PHARMA PVT LTD Document No.EESPL/DVS/001/EC/Ind/2016-17/041 PRE-FEASIBILITY REPORT

1 ENKAY ENVIRO SERVICES PVT. LTD

PRE-FESIBILITY REPORT

For

Proposed Expansion of Existing

Pesticide plant for manufacturing of

Technical grade Pesticides

By

INTECH PHARMA PVT LTD

At Khasra 147 village – BiratiyaKalan,Tehsil –

Raipur,Distt – Pali (Rajasthan)

ENVIRONMENTAL CONSULTANT:

ENKAY ENVIRO SERVICES PVT. LTD. (An ISO 9001:2008 Certified Firm)

(Serial no. 38 as per the List of Accredited EIA Consultant Organizations as on August 05, 2016 Rev. 44)

Corporate Office: LG-6, ARG Corporate Park, Gopal Bari, Ajmer Road, Jaipur

Phone: - 0141-2363996, 4023996, Fax:-5118996 Email- [email protected], Website: www.enkayenviro.com

SEPTEMBER, 2016



SECTION-I

EXECUTIVE SUMMARY

SR. NO PARTICULARS PAGE NO

1.1 PLANT FEATURES AND PRODUCTION

CAPACITY

3

1.2 SALIENT FEATURES OF THE PROJECT 3

1.3 CONCLUSION 4



1 EXECUTIVE SUMMARY

1.1 Plant Features and Production Capacity

Intech Pharma Pvt Ltd proposes Expansion of Existing Pesticide plant for

manufacturing of Technical grade Pesticides at khasra no 143 village –

Biratiya Kalan, Tehsil – Raipur,Distt – Pali (Rajasthan).The proposed

expansion project falls under category 5 (b), Pesticides industry and

pesticide specific intermediates (excluding formulations) which shall be

treated as category “A” as per the EIA notification dated 14th September

2006 as amended till date.

The plot is an Industrial land. Plot area of the project is 42907 Sq.Mts.

around 14247.85 m2 (~ 33.20 %) of total plot area is being/will be

developed as greenbelt. Total cost of the project will be approx. INR 27.0

Crores based on present rates

1.2 Salient Features of the project

S.NO Parameters Description

1 Plant capacity

Name of Product Quantity in MT/Year

Technical Product

Existing Proposed Total

Methyl Bromide 0 10000 10,000

Chloropicrin 0 10000 10000

Aluminum Phosphide

0 10000 10000

Zinc Phosphide 0 10000 10000

By Product

H3PO4 (55-60%)

0 1656 1656

Sulphuric Acid (50%-55 % )

0 6660 6660

Sodiuim Bromide (15%-20%)

0 1500 1500



Caustic Solution 10%

0 7296 7296

Formulation Product

Solid 0 33312-35700

33312-35700

Liquid 4000 10000 14000

2 Total area of

the plant

42907 m2

3 Capital cost Rs. 27.0 crores

4 Water

requirement

Daily fresh water demands 123.5 KLD in which around 93.5

KLD will be required for industrial purposes (process and

utilities), 20 KLD water will be required for domestic

purposes.10 KLD for greenbelt. 24 KLD water will be recycled

in the cooling tower.

5 Source of water Water demand of the industry will be met from tanker supply

6 Waste water

generation

Domestic : 18 KLD which will be treated in STP and then ETP

7 Manpower 430 persons

8 Fuel

Requirement

HSD will be used for the proposed DG set and Boiler.

9 Power Methyl Bromide: Plant Load 800 KW & 1000 KVA

Transformer, Source RSEB

Aluminum Phosphide/ Zinc Phosphide:1000 KVA

Chloropicrin: No heating is required, Only Chilling plant is

required, and Power will be drawn from 1000 KVA

1.3 Conclusion

Basic facilities of infrastructure Like Storage area, processing area, internal

roads etc. is being/shall be developed on the Project site. Transportation of

raw material and finished goods is being/will be carried out through

existing internal roads and finally through the existing national highway.

During the construction phase, around 100 workers and during operational

phase around 330 workers will be required .Local skilled and semi-skilled

workers will be engaged during construction phase of the project.



SECTION –II

INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION


2.1 IDENTIFICATION OF PROJECT AND

PROJECT PROPONENT

6

2.2 BRIEF DESCRIPTION OF NATURE OF

THE PROJECT

6

2.3 NEED FOR THE PROJECT AND ITS

IMPORTANCE TO THE COUNTRY AND

OR REGION

6

2.4 DEMAND SUPPLY GAP 7

2.5 IMPORTS VS. INDIGENOUS

PRODUCTION

8

2.6 EXPORT POSSIBILITY 8

2.7 DOMESTIC/EXPORT MARKETS 8

2.8 EMPLOYMENT GENERATION (DIRECT

AND INDIRECT) DUE TO THE PROJECT

9



SECTION –II

INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION

2.1 Identification of Project and project Proponent

As per the EIA notification dated 14th September, 2006, as amended till

date, the proposed project falls under category 5(b), Pesticides Industry

and Pesticide Specific Intermediates of Activity: Manufacturing Process,

which shall be treated as Category “A”.

Manufacturing of Pesticides used for the pest control in the agriculture &

public health. The raw materials and finished products are chemicals and

will be manufactured with most modern technology which will be

environment friendly.

2.2 Brief Description of Nature of the Project

Proposed project is an expansion of pesticide manufacturing plant which

will include Methyl Bromide, Chloropicrin, and Zinc Phosphide, Aluminum

Phosphide at khasra No. 143 village – Biratiya Kalan,Tehsil – Raipur,Distt

– Pali (Rajasthan)

2.3 Need for the Project and its Importance to the Country and

or Region

Pesticide usage has become essential in order to maximize agriculture

production and reduce public health pestilence. The rapid changes in

cropping patterns, increased fertilization and adoption of programs for

high yielding varieties have all contributed to increased use of pesticides.

Agriculture is an important sector of the Indian economy and vital for the

food and nutritional security of the nation. Ensuring food security for more

than 1 billion Indians with diminishing cultivable land resources is a

herculean task. This necessitates use of high yielding variety of seeds,

balanced use of fertilizers, judicious use of quality pesticides along with



education of farmers and use of modern farming techniques. In order to

meet the needs of a growing population, agricultural production and

protection technology have to play a crucial role. Substantial food

production is lost due to insect pests, plant pathogens, weeds, rodents,

birds, nematodes and during storage.

Pesticides industry has developed substantially and has contributed

significantly towards India’s agriculture and public health. In value terms

the size of the Indian pesticide industry is $3.8 billion in the year 2011.

India is a predominant exporter of pesticides to USA, Europe and African

countries.

Pesticides are essential input for agriculture and the project will provide

adequate availability of the required products at cheaper rates and will

also reduce the import quantities.

2.4 Demand Supply Gap

The Indian pesticides industry is characterized by low capacity utilization.

The present total installed capacity is 146,000 tonnes and has a low

capacity utilization of< 60%. The industry suffers from high inventory

owing to seasonal and irregular demand on account of monsoons. The

consumption of pesticides in India is low in comparison to other countries.

There is a marked difference in the consumption pattern of pesticides in

India vis-à-vis the rest of the world .Insecticides account for 76% of the

total domestic market. On the other hand, herbicides and fungicides have

a significantly higher share in the global market. Crops like cotton, wheat

and rice to gather account for 70% of total agrochemical consumption. The

consumption of pesticides in India is low in comparison to other countries

.The industry suffers from high inventory (owing to seasonal & irregular

demand on account Of monsoons) and long credit periods to farmers, thus

Making operations' working capital' intensive. India due to its inherent

strength of low-cost flow manufacturing and qualified low-cost manpower

is a net exporter of pesticides to countries such as USA and Some

European & African countries Exports formed~37% of total industry



turnover in FY 13.

Since the requirement of Pesticides is increasing @ 10% to 15% every

year, there is a huge gap between the demand and supply

2.5 Imports vs. Indigenous Production

India is the 4th largest producer of pesticides after USA, Japan and China.

India is the second largest producer of pesticides in Asia. The Indian

pesticides industry has been growing at 8-9% p.a. over the past five years

(FY07-FY11).Industry size is estimated to be $3.8 billion in FY11 with

exports accounting for 50% of the market. Over the XIIth plan period, the

segment is expected to grow at 12-13% p.a.with domestic demand

growing at 8-9% p.a. and export demand at 15-16%p.a.Three broad

categories of companies are present in the industry-Multi-National, Indian

including the public sector companies and small sector units. There are

about 125 technical grade pesticides manufacturers in the country of which

about 60 are in the organized sector, and 10 are, multinationals. There are

about 800 pesticides formulators in the country .Most Indian technical

manufacturers are focused on off patent pesticides.

At present more than 70% requirement is fulfilled by import and there is

urgent need to create indigenous manufacturing facilities to provide better

Quality at optimum cost.

2.6 Export Possibility

Global generic market of pesticides was $45 billion. Export opportunities

for Indian companies are immense with Key markets being USA, France,

Netherlands, South Africa, and Bangladesh. All the products have very high

possibilities of Export

2.7 Domestic/Export Markets

The Indian pesticides industry grew at a rate of 8-9% over the past five

years (fy07-fy11) .industry size is estimated to be $3.8 billion in FY11

With exports accounting for~50% of the market .Over the XIIth plan



period, the segment is expected to grow at 12-13%p.a. with domestic

demand growing at 8-9% p.a. and export demand growing at 15-16%

P.A. Based on the Export Potential and Potential for increased penetration

in the domestic market, the Indian agrochemical industry target a size of

US $7.7 billion by FY17.

The technical grade pesticides will be sold to many formulators all over the

country. At the same time export will be done to Middle East, Latin

America and south Asian countries

2.8 Employment Generation (Direct and Indirect) due to the

project

During the construction phase, around 100 workers and during operational

phase around 330 workers (including contractors) will be required .Local

skilled and semi-skilled workers will be engaged during construction phase

of the project. Local skilled and semi-skilled workers will be engaged

during construction phase. The positives impact includes enhanced direct

employment for technical/ administrative works and in direct employment

opportunities for transporters of raw materials and finished goods.



SECTION -III

PROJECT DESCRIPTION


3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND

INTERDEPENDENT PROJECTS, IF ANY

11

3.2 LOCATION (MAP SHOWING GENERAL LOCATION,

SPECIFIC LOCATION AND PROJECT BOUNDARY &

PROJECT LAYOUT) WITH CO-ORDINATES

11

3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND

THE BASIS OF SELECTING THE PROPOSED SITE,

PARTICULARLY THE ENVIRONMENTAL

CONSIDERATIONS GONE INTO SHOULD BE

HIGHLIGHTED

11

3.4 SIZE OR MAGNITUDE OF OPERATION 12

3.5 PROJECT DESCRIPTION WITH PROCESS DETAILS

(SCHEMATIC DIAGRAM/ FLOWCHART SHOWING THE

PROJECT LAYOUT, COMPONENTS OF PROJECT ETC.

SHOULD BE GIVEN)

12

3.6 RAW MATERIALS REQUIRED ALONG WITH

ESTIMATED QUANTITY, LIKELY SOURCE,

MARKETING AREA OF FINAL PRODUCTS, MODE OF

TRANSPORT OF RAW MATERIAL AND FINISHED

PRODUCT

20

3.7 RESOURCE OPTIMIZATION/RECYCLING AND REUSE

ENVISAGED IN THE PROJECT, IF ANY, SHOULD BE

BRIEFLY OUTLINED

21

3.8 AVAILABILITY OF WATER ITS SOURCE,

ENERGY/POWER REQUIREMENT AND SOURCE

SHOULD BE GIVEN

21

3.8.1 POWER REQUIREMENT 21

3.8.2 FUEL REQUIREMENT 21

3.8.3 WATER REQUIREMENT 22

3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND

SOLID) AND SCHEME FOR THEIR

MANAGEMENT/DISPOSAL

24

3.9.1 WASTE WATER GENERATION 24

3.9.2 HAZARDOUS WASTE AND OTHER SOLID WASTE 24



Section -III

PROJECT DESCRIPTION

3.1 Type of Project Including Interlinked And Interdependent

Projects, if any

As per the EIA notification dated 14th September, 2006, as amended till

date, the proposed project falls under category 5(b), Pesticides Industry

and Pesticide Specific Intermediates of Activity: Manufacturing Process,

which shall be treated as Category “A”.

3.2 Location (map Showing General Location, specific Location

and Project boundary & Project Layout) with co-ordinates.

The project is coming at Khasra no 143, village – Biratiya Kalan,Tehsil –

Raipur,Distt – Pali (Rajasthan).The project site falls in geological survey of

India of toposheet no-45 J-4 & 45 F-16. The co-ordinates of the project

site are given below:

Table: 3.1: Co-ordinates of the project site

Corner Latitude Longitude

A 26°7'7.29” 74°5'34.86"

B 26°07'09.05” 74°05'30.72"

C 26°07'04.88” 74°05'29.34"

D 26°07'05.97” 74°05'24.79"

E 26°07'08.74” 74°05'25.64"

F 26°07'10.49” 74°05'20.49"

G 26°07'12.87” 74°05'21.54"

H 26°07'11.37” 74°05'26.45"

I 26°07'10.36” 74°05'26.11"

J 26°07'09.40” 74°05'30.57"

K 26°07'15.64” 74°05'32.83"

L 26°07'13.59” 74°05'37.95"



Map Showing General Location, specific Location and Project boundary &,

Toposheet (buffer map of 10 km radius from the project site) Project

Layout is enclosed at Annexure-1, 2, 3 & 4 respectively.

3.3 Details of alternate sites considered and the basis of

selecting the proposed site, particularly the environmental

considerations gone in to should be highlighted

Proposed site is owned by the proponent and same is situated in the

notified RIICO industrial area hence, alternative sites are not identified.

3.4 Size or Magnitude of Operation

Plot area of the project consists of 42907m2 of land which includes

manufacturing of technical grade pesticides plant. Details Of the Proposed

products are listed below:


Technical Product




Aluminum Phosphide 0 10000 10000


By Product

H3PO4 (55-60%) 0 1656 1656

Sulphuric Acid (50%-55 % ) 0 6660 6660

Sodiuim Bromide (15%-20%) 0 1500 1500

Caustic Solution 10% 0 7296 7296

Formulation Product

Solid 0 33312-35700 33312-35700

Liquid 4000 10000 14000

Plot area of the project consists of 42907m2 of land which includes

manufacturing of technical grade pesticides plant. It is proposed to

manufacture four pesticide products on a daily basis based on the

prevailing market requirement. Details of all the existing and proposed

products are listed below:



Table. 3.2: List of Proposed Products and Production Capacity


Technical Product




Aluminum Phosphide 0 10000 10000


By Product

H3PO4 (55-60%) 0 1656 1656

Sulphuric Acid (50%-55 % ) 0 6660 6660

Sodiuim Bromide (15%-20%) 0 1500 1500

Caustic Solution 10% 0 7296 7296

Formulation Product

Solid 0 33312-35700 33312-35700

Liquid 4000 10000 14000

3.5 Project Description with process details (Schematic

diagram/ flowchart showing the project layout,

components of project etc. should be given)

Manufacturing process steps of pesticides with their mass balance are

described in this section

A. Chloropicrin

1) The Raw material are charged into reaction vessel as per

stoichiometry

2) The reaction is taken place in standard temperature & pressure

converting the raw material into product Chloropicrin

3) Chloropicrin is separated from caustic solution by layer separation

4) The caustic soda is again recharged with chlorine to produce sodium

hyporchloride Process Flow Chart quantities (From RM to FG)



TABLE 3.3: MATERIAL BALANCE FOR CHLOROPICRIN

Sr No Raw Material Input/MT of Product ( MT)

1 Nitromethane 0.38 2 Bleach 1.35

3

Total 1.73

Sr. No

Output /MT of Product Remark

Product Liquid Effluent

Air Emission

Recovery Solid Waste

1 Chloropicrin 1

2 Bleach 0.73

5 Total 1.73

B. Methyl Bromide

1) The Raw material are charged into reaction vessel as per

stoichiometry

2) The reaction is taken place in standard temperature & pressure

converting the raw material into product Methyl Bromide

3) The Methyl Bromide is then purified to remove the inorganic

bromides with the caustic soda solution and soda ash solution

4) The Methyl Bromide is scrubbed in Sulphuric acid to remove

moisture in the Methyl Bromide

5) The methyl bromide is liquefied and stored in the storage tank

Reactor

Chloropicrin

Caustic Soda

Nitro methane Sodium Hypochlorite

, Br



6) The Additive warning agent chloropicrin is added in formulating

tank.

7) The formulated Methyl Bromide is packed in assorted packing in

cans and cylinders

Process Flow Chart

Reactor

CH3Br, (HBr , Br2 )

Inorganic bromide are removed by rinsing in

NAOH and then subsequently in Soda ash

Drying of the product by sulfuric

CH3Br

Condensation / Liquefaction of gaseous product

CH3Br

Storage for formulation with Chloropicrin

CH3Br

Packing in to assorted packages

Addition /Mixing /formulating with

Chloropicrin

Dispatch

CH3OH Br

S



TABLE 3.4: MATERIAL BALANCE FOR METHYL BROMIDE

Sr No Raw Material Input/MT of Product (

MT) 1 Bromine 0.84

2 Sulphur 0.05

3 Methanol 0.34

4 Water 0.03

5 Caustic 0.02

6 Soda Ash 0.02

Total 1.3

Sr No Output /MT of Product Remark

Product Liquid Effluent

Air Emission

Recovery Solid Waste

1 Methyl Bromide

0.924

2 Sulphuric Acid

0.26 Combined is Spent Acid which is a By Product

3

4 Sodium

Bromide 0.116 Sodium

Bromide is By Product

5 Total 1.3



C. Aluminum Phosphate

Process Description Zinc Phosphide is manufactured by reacting Zinc and Phosphorous in a

closed reactor. Zinc Phosphide is formed, instantaneously liberating heat

of reaction which externally control to circulating water in jacket of

reactor.



After complete the reaction, Technical Zinc Phosphide generated, which is

finally blended with other ingredients as per the market demand.

During the course of reaction, P2O5 (as H3PO4 mist) generated, which are

pass through scrubber, followed with mist eliminator so as to control the

emission of pollutant. Dilute Phosphoric Acid is generated as by-product.

TABLE 3.5: MATERIAL BALANCES FOR ALUMINUM PHOSPHATE

Sr No Raw Material Input/MT of Product (

MT)

1 Zinc -Powder 0.76

2 Phosphorous 0.276

3 Water 0.046

Total 1.082

Sr No Output /MT of Product Remark

Product Liquid

Effluent

Air

Emission

Recovery Solid

Waste

1 Aluminum

Phosphide

1

2 Phosphoric

Acid ( 50

%)

0.082 Phosphoric

Acid is

scrubbed

Total 1.082

D. Zinc Phosphide

Process Description

Zinc Phosphide is manufactured by reacting Zinc and Phosphorous in a

closed reactor. Zinc Phosphide is formed, instantaneously liberating heat

of reaction which externally control to circulating water in jacket of

reactor.



After complete the reaction, Technical Zinc Phosphide generated, which is

finally blended with other ingredients as per the market demand.

During the course of reaction, P2O5 (as H3PO4 mist) generated, which are

pass through scrubber, followed with mist eliminator so as to control the

emission of pollutant.

Dilute Phosphoric Acid is generated as by-product.

TABLE: 3.6 MATERIAL BALANCE ZINC PHOSPHIDE

Sr

No

Raw Material Input/MT of Product (

MT)

1 Zinc -Powder 0.76

2 Phosphorous 0.276

3 Water 0.046

Total 1.082

SrNo Output /MT of Product Remark

Product Liquid

Effluent

Air

Emission

Recovery Solid

Waste

1 Zinc

Phosphide

1

2 Phosphoric

Acid ( 50 %)

0.082 Phosphoric

Acid is

scrubbed

Total 1.082



3.6 Raw Materials required along with estimated quantity, likely

source, marketing area of final products, mode of transport of

raw material and finished product

Raw material shall be sourced from registered supplier within India and

Imported (if required) based on the need and availability. Details of raw

material along with the Quantity and Means of storage is given in Table

3.5

Table 3.5: Details of Raw Material with Quantity

Chloropicrin

Sr No Name of Raw

material

Physical state at

ambient temp

Type/mode of

storage Purity MT/Month

1 Sodium

Hypochloride Liquid Tankers 99%

3160 tonns

(10%)

2 Nitromethane Liquid Drum /Storage

Tanks 99% 1125 Tonnes

Methyl Bromide

Sr

No

Name of Raw

material

Physical

state at

ambient

temp

Type/mode of

storage

Consumption

MT/Month Purity

1 Bromine Liquid ISO Tanker 700 99%

2 Methanol Liquid Under Ground

Storage tank 280 99%

3 Sulphuric Acid Liquid M. S Storage tank 50 99%

4 Sulphur Solid Plastic Bags 46 99%

5 Caustic Soda Solid Plastic Bags 6 99%

6 Soda Ash Solid Plastic Bags 6 99%

Aluminum Phosphide

Sr.

No.

Name of raw

materials

Consumption

(MT/Month) Source

Mode of

storage

Mode of

Transportation

Technical Product

1 Aluminum-Powder 389 Indigenous Bag By road

2 Phosphorous 443 Indigenous Drum By road

Formulation Product

1 Aluminum Phosphide100% 833 Indigenous Drum By road

Aluminium Phosphide 56% -60% 1388-1500 Indigenous Drum By road

2 Ingredient 555-950

i Wax Indigenous Drum By road



ii Urea Indigenous Bag By road

iii Zn Stearate Indigenous Bag By road

iv Graphite Indigenous Bag By road

Zinc Phosphide

Sr.No.

Name of raw

materials

Consumption

(MT/Month) Source

Mode of

storage

Mode of

Transportation

Technical Product

1 Zinc -Powder 636 Indigenous Bag By road

2 Phosphorous 197 Indigenous Drum By road

Formulation Product

1 Zinc Phosphide 833 Indigenous Drum By road

Zincl Phosphide

(56% -60% 1388-1500 Indigenous Drum By road

2 Ingredient

i Wax

555-950

Indigenous Drum By road

ii Urea Indigenous Bag By road

iii Zn Stearate Indigenous Bag By road

iv Graphite Indigenous Bag By road

3.7 Resource optimization/recycling and reuse envisaged in the

project, if any, should be briefly outlined

Not envisaged

3.8 Availability of water its source, Energy/power requirement

and source should be given

3.8.1 Power Requirement

Methyl Bromide: Plant Load 800 KW & 1000 KVA Transformer, Source

RSEB

Aluminum Phosphide/Zinc Phosphide: 1000 KVA

Chloropicrin: No heating is required, Only Chilling plant is required, and

Power will be drawn from 1000 KVA.

DG set

1 Nos 1000 KVA, Diesel as and when required during power failure

3.8.2 Fuel Requirement

12640 kg/day requirement (wood briquette) for Boiler



3.8.3 Water Requirement

Daily water demand will be 123.5 KLD which will be sourced from tanker

water supply. By implementing various recycle/reuse schemes water will

be reused/recycled. Water consumption & Waste water generation

breakup is given in Table 3.6

Table 3.6: Water consumption & Waste water generation details

Sr. No Description Water

Consumption

KLD

Waste

Water

Generation

(KLD)

Effluent

Treatment

& Disposal

Facility

1 Domestic 20 18 To STP and

then ETP

2 Process 8.5 - Scrubber

3 Cooling

tower

71 5 To ETP

4 DM Plant 9+16* 1 To ETP

4.1 Boiler 24 2 To ETP

5 Gardening 10+6* - -

6 RO reject - 6 To greenbelt

7 Floor

washing and

equipment

washing

5 5 To ETP

Fresh Water

consumption

123.5

Recycled

water

24 - To cooling

tower

6 - Greenbelt

Total water

consumption

& Waste

water

153.5





3.9 Quantity of wastes to be generated (liquid and solid) and scheme

for their Management/disposal

3.9.1 Waste Water Generation

The waste water will be generated from the, utilities and domestic area.

Also ,utilities blow down and domestic sewage will be treated in ETP

followed by RO .Total flow of ETP will be 31KLD .Permeate from RO will be

used in cooling tower and reject will sent to greenbelt thus achieving Zero

Liquid Permeate from RO will be reused in cooling tower and reject will be

treated to achieving Zero Liquid discharge.

Reverse osmosis or ultrafiltration is used to recover and concentrate

active ingredients. Effluent treatment normally includes flocculation,

coagulation, settling, carbon adsorption, detoxification of pesticides by

oxidation (using ultraviolet systems or peroxide solutions), and biological

treatment. Exhausted carbon from absorption processes may be sent for

regeneration or combustion

3.9.2 Hazardous Waste and Other Solid Waste

Main solid wastes of concern include process and effluent treatment

sludge, spent catalyst and container residues

Hazardous solid waste shall be handled, stored and disposed of as per

HWR, 2008 amended till date.



SECTION IV SITE ANALYSES


4.1 CONNECTIVITY 26

4.1.1 BY ROAD 26

4.1.2 BY RAIL 26

4.1.3 BY AIR 26

4.2 LAND FORM, LAND USE AND LAND

OWNERSHIP

26

4.3 TOPOGRAPHY (ALONG WITH MAP) 26

4.4 EXISTING LAND USE PATTERN

(AGRICULTURE, NON-AGRICULTURE,

FOREST, WATER BODIES (INCLUDING

AREA UNDER CRZ), SHORTEST

DISTANCES FROM THE PERIPHERY OF

THE PROJECT TO PERIPHERY OF THE

FOREST, NATIONAL PARK, WILD LIFE

SANCTUARY, ECO SENSITIVE AREAS,

WATER BODIES (DISTANCE FROM THE

HFL OF THE RIVER), CRZ. IN CASE OF

NOTIFIED INDUSTRIAL AREA, A COPY

OF THE GAZETTE NOTIFICATION

SHOULD BE GIVEN

27

4.5 EXISTING INFRASTRUCTURE 27

4.7 CLIMATIC DATA FROM SECONDARY

SOURCES

28

4.8 SOCIAL INFRASTRUCTURE AVAILABLE

29



Section IV

SITE ANALYSES

4.1 Connectivity

4.1.1 By Road

The site is well connected to NH-65A (Degana - Raipur), NH-14 (Beawar-

Sirohi-Radhanpur) at an aerial distance ~1.18 Km (SW) ~4.93 Km, (S)

direction.

4.1.2 By Rail

Railway station for public transportation is Sendra & Pali railway station

located at an aerial distance of ~ 11.15 km in (ESE), 86 km, WSW, direction

respectively from the project site.

4.1.3 By Air

Nearest airport from project site is Dabok Airport (UDR) in Udaipur located

at an aerial distance of ~ 167 km (SSW) direction.

4.2 Land Form, Land Use and Land ownership

The site is owned by proponent. The present landuse of the proposed

expansion site is industrial purposes and No permanent change in Land

Use is envisaged.

4.3 Topography

The great Aravali Hills link Pali district with Ajmer, Rajasamand, Udaipur

and Sirohi Districts. Famous River Luni and its tributaries flow through pali

district. The largest dams of this area Jawai Dam and Saradar Samand

Dam are also located in the district. The city is situated at 212 meters

above the sea level. Climatic conditions of the Pali district are some

different than the other Western Rajasthan. The average maximum



temperature recorded as 340C and minimum average temperature is

200C; whereas maximum temperature recorded as 47.80C and minimum

was 1.0oC during last year, average rainfall of the district was 447.4 mm.

4.4 Existing land use pattern (agriculture, non-agriculture, forest,

water bodies (including area under CRZ), shortest distances from

the periphery of the project to periphery of the forest, national

park, wild life sanctuary, eco sensitive areas, water bodies

(distance from the HFL of the river), CRZ. In case of notified

industrial area, a copy of the Gazette Notification should be given

The proposed expansion project is coming in the existing premises of

Intech Pharma Pvt Ltd at village – BiratiyaKalan,Tehsil – Raipur,Distt –

Pali (Rajasthan)

Water Bodies: Sukari Nadi -2.68 km, NE, Lilri Nadi – 5.29 km, NW

4.5 Existing Infrastructure

The proposed site is a expansion of existing plant and following

Existing Infrastructure are available at site

The Plant & Machinery comprises of the

following:

Capacity Numbers

1 Glass lined reactor 6300 ltrs. 8no.

2 S.S. 316 storage tank 5000 ltrs. 16no.

3 Moisture absorption traps 1000 ltrs 12 nos.

4 Supporting condensers in MSGL- 12 sqmtrs with

necessary lagging covered with glasswool.

8 nos

5 30 TR capacity chilling plant , with 100 HP motor

along with circulation pumps Chilling lines to all

the receiving vessels and delivery lines at -15 C

5 Nos

6 Steam pack boiler 1200 kg/hr. capacity 1no.

7 Transformer 1000 kva. 1no.

8 semi-automatic can filling machine 1no.

9 semi-automatic can sealing machine 1no.

10 Air Compressors 3 Nos.

11 Cooling Towers 4Nos.



12 25 MT MS storage tank for Methanol & 1no.

13 25kl tank for Sulfuric acid 1no.

14 SS 316 Glass Lined Tanks 35 Nos

15 Fractional Distillation Units Glass Columns with

fittings

10 Nos

16 SS-316 Storage tanks 2 nos.

17 HDPE Storage tanks 15KL 6 nos.

18 DG set 1000 kva 1 no

s.

4.6 Climatic Data from Secondary Sources

The district experiences arid to semi-arid type of climate. Mean annual

rainfall (1971-2005) of the district is 326.8 mm whereas normal rainfall

(1901-1970) is lower than average rainfall and placed at 296.1 mm. The

rainy days are limited to maximum 15 in a year. Almost 80% of the total

annual rainfall is received during the southwest monsoon, which enters

the district in the first week of July and withdraws in the mid of

September. Probability of annual rainfall exceeding 650 mm is only 10%.

However, there is 90% probability that the annual rainfall will be more

than 190 mm. The probability of occurrence of mean annual rainfall is

45%. Drought analysis based on agriculture criteria indicates that the

district is prone to mild and normal type of droughts. Occurrence of

severe and very severe type of drought is very rare. As the district lies in

the desert area, extreme of heat in summer and cold in winter is the

characteristic of the desert. Pali is no exception. Both day and night

temperatures increase gradually and reach their maximum values in May

and June respectively. The temperature varies from 49 degree in summer

to 1 degree in winter. Atmosphere is generally dry except during the

monsoon period. The humidity is highest in August with mean daily

relative humidity is 81%. The annual maximum potential

evapotranspiration in the district is quite high and it is highest (264.7

mm) in the month of May and lowest (76.5 mm) in the month of

December.

(Source: - Central Ground Water Board, Pali, Rajasthan)



4.7 Social Infrastructure Available

Habitation Village Biratiya Kalan 1.20 km SW; Hajiwas 2.30 km NNE

Education Facility : Mamta Bal Vidhya Mandir, 4.97 Km, SSW, Govt.

School, 1.42 Km SW.

Medical Facility: Govt. Hospital 1.48 Km, SW, PHC Bar 4.59 Km SSE.



SECTION-V

PLANNING BRIEF


5.1 PLANNING CONCEPT (TYPE OF

INDUSTRIES, FACILITIES,

TRANSPORTATION ETC) TOWN AND

COUNTRY

31

5.2 POPULATION PROJECTION 31

5.3 LANDUSE PLANNING (BREAKUP

ALONG WITH GREENBELT ETC.)

32

5.4 ASSESSMENT OF INFRASTRUCTURE

DEMAND (PHYSICAL & SOCIAL)

32

5.5 AMENITIES/FACILITIES 32



SECTION-V

PLANNING BRIEF

5.1 Planning concept (type of industries, facilities, transportation

etc) Town and Country Planning/ Development Authority

Classification

Basic facilities of infrastructure like admin building, processing area,

storage area, internal roads etc. shall be developed on the project site.

Transportation of raw material and finished goods will be carried out

through proposed internal roads and finally through existing National

Highway NH-65A & NH-14

5.2 Population Projection

The project is located in Tehsil Raipur and the population of the study area

is in 10.0 km is approx. 56,337 with 11,951households. The project in

expansion shall lead to additional manpower between 350- 400 local

workers.

S.no

. Name

Househol

d

Populatio

n Males

Female

s

1 Bar 1386 6777 3516 3261

2 Birampuri 120 559 270 289

3 Birantiya Kalan 478 2445 1229 1216

4 Birantiya Khurd 792 3349 1613 1736

5 Dagla 154 665 305 360

6 Dhoolkot 272 1172 539 633

7 Giri 619 3011 1532 1479

8 Hajiwas 302 1217 567 650

9 Jaitpura 233 1084 581 503

10 Jheetra 284 1445 716 729

11 Kalab Kalan 673 3184 1637 1547

12 Kalab Khurd 409 1940 934 1006

13 Khera Deogarh 330 1444 712 732

14 Kheramamawas 227 1080 529 551

15 Khokhari 188 981 490 491

16 Khokhari 188 981 490 491

17 Leelamba 586 2605 1273 1332

18 Madelav 155 670 312 358



19 Makarwali 74 422 223 199

20 Malni 114 566 273 293

21 Megarda 254 1231 656 575

22 Nimaj 3226 15071 7341 7730

23 Rampura 304 1985 1029 956

24 Rampura Kalan 376 1585 752 833

25 Samokhi 207 868 414 454

Total 11951 56337 2793

3 28404

*Source: Census of India, 2011

5.3 Landuse Planning (breakup along with greenbelt etc.)

Site layout of the proposed project is shown in Annexure -3

5.4 Assessment of Infrastructure Demand (Physical & Social)

Assessment of social infrastructure demand will be done during social

survey to be performed at the time of EIA.

5.5 Amenities/Facilities

The proposed project is in the industrial area hence basic Amenities like

public transport, water supply, telecommunications, educational

institutions, hospitals etc. are available in nearby area.



Section VI

PROPOSED INFRASTRUCTURE


6.1 INDUSTRIAL AREA (PROCESSING

AREA)

34

6.2 RESIDENTIAL AREA (NON-

PROCESSING AREA)

34

6.3 EQUIPMENT LIST 35

6.4 GREEN BELT 36

6.5 SOCIAL INFRASTRUCTURE 36

6.6 CONNECTIVITY (TRAFFIC AND

TRANSPORTATION ROAD/

RAIL/METRO/WATER WAYS ETC)

37

6.7 DRINKING WATER MANAGEMENT

(SOURCE &SUPPLY OF WATER)

37

6.8 SEWAGE SYSTEM 37

6.9 SOLID & INDUSTRIAL WASTE

MANAGEMENT

37

6.10 POWER REQUIREMENT & SOURCE/

SUPPLY

37



Section VI

PROPOSED INFRASTRUCTURE

6.1 Industrial Area (Processing Area)

The industrial area shall comprise of following sections:

1. Batching section

2. Technical grade process area

a. Wet/Slurry section

b. Fine particle section

3. Raw material storage

4. Packing material storage

5. Finished product storage

6. Scrubbing area

7. Solid & Hazardous waste storage area

8. ETP area

Cooling tower, Boiler, Chilled Water Plant, Chilled Brine Plant and Nitrogen

Plant will be located adjacent to the Plants.

6.2 Residential Area (Non-Processing Area)



Requirement of residential area will be developed as shown below:

1. Administration building

2. Truck parking area

3. Security cabin

4. Utility area

5. Laboratory

6. Canteen

6.3 Equipment List

For the proposed project equipment mentioned in Table 6.1 shall be in

place:

Table 6.1: LISTS OF PLANT AND MACHINES

A. Methyl Bromide:

The Plant & Machinery comprises of the following: Capacity Numbers

1 Glass lined reactor 6300 ltrs. 8no.

2 S.S. 316 storage tank 5000 ltrs. 16no.

3 Moisture absorption traps 1000 ltrs 12 nos.

4 Supporting condensers in MSGL- 12 sqmtrs with necessary

lagging covered with glasswool.

8 nos

5 30 TR capacity chilling plant , with 100 HP motor along

with circulation pumps Chilling lines to all the receiving

vessels and delivery lines at -15 C

5 Nos

6 Steam pack boiler 1200 kg/hr. capacity 1no.

7 Transformer 1000 kva. 1no.

8 semi-automatic can filling machine 1no.

9 semi-automatic can sealing machine 1no.

10 Air Compressors 3 Nos.

11 Cooling Towers 4Nos.

12 25 MT MS storage tank for Methanol & 1no.

13 25kl tank for Sulfuric acid 1no.

14 SS 316 Glass Lined Tanks 35 Nos

15 Fractional Distillation Units Glass Columns with fittings 10 Nos

16 SS-316 Storage tanks 2 nos.

17 HDPE Storage tanks 15KL 6 nos.

18 DG set 1000 kva 1 nos.



Aluminum/Zinc Phosphide:

Sr. No.

Name of equipment’s/

machineries/ utilities

Capacity Nos.

1 Reaction Pot with lead and agitator

250 Kg 250 Kg

2 Mixing Unit 3 Phosphorous

melter 75 MT/day 75 MT/day

4 P2O5 Scrubbing system

As per design As per design

5 Burning Chamber 75 MT/day 75 MT/day 6 Cooling Chamber 50 MT/day 50 MT/day 7 Jaw Crusher 75 MT/day 75 MT/day 8 Rod Mill 75 MT/day 75 MT/day 9 Vibro Screen 150 MT/day 150 MT/day 10 Ribbon Blander 75 MT/day 75 MT/day 11 Knife Grinder 50 MT/day 50 MT/day 12 Tableting Machine 50 MT/day 50 MT/day 13 N2 Plant 150 MT/day 150 MT/day

Chloropicrin

1. The Plant & Machinery comprises of the following:

Capacity Qty

2. Glass lined reactor 25.2 KL. 20 no.

3. 30 TR capacity chilling plant with 100 HP motor along with circulation pumps

4. Storage for Product 5 KL 4 nos

6.4 Green Belt

Around 14247.85 m2 (~ 33 %) of total plot area will be developed as

greenbelt as shown in Annexure-4

6.5 Social Infrastructure



Refer Chapter 4, Section 4.8

6.6 Connectivity (Traffic and transportation road/

rail/metro/water ways etc)

Refer Chapter 4, Section 4.1

6.7 Drinking Water Management (Source &Supply of Water)

Water shall be met from tanker supply.

6.8 Sewage System

Domestic Water shall be disposed off in to septic and followed by soak pit.

Industrial effluent will be taken to ETP.

6.9 Solid & Industrial Waste Management

Solid and hazardous waste as mentioned in Section -III, Para 3.9.2

shall be collected, stored, disposed to authorized vendors and sold to local

suppliers as per it’s characterization and based on the prescribed

Hazardous Waste Rules, 2008 amended till date.

6.10 Power Requirement & Source/ Supply

Refer section-III, Para 3.8.1



SECTION –VII

REHABILITATION AND RESETTLEMENTS (R& R) PLAN


7.1 POLICY TO BE ADOPTED

(CENTRAL/STATE) IN RESPECT OF

THE PROJECT AFFECTED PERSONS

INCLUDING HOME OUSTEES, LAND

OUSTEES AND LANDLESS

LABORERS (A BRIEF OUTLINE TO

BE GIVEN

39



SECTION -VII

REHABILITATION AND RESETTLEMENTS (R& R) PLAN

7.1 Policy to be adopted (Central/State) in respect of the project

affected persons including home oustees, land oustees and

landless laborers (a brief outline to be given)

Not Envisaged as the proposed expansion project site is a converted for

Industrial use.



SECTION –VIII

PROJECT SCHEDULE AND COST ESTIMATE


8.1 Likely date of start of construction

and likely data of completion (Time

Schedule for the project to be given)

41



SECTION-VIII

PROJECT SCHEDULE AND COST ESTIMATE

8.1 Likely date of start of construction and likely data of

completion (Time Schedule for the project to be given)

The construction is likely to start after getting Environmental Clearance

and NOC/CTE from the EAC and SPCB. The EIA studies are likely to get

completed in 14-16 months.



Section -IX

Analysis of proposal (Final Recommendations)


9.1 Analysis of proposal (Final

Recommendations)

43



Analysis of proposal (Final Recommendations)

9.0 Analysis of proposal (Final Recommendations)

(i) Financial and social

benefits with special

emphasis on the

benefits to the local

people including tribal

population, if any, in

the area.

Project will provide direct & indirect benefit

to more than 330-430 people including

construction labors.

The Entrepreneur Social Responsibility will

be fulfilled as per the Companies Act 2013,

for the local area development.

The CSR activities will be identified with the

need based assessment during the Social

area survey and will be submitted in the

Final EIA/ EMP report.



SECTION –X

DISCLOSURE OF CONSULTANT ENGAGED





Annexure’s



Annexure-1

MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION



Annxure-2

PROJECT BOUNDARY/GOOGLE MAP



Annexure-3

TOPOSHEET (BUFFER MAP OF 10 KM RADIUS FROM THE PROJECT SITE)



ANNEXURE-4 SITE LAYOUT OF THE PROPOSED PROJECT



Annexure-5

LAND DOCUMENTS

Documents

PRE-FESIBILITY REPORT For Proposed Expansion of …environmentclearance.nic.in/writereaddata/Online/TOR/03_Sep_2016... · the size of the Indian pesticide industry is $3.8 ... a significantly