PRE-FEASIBILITY REPORT PRE -FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/19... · 2019. 2. 19. · pre-feasibility report balaji overseas ludhiana, punjab

PRE-FEASIBILITY REPORT

BALAJI OVERSEAS LUDHIANA, PUNJAB 1 CPTL-EIA

PFR-01-RI 01-02-19

FOR

Manufacturing of Manufacturing of Manufacturing of Manufacturing of

FFFFORMALDEHYDEORMALDEHYDEORMALDEHYDEORMALDEHYDE (37%) (37%) (37%) (37%) ANDANDANDAND PF, MF & UF PF, MF & UF PF, MF & UF PF, MF & UF RESINRESINRESINRESIN

By

M/S M/S M/S M/S BALAJI OVERSEASBALAJI OVERSEASBALAJI OVERSEASBALAJI OVERSEAS VILLAGE HAMBRAN, NEAR MURTI AGRO FOOD,

HAMBRAN ROAD, LUDHIANA, PUNJAB

Prepared by CHANDIGARH POLLUTION TESTING

LABORATORY- EIA DIVISION


(QCI/ NABET Certificate No: NABET/EIA/1619/IA 0012) Address: E- 126, Phase- VII, Industrial Area, Mohali, Punjab- 160055.

Contacts: 0172-4669295, 5090312 E-mail: [email protected] / [email protected] Website: www.cptl.co.in



INDEX PFR :-

1.0 INTRODUCTION 7

2.0 THE PROMOTERS & NEED OF PROJECT 5

3.0 PROJECT SITE 6

4.0 PROJECT DESCRIPTION 11

Generals 11

Raw material & product details 11

Final Products 12

Water & Air Pollution 14

Process Description 15

5.0 DESCRIPTION OF THE ENVIRONMENT 22

6.0 ENVIRONMENT IMPACT & MANAGEMENT PLAN 26

7.0 SITE ANALYSIS 29

8.0 PROPOSED INFRASTRUCTURE 30

9.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN 30

10.0 PROJECT SCHEDULE & COST ESTIMATES 31

11.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 32



LIST OF FIGURES

3.1 Key Plan 7

3.2 General Location Plan 8

3.3 Location map on goggle 9

3.4 Layout plan 10

5.1 Flow Chart of ETP 15

LIST OF TABLES

4.1 Raw material & Quantities 11

4.2 Product 12

4.3 Project site & Location 11

4.4 Water Consomption 14

4.5 Waste water Streams & generation 15

5.1 Primary data Description 22



PRE-FEASIBILITY REPORT 1.0 INTRODUCTION

Earlier, the assessment of the projects was done on Technical feasibility reports and Cost-

Benefit-Ratio which mainly considered financial & technical resources. But no consideration

was given to the environment protection in this evaluation and these flaws became apparent

with continuous deterioration of environment. Thus in order to have more realistic evaluation,

and keeping in view the deteriorating conditions, another dimension was added which is now

called as “Environmental Impact Assessment” (E.I.A.). This forms an integral part of the

project and is taken into account while appraising the project at different stages. Thus in the

new comprehensive approach all considerations like, Technical, Financial & Environmental

are given due weightage.

M/s. BALAJI OVERSEAS is proposing to manufacturing Formaldehyde (37%) and PF, MF,

UF resin @ capacity 100 TPD and 100 TPD respectively at Village Hambran, Near Murti Agro

Foods, Hambran Road, Tehsil & District Ludhiana, Punjab. Methanol and water will be used

as Raw Material for Formaldehyde and Urea, Formaldehyde & caustic for UFR, which is

easily available from the local nearby markets.

As per EIA Notification dated 14th Sep, 2006, the proposed project falls under Category “B”,

Project or Activity 5(f), but since it is located outside the notified Industrial area, the

environmental clearance will be given by the Central Govt. MOEF&CC.

They have to submit Form-I along with Pre-Feasibility Report and other relevant documents

for getting Environmental Clearance for proposed project. This pre-feasibility report has,

therefore, been prepared by the consultants to assess the likely impact of the proposed unit on

various factors which may be affected with the implementation of the programme and to

suggest remedial/precautionary measures, if any.



2.0 PROFILE OF THE COMPANY & PROMOTORS.

M/s Balaji Overseas is a partnership firm having registered office at #10, Rambagh, Agar

Nagar Enclave, Block-A, Ludhiana, Punjab. Company has fallowing partners:

Name and address of Partners

Sh. Subham Bansal

S/O Sh. Subhash Bansal

R/o 10, Rambagh, Agar Nagar Enclave,

Block-A, Ludhiana, Punjab

Sh. Subhash Bansal

S/O Sh. Brij Lal Bansal

R/o 10, Rambagh, Agar Nagar Enclave,

Block-A, Ludhiana, Punjab

Sh. Pawan Kumar

S/O Sh. Brij Lal

R/o Ward No. 04, Near Shivalik,

Model School, Bhucho Mandi,

District Bathinda Punjab



3.0 PROJECT SITE

The Plant site is located at Village Hambran, Near Murti Agro Food, Hambran Road,

Ludhiana, Punjab. It lies near Long: 75040’25.77” to 75040’28.33”E & 75040’25.60” to

75040’28.27”E and Lat: 30054’54.41” to 30054’54.68”N & 30054’50.72” to 30054’51.69”N

North and is at an Altitude of about 238 m above mean sea level. It is well connected with

Ludhiana through well maintained metalled roads. It is about 18 K.M. from Ludhiana and

2KM from Hambran. The nearest rail head is Ludhiana, which is at a distance of about 2 km

from the site. Key Plan, Location Plan & Google Map of the unit is given in Fig 3.1, 3.2 & 3.3

respectively. Layout Plan of the unit is given in Fig 3.4.

BALAJI OVERSEAS LUDHIANA, PUNJAB

PUNJAB STATE IN INDIA MAP PROJECT SITE ON GOGGLE

PROJECT SITE


BALAJI OVERSEAS LUDHIANA, PUNJAB 7

FIGURE – 3.1 KEY – PLAN

INDIA MAP DISTRICT LUDHIANA IN PUNJAB MAP

PROJECT SITE ON GOGGLE LOCATION OF PROJECT SITE IN LUDHIANA MAP

PROJECT SITE

FEASIBILITY REPORT

CPTL-EIA

DISTRICT LUDHIANA IN PUNJAB MAP

LOCATION OF PROJECT SITE IN LUDHIANA MAP



FIGURE – 3.2 LOCATION – PLAN

BALAJI OVERSEAS LUDHIANA, PUNJAB


BALAJI OVERSEAS LUDHIANA, PUNJAB 9

FIGURE – 3.3 GOOGLE IMAGE

PROJECT SITE

FEASIBILITY REPORT

CPTL-EIA



FIGURE – 3.4 LAYOUT PLAN



4.0 PROJECT DESCRIPTIONS 4.1 GENERAL:

The plant is located at Village Hambran, Near Murti Agro Food, Hambran Road, Ludhiana,

Punjab. Proposed project site has been selected keeping in mind the easy availability of raw

materials. Other infrastructural facilities like Land, Water and Transportation &

Communication etc. are also well established & available at the selected location. No Protected

forest, Reserve forest, ecologically sensitive area, National Park, Biosphere Reserve & Bird

Sanctuary are found with-in 5 km radius of the project site. Salient features of the project is

given in table 4.3

4.2 RAW MATERIALS, PRODUCTS, WATER & QUANTITIES:

Raw materials used for proposed project are given in table 4.1. The details of production is given in table 4.2 1) RAW MATERIAL:

TABLE – 4.1 PRODUCT NAME OF RAW MATERIAL QUANTITY SOURCES

For Formaldehyde (37%)

Methanol (T/D) 45.0 Local market

Water (T/D) 130.0 Ground water

Melamine Formaldehyde

Melamine (T/D) 13.00 Local market

Formaldehyde (T/D) 30.00 Local market

Caustic (T/D) 0.22 Local market

Phenol Formaldehyde

Phenol (T/D) 7.50 Local market

Formaldehyde (T/D) 8.50 Local market


For Urea Formaldehyde

Urea (T/D) 13.00 Own Plant

Formaldehyde (T/D) 30.00 Local Market

Acetic Acid (T/D) 0.11 Local market




2) PRODUCTS:

TABLE – 4.2

S. NO. NAME QUANTITY

1 Formaldehyde (37%) 100 TPD

2 Melamine Formaldehyde Resin 42.50 TPD

4 Phenol Formaldehyde Resin 15 TPD

5 Urea Formaldehyde Resin 42.50 TPD



TABLE – 4.3 PROJECT SITE & LOCATION

S. No.

Particulars Details

A. LOCATION DETAILS

1. Location

A. Village Hambran

B. Tehsil Ludhiana

C. District Ludhiana

D. State Punjab

2. Latitude 30054’54.41” to 30054’54.68”N 30054’50.72” to 30054’51.69”N

3. Longitude 75040’25.77” to 75040’28.33”E 75040’25.60” to 75040’28.27”E

4. Topo-sheet No.

H43J9

5. Project Area 3135 M2

C. PRODUCTION CAPACITY Formaldehyde (37%)- -100.00TPD

Melamine Formaldehyde Resin - 042.50TPD Phenol Formaldehyde Resin -015.00TPD Urea Formaldehyde Resin -042.50TPD

D. ENVIRONMENTAL SETTINGS

5. Nearest Village Hambran

6. Nearest City Ludhiana City, approx. 17 km in east direction from the project site

7. National Highway/State Highway/ Express Highway

NH-95 (Ludhiana-Moga) is about 7km south-east direction from the project site.

8. Nearest Railway Station Ludhiana Railway Station, approx. 17 km in east direction.

9. Nearest Airport Ludhiana (Sahnewal) Airport approx. 28 km in east and Chandigarh Airport approx. 110 km in east direction from the project site.

10. National Parks/ Wild Life Sanctuaries/ Biosphere Reserves within 5 km radius

No, National Parks/ Wild Life Sanctuaries/ Biosphere Reserves within 5 km radius.

11. Reserved / Protected Forest within 5 km radius (Boundary to boundary distance)

No Reserved Forests exists within 5 km radius.

12. Nearest water bodies Sirhind canal is about 3km towards south side and Satluj river is about 7km in north



side 13. Source of Water Ground water Corporation Limited)

14. Seismic Zone Seismic Zone – IV

D. COST DETAILS

15. Capital Cost of the project Rs. 04.00 Cr

16. Total cost for Environmental

Management Plan (EMP) Rs 0.15 Cr

3) WATER & AIR POLLUTION

WATER:-

The water requirement of the unit will be met from ground water through tube well. The daily

requirement of fresh water will be about 250 m3. The details of water consumption of fresh

water uses and generation will be given in TABLE 4.4

TABLE 4.4

S. No.

COMPONENT CONSUMPTION (KLD)

GENERATION (KLD)

DISPOSAL

1 Process 130 5 Sent to ETP for treatment

2 Boiler 25 3(Boiler Blow down) Sent to ETP for treatment

3 Cooling 70 3(Purge water) Sent to ETP for treatment

4 Domestic 15 12(Waste water) Sent to ETP for treatment

5 Washing 10 7(Trade effluent) Sent to ETP for treatment

Waste Water: 30KLD of waste water from the project will be taken to E.T.P. through

underground delivery system and treated to tertiary level. Treated water will be partly used for

tree plantation, and the rest will be again reuse for cooling purpose. There will be no discharge

of waste water from the project and it will be a zero discharge industry. The stream wise

quality characteristics of waste water will be given in TABLE 4.5 Schematic Flow chart of

ETP is given in FIGURE 4.1



TABLE 4.5

WASTE WATER STREAMS & GENERATION PARAMETERS UNITS PROCESS DOMESTIC/W

ASHING STEAM BOILER

RO COOLING WATER

COMPOSITE TOTAL/ STANDARDS

QUANTITY KL/DAY 5 19 3 0.5 3 25 25 pH - 3.5-5.0 6.5-7.5 6.0-6.8 7.0-7.5 6.5-7.0 6.5-7.5 6.0-8.5 TSS MG/L 50-80 250-400 30-50 20-40 60-90 100-200 <2100 COD MG/L 6500-10000 500-750 50-70 30-50 70-100 2500-500 <250 TDS MG/L 8000-9500 250-400 2500-4500 1000-

2000 1500-2500 1500-2000 <2100

FIGURE 4.1 FLOW CHART OF ETP

AIR POLLUTION: The flue gas emission will be the main source of air pollution. There will be not any type of

process gas emissions during the manufacturing process. Flue gas emission will take place

from stack attached to Steam Boiler (600kg/hr). High Speed diesel will be utilized as fuel.

There will also a provision of D. G. Set (350 KVA) as a stand-by source to the main power

supply. High Speed Diesel (HSD) will be used as fuel in D. G. Set.



4.3 PROCESS DESCRIPTION:

1. PROCESS OF FORMALDEHYDE

Formaldehyde is the oxidation/dehydrogenation product of methanol with oxygen in the

presence of silver catalyst. Please refer to the attached Process Flow diagram.

1. feed methanol, air, water

Catalyst: Silver

2. A fixed quantity of methanol and water is introduced into a mixer(F03) from where

this mixture is taken into an evaporator (F04).

3. Pre-heated Air is also introduced into the evaporator and Pre-heated Recycled Tail

Gas is fed just above the evaporator through a Tail Gas Mixer (F06).

4. A temperature of 70oC is maintained by heating with steam through the steam coil

(F05) which facilitates the evaporation of methanol.

5. The air, methanol vapour, water molecules and Tail Gas mixture is then further

heated to 120ºC. in the Super heater (F07).

REACTION

The superheated vapour is then introduced into the Reactor I (F09) and then comes

down to the Catalyst bed in Reactor II (F10) where, in presence of silver catalyst

maintained at a temperature of 650º.C, the oxidation/dehydrogenation reaction takes

place as per the following chemistry:

CH3OH = HCHO + H2 Endothermic Reaction

H2 + 1/2 O2 = H2 O Exothermic Reaction

CH3OH + 1/2 O2 = HCHO + H2O Net Exothermic Reaction

Several side reactions also happen to produce formic acid, carbon dioxide and carbon

monoxide. The endeavor is to minimize these side reactions. The catalyst bed

temperature is maintained at around 640 to 650º C by controlling the composition of

Reactor feed gas.

The Reaction is net Exothermic. In the Reactor II(F10) itself, which is also a waste heat

boiler, the temperature of the product gasses is brought down to 180º C and then further

cooled to about 95ºC in the Re-boiler (F11). This is achieved by circulating the Solution



in the Evaporator in the Re-boiler which cools down the Product gasses to about 95º c

and itself is heated up to 70º C thus saving on energy.

With Tail Gas Recycle incorporated in the design, Surplus steam to the extent of 200-

250 kg/ton of produced Formaldehyde is available for export which can be used in the

heating of the Resin Kettle.

ABSORPTION

The reaction gas containing Formaldehyde, un-reacted Methanol and water vapour is

then directed to Absorption Column-I (F16) and the Formaldehyde gases are absorbed

by the circulating Formaldehyde solution. The absorption of Formaldehyde is an

exothermic process and the circulating Formaldehyde solution is cooled in the Plate

Heat Exchanger (HE1).A part of the circulation is taken out as product.

The Absorber-I is packed with Structure Packing with a high efficiency of contact and

coupled with the efficient cooling system provided results in very efficient absorption

of the Formaldehyde in the absorber.

The unabsorbed gas from the Absorption Column-I is absorbed in the Absorption

Column(F17) which is packed with Pall Rings. Finally, the gas is washed with pure

Chilled DM water at the upper part of the Column-III (F18), provided with bubble cap

trays, and then exhausted as tail gas to the atmosphere.

The Exhaust gasses now contain only Nitrogen, Hydrogen, Carbon Dioxide, Carbon

Monoxide and traces of Formaldehyde and Methanol which is lead out to the

atmosphere. The waste gas containing Hydrogen can be burnt or incinerated to generate

steam for use in the Resin section if so desired.



PROCESS FLOW CHART DIAGRAM

Air, Methanol Water Silver Catalyst Air (A/M=1.8̃1.95)

Water

Formaldehyde (37%)

Vaporization of

Methanol & water With Air

Catalytic reactor 200·C initiated

externally and maintain exothermically

Absorption tower

three stages



2. UREA FORMALDEHYDE RESIN:

MANUFACTURING PROCESS:

� First all the raw materials Urea & Formaldehyde will be added in Limped reaction

vessel.

� pH will be adjusted to pH 9.0.

� Stirring & heating will be done up to 95 °C for 50 Minutes.

� Heating will be continued until tolerance (10:40) is achieved.

� pH will be adjusted to 9 by adding Caustic.

� Cooling will start

� Urea Formaldehyde Resin will be ready for Packing.

Chemical Reaction:

Process Flow Chart

Stirring and Heating up to

95°°°°C for 50 Minutes

Cooling

Urea Formaldehyde Resin

Limped Reaction Vessel

pH adjusted to 9

pH adjusted to 9 Caustic

pH adjusted to 9 pH adjusted to 9

Urea

Formaldehyde



3. MELAMINE FORMALDEHYDE RESIN:

MANUFACTURING PROCESS

� First all the raw materials melamine, formaldehyde & caustic will be added in Limped

reaction vessel.

� Stirring & heating will be done up to 95 °C for 1 Hr.

� Cooling down to 40 °C

� Melamine Formaldehyde Resin will be ready for Packing.

Chemical Reaction:

4. PHENOL FORMALDEHYDE RESIN:

MANUFACTURING PROCESS

� First all raw materials like phenol, formaldehyde & caustic will be added into closed

vessel.

� Stirring & heating will be done up to 60 °C. After 60°C stop heating.

� Reflux is done for 30 minutes up to 98 °C.

� Vacuum distillation will be started.

� Water will be removed from the vessel as per the batch size.

� Cooling down to 40°C.

� Methanol will be added for dilution purpose.

� Phenol Formaldehyde Ready for Packing.


Stirring and Heating up to

95°°°°C for 1 hr

Cooling at 40°°°°C

Melamine Formaldehyde

Resin

Melamine

Formaldehyde



CHEMICAL REACTION:

Process Flow Diagram

H – CHO

OH

CH2OH

OH

Fas

Phenol Phenol Formaldehyde Resin


Stirring and heating up to 60 °°°°C

Reflux for 30 Minutes

Vacuum Distillation

Cooling

Dilution

Phenol Formaldehyde Resin

Phenol Formaldehyde Caustic Flakes

Water



5.0 DESCRIPTION OF THE ENVIRONMENT

5.1 INTRODUCTION:

The main objectives of describing the environment, which may be potentially affected, are (i)

to assess present environmental quality and the environmental impacts and (ii) to identify

environmentally significant factors that could preclude project development.

This chapter contains information on existing environmental scenario for the following

parameters.

1. Land Environment

2. Meteorology

3. Air Environment

4. Noise Environment

5. Water Environment

6. Soil Environment

7. Biological Environment

8. Socio-economic Environment

5.2 ENVIRONMENTAL BASELINE DATA COLLECTION: Baseline data for the proposed unit will be collected during pre monsoon Season (March to

May, 2019) to assess the present scenario of the area. Detail of site is given in topo sheet

Figure 5.1. Primary data will be collected by monitoring & surveying of various

environmental components/ parameters in the core zone during the study period (March to

May, 2019); details of which are given in Table - 5.1.

TABLE-5.1 PRIMARY DATA

S. NO. PARAMETERS DESCRIPTION 1 Meteorology Meteorological parameters on hourly basis at project site.

Parameters: Temperature, Relative humidity, Wind Speed

& Wind Direction.

2 Air Ambient air quality monitoring (24 hourly), twice a week.

Parameters are PM10, PM2.5, SO2, NO2 & CO.

No. of Locations: 1 (Project site)

3 Noise Noise level monitoring (Day & Night time), once in a

season.

No. of Locations: 8 locations in core and buffer zone.



4 Water Ground water sampling, once in a season.


Tested for physical and chemical parameters.

5 Soil Soil sampling, once in a season.


6 Biological Factors Biodiversity survey, once in a season.

Location: Core and buffer zone.

7 Socio-economic Environment

Socio-economic survey, once in a season.

Location: Core and buffer zone.



FIGURE- 5.1 TOPO SHEET

PROJECT SITE



5.2.1 METEOROLOGY:

Meteorology plays a vital role in affecting the dispersion of pollutants, once discharged into

the atmosphere. The principal variables include horizontal convective transport (average wind

speed and direction), vertical convective transport (atmospheric stability) and topography of

the area.

Meteorological characteristics of an area are very much important in assessing possible

environmental impacts and in preparing environmental management plan. The climate of the

district can be classified as tropical steppe, semi-arid and hot which is mainly characterized by

general dryness except for a short period during southwest monsoon season, intensely hot

summers and cold winters. There are four seasons in a year namely the cold season from

November to March, hot season from April to June, south west monsoon season from the last

week of June to the middle of September and the post monsoon season from September till the

beginning of November. During cold season, a series of western disturbances affect the climate

of the district. During the summer months i.e. from April to June, weather is very hot, dry and

uncomfortable. The weather becomes humid and cloudy during July to September due to

penetration of moist air of oceanic origin into the atmosphere.

The normal annual rainfall of the district is 670 mm, which is unevenly distributed over the

area in 31days. The south west monsoon which contributes 72%, sets in last week of June and

withdrawn in middle of September. July and August are the rainiest months. Rest 28% of

annual rainfall occurs in the non-monsoon months in the wake of western disturbances and

thunder storms. The micro-meteorology of the project site is given in Table 5.2

TABLE-5.2 MICRO-METEOROLOGY OF SITE

Period TEMPERATURE

(oC)

RELATIVE

HUMIDITY

(%)

WIND

SPEED

(km/h)

RAIN

FALL

(mm) Max. Min.

2014 46 3 64 4 670



6.0 ENVIRONMENTAL IMPACT AND MANAGEMENT PLAN

PARTICULARS DETAILS

Impact on Air

Construction/Operational

Phase

Fugitive/Flue gas emissions from proposed plant will be on

account of process emissions from stacks attached to proposed

reactor/boiler. The mitigation measure adopted as under:

� The main raw material brought in and dispatched by

road in covered enclosures.

� All the vehicle owners will have valid PUC Certificate

� All vehicles are loaded up-to prescribed limit during

transportation.

� Dust suppression on haul roads will be done at regular

intervals.

� Proper pollution control equipments like Cyclone &

wet scrubber will be installed by the proponent.

Air Quality Management:

Emissions Management � A stack of 30m height will be equipped with Multi-

cyclone installed with the boiler to control the

particulate and gaseous emissions due to combustion of

fuel.

� All the roads are asphalted to control the fugitive dust

emissions

� Proper servicing & maintenance of vehicles is/will be

carried out.

Monitoring Management Ambient air quality and stack emission will be regularly

monitored to ensure that ambient air quality standards and

suggested limits on stack emission loads would be met

honestly at all the time.

Impact on water

Construction/Operational phase

Water requirement of the plant will be met from ground water.

Roof top (Office Block) rain water will be recharged to

compensate for ground water with-drawl. The proposed plant

would have “Zero Effluent discharge”.



� Waste water from different streams will be treated in ETP and used for greenbelt development/ re-use for cooling.

Water Management � Domestic waste water generated from the plant will be

treated in Septic Tank. And treated water will be used

in green belt development.

� Portable water to labour for drinking purpose.

� Rain water conservation.

Impact on Noise

Operational Phase The expected noise levels of some of the equipment like

Pumps (82-95 dB (A), DG sets (100-120 dB (A).

With the mitigation measures the noise levels will be further

restricted within very short distance from the source point.

The operators/personnel working near the noise sources in the

Plant has been provided with earmuffs and earplugs

Green belt will be developed around the plant premises which

act as noise abatement measures. Regular monitoring of noise

level is being carried out and corrective measures in concerned

machinery to be adopted accordingly.

Noise Management � There is no danger of noise pollution from plant. The

green belt (plantation of dense trees across the

boundary) helps in reducing noise levels in distillery

plant as a result of attenuation of noise generated due to

plant operations and transportation.

� Earmuffs will be used while running the equipments of

the plant.

� D.G sets will be provided with acoustic to control the

noise level within the prescribed limit.

� A high standard of maintenance will be practiced for

plant machinery and equipments, which helps to avert

potential noise problems.

� Personal Protective Equipment like earplugs and



earmuffs will be provided to the workers exposed to

high noise level.

� Regular monitoring of noise level will be carried out.

Solid/Hazardous Waste Management Management � Entire solid/hazardous waste generations from the process

will be stored & disposed off as per norms. The details are

given in table:-

S. No

WASTE CATEGORY QUANTITY DISPOSAL

1 ETP Sludge 35.3 0.5TPA Sent to TSDF Site 2 Used /spent

oil 5.1 0.2TPA Sold to authorized

recyclers

Green belt Management Management

� Green belt development in and around the plant site helps

to attenuate the pollution level.

� Out of the total plant area approx. 33% land will be

developed and maintained as green belt.

� Green belt will be developed as per Central Pollution

Control Board (CPCB) guidelines.

� Native species will be planted in consultation with the

local DFO.

Odor Management Management

� The remedial measures will be taken such as better house-

keeping by regular steaming of all equipments.



7.0 SITE ANALYSIS (i) Connectivity

The proposed plant will be located at Village Hambran, Near Murti Agro Foods, Tehsil &

District Ludhiana, Punjab. It has an easy access to raw material availability and other

infrastructural facilities e.g. land, power, water, transport and communication, approach

through road & access distances from the nearest highway, railway station etc. The site is well

connected with communication facilities like telephone, fax, wireless and telex and as such, no

constraints are envisaged in this aspect also.

(ii) Land from Land use and land ownership

The proposed project will be set up in an area of 1.82 Acres. The proposed land use break up is

given in Table 7.1

Table7.1

LAND BREAKUP DETAILS

S.no. Type Of Use Area in acres 1 Built up area at GF 1.05 2 Open area 0.13 3 Parking area 0.04 4 Green Belt and Open area 0.60 TOTAL LAND 1.82 acre

(iii) Topography

The topography of the area is plain. (iv) Existing land use pattern

Project area is the industrial land as per master plan of Ludhiana. Project proponent already

obtained CLU.



8.0 PROPOSED INFRASTRUCTURE

(i) Industrial Area (processing area) It is an approved focal point and project proponents have already purchased land for proposed

project.

(ii) Residential Area (Non processing area)

There is no requirement of residential colony, because local labor will be preferred to provide

employment opportunities.

(iii) Green Belt

Total land area of the proposed project is 1.82 acre. The greenbelt will also be developed at the

site in an estimated area of 0.6 acre. Adequate green belt provision as per CPCB guideline has

already been considered for proposed project development. Further, unpaved areas if any,

within the plant boundary will be provided with grass cover which will also improve the plant

aesthetics.

(iv) Social Infrastructure

Proposed project will result in growth of the surrounding areas by increased direct and indirect

employment opportunities in the region including ancillary development and supporting

infrastructure.

(v) Connectivity

The plant site is well connected to National Highway NH-95(~7.0 km in south direction). The

nearest railway station is Ludhiana and nearest airport is Ludhiana (Sahnewal) & Chandigarh.

The site is suitably located with respect to availability of raw material, water, road network,

skilled/semi skilled/unskilled and professional manpower etc. All communication facilities

such as telephone, telefax & internet are available in the vicinity of the plant site.

(vi) Industrial Waste management The project would be based on “ZERO DISCHARGE”. 9.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN

No agricultural land and habitation is present in the land and there is no displacement involved.

Hence, no Land Acquisition, Resettlement and Rehabilitation is envisaged for this project.



10.0 PROJECT SCHEDULE AND COST ESTIMATES

(i) Likely date of start of Construction and likely date of completion

(Implementation schedule) :

The construction of the project shall commence soon after receipt of Environment Clearance

from MOEF&CC, GOI, New Delhi. The project execution schedule shall be another 10

months after obtaining environment clearance.

(ii) Estimated Project Cost

The project cost estimated to be Rs 400 Lacs and the breakup is as follows.

Table 10.1 DETAILS OF PROJECT COST

Total Fixed Cost Cost (Rs. In Lacs)

Land & Development cost 47.00

Building and infrastructure 50.00

Plant & Machinery including erection, contingency APCD,ETP expenses

295.00

Misc Expenses 8.0

Total 400.00

Profit and Cost Benefit Analysis

Profit and cost benefit analysis can be estimated as the Raw Material cost per kg of product.



11.0 ANALYSIS OF PROPOSAL & CSR ACTIVITIES

M/s Balaji Overseas will create direct & indirect employment opportunities to the people

residing in the surrounding area. The management will also recruit the locals by giving them in

plant training and making them permanent employee. Different types of people are being

recruited based on their basic qualification as skilled, unskilled or semiskilled.

Considering from the financial point of view, proposed project will help to generate additional

government revenues from taxes, duties and levies. Additional benefit of the project also

includes considerable growth of the industrial and commercial activities in the state.

Proposed project will result in growth of the surrounding areas by increased direct and indirect

employment opportunities in the region including ancillary development and supporting

infrastructure. Special emphasis on Financial and Social benefits will be given to the local

people including tribal population, if any, in the area. Development of social amenities will be

in the form of medical facilities, education to underprivileged and creation of self help groups.

The company will also propose to take up more activity on account of social corporate activity

for proposed project. These activities are as under:

Sr. No.

NAME OF VILLAGE ACTIVITY PROPOSED COST (Lacs)

1 Hambran Tree Plantation, Environment awareness camp

Rs. 2.5

2 Chakk Bhatian Construction of one classroom in the Middle School of village and its upkeep

Rs. 2.0

No adverse effect on environment is envisaged as proper mitigation measures will be taken

up for the same.

-.-.-.-.-.-.

Documents

PRE-FEASIBILITY REPORT PRE -FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/19... · 2019. 2. 19. · pre-feasibility report balaji overseas ludhiana, punjab