PRE FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/16...Indian market is open and big that is why every kind of import is booming. Indian Indian industrialist

Pre-Feasibility Report

M/s. Hexane Pharmachem Industries

Page 1 of 17

PRE FEASIBILITY REPORT

FOR OBTAINING ENVIRONMENTAL CLEARANCE

For the Proposed Synthetic Organic Chemical

Manufacturing unit

of


Plot No.4, Block No.253, Village: Nananpur,

Taluka: Prantij, Dist.: Sabarkantha

Gujarat_383210

Contact No.: 9426186095

Email: [email protected]

Prepared By:

T. R. ASSOCIATES

C-605/A, Ganesh Meridian, Opp. Kargil Petrol Pump,

S. G. Highway, Ahmedabad

Contact No.: 98253 71099

Email: [email protected]

MAY 2017



Page 2 of 17

1. Introduction

M/s. HEXANE PHARMACHEM INDUSTRIES is a partnership firm proposing to set up

a small scale synthetic organic chemical Manufacturing unit at Plot No.4, Block No.253,

Village: Nananpur, Taluka: Prantij, Dist.:Sabarkantha, Gujarat_383210.

2. Project Proponent and their back ground

Company is promoted by its partner. Detail of partners is as given below.

Sr.

No.

Name of the Partner

with Mobile no.

Address Education Past

experience

1 Navneet patel

(9426186095)

A-11, Bansidhar

Society,

Mahavirnagar,

Himatnagar, Gujarat.

Electrical

Engineer

10 yrs. In

pharma

business &

17 yrs. In

ceramics

business

2 Sachin patel

(9426722722)

10, Bhagwan Society,

Mahavira nagar,

Himatnagar, Gujarat.

B. Com. 12 yrs. In

ceramic

business

3. Brief description of nature of the project:

M/s. Hexane Pharmachem Industries is proposing to manufacture synthetic organic

chemical (catalyst) at Plot No.4, Block No.253, Village: Nananpur, Taluka: Prantij, District:

Sabarkantha, Gujarat_383210. Proposed products will be used in pharmaceutical

products, agro based products & in different types of polymers.

The proposed final product synthetic organic chemical attracts Environmental Clearance

(EC) from Ministry of Environment, Forest & Climate Change (MoEFCC), New Delhi. It

falls under Category 5(f) as stated in Environment Impact Assessment Notification

Published on 14th September, 2006. Further, the location of the proposed project is outside

the notified industrial estate. Hence, the project proponent has to obtain the EC from the

Ministry of Environment, Forest & Climate Change, New Delhi. M/s. T. R. Associates has

been appointed to carry out EIA/EMP studies for obtaining Environmental Clearance.

The total land area of company is 6077 m2 out of which 2085 m2 (34.3 % of total land) area

will be used for greenbelt development. The estimated cost of the proposed project is 3

Crores. Total budget allocation towards Environmental Management Facilities will be



Page 3 of 17

approx. Rs. 35 Lakhs. Total 12 persons will be employed including skilled persons,

unskilled persons and office staff.

Need for the project and its importance to the country and or region:

Industrial chemicals are the chemicals which are manufactured for different industrial

applications. These chemicals are found in fuels, dyes, anti freezes, explosives, lubricants,

insulators therefore forth. This can also be employed for research purposes within military

and warfare centers.

Looking to the product profile, it is required to take Environmental Clearance. In India,

good quality raw materials are available at cheap rates, enabling the manufacturing at low

cost. This increases the profit margin as compared to other players in the world. To meet

the current and future market demand, the project proponent intends to start a new unit.

Looking to the market demand, the proposed project is feasible at stated location.

Imports v/s Indigenous production:

Indian market is open and big that is why every kind of import is booming. Indian

industrialist must understand the fact that it’s no more a regional shift, it is a global shift.

Indian technology should be upgraded an updated at par with international standards.

The working environment in India has changed tremendously. Earlier the trade fairs were

hardly participated by foreign chemical manufacturing companies where as now it is

flooded with global suppliers.

Export Possibility:

There is good possibility for export. But recently we will focus on local sale market for

distribution.

Employment Generation (Direct and Indirect) due to the project:

This project will provide direct employment to 12 persons whereas it will provide

employment to many others indirectly. Plywood and Laminated sheet manufacturing

industries provide employment to large number of people.

4. Project Description

(i) Type of project including interlinked and interdependent projects:

Various Synthetic organic chemical are used in production of pharmaceutical

products, agrobased products & different types of polymers. So pharma industries,

agrobased industries and polymers manufacturing units will be interdependent on

our catalyst based products.



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(ii) Location

Proposed project is to be located at Plot No.4, Block No.253, Village: Nananpur,

Taluka: Prantij, Dist.: Sabarkantha, Gujarat_383210

Geographic Coordinates

Node Latitude Longitude

A 23° 31’ 29.2044”N 72° 56’ 55.14” E

B 23° 31’ 28.5816”N 72° 56’ 55.032” E

C 23° 31’ 27.4152”N 72° 56’ 59.136” E

D 23° 31’ 29.964”N 72° 56’ 59.4996” E

Google image showing proposed project site is given below;



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Google image showing 1, 5, 10 Km radius area from the project site

Salient features in the surroundings area of the proposed site within 10 km radius are as

follows:

Sr. No. Important Features Description

1 Location Plot No.4, Block No.253, Village: Nananpur, Taluka:

Prantij, Dist.: Sabarkantha, Gujarat_383210

2 GPS Coordinates Node Latitude Longitude

A 23° 31’ 29.2044”N 72° 56’ 55.14” E

B 23° 31’ 28.5816”N 72° 56’ 55.032” E

C 23° 31’ 27.4152”N 72° 56’ 59.136” E

D 23° 31’ 29.964”N 72° 56’ 59.4996” E

3 Temperature Range 11.5˚C to 48.5˚C (average)

4 Mean Sea Level 135 m

5 Annual Rain Fall 797 mm (average)

6 Nearest Railway

Station

Hapa Road Railway Station – 2.18 km in NNW

direction

7 Nearest Airport Ahmedabad Airport – 59.84 km in SW direction

8 Nearest Town Himatnagar – 7.0 km in NNE direction

9 Nearest Village Nananpur - km in ENE direction

10 Nearest National

Highway

NH 8 – 0.71 km in WNW direction



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Sr. No. Important Features Description

11 Nearest River/Water

body

Hathmati River – 4.6 km in SE direction

Hathmati Canal – 0.8 km in NW direction

12 National Parks /

Sanctuary

None within 10 km radius.

(iii) Alternative Sites considered

No other sites were selected.

(iv) Size or magnitude of operation

List of Proposed Products

Sr. No. Products List Quantity (MT/Month)

1 Benzyl Triphenyl Phosphonium Choride 1

2 Cetramide 1

3 Cetramide Strong Solution 40 % 1

4 Cetyl Pyridinium Choride 1

5 Cetyl Trimethyl Ammonium Bromide 1

6 Cetyl Trimethyl Ammonium Chloride 30 % 1

7 Ethyl Triphenyl Phosphonium Bromide 1

8 Lauryl Pyridinium Chloride 1

9 Methyl Tributyl Ammonium Chloride 75 % 5

10 Methyl Trioctyl Ammonium Chloride 95 % 1

11 Methyl Triphenyl Phosphonium Bromide 3

12 Phenyl Trimethyl Ammonium Chloride 2

13A Tetra Butyl Ammonium Bromide (Powder) 10

13B Tetra Butyl Ammonium Bromide (Solution) 25

14 Tetra Butyl Ammonium Chloride 2

15 Tetra Butyl Ammonium Hydrogen Sulphate 2

16 Tetra Butyl Ammonium Iodide 1

17 Tetra Methyl Ammonium Chloride 2

18 Tetra Octyl Ammonium Bromide 2

19 Tetra Ethyl Ammonium Bromide 5

20 Tri Ethyl Benzyl Ammonium Chloride 5

21 Benzalkonium Chloride 50 % 1

22 Benzyl Tri Butyl Ammonium Bromide 1

23 Benzyl Tri Butyl Ammonium Chloride 1

24 Butyl Triphenyl Phosphonium Bromide 2

25 Butyl Triphenyl Phosphonium Chloride 1

26 Cetyl Dimethyl Benzyl Ammonium Bromide 1

27 Cetyl Dimethyl Benzyl Ammonium Chloride 1

28 Dodecyl Trimethyl Ammonium Chloride 1



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29 Mesetronium Ethosulphate 1

30 Methyl Triphenyl Phosphonium Chloride 2

31 Methyl Triphenyl Phosphonium Iodide 1

32 Tetra Phenyl Phosphonium Bromide 1

33 Tri Ethyl Methyl Ammonium Chloride 1

34 Tri Ethyl Butyl Ammonium Bromide 1

35 Benzyl Tri Methyl Ammonium Chloride (Powder) 16

Total 105

(v) Project description with process details

Details of manufacturing process are given in Annexure- 3 of Form- 1.

(vi) Raw material required along with estimated quantity

Details of raw material consumption are given in Annexure- 1 of Form- 1.

(vii) Resource optimization/ recycling and reuse envisaged in the project, if any, should

be briefly outlined.

Latest Process technology will be adopted as available in market with optimum

resources requirement with highest yield and less waste and pollution generation.

Treated industrial effluent will be reused in industrial activities. In addition to this,

all the feasible cleaner production technologies will be adopted.

(viii) Availability of water its source, Energy/ power requirement and source should be

given.

Energy/power requirement will be 100 HP which will be procured through Uttar

Gujarat Vij Company Limited.

The total water requirement will be 29.5 kl/day which will be fulfilled by our

adjoining industry Borewell.

(ix) Quantity of wastes to be generated (liquid and solid) and scheme for their

Management/disposal

Hazardous Waste Generation and Disposal

Details of hazardous waste generation and its disposal are given in Annexure- 6 of

Form- 1.

Wastewater Generation and Disposal Facility



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Details of domestic as well as industrial wastewater generation and its disposal are

given in Annexure- 4 & 5 of Form- 1.

(x) Schematic representations of the feasibility drawing which give information of

EIA purpose

1. Site Analysis

(i) Connectivity

Nearest Railway

station

Hapa Road Railway

station (Ahmedabad –

Himatnagar)

2.18 km (NNW)

Nearest National

Highway

NH 8 0.71 km (WNW)

Nearest State Highway SH 237 2.42 km ( NNE)

Nearest airport Ahmedabad 59.84 km (SW)



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(ii) Land Form, Land use and Land ownership.

Proposed project site has already been procured by proponent and it is an open area

which is presently not being used for any purposes.


M/s. Hexane Pharmachem Industries Page 10 of 17

(iii) Existing Land Use Pattern


M/s. Hexane Pharmachem Industries Page 11 of 17

(iv) Topography Map

Proposed

project site

M/s. Hexane

pharmachem

Industries



Page 12 of 17

(v) Existing Infrastructure

(1) Nearest railway station: Hapa road railway station is 2.18 km away from the

project site

(2) Nearest highway: National Highway 8 is 0.71 km away from the project site.

(3) Nearest airport: Ahmedabad Airport is 59.84 km from the project site.

(4) Power: 100 HP from Uttar Gujarat Vij Company Limited.

(5) Water: Source of the water will be a borewell (adjoining company).

(6) Basic amenities: Good road connectivity with state and national highway.

(vi) Soil classification of Sabarkantha District

Major soil types: Sandy soils & Loam, Brown to black soils, Black cotton soils.

Sand, goradu and medium black are the three main types of soil found in almost all

talukas of Sabarkantha district. Sandy soil is chiefly found in the central part of the

district covering mostly Modasa, Meghraj, Malpur, Himmatnagar, Bhiloda and Idar

talukas. The goradu soil covers Modasa, Prantij, Himmatnagar, Bhiloda and Malpur

talukas and the medium black soil covers Khedbrahma, Vijaynagar, Bayad and Idar

talukas.

(vii) Climate data from secondary source

Sabarkantha district is located in east of Gujarat, comes under normal rainfall areas

in Gujarat, having sub-tropical climate with moderately low humidity. The main

seasons prevailing in the district are (a) monsoon - mid of June to October, (b) winter

- November to February, and (c) summer – March to June.

Temperature

The maximum daily temperature during the year ranges from 31.0 °C in January to

48.5 °C in May while minimum temperature ranges from 11.5 °C in January to 27.5°C

in May.

Humidity

Maximum humidity ranges from 81.0% to 25.5%.

Wind

The wind speed ranges from 88.0 to 184.9 km/day, whereas evapo-transpiration

ranges from 3.5 to 7.8 mm/day.



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Rainfall

Sabarkantha district receives much of its rainfall from the south-west monsoon

during the period between June & October; its maximum intensity being in the

month of July & August. Total rainy days ranges from 20 to 30 days/year. The

average annual rainfall of the district ranges from 665 mm to 815 mm.

(viii) Social Infrastructure available.

Industrialisation/Entrepreneurship:

The district is rich in respect of mineral resources. The important minerals in the

district are like, Lime stone, China clay, Sand stone, Bauxite, fire clay and Granite

etc. The minerals are mainly found in Khedbrahma, Idar, bhiloda, Himatnagar,

Meghraj, Vijaynagar, Malpurtaluka. Available resources provide the scope of

mineral based Industries. At present many minerals based industries are

functioning in the district. There are three big industrial estates in the district which

are at Idar, Himatnagar, and Talod in addition to that there is one estate run by co-

operative in Idar block. Sabarkantha district is an industrially backward district of

Gujarat State. The economy of the district is heavily dependent on Agriculture and

Dairy Farming. Sabar Dairy is having 1804 registered Milk Co-operative Societies

with active membership of 332838 members. Production of large quantities of clay,

silica sand and bauxite has opened up new avenues for the glass, tiles, fine bricks

and crockery. Food processing and textiles are the other emerging sectors, which

have opened up new opportunities for investment & employment generation.

There is no SEZ, Export Promotion center and common facility center in the district.

Marketing Potential:

There are 6 APMCs (Agriculture Produce Marketing Committees) and 7 market

yards in the district at almost all the block headquarters except Vijaynagar and

Poshina taluka. There is no accredited ware house exists in the district. Moreover,

there is no Availability of pledge loan/warehouse receipt loan facilities for farmers.

Hence, there is an immense need for accredited ware housing for farmers in the

district which can free the farmers from distressed selling of their crops and help to

get extended credit facility and interest subvention also on Negotiable warehouse

receipt. The Government of India has formulated a back ended capital investment

subsidy scheme for construction/modernisation/expansion of cold storage with an

objective of reducing post-harvest loses by controlled modified atmosphere storage

system. Moreover, GOI also extends capital investment subsidy scheme “Integrated

Scheme for Agricultural Marketing” for construction/modernisation/expansion of

Rural Godowns for storage of farm produces intended to befit the small farmers



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who find it difficult to retain their produce in good intact marketable condition till

it reach to the market.

2. Planning Brief

(i) Planning Concept (type of industries, facilities transportation etc) Town and

Country Planning/Development authority Classification.

Proposed project site is located near to National Highway 8 and well connected to the

internal roads and highways. The site is well connected to Himmatnagar,

Gandhinagar as well as Ahmedabad region, where all the infrastructural and

transportation facilities are available.

Under Small scale industrial sector Walls & Floor Tiles (Ceramics), Chemicals, Plastic

& Plastic products and Commercial office and household equipment’s are some of the

major industry groups in the district. Sabarkantha houses over 8,000 Small Scale

Industries having employment to 34,200 people in the district. Total investment in the

SSI sector in the district during 2006-07 were to the tune of Rs. 43,813 Lacs, Ceramics

sector (Walls & Floor Tiles) has attracted investments to the tune of Rs. 7,412 Lacs

highest among all the sectors in the year 2006-07. Other sectors such as food

processing, textiles, cement, paper & pulp and chemicals have also been growing at a

steady pace in the district.

(ii) Population

Description No.

Population Total : 24,28,589 Person

Male : 12,44,231 Person

Female: : 11,84,358 Person

Population density 328 persons per sq. km.

Village Population Total: 20,64,869 Person

Urbanised Population Total: 3,63,720 Person

Population increase rate N.A

Male- Female ratio 1000 : 952

Scheduled Caste population 1,87,685 persons

Scheduled Tribe population 5,42,156 persons



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(iii) Land use planning (breakup along with green belt etc).

Sr.

No. Particular Area (m2)

1 Built Up Area + Open Area 3,992

2 Green belt area 2085

Total 6077

(iv) Assessment of Infrastructure Demand (Physical & Social).

Surrounded villages in 10 km area from the project site are having all the necessary

physical and social infrastructure facilities due to agricultural activities, animal husbandry

and industrial development within the area as well the nearby Prantij town & Sabarkantha

District.

(v) Amenities/Facilities.

All the basic amenities/facilities such as power connection & power back-up, drinking

water, internal roads, water & wastewater treatment plant etc. will be provided.

3. Proposed Infrastructure

a. Industrial Area

Industry has provided approximately 1902 m2 built up area for industrial

process/manufacturing activity which provides all needed facility including proper

ventilation, safe handling system, etc.

b. Residential Area

Industry will provide labor quarter for their labors and provide all basic facilities to

them.

c. Green Belt.

2085 m2 area will be proposed for greenbelt development. In addition to this, project

proponent will participate in greenbelt development programs in nearby areas under

their CSR.

d. Social Infrastructure

The proponent will provide social infrastructure facilities within 10 km radius of the

proposed project.



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Education Facilities:-Many Facilities for village schools like game kits, drawing kits,

table-chairs; school construction (classroom/toilet/school boundary), ceiling fans/

coolers or books for school library are proposed.

Health Facilities:-Assistance to existing health facilities in nearest Hospital, for

improvement in health facilities or services.

e. Connectivity (Traffic and Transportation Road / Rail / Metro / Water ways

Proposed project site is located adjacent to National Highway 8 and well connected to

the internal roads and highways. The site is well connected to Prantij Town and

Sabarkantha District.

f. Drinking Water Management

In proposed project, out of 29.5 KLD water approximately 1.7 KLD water will be

consumed for domestic purpose

g. Sewerage System.

Domestic wastewater 1.6 KLD will be disposed off through Septic Tank/ Soak Pit

System.

h. Industrial Wastewater Management.

Industrial wastewater will be generated from boiler blow-down, cooling tower blow-

down, washing & RO-1 reject. All effluent will be collected in collection tank. Then

wastewater will be given neutralization treatment. After completion of neutralization,

wastewater will be taken to filter Press for chemical sludge separation. Filtrate will be

taken to an Evaporator followed by condenser. Condensate from evaporator will be

reused in Borewell RO-1.

ETP sludge (from filter press) along with evaporation residue from evaporator will be

disposed off at TSDF site. Thus, unit will maintain Zero Effluent Discharge.

i. Solid/Hazardous Waste Management

ETP waste + evaporation residue, discarded bags/barrels, used oil, process residue,

distillation residue, spent charcoal/spent carbon & off specification products will be the

main solid hazardous waste that will be generated from the proposed unit. Method of

disposal is shown in Annexure -6 of Form-1 .



Page 17 of 17

j. Power Requirement & Supply / source

Power requirement for the proposed project will be approx. 100 HP which will be

obtained from UGVCL.

4. Rehabilitation and Resettlement (R & R) Plan

Not applicable.

5. Project Schedule & Cost Estimates

(i) Likely date of start of construction and likely date of completion

(Time schedule for the project to be given)

Construction work is not yet started. Construction work for applied products will

be only started after obtaining EC.

(ii) Estimated project cost along with analysis in terms of economic viability of the

project.

Total cost of the entire project is approx. 3 Crore.

------------------------------

Documents

PRE FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/16...Indian market is open and big that is why every kind of import is booming. Indian Indian industrialist