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Pre-Feasibility Report For Proposed Expansion of Production of M.S. Billets from 31200 TPA to 76200 TPA & Production of 76200 TPA TMT Bars Project Proponent New Steel Trading Private Limited At Survey No. 5/1 (pt), 6/3, 4, 5, 13 and 46/1, Village Vasuri (Kd), Tal Wada, District Palghar, Maharashtra Environmental Consultant Pollution and Ecology Control Services Accreditation no.: QCI/NABET/EIA/1720/RA0101 Near Dhantoli Police Station, Dhantoli, Nagpur September-2018

Pre-Feasibility Report...Pre-Feasibility Report For Proposed Expansion of Production of M.S. Billets from 31200 TPA to 76200 TPA & Production of 76200 TPA TMT Bars Project Proponent

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Page 1: Pre-Feasibility Report...Pre-Feasibility Report For Proposed Expansion of Production of M.S. Billets from 31200 TPA to 76200 TPA & Production of 76200 TPA TMT Bars Project Proponent

Pre-Feasibility Report

For

Proposed Expansion of Production of M.S. Billets from

31200 TPA to 76200 TPA & Production of 76200 TPA

TMT Bars

Project Proponent

New Steel Trading Private Limited

At Survey No. 5/1 (pt), 6/3, 4, 5, 13 and 46/1, Village – Vasuri (Kd),

Tal – Wada, District – Palghar, Maharashtra

Environmental Consultant

Pollution and Ecology Control Services

Accreditation no.: QCI/NABET/EIA/1720/RA0101

Near Dhantoli Police Station, Dhantoli, Nagpur

September-2018

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Chapter – 1

Executive Summary

1. INTRODUCTION

India is the third-largest crude steel producer in the world. In FY18, India produced 104.98

million tonnes (MT) of finished steel. Crude Steel production during 2017-18 stood at 102.34

MT. Exports and imports of finished steel stood at 1.35 MT and 1.89 MT, during Apr-Jun

2018.

Steel consumption is expected to grow 5.7 per cent year-on-year to 92.1 MT in 2018. India’s

steel production is expected to increase from 102.34 MT in FY18 to 128.6 MT by 2021. The

Government of India has allowed 100 per cent foreign direct investment (FDI) in the steel

sector under the automatic route.

India’s per capita consumption of steel grew at a CAGR of 3.96 per cent from 46 kgs in

FY08 to 65.25 kgs in FY17. The figure stood at 68 kgs during April-February 2017-18.

National Steel Policy 2017 seeks to increase per capita steel consumption to the level of 160

kgs.

Table 1: Silent features of the project

Project name New Steel Trading Private Limited

Project location At Survey No. 5/1 (pt), 6/3, 4, 5, 13 and 46/1, Village – Vasuri

(Kd), Tal – Wada, District – Palghar, Maharashtra

Total Area 5 Acres

Production Capacity Product Existing

capacity

(TPA)

Proposed

capacity

(TPA)

Total

capacity

(TPA)

M.S. Billets 31200 45000 76200

TMT Bars - 76200 76200

Raw Material

requirement

The total raw material requirement for proposed project is

given in table below:

Sr. No. Raw Material Requirement(TPA)

1. Scrap 64008

2. Sponge Iron 16002

3. Alloys 1022

4. M.S. Billets in Molten Stage 76200

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Water Demand Total Water Requirement: 60 KLD

Source of water Ground Water

Power Requirement The power requirement for proposed project will be 10 MW.

Source : State Electricity Board

Man Power 150 nos

Nearest railway station Atgaon Railway station : 25 km

Nearest airport Mumbai airport : 60 km

Project Cost Rs. 80 Cr.

The environmental consideration of the site is tabulated below:

Table 1: Environmental Setting of the project

Sr

No

Particulars Details

1 Project Site At Survey No. 5/1 (pt), 6/3, 4, 5, 13 and 46/1, Village –

Vasuri (Kd), Tal – Wada, District – Palghar, Maharashtra

2 Latitude 19°33'58.89"N

3 Longitude 73° 5'26.17"E

4 Elevation above MSL 55 Meters

5 Toposheet 47E/2, 47E/3

6 Present landuse Industrial Land

7 Nearest National Highway/State

Highway

Bhiwandi- Wada (SH 76) 1.5Km at East direction.

8 Nearest Airport/ Air Strip Chatrrapati Shivaji International Airport, Mumbai: 60

Kms

9 Nearest town Wada, 10Km.: NE

10 Forest Reserved forest Patches at

Reserve Forest : 1.5 km SE

Reserve Forest : 4.5 km W

Reserve Forest : 1.5 km N

Reserve Forest : 6.0 km N

Reserve Forest : 8.0 km SE

11 Ecologically Sensitive Zones

like wild life sanctuaries,

national parks and biospheres

Distance from Eco Sensitive Zone of Tansa Wildlife

Sanctuary

Existing Boundary : 9.38 km (Towards E)

Proposed Boundary: 1.11 km (Towards SE)

(As per Draft Notification dated 10th August 2017. S.O.

2566(E))

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12 Water Bodies Vaitarna River: 7.0 km NW

Dongri Nadi: 9.0 km E

Dhandela Nadi: 5.0 km NE

Tansa River: 7.5 km SE

Charnavati Nadi: 6.5 km SE

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Chapter – 2

Introduction of Project/Background Information

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

Identification of Project

New Steel Trading Private Limited is a company incorporated under Companies act,

2013 which intends to manufacture M.S. Billets.

Identification Project Proponent

New Steel Trading Private Limited is a company incorporated on January 1999. It is

classified as Non-govt company and is registered at Registrar of Companies, Mumbai.

Directors of New Steel Trading Private Limited are Sanjay Kishorilal Chawla and Dinesh

Hardayal Mehta. New Steel Trading Private Limited's Corporate Identification Number is

(CIN) U27100MH1999PTC117933 and its registration number is 117933.Its Email

address is [email protected] and its registered address is 304, Arihant Iron

Market, Ahmedabad Street, Masjid East Mumbai Mumbai City MH 400009.

Company Details

Company’s name : M/s. New Steel Trading Private Limited

Address : At Survey No. 5/1 (pt), 6/3, 4, 5, 13 and 46/1, Village –

Vasuri (Kd), Tal – Wada, District – Palghar,

Maharashtra

Telephone No. : 91-2221720201

E-mail Address : [email protected]

2.2 BRIEF INFORMATION OF PROJECT:

New Steel Trading Private Limited has proposed expansion of Production of M.S. Billets

from 31200 TPA to 76200 TPA & Production of 76200 TPA TMT Bars.

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2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/

OR REGION

The demand for steel in the country is currently growing at the rate of over 8% and it is

expected that the demand would grow over by 10% in the next five years. However, the

steel intensity in the country remains well below the world levels. Our per capita

consumption of steel is around 110 pounds as compared to 330 Pounds for the global

average. This indicates that there is a lot of potential for increasing the steel consumption

in India. To meet the increasing demand and to stimulate economic growth Regency

TMT Private Limited has proposed the project.

As per the report of the Working Group on Steel for the 12 th Five Year Plan, there exist

many factors which carry the potential of raising the per capita steel consumption in the

country. These include among others, an estimated infrastructure investment of nearly a

trillion dollars, a projected growth of manufacturing from current 8% to 11-12%, increase

in urban population to 600 million by 2030 from the current level of 400 million,

emergence of the rural market for steel currently consuming around 10 kg per annum

buoyed by projects like Bharat Nirman, PradhanMantri Gram SadakYojana, Rajiv

Gandhi AwaasYojana among others. At the time of its release, the National Steel Policy

2005 had envisaged steel production to reach 110 million tonnes (MT) by 2019-20.

However, based on the assessment of the current ongoing projects, both in greenfield and

brownfield, the Working Group on Steel for the 12th

Five Year Plan has projected that

domestic crude steel capacity in the county is likely to be 140 MT by 2016-17 and has the

potential to reach 149 MT if all requirements are adequately met.

Source: http://steel.gov.in/overview.htm. Ministry of Steel, Government of India.

2.4 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE

PROJECT:

The direct and indirect employment will be required for the proposed project. The total

manpower required for the proposed expansion project will be 150.

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Chapter – 3

Project Description

3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT

PROJECTS, IF ANY.

Proposed Expansion of Production of M.S. Billets from 31200 TPA to 76200 TPA &

Production of 76200 TPA TMT Bars

3.2 PROJECT LOCATION

a) Site Details:

Project Location : At Survey No. 5/1 (pt), 6/3, 4, 5, 13 and 46/1, Village –

Vasuri (Kd), Tal – Wada, District – Palghar,

Maharashtra

Nearest Railway Station : Atgaon Railway Station: 25 Kms

Nearest Airport : Chatrrapati Shivaji International Airport, Mumbai:

60Kms.

Road Access : Bhiwandi- Wada (SH 76) 1.5 Km at East direction.

Altitude : 55 Meters

Latitude : 19°33'58.89"N

Longitude : 73° 5'26.17"E

b) Site Description:

The plant of M/s. New Steel Trading Private Limited is located At Survey No. 5/1 (pt),

6/3, 4, 5, 13 and 46/1, Village – Vasuri (Kd), Tal – Wada, District – Palghar,

Maharashtra. Toposheet and topographical map is depicted as below:

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Figure 1: Location on Toposheet

Figure 2: Topographical Map

RESERVED FOREST

Nichole

Abje

Gandhare

Malonce

Kone

Varle

KharivliVilkos

SarasoholAlman

Budrukh

Pahunipada

Khonsai

Naheroli

jamgharLakhamapur

Kinaipada Dongarpada

ChikhaleSavakhand

Valtyachapada

Goleghar

Abanpada Kutharpada

Abitghar

Bavli

Bibyacha

Jogmeryachapada

Torne

Khalreambivli

Varnol

Jale

Bershetl

Sagaon

Eksal

Tilgaon

Devgaon

Zadkalre

Bhoirpada

Khupari

Vasuri

KirivliBhilacll

KudusChinchaghar

Saparonde

Mohotpada

DinkarpadaKondhale

MhasavlChandeya

Magathane

UsarVadavli

Don

gri N

Dhandela N

Tansa R

Charanavati N

Gates

chapada

pada

Khurd

Biloshi

BhavegharKhanivli

Ambiste Budrukh

Ambiste Khurd

Pimplas

Kharivli

Pingepada

Vaitarna RTaklipada

Barande

Palsai

AsnasGaurapur

Kalambhai

Devghar

KatiGunj

BudhavliGunjpadaRESERVED FOREST

Nandani

Gayagotha

Kochechapada

KelthanNevalpada

Lohope

Dangaste

Musarne

Khonsaipada

KhonsaiChinchauli

Ravdi

Dakivli Met

Chamble

Tansa R

Akloli

Mokhai N

Nagnathpada

Gorad

Ambarbhui

73°05' 73°10'

73°05' 73°10'

73°00'

73°00'

19°35'

19°30'

19°35'

47 E/2,47 E/3,47 A/14

SOI TOPOSHEET NO.

19°30'

STREAMS

RIVER / NALA

POND

ROAD

HABITATION

GRID

FOREST BOUNDARY

INDEX

PROJECT SITE

N

SCALE 1: 50,000

10 KM. TOPOGRAPHY MAP

PREPARED BY - POLLUTION AND ECOLOGY CONTROL SERVICES

New Steel Trading Private Limited

Survey No. 5/1 (pt), 6/3, 4, 5, 13 and 46/1, Village :Vasuri (Kd),

Tehsil :Wada, District : Palghar, Maharashtra

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The proposed project is located at a distance of 1.11 km in NW direction from proposed

Boundary of Eco-Sensitive Zone of Tansa Wildlife Sanctuary. Google Image showing

distance from Eco Sensitive Zone of Tansa Wildlife Sanctuary is given as Figure 3.

Source: Google Earth

Figure 3: Google Image showing distance from Eco Sensitive Zone of Tansa Wildlife

Sanctuary

As per the draft notification of Ministry of Environment, Forest and Climate change on

10th

August 2017. S.O. 2566(E), No new industries and expansion of existing industries in

the Eco-sensitive zone shall be permitted.

Whereas, MoEF& CC Notification dated 25th

June 2014 S.O.1599(E), mentioned that any

project or activity specified in category ‘B’ will be appraised at Central level as Category

‘A’ if located in whole or in part within 5km from the boundary of:

Protected areas notified under the Wildlife (Protection) Act, 1972(53 of 1973)

Critically polluted areas as identified by the Central Pollution Control Board

constituted under the Water(Prevention and Control of Pollution)Act 1974

Eco-sensitive areas as notified under sub-section (2) of section 3 of Environment

(Protection) Act, 1986.

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Company has been allotted 5 Acres of land at At Survey No. 5/1 (pt), 6/3, 4, 5, 13 and

46/1, Village – Vasuri (Kd), Tal – Wada, District – Palghar, for installation of Steel

Plant. About 33 % of total plot area has been earmarked for Green Belt.

The site is located within 19°33'58.89" North Latitude, and 73° 5'26.17" East Longitude.

It is located centrally vis-à-vis source of raw material.

The map showing general Location of the proposed Project and Project site location is

shown below.

Source: mapsofindia.com

Fig. 4 - Map Showing General Location

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Fig.5 – Plant Layout

c) Analysis of Existing facilities

Good infrastructure is available in the vicinity of Plant; some of the key features are

listed below:

• Availability of adjacent tar road. Same can be used for transportation of all kind of Plant

Equipment, Raw material etc.

• Availability of adequate Water Resources. Rain water Harvesting will be adopted in the

plant.

ROLLING MILL

1X12 TPHINDUCTION FURNACE (E)

1X15 TPHINDUCTION FURNACE (P)

LEAN TO SHED

OPEN LAND

MAIN FACTORY SHED

H.T. YARD

OFFICE

WEIGHT BRIDGE

R O

A D

GuardSecurity

SH

ED

SH

ED

SHED

SHED

TO

ILE

T

N

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d) Details of alternative site considered:

No alternative site is considered as it is an expansion project.

The following are the factors in favor of selection of site at village Vasuri:

Existing Plant in operation

No Rehabilitation/Resettlement required.

No archaeological monument, interstate boundary and defense installation.

No notified critically polluted area.

No nallah/water body, public roads, forests within the project site.

Availability of Raw Material.

Availability of Water.

Assured Power Supply.

Market available for finished products.

Availability of man power.

3.3 SIZE OR MAGNITUDE OF OPERATION

S.N. Facility Existing

Capacity

Proposed

Capacity

Total Capacity

1 M.S. Billets 31200 TPA 45000 TPA 76200 TPA

2 TMT Bars - 76200 TPA 76200 TPA

Existing and Proposed plant configuration

S.No Equipment /facility Existing Proposed Total after expansion

1 Induction Furnace 1x12 TPH 1x15 TPH 1x12 TPH and

1x15 TPH

2 Rolling Mill - 76200 TPA 76200 TPA

3 Dish Antenna Type

Capturing Hood

Yes Yes Dish Antenna Type

Capturing Hood

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3.4 PROJECT DESCRIPTION WITH PROCESS DETAILS

Induction Furnace

The company will manufacture M.S. Billets by using sponge Iron and scrap as raw

materials. Silicon & manganese are added as alloying elements using medium frequency

induction furnace and continues casting technology.

In the Induction Melting Furnace the iron melts at a temperature of about 16500C. When

the total charge gets melted into hot liquid metal then the metallurgy of steel in terms of

carbon, phosphorous content, alloy elements etc is controlled. Based upon the

composition of the molten steel, additives like Silico, Manganese will be added to get the

requisite composition and grade of steel. The molten steel (hot billets) from induction

furnace is directly transferred to continuous casting machine then to Roller Table high

Speed Conveying and to rolling line to form TMT bar.

Rolling Mill

In the new project molten metal from the induction furnace will be poured directly to

produce TMT bars in rolling mill bypassing the process of reheating of M.S. Billets.

The molten steel (hot billets) from induction furnace is directly transferred to continuous

casting machine then to Roller Table high Speed Conveying and to rolling line to form

TMT bars. In order to produce TMT bars water quenching is done under the controlled

conditions where the surface temperature falls from 900 to 4000C due to the intense and

uniform cooling. This makes the surface of the bar a hardened structure and the core

remains the soft. This process increases the tensile strength of the material while keeping

high ductility and weldability.

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Fig. 6 Process Flow Chart of the Project

Advantages of Hot Billet Rolling Process

No need of Re-heating the Billets

Billets in molten condition will be directly fed to Hot Billet Rolling machine thus saving

of fuel & electricity.

No need of storing coal required in Gasifier for conventional rolling mill

No space will be required for storage of Billets and fly ash.

Easy handling of Process.

No additional SPM emission as coal will not be used.

No generation of Fly Ash.

Less man power required.

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RAW MATERIAL REQUIREMENT ALONG WITH ESTIMATED QUANTITY,

LIKELY SOURCE, MARKETING AREA OF FINAL PRODUCT/S, MODE OF

TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT

3.4.1 Raw Material Requirement :

Raw

Material

Existing

Quantity(TPA)

Proposed

Quantity(TPA)

Total

Quantity(TPA)

Proposed Source

Scrap 25950 38058 64008 Locally procured from the

vendors and imported.

Sponge Iron 6490 9512 16002 Procured from the open

market.

Alloys 2020 998 1022 Procured from the open

market

M.S. Billets

in Molten

State

- 76200 76200 -

3.5 RESOURCE OPTIMIZATION/ RECYCLING AND REUSE

Water will be used for cooling system, domestic and greenbelt purposes. Cooling water

will be recirculating in the system. Slag will be sold to brick and construction industry.

3.6 AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER REQUIREMENT

AND SOURCE

3.6.1 Water requirement:

Total Water Requirement: 50 KLD, Source –Ground Water

The breakup of water requirement for proposed plant is given below:

Sr.

No.

Unit Proposed Water

Requirement

m3

/day

Wastewater

Generation

m3

/day

Mode of disposal of

wastewater

1 Industrial 50 10 Recycle and reused in process.

2 Domestic

Purpose

6 4.8 The sewage generated will be

treated in Packaged Type STP

and treated water will be reused.

3 Plantation 4 - -

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3.6.2 Power Requirement:

The power required will be supplied by State Electricity Board. The total power

requirement for proposed expansion project will be 10 MW.

3.7 QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND

THEIR MANAGEMENT/DISPOSAL

3.7.1 Solid waste generation:

Slag @ 4-5% from Induction Furnace and End Cuts @ 2-3% from Rolling Mill will be

generated.

3.7.2 Liquid Effluent:

The wastewater generated from the Cooling process will be treated in settling tank and

reused in the process. The domestic wastewater generated will be treated in Packaged

Type STP.

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Chapter – 4

Site Analysis

4.1 CONNECTIVITY

The proposed project is located at Survey No. 5/1 (pt), 6/3, 4, 5, 13 and 46/1, Village –

Vasuri (Kd), Tal – Wada, District – Palghar, Maharashtra. The nearest city from the site

is Wada which is around 10 km. The nearest railway station is Atgaon which is around 25

km. Nearest airport is at Mumbai which is 60 km from site. Site is well connected to tar

road.

4.2 LAND FORM, LAND USE AND LAND OWNERSHIP

New Steel Trading Private Limited is having 5 Acres of Pvt. land at village Vasuri Khurd

for Manufacturing of M.S Billets & TMT Bars.

4.3 TOPOGRAPHY - WITH MAP

The proposed project site is fairly flat with trees/shrubs present at some places. There will

not be cutting and filling required for the proposed project.

The Topographical map of 10 km radius of the proposed plant site is given as Fig.1 and

Fig. 2.

4.4 EXISTING LAND USE, SHORTEST DISTANCES FROM THE PERIPHERY OF

THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD

LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES, CRZ.

Company is having 5 Acres land. Present landuse is industrial at Vasuri Khurd village.

The physical changes in respect of topography and land use, though permanent, shall be

compensated by developing green belt around the project site.

There is a Tansa Wildlife Sanctuary and patches of Reserve Forests in 10 KM radius

from project site. Nearby Eco-sensitive zones isTansa Wildlife Sanctuary, Proposed

boundary is 1.11 km and Existing boundary is 9.38 km of Tansa Wildlife Sanctuary from

project site as per ESZ Draft Notification dated 10th

Aug 2017. Google image showing

Existing and Proposed boundary of Tansa Wildlife Sanctuary is given as fig 3.

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4.5 EXISTING INFRASTRUCTURE

Good infrastructure is available in the vicinity of Plant; some of the key features are

listed below:

1. Availability of tar road which is adjacent to proposed project site. Same can be used for

transportation of all kind of Plant Equipment, Raw material etc.

2. Availability of adequate Water Resources.

4.6 SOIL CLASSIFICATION

Physical characteristics of soil are delineated through specific parameters viz. particle

size distribution, bulk density, porosity, water holding capacity and texture.

4.7 CLIMATIC DATA FROM SECONDARY SOURCES

Climatological data collected from Secondary source i.e. IMD Thane. The details of data

are tabulated below:

Month

Temperature (oC) Relative Humidity (%) Rain-fall in mm

Max Max Normal

January 27.5 66 1.0

February 28.2 65 0.2

March 30.4 67 0.2

April 32.3 73 2.6

May 33.4 75 10.5

June 32.5 83 441.9

July 30.3 88 1176.3

August 29.7 88 759.1

September 30.3 87 362.7

October 32.3 76 85.2

November 32.0 66 24.2

December 29.7 66 2.7

4.8 SOCIAL INFRASTRUCTURE AVAILABLE

Social infrastructure will be developed as per need based in the Villages.

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Chapter – 5

Brief Planning

5.1 PLANNING CONCEPT

Type of industry : Steel Manufacturing

Transportation Facilities : SH-76 (1.5 Km) connected by internal roads.

Town and Country planning/Development authority : Gram Panchayat

5.2 POPULATION PROJECTION

Total Population in 10 KM radius of site is estimated as 71426.

5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.)

The existing land is in industrial use.

The plantation and green belt development will also be taken care in the plant and the

space reserved for plantation will be about 33% of the total plant area. Adequate

plantation will substantially abate the dust pollution, filter the polluted air, reduce the

noise and ameliorate the plant environment.

5.4 FIRE PROTECTION SYSTEM

The firefighting system will be designed in conformity with the recommendations of the

Tariff Advisory Committee (TAC) of Insurance Association of India. While designing

the fire protection systems for proposed facilities its extreme ambient conditions need

special attention. Codes and Standards of National Fire Protection Association (NFPA)

will be followed, as applicable.

5.5 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL).

Basic infrastructure demand for nearby area would be first to have internal roads,

availability of clean and pure drinking water, availability of good schools, availability of

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Hospitals, community halls, SulabhShauchalaya , easy and faster means of transportation

and connectivity to nearby town and city, availability of uninterrupted electricity etc. are

the present assessed demands for sustained and healthy growth of nearby area of site.

Most of the infrastructure demand mentioned above comes automatically when industry

of this magnitude comes in such area, systematic efforts shall be made to bring such

facility in the surrounding area for all round physical and social development.

5.6 AMENITIES / FACILITIES

For the social development in the area the company has planned to construct community

halls, roads, provide drinking water etc. Time to time the company will also organize free

eye checkup, cataract camp, free distribution of spectacles etc.

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Chapter – 6

Proposed Infrastructure

6.1 INDUSTRIAL AREA

Proposed project is located at Survey No. 5/1 (pt), 6/3, 4, 5, 13 and 46/1, Village – Vasuri

(Kd), Tal – Wada, District – Palghar, Maharashtra.

6.2 GREEN BELT

The plantation and green belt development will also be taken care in the plant and the

space reserved for plantation will be more than 33% of the total plant area. Adequate

plantation will substantially abate the dust pollution, filter the polluted air, reduce the

noise and ameliorate the plant environment.

6.3 SOCIAL INFRASTRUCTURE

For the social development company will provide the arrangement of community hall,

road, water, electricity etc. in the nearby villages. For the economical development the

company will provide the employment as per requirement and individual’s qualification

& eligibility.

6.4 DRINKING WATER MANAGEMENT

Water for the plant will be sourced from Ground water. The water system will cater to the

drinking and sanitary requirements of plant personnel as well as laboratory and

contingent users. The required water will be withdrawn from the storage reservoir by

pumps.RO water purifier will be provided for drinking water in the plant.

6.5 INDUSTRIAL WASTE MANAGEMENT

Management procedure of all kind of wastes from Plant like slag, end cuttings & Effluent

Water etc. Slag @ 4-5% from Induction Furnace. Slag crushers will be installed to

recover iron particles to be reused in Induction Furnace and remaining slag will be used

for road making and hardening of working area. End Cuts @ 2-3% from Rolling Mill will

be recycled and reused in the Induction Furnace. Settling tank will be constructed for

treatment of waste water. Domestic effluent i.e. sewage will be treated in Packaged type

STP.

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6.6 POWER REQUIREMENT & SUPPLY /SOURCE

During Operation phase: 10 MW

Source of power supply: Electricity from State Electricity Board

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Chapter – 7

Rehabilitation and Resettlement (R & R) Plan

The total land of New Steel Trading Private Limited for the installation of Steel Plant is 5 Acres

which is in industrial use. There was no displacement of people. Thus R & R issues are not

applicable.

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Chapter – 8

Analysis of proposal (Final Recommendations)

8.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE

BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION

The proposed project will result in improvement of infrastructure as well as upliftment of

social structure in the area. The people residing in the nearby areas will be benefited

directly and indirectly. It is anticipated that the proposed expansion will provide benefits

for the local people in two phases i.e. during construction phase as well as during

operational stage of the plant.

CONSTRUCTION PHASE

Employment

The major benefit due to the proposed expansion project will be in the sphere of

generating employment for people of that area. The proposed expansion project will

benefit local population.

OPERATIONAL PHASE

Employment

The manpower requirements for the operational phase after the proposed project will be

about 150 people. In addition, there will be an indirect employment for skilled/ semi

skilled people during project life. All attempts will be made to employ suitable, locally

available, skilled personnel from the nearby area. In case of non-availability of skilled

persons, people will be employed from outside area.

Transportation

There will also be small increase in the vehicular traffic due to passenger transport. This

increase in traffic will not have any consequence to warrant special mention. One should

expect that the increased passenger load in the sector would prompt the state government/

private movers to start new and frequent public transport services to this area, bringing

upliftment to the whole locality.

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Other Benefits

New Steel Trading Private Limited is equally conscious for the all round socio-economic

development and is committed to raise the quality of life and social well being of

communities where it operates. The activities under CER will be local need basis with

focus on Health, Education, Infrastructure Development, Drinking water, Sanitation and

Environment Conservation.

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ENVIRONMENTAL MANAGEMENT PLAN

a) AIR MANAGEMENT

There will be two major source of air pollution in the plant, fugitive emissions from various

material handling and transfer points and flue gases generated from various combustion

units. Dust and fume extraction system will be provided for Induction Furnace. Dust and

fumes will be collected with the help of suction hood and cleaned with the help of bag filters

and cleaned air will be discharged through stacks and discharged through stack, so that the

dust concentration will be well within the prescribed standard.

Height of the all the flue gas discharge facilities will be designed as per CPCB norms. The

various places where the flue gases will be discharge are shown in the table.

FLUE GAS DISCHARGE FACILITIES

S.No Plant Facility Number

1 Induction Furnace Chimney 1

AIR POLLUTION CONTROL SYSTEM

S.No Process Air Pollution Control System Stack

Height

1 Induction Furnace Fumes Extraction System with bag

filters

30 Mtrs.

Transportation

The raw material will be transported by Road.

Raw material & Finished Products will be transported by road.

About 12 trucks of 30 T Capacity will be required Per Day after expansion project.

It will be ensure that all trucks carrying raw material are tarpaulin covered.

Internal roads are being Tarred / Concreted with installation of water sprinklers to

suppress dust due to transportation.

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b) WATER ENVIRONMENT

The wastewater generated from the Cooling process will be treated in settling tank and

reused in the process. The domestic wastewater generated will be treated in Packaged Type

STP.

c) NOISE ABATEMENT

Noises from fans, centrifugal pumps, electrical motors etc. will be kept in control so that the

ambient noise level shall not exceed 75dBA during daytime and 70dBA during nighttime.

Noise pollution control measures will be provided in respective departments by way of

providing silencers soundproofs cubicles / covers and proper selection of less noise prone

machinery and by development of green belt.

d) ENVIRONMENTAL MONITORING

Necessary provisions for routine monitoring of stack emissions, ambient air quality, noise

level, water quality as required by the regulations will also be provided.

e) OCCUPATIONAL HEALTH AND SAFETY

Besides the above, the operating and maintenance personnel will be provided with all the

necessary safety equipment such as hand gloves, gum boots, aprons, helmets, protective

glasses, ear muffs etc.

Workers training will focus on reduction of wastes, utilization of wastes and generally

maintaining a clean and healthy environment.