PRE FEASIBILITY REPORT · 0 pre feasibility report for proposed speciality chemical, dyes intermediates & pesticide manufacturing plant of m/s. hemani industries ltd

0

PRE FEASIBILITY REPORT

For

PROPOSED SPECIALITY CHEMICAL, DYES

INTERMEDIATES & PESTICIDE MANUFACTURING

PLANT

of

M/s. HEMANI INDUSTRIES LTD. (UNIT-6)

(AGRO CHEMICAL DIVISION)

PLOT NO. T-35,36,37,45,46,47, G.I.D.C. SAYKHA,

TAL: VAGRA, DIST: BHARUCH, GUJARAT

1

CONTENTS

Sr. No. Description Page No.

1. Executive Summary 2

2. Introduction of the Project/Background information 22

3. Project Description 24

4. Site Analysis 30

5. Planning Brief 32

6. Proposed Infrastructure 33

7. Rehabilitation and resettlement (R & R) Plan 35

8. Project Schedule & Cost Estimates 35

9. Analysis of Proposal (Final Recommendations) 36

2

1.0 EXECUTIVE SUMMARY

1.1 Company Profile

M/s. Hemani Intermediates Pvt. Ltd. (Unit-VI) proposes a specialty chemicals, Dye

Intermediates & agrochemicals plant at plot no. T-35,36,37,45,46,47, GIDC Estate-Saykha,

Tal: Vagra, Dist: Bharuch, GUJARAT.

The unit shall maintain the quality of its product, environment, safety & housekeeping of

the site. This project will generate employment and secondary business opportunity in this

region. This unit would cater to the domestic market and thereby reduce dependencies on

import. Proposed project cost will be Rs. 120 crores.

INTRODUCTION & COMPANY PROFILE

The Hemani Group is highly advanced, adaptable and attuned to the evolving needs of

today's basic chemicals for Organic Pigment and Dyestuff industry with big capacities like

world class players, catering to the whole world. The group is a dynamic enterprise

targeting its specialized expertise to the development and production of high quality

products for Pigments and Dyestuffs Industry. Hemani group is well known in the

International as well as Domestic market for manufacturing and marketing in specialized

product range as under:

Dyes and Dyes Intermediates

Organic Pigment Intermediates

Pesticides and Pesticides Intermediates

Other Specialty Chemicals

Group Companies

Ideal Dye Chem Industries

Ideal Dye Chem was started in March, 1977 to manufacture dyes and dye intermediates in a

very small capacity. They expanded their capacity in 1982 for the same product range.

In the year 1984, Ideal Dye Chem Industries started the production of 3, 3 DCB in a very

http://www.hemanigroup.com/company_profile.htm

3

small capacity. As demand grew the capacity was expanded to 10 TPM (tons per month) in

1988 and was further expanded to 16 TPM in 1990. The major milestones thereon include

commencement of manufacturing of 4 B acids in 1991, 2 B acids in 1993. In 1994, 4 B acid

capacity was expanded to 15 TPM and later again expanded to 40 TPM in 2000. Ideal Dye

Chem Industries started exports in 1993 for the first time of dye intermediates to Japan and

has not looked back since then. Also due to the success of Ideal Dye Chem Industries, the

promoters acquired land and machinery to setup Hemani Intermediates P. Ltd. in Dec.,

1993.

Hemani Organics & Chemicals Pvt. Ltd.

The plant was started in the year 1992 with a small capacity to cater to the diverse needs of

the market. This initiative yielded immediate success and the capacity was increased to 16

TPM (tons per month) in 1996. Today the plant hires more than a 110 people with an

installed capacity of 100 TPM. The main products being manufactured and marketed

include Meta Phenoxy Benzaldehyde.

Hemani Intermediates Pvt. Ltd.

After the success of Hemani Organics and Chemicals P. Ltd., Hemani Group acquired land

and machinery in Dec., 1993 to setup a world-class plant and setup under the aegis of

Hemani Intermediates P. Ltd. Today housing state-of-the-art machinery, Hemani

Intermediates P. Ltd. is a Govt. recognized export house catering to the demanding needs of

the industry in terms of quality and capacity. With a team of more than 90 people, the plant

is looking for ISO certification in the near future. They have already won accolades from

clients with regard to their systems and quality processes.

Premonit International Eximp & Hemani International

Due to the growing demand in the international market for their products, a separate firm:

Premonit International Eximp was setup in 1994 to manage the exports of products

manufactured by the Hemani Group. Having met with success in the same, Hemani

International was setup in 2000 for trading and development of new businesses such as




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pharmaceuticals and textiles. Today a dedicated team of 25+ people manages the export

demand for products of the Hemani Group and looks into emerging markets to trade in

newer products.

Project Details

1.2.1 Products along with Production Capacity Sr. No. Name of the Products Quantity in MT/Month

Proposed

1. Chlorination Derivatives

3000

MCB

DCB

ODCB

PDCB

MDCB

TCB

2. Nitration of Chlorobenzene

2000 ONCB

PNCB

MNCB

3. Calcium Chloride 1500

4. Di Calcium Phosphate 3000

5. 2,4 Dinitro Chloro Benzene(DNCB) 1500

Di Chloro Aniline

6. Fungicide

a) Hexaconzole (T)

3000

Pyraclostrobin (T)

Fluoxastobin (T)

b) Tebuconzole (T)

Cyproconazole(T)

Thiabendazole(T)

Pencycuron(T)

Picoxystrobin(T)

Difensconazole(T)

c) Propioconzole (T)

5

Prothioconazole(T)

Azoxistrobin(T)

7. Herbicide

a) Dicamba (T)

3000

b) 2,4 D (T)

Glyphosate (T)

Bispyribac Sodium

Penoxsulam

c) Metsulfuron Methyl (T)

Oxiflourofen

Floroxypyr

Triclopyr

d) Pendimethalin (T)

Deflubenzuron (T)

Dichlobenil (T)

8. Insecticide

a) Transfluthrin (T)

3000

Deltamethrin (T)

b) Cyfluthrin & Beta Isomers (T)

c) Bifenthrin (T)

Permethrin (T)

Alpha Cypermethrin(T)

d) Cypermethrin (T) & Beta/Zeta/Theta Isomers (T)

e) Chloropyriphos (T)

Temephos (T)

Spiromisifen (T)

Chlothianidin(T)

Chlorantraniliprole (T)

f) Imidacloprid ( T)

Carpat Hydrochloride (T)

Dinotefuron (T)

g) Clodinafop Prpargyl (T)

Acetamaprid (T)

h) Cloquintocet mexyl (T)

6

Fipronil(T)

Feniproparthin (T)

Pirimiphos Methyl (T)

9 D V Acid Chloride (CMAC) 1500

10 Meta Phenoxy Benzaldehyde 1000

11 Lambda Cyhlothic Acid 500

12 Ortho/Para Nitro Chloro Benzene & Derivatives

500 Ortho/Para Nitro Aniline

13 Para/ Ortho Dichloro Benzene & Derivatives 1000

2,5 Dichloro Aniline



3 Chloro Aniline

4 Chloro Aniline

2 Chloro Aniline


14 Sulfuric Acid & Allied Products 1000

15 Nitro Benzene & Derivatives 500

16 Chloro Toulene & Derivatives

(Benzyl Chloride & Benzaldehyde)

500

17 Coustic & Chlorine 2000

18 Para Nitro Chloro Benzene & Derivative 500

19 Aluminium Chloride 500

TOTAL 30000

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1.2.2 By-Products along with Production Capacity

Sr. No. Name of the Products Quantity in MT/Month

Proposed

1. HCl (35%) 4000

2. H2SO4 (70%) 6000

3. Potassium Carbonate 1752

4. Potassium Chloride Solution 864

5. Potassium Bromide 1170

6. Sodium Sulfite 7224

7. Sodium Bi Sulphite 2403

8. Aluminium Chloride (30%) 8541

9. Liqour Ammonia (36%) 2275

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1.3 Raw Material Requirement

Sr.

No.

Name of Raw Materials Quantity (MT/Month)

1) Chlorination Derivatives (e.g MCB,DCB,ODCB,PDCB,MDCB & TCB)

1. Benzene 2840

2. Chlorine 2560

2) Nitration of Chlorobenzene (ONCB, PNCB & MNCB)

1. H2SO4 1680

2. HNO3 2100

3. MCB 3650

3) Calcium Chloride

1. Lime 4000

2. HCl (32%) 3200

4) Di Calcium Phosphate

1. Rock Phosphate 1800

2. HCl (32%) 3600

3. Lime 200

4. Sodium Silicate 15

5) 2,4 DNCB

1. H2SO4 540

2. HNO3 1020

3. DCB 2370

6) Fungicide Quantity (MT/MT)

a) Hexaconzole (T)

1. Valeryl Chloride 0.539

2. MDCB 0.027

3. Alumimun Chloride 0.927

4. Methanol 0.072

5. KOH 0.60

6. DMS 0.64

7. 1,2,4 – Triazole 0.270

8. Solvent – Dimethyl Formamide 0.190

PYRACLOSTROBIN

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1. 1-(4-Chlorophenyl)-3-hydroxy-1H-pyrazole 0.450

2. Methyl [2-(bromomethyl) phenyl] methoxy carbamate 0.850

3. Potassium Carbonate 0.220

4. Solvent - DMF 3.000

Fluoxastrobin

1. Hydroxy Phenyl Bromide 0.450

2. Methoxy Amine 0.100

3. Catalyst 0.050

4. Toluene 1.450

5. Potassium Tert Butoxide 0.233

6. Tert Butyl Nitrate 0.215

7. Butyl Alcohol 1.600

8. Ethylene Oxide 0.092

9. Potassium Hydroxide 0.350

10. Trifluoro Pyrimidine 0.345

11. DMF 1.200

12. O-Chloro-Phenol 0.266

b) Tebuconzole (T)

1. 1-(4 – Chlorophenyl) 4-4- Dimethyl -3- Pentanoate 0.675

2. Sodium Methoxide 0.162

3. Di Methyl Sulfide 0.186

4. Solvent – Toluene 1.4

5. 1,2,4 – Triazole 0.206

6. Solvent – DMF 1.1

Cyproconazole (T)

1. 1-(4-Chlorophenyl)-2-Cyclopropyl-propanone 0.765

2. Catalyst 0.020

3. DMF 2.500

4. Trizole 0.240

Thiabendazole (T)

1 Thiazole-4-Carboxalic Acid 1.560

2 O-Phenylene diamine 1.306

3 Chlorobenzene 0.100

4 EDTA Sodium Salt 0.070

10

5 Actived Carbon 0.428

6 Boric Acid 0.070

7 Ammonia 1.571

8 Hydrogen Chloride 3.374

9 Sodium Hydroxide 0.050

10 N-Butanol 0.395

Pencycuron (T)

1 Phenyl isocyanate 0.362

2 4-ClBCPA 0.638

3 Toluene 1.813

Picoxystrobin (T)

1 3-Isochromanone 0.493

2 Thionyl Chloride 0.324

3 Methanol 0.107

4 2-Hydroxy – 6- trifluoromethyl Pyridine 0.529

5 Sodium Methoxide 0.180

6 Dimethyl Sulphide 0.420

7 Potassium Carbonate 0.460

8 EDC 2.000

9 Toluene 0.290

10 DMF 0.062

Difenaconazole

1 1,2,4-Triazole 0.428

2 DMSO 1.967

3 Toluene 0.162

4 Bromoketal 1.833

5 IPE 0.833

6 PE 0.167

c) Propioconzole (T)

1. 1,3 Di Chloro Benzene 0.452

2. Acetyl Chloride 0.238

3. Alumimun Chloride 0.558

4. Solvent – EDC 1.6

5. Bromine 0.553

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6. Catalyst 0.010

7. 1,2 – Butanediol 0.32

8. Solvent – Toluene 1.0

9. Potassium Hydroxide 0.166

10. 1,2,4 – Triazole 0.21

11. Solvent – Dimethyl Formamide 1.0

Prothioconazole

1. 2-(1-chloro-cycloprop-1-yl)-1-(2-chloro-phenyl)-2-hydroxy-3-(1,2,4-triazolidine-5-thiono-1-yl)-propane

1.000

2. Toluene 0.377

3. Iron chloride solution 11.111

Azoxystrobin (T)

1 MMCPOA 0.880

2 K2CO3 0.379

3 DMF 2.500

4 2 Cyano Phenol 0.327

5 CuCl2 0.011

6 Caustic Soda 0.023

7 Hexane 2.500

8 Methanol 2.200

7) Herbicide

a) Dicamba (T)

1. 2,4-dichloro phenol 0.820

2. Carbon dioxide 0.260

3. Dimehtyl sulfate 0.320

4. Sodium hydroxide 0.205

5. Solvent –Methenol 1.4

6. Solvent –Toluene 1.6

b) Glyphosate (T)

1. DEA 0.834

2. Caustic Lye (47%) 1.326

3. HCl (30%) 1.904

4. HCHO 234.6

5. H3PO3 0.641

6. 20% Ammonia 0.600

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7. Carbon 0.050

8. Sulphuric Acid 0.345

Bispyribac Sodium(T)

1 2,6-dihydroxy benzoic acid 4.386

2 4,6-diethoxy-2-methyl Sulfonyl pyrimidine 1.482

3 TBAB 0.053

4 Caustic soda 0.412

5 Toluene 0.390

6 n-Butanol 0.300

7 Ethyl acetate 2.193

Penoxsulam

1 2-fluoro-6-trifluoromethyl aniline 0.421

2 2,2 difluoroethanol 0.193

3 HCl 0.343

4 5,8- dimethoxy-[1,2,4] triazolo[1,5]pyrimidin-2-amine 0.459

5 Acetonitrile 0.010

6 Sodium Nitrite 0.162

7 Sodium Sulfite 0.296

8 Acetic Acid 1.400

9 EDC 0.010

10 Caustic Soda 0.083

c) Metsulfuron Methyl (T)

1. 2-Sulfomoyl Methyl Benzoate 0.827

2. Ethyl chloroformate 0.461


4. Acetone 0.03

5. Carbamate of 2-Sulfomoyl Methyl Benzoate 1.104

6. 2-amino-4-methoxy-6-methyl-1,3,5-Triazine 0.565

7. Mono Chloro Benzene 0.02

8. Methylene dichloride 0.04

9. n-Hexane 0.03

Oxyflourofen

1 3-Chloro Phenol 0.431

2 Chloroethane 0.225

13

3 Nitric Acid 0.230

4 Sulfuric Acid 0.320

5 4-Trifloromethyl-2-Chloro Phenol 0.601

Floroxypyr

1 Pyridine 0.480


3 Chloro Acetyl Chloride 0.350

4 Catalyst –Pd 0.010

5 MDC 2.500

6 10% Sodium Hypochlorite Solution 0.050

7 Caustic Lye 47% 0.150

8 2-Chloro Octane 0.350

Triclopyr

1 NaTCP 0.710

2 CBEA 0.490

3 Catalyst-Pd 0.010

4 10% NaOCl Wash 0.080

5 MDC 1.700

6 Caustic Soda Lye 0.100

d) Pendimethalin (T)

1. Hydrogen 0.032

2. Diethylketone 0.692

3. EDC 1.000

4. Sulfuric acid 98 % 0.263

5. Nitric acid 60 % 0.826

Deflubenzuron

1 2, 6 difluorobenzamide 0.510

2 4 chloro phenyl isocyanate 0.560

3 Mono Chlorobenzene 1.800

8) Insecticide

a) Transfluthrin (T)

1. 2,3,5,6 Tetra Fluoro Benzyl Alcohol 0. 5

2. R- Trans Cypermethric Acid Chloride 0.62

3. Catalyst 0.012

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4. Solvent- Hexane 2.0

5. 5 % Soda Ash Solution 0.25

DELTAMETHRIN (T)

1 Mix CMA 2.351

2 Caustic Soda Flake 0.478

3 Catalyst 0.681

4 HCL 30% 0.800

5 MDC 1.828

6 AlCl3 0.562

7 Sulfuric Acid 0.141

8 Toluene 0.270

9 DMF 0.003


11 MPBD 0.513

12 Sodium Cyanide 0.154

13 IPA 0.944

14 TEA 0.036

b) Cyfluthrin & Beta Isomers (T)

1. 3- Phenoxy -4- Fluoro Benzaldehyde 0.51

2. CMAC- Cypermethric Avid Chloride 0.56

3. Sodium Cyanide 0.132

4. Solvent –n- Hexane 2.9

5. Catalyst 0.01


7. 5 % Acetic Acid Solution 0.49

8. 8-10 % Sodium Hypochorite Solution 0.78

c) Bifenthrin (T)

1. Lambda Acid 0.57

2. 3-Phenyl -2-Methyl Benzyl Chloride 0.54

3. Catalyst 0.024

4. Solvent- Hexane 0.58

d) Cypermethrin (T) & Beta Isomers (T)

1. Meta Phenoxy Benzaldehyde 0.463

2. CMAC- Cypermethric Acid Chloride 0.542

15


4. Solvent –n- Hexane 0.126

5. Catalyst 2.78


7. 5 % Acetic Acid Solution 0.463

8. 8-10 % Sodium Hypochorite Solution 0.74

e) Chloropyriphos (T)

1. Monochloro Acetic Acid 0.67

2. Chlorine 1.3

3. DCAC 0.815

4. Pyridine 0.005

5. Trichloro Acetyl Chloride 0.98

6. Acrylonitrile 0.355

7. 3-Chloro Propionitrile 1.300

8. EDC 0.2

Temephos(T)

1 TDP 0.540

2 DMTC 0.620

3 C.S. Lye 0.700

4 Toluene 1.500

5 Catalyst 0.010

Spiromisifen (T)

1 DMF 0.200

2 NaOH 0.125

3 Ester - 1-[2-(2,4,6-trimethyl-phenyl)-acetoxy]-cyclopentane carboxylic acid ethyl ester

0.950

4 Toluene 0.150

5 Tert Butylacetyl Ester 0.440

6 30% Sodium Bicarbonate 1.450

16

Clothianidin (T)

1 Nitramide 1.250

2 Aq. MeNH2 0.250

3 Methanol 1.000

f) Imidacloprid ( T)

1. 2- Chloro -5- Chloromethyl Pyridine 0.88

2. N- Nitro N- Methyl Imidazolidine 0.83

3. Sodium Carbonate 0.68

4. Catalyst -1 0.01

5. Solvent - DMF 2.14

6. Caustic Lye 47 % 0.05

7. Solvent – Methanol 0.39

Carpat Hydrochloride

1. Monosultap 1.686


3. HCl (30%) 0.471

4. EDC 0.090

Dinotefuron

1. N,O(2,3-Dimethyl-1-

Nitroisourea 0.700

2. 3-(Aminomethyl)

Tetrahydrofuran 0.540

3. Caustic Flake 0.015

Clodinafop Propargyl (T)

1 2, 4, 5 Tri Chloro Pyridine 0.514

2 2 – (4 – Hydroxy Phenoxy) Propionic Acid 0.512


4 Solvent – Di Methyl Formamide (DMF) 1.200

5 Propargyl Chloride 0.208

6 Solvent - Toluene 1.000

Acetamaprid (T)

1 2-CHLORO , 5-PYRIDINE 0.900

2 N-CYNO METHYL ACETAMIDATE (NCMA) 0.560

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3 METHANOL 1.200

g) Cloquintocet Mexyl (T)

1. Mono Chloro Acetic Acid 0.377

2. 1-Methyl Hexalol 0.440

3. Toluene 0.047

4. 5-Chloro-8-Hydroxy Quinoline 0.616

5. MIBK 0.260


7. Hexane 0.047

Fipronil (T)

1 CF3COOH 2.500

2 MCB 1.000

3 Hydrogen Peroxide 0.050

4 Thiopyrazole 1.200

Feniproparthin (T)

1 3-PHENOXYBENZALDEHYDE 0.594

2 2,2,3,3-TETRAMETHYLCYCLOPROPANE-1-CARBONYL CHLORIDE

0.490

3 SODIUM CYANIDE 0.190

4 n-HEXANE 3.000

5 TRIETHYL AMINE 0.150

6 HYPOCHLIRITE 0.400

9 D V Acid Chloride

1 TBAC 2.035

2 N-Hexane 0.610

3 I-Butanol 0.594

4 TEA 0.824

5 Catalyst 0.010

6 Caustic 0.971

7 Sulphuric Acid 1.199

8 DMF 0.010

10 Meta Phenoxy Benzaldehyde

1 Benzaldehyde 0.83

2 Bromine 0.675

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3 Chlorine 0.265

4 EDC 0.192

5 ALCL3 1.2

6 HCL (30%) 0.875

7 Formic Acid 0.023

8 Sodium Thiosulfate 0.0075

9 ASR 0.01

10 MEG 0.86

11 PTSA 0.004

12 Phenol 0.735

13 KOH 0.45

14 Toluene 0.05

15 C S Lye 0.102

16 H2SO4 (98%) 0.065

11 Lambda Cyhlothic Acid

1 λ – Cyhalothric acid 0.582


3 DMF 0.0024

4 n-Hexane 0.011

5 Sodium Cyanide 0.16

6 Catalyst 0.003

7 Soda Ash 0.011

8 MPB 0.445

9 Acid Chloride 0.611

10 4% Hypo Solution 0.856

11 IPA 0.18

12 DIIPA 0.106

13 30% HCl 0.152

129. ONCB/PNCB & Derivatives

1 PNCB/ONCB 1.16

2 NH3 1.113

13. PDCB/ODCB & Derivatives

1) 2,5-DICHLORO ANILINE

1. 2,5-Dichloro Nitro Benzene 1.225

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2. Catalyst (Raney Nickel) 0.002

3. Solvent (Methanol) 0.025

4. Hydrogenation 0.02

2) 2, 3-DICHLORO ANILINE

1. 2,3-Dichloro Nitro Benzene 1.245

2. Catalyst (Raney Nickel) 0.002

3. Solvent (Methanol) 0.03

4. Hydrogenation 0.025

3) 3,4-DICHLORO ANILINE

1 3,4-Dichloro Nitro Benzene 1.260

2 Catalyst 0.002

3 Solvent (Methanol) 0.025

4 Hydrogenation 0.038

4) 3 - CHLORO ANILINE

1 3 - Chloro Nitro Benzene 1.273

2 Catalyst 0.002


4 Hydrogen 0.015



2 Catalyst 0.002


4 Hydrogen 0.015



2 Catalyst (Raney Nickel) 0.002


4 Hydrogen 0.015

7) 3, 5-DICHLORO ANILINE

1 3,5-Dichloro Nitro Benzene 1.225

2 Catalyst 0.002


4 Hydrogen Gas 0.040

20

14. Sulphuric Acid & Allied Products

1. Sulfur 0.3265

15. Nitro Benzene & Derivatives

1 Nitro Benzene 1.380

2 Catalyst 0.001

3 Solvent 0.03

4 Hydrogenation 0.022

16. Chloro Toulene & Derivatives

1) BENZYL CHLORIDE

1 Toluene 0.08

2 Chlorine 1.785

2) BENZALDEHYDE

1 Caustic Flake 1.325

2 Benzal Chloride 0.015

3) BENZAL CHLORIDE

1 Toluene 0.490

2 Chlorine 0.9

4) BENZOTRICHLORIDE

1 Toluene 0.612

2 Chlorine 1.232

18 Aluminium Chloride

1 Aluminium 0.205

2 Chlorine 0.797

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1.4 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 4666 m3/day which will be met through GIDC water supply.

The wastewater generation will be 4079 m3/day. The industrial effluent (4063 m3/day) will

be segregated into low COD stream (3563 m3/day) and High COD/High TDS stream (500

m3/day). Low COD stream (3563 m3/day) will be sent to propose ETP consists of primary,

secondary and tertiary treatment facility & RO to treat the effluent and treated effluent

shall be reused into plant premises.

The High COD & High TDS effluent stream (500 m3/day) will be evaporated in MEE and MEE

condensate will be reused in plant premises.

Domestic waste water (16 m3/day) will be disposed by septic tank & soak pit or ETP.

1.5 Air Pollution Source and Control Management

There will be emission from steam Boiler (I, II & III), Thermic fluid heater (I, II, III & IV), D.G.

Sets and Process Vents.

To control the flue gas emission, company will install ESP with scrubber and adequate stack

height.

To control the process gas emission, company will install adequate scrubbers as per process

pollutants.

1.6 Hazardous Waste

Sr.

No.

Type of Hazardous

Waste

Quantity

(MT/Month)

Hazardous

Waste

Category

Storage, Collection &

Disposal

1. ETP Sludge 200 35.3 Collection, Storage, Transportation

& Disposal to nearest TSDF at Dahej

2. Process Sludge from

CaCl2

600 -- Collection, Storage, Transportation

& sell for agricultural use

3. Used Oil/Spent Oil 300 Lit/Month 5.1 Collection, Storage, Transportation

& Sell to GPCB Authorized

Reprocessor

4. Empty

Drums/Container

1000

Nos./Month

33.1 Collection, Storage, Transportation

& Sell to GPCB Authorized Vendor

5. Empty Bags 5000

Nos./Month

33.1 Collection, Storage, Transportation

& Sell to GPCB Authorized Vendors

6. Distillation Residue 150 28.1 Collection, Storage, Transportation

22

& Disposal at nearest Common

Incineration Site, Dahej or sell to

cement industries

7. MEE Salt 4700 -- Collection, Storage, Transportation


8. Fly Ash 600 36.2 Collection, storage & sell to brick

manufactures

9. Organic waste 120 29.1 Collection, Storage, Transportation


Incineration Site, Dahej or sell to

cement industries

10. Iron Sludge 1700 -- Collection, Storage, Transportation


or sell to cement industries

11. Spent Carbon 30 -- Collection, Storage, Transportation


Incineration Site, Dahej

12. Spent Catalyst 30 29.5 Collection, Storage, Transportation

& sell to regenerator

13. Spent Solvent 1000 29.4 Collection, Storage, Transportation

& sell to end user

14. Spent Acid 9993 29.6 Collection, Storage, Transportation

& sell to end user

1.7 Green Belt

Total 141000 sq. meter land area is available at site; out of this area about 52,000 sq. meter

(33 %) area will be covered as greenbelt and other forms of greenery.

1.8 Power & Fuel Requirements

Power required from DGVCL is 10000 KVA. Standby power supply from D.G. set: Proposed: 1010 KVA x 5 Nos. Fuel for DG set: HSD: 150 lit/Hour Coal: 200 MT/Day

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2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

Proposed Specialty Chemicals, Dyes Intermediates & Agrochemicals Manufacturing plant

Identification of the project proponent

The main promoters and the think tank of Hemani Group are:

Mr. Mohanbhai Hemani – Managing Director

Mr. Ramesh Bapat - Executive Director

Mr. Jayesh Dama - Administrative Head

Mr. Parag Shah - V.P. (Exports)

Mr. D. N. Rai - V.P. (Mfg.)

2.2 Brief description of nature of the Project

Proposed Specialty Chemicals, Dyes Intermediates & Agrochemicals Manufacturing plant

2.3 Need for the project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country. By

setting up this unit M/s. Hemani Intermediates Pvt. Ltd. (Unit-VI) will be able to meet the

demand of various products locally. The project will save forex as certain products import

will be reduced. This will also generate direct and indirect employment opportunity for

various levels of people. M/s. Hemani Intermediates Pvt. Ltd. (Unit-VI) will also utilize the

by-products of this unit as well as sister concern units.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

These products will be an addition to the current range of our products.

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2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not available

indigenously. This will make us very competitive against imported finished products and we

will export of our finished products to the international markets.

2.6 Export possibility

We shall also export the products.

2.7 Domestic/Export Markets

Our products have good demand in international markets. We shall also export the

products.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Hemani Intermediates Pvt. Ltd. (Unit-VI) will give direct employment to local people

based on qualification and requirement. In addition to direct employment, indirect

employment shall generate ancillary business to some extent for the local population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

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3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates.

Map showing general location

(Courtesy: Environmental Information Center, New Delhi)

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Project Site (Google Map)

27

Plot Layout

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3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

Site is very well connected by road

Proximity to Raw Material suppliers

Availability of sufficient land free from cultivation

Availability of power evacuation facilities

Availability of water for industrial use

Treated wastewater discharge into deep sea facility

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

Efficient transport facilities within the industrial estate and to & fro the city area.

Environment-friendly zone.

Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 2.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-III.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.3, Page No. 3.

We shall procure the raw material as much as possible from domestic market and if there is

no availability of any raw material we will import. We shall also export the finished

products.

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3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

After set up of unit, every effort will put to recycle/reuse the water.

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall meet through GIDC water supply.

Power & Fuel Requirement

Power required from DGVCL is 10000 KVA. Standby power supply from D.G. set: Proposed: 1010 KVA x 5 Nos. Fuel for DG set: HSD: 150 lit/Hour Coal: 200 MT/Day

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3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Form-I, Annexure-V & VI.

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

4.0 Site Analysis

4.1 Connectivity


Availability of water, power, etc.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS

BASELINE ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC STATUS &

INFRASTRUCTURE

PROPOSED PLANT

FACILITY DESCRIPTION

IMPACTS METHODOLOGY OF

IMPACT ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS STUDIES & DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

31

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Study.

4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.


4.5 Existing Infrastructure

This is proposed project activity so now there is only open land.

4.6 Soil Classification


4.7 Climatic data from secondary sources.

Climatic data from primary & secondary sources will be incorporated in EIA Study.

4.8 Social infrastructure available.

Various Programs/ Projects related to Social & Economic development of surrounded area

has been planned, which are as follows.

A) Natural Resource Management – The main focus of this program will be to maximize the

yield returns of the farmers through efficient management of existing resources &

extension of new agricultural practices.

1) Integrated Agricultural Growth Project – For improvement and use of the modern

techniques and thereby would certainly contribute to prosperity in the agriculture

sector and reduce the rural poverty by programs like Farmers Training, Nursery

Growing Trainings, Modern agriculture equipment distribution programs etc.

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2) Animal Husbandry Projects – Various programs like health checkups & treatment,

vaccination program, Anti sterility camps, breed improvement etc. will be carried

out.

B) Income Generation Program -

1) Establishment of Self help groups.

2) Rural Entrepreneurship Development Program

3) Handcrafts Development Program

4) Vocational Training

5) Business process outsourcing

C) Health, Education & Infrastructure

1) Aids Awareness Program

2) General Health Camps

3) Innovative Teaching Methods

4) Adult Education

5) Sanitation

6) Infrastructure Development Projects

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed Specialty Chemicals, Dyes Intermediates & Agrochemicals

Manufacturing plant

5.2 Population Projection


5.3 Land use planning (breakup along with green belt etc.)


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5.4 Assessment of Infrastructure Demand (Physical & Social)

Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project activity.

Social Welfare

Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities


6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services, Work

Shop)

Developed Area: 51000 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Raw material storage area, finished storage area,

Administration Building, Parking, road and open area)

Area: 90000 m2

6.3 Green Belt

Total 141000 sq. meter land area is available at site; out of this area about 52,000 sq. meter

(33 %) area will be covered as greenbelt and other forms of greenery.

6.4 Social Infrastructure

Water Supply by GIDC

Power supply by DGCVL

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6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:


Proximity to Raw Material suppliers

Availability of sufficient land free from cultivation

Availability of power evacuation facilities

Availability of water for industrial use

Treated wastewater discharge into deep sea facility

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

Efficient transport facilities within the industrial estate and to & fro the city area.

Environment-friendly zone.

Uninterrupted power supply.

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall meet through GIDC supply.

6.7 Sewerage System

Sewage pipes would be laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

section of industry. These liquid wastes would be sent to septic tank & soak pit/ETP.

6.8 Solid Waste Management

Please refer Form-I, Annexure-VI. 6.9 Power Requirement & Supply/Source

Please refer Section 3.8 of this report.

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7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

ousters, land ousters and landless laborers (a brief outline to be given)

There is no habitation on the proposed project activity area and it is barren land, so R & R

policy is not applicable to this project.

There shall not be displacement of any population in project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction after getting EC & CTE. And we shall start manufacturing after

applying for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total Project Cost for proposed project activity is Rs. 120 Crores. Capital cost of air & water

pollution control system and environmental monitoring equipments will be Rs. 25 Crore.

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9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

Social Welfare shall be done.

Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

Documents

PRE FEASIBILITY REPORT · 0 pre feasibility report for proposed speciality chemical, dyes intermediates & pesticide manufacturing plant of m/s. hemani industries ltd