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PRAZI

PRAZI - Vogelfiles.vogel.de/vogelonline/vogelonline/companyfiles/5977.pdfPRECIZ, s.r.o. The company PRECIZ, s.r.o. was founded in 1995 as a subsidiary of PRÄZI-FLACHSTAHL AG. Precision

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  • PRAZI

  • 442

    Five Companies - One Goal

    The Company Group

    PRÄZI is a group of companies in the sup-plier industry. Through our high quality awareness and flexible implementation of a broad range of customer requirements we have become the recognized partner for many companies in the fields of

    general machine engineering tool, equipment and mould makingmachine tool industry automobile industry robotics and automation technology conveyor systems industry sand-lime brick and concrete industryagricultural machines industry

  • 42

    A Strong Partner for Your Success

    PRÄZI-FLACHSTAHL AG

    PRECIZ, s.r.o.

    UNIEMETAAL B.V.

    PRÄZI-FÖRDERTECHNIK GMBH

    CONTAREX Agrotechnika Kft.

    3

  • 4

    Agritechnology

    Biogas

    Screw conveyors

    Sand-lime brick

    Tool steel

    PRAZI

    PRÄZI-FLACHSTAHL AGPRÄZI-FLACHSTAHL AG in Everswinkel is the main production plant for precision ground flat steel in standard and special design as well as guide rails and slide rails in differentiated geometrical cross sections.

    We offer individual, tailor made solutions for applications in machine tools, in auto-mation technology and in general machine engineering.

    PRECIZ, s.r.o.The company PRECIZ, s.r.o. was founded in 1995 as a subsidiary of PRÄZI-FLACHSTAHL AG.

    Precision flat bars as well as precision ground flat steel according to DIN 50350, are manufactured by PRECIZ, s.r.o. for the general machine engineering and tool- and equipment making. The distribution channel for these products are markets in Eastern EU countries.

    UNIEMETAAL B.V.UNIEMETAAL B.V. is a member of PRÄZI Group since 2002 and has been suc-cessfully established in the market for more than 40 years. Thanks to a special hardening technology the company has emerged as a reliable supplier for har-dened wear plates, for the manufacture of complete tools and the revision of tools for the sand-lime brick industry.

    The UNIEMETAAL B.V. production line encompasses tools for all established press types and stone formats as well as customer specific requirements.

    PRÄZI-FÖRDERTECHNIK GMBHPRÄZI-FÖRDERTECHNIK GMBH is a competent partner in the field of endless rolled augers, ready to install screw conveyors and conveyor systems as well as solid feeding systems for biogas plants.

    CONTAREX Agrotechnika Kf t.CONTAREX Agrotechnika Kft. has been owned by PRÄZI-FLACHSTAHL AG since 1998.

    The company expanded and specialized itself successfully in the manufacture of products and components for in the agricultural technology sector.

  • 5

    PRAZIData, Facts, Numbers

    What makes us successful . . .

    Personnel: ca. 650 employees in the company group

    Production at 5 sites

    Founded 1904

    Shareholders: Günther Claas family

    Close connection to the customer is the core of any business relationship. Only through open communication can a long term, cooperative contact emerge that is beneficial to all within the framework of supply-chain-management.

    We have been working cooperatively in this supply chain for many years and are so able to boast many customer re-lationships that we have developed over a long time. In this regard PRÄZI holds a lot of value in being seen and valued by

    customers as not simply a supplier, but as a reliable partner.

    This is the essential basis of our suc-cessful company development. We help our customers to optimize the value and shorten their lead times. While do-ing so we focus our attention mainly on staying a step ahead of the competition. Adherence to delivery dates and price performance ratios are the deciding criteria in our continuous effort to provide TOP service.

  • 6

    PRÄZI tool steelAgritechnology

    Biogas

    Screw conveyors

    Sand-lime brick

    Tool steel

  • 7

    Precision through Passion

    Precision ground flat steel is a time saving constructional element and intermediate product and has - through the ever growing need to avoid uneconomical and time con-suming prefabrication - become a product of great importance for many industrial branches.

    Our flat ground steel has a rectan-gular and square profile in closely toleranced dimensions, is ready to use for machining and can be de-livered from our stock comprising a large selection of materials and as-sortments.

    Rationalization can be increased through the use of prefabricated semi finished products.

    The cost effectiveness of produ-cing die and blanking tools, devices, gauges and machine parts will be considerably increased.

    A precondition to making use of these advantages is of course a high level of precision in the deli-vered product.

    PRÄZI-FLACHSTAHL AG delivers precision ground flat steel in accor-dance with DIN 59350 as well as tool steel with machining allowance, corrosion protected, in lengths of 500 and 1030 mm.

    All qualities are rectangular and ground on all sides. All surfaces are guaranteed decarburization free.

    PRAZI-FLACHSTAHL AG

  • 8

    • shortest delivery times • all standard precision flat steel is deliverable from stock.• orders that we receive by 13:00 will be prepared for ship-

    ment, the same day

    Optimal logistics is the lubricant formodern production

    We deliver the most often usedcoldwork, hot work, high speed and plastic molding steel for

    • cutting, punching and stamping tools• tools for forging, die casting and extrusion of metals• industrial knives• constructional elements for general engineering

    Visit our online shop Precision Flat Steel:

    • click here: www.praezishop.de

    Tool steel

    Precision Ground Flat Steel: Standard Dimensions

  • 9

    Materials and Dimensions

    PRAZI-FLACHSTAHL AG

    Tool steel with allowance

    1.0570/ St 52-3 (S355J2G3) (St52-3)

    Tool steel with allowance

    1.1730 (C45U) Naturally hard 1.2085 (X33CrS16) Tempered

    Tool steel with allowance

    Tool steel with allowance

    1.2162 (21MnCr5) ˜ EC 80 annealed

    Tool steel with allowance

    1.2311 (40CrMnMo7) Tempered

    Tool steel with allowance

    1.2312 (40CrMnMoS8-6) Tempered 1.2343 (X37CrMoV5-1) Soft annealed

    Tool steel with allowance

    1.2363 (X100CrMoV5) Soft annealed

    Tool steel with allowance

    1.2379 (X153CrVMo12) Soft annealed

    DIN 59 350

    1.2379 (X153CrVMo12) Soft annealed

    Tool steel with allowance

    1.2436 (X210CrW12) Soft annealed

    DIN 59 350

    1.2436 (X210CrW12) soft annealed

    Tool steel with allowance

    1.2767 (X45NiCrMo4) Soft annealed

    Tool steel with allowance

    1.2842 (90MnCrV8) Soft annealed

    DIN 59 350

    1.2842 (90MnCrV8) Soft annealed

    Tool steel with allowance

    1.2842 (90MnCrV8) Soft annealed

    Tool steelground platessawn edges

    TOOLOX 33 Tempered to 950-1125 N/mm2

    TOOLOX 44 Tool steel

    Tool steel

    Hardened to 45 HRc

    Standard length: Width: Thickness:

    Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness: Standard length: Width: Thickness:

    1030 mm 25,4 - 500,4 mm

    4,4 - 100,4 mm

    1030 mm 25 - 500 mm

    4 - 100 mm 1030 mm

    20,4 - 300,4 mm 8,4 - 60,4 mm

    1030 mm 20,4 - 300,4 mm

    8,4 - 60,4 mm 1030 mm

    20,4 - 300,4 mm 6,4 - 50,4 mm

    1030 mm 20,4 - 300,4 mm

    6,4 - 100,4 mm 1030 mm

    10,4 - 300,4 mm 4,4 - 100,4 mm

    1030 mm 25,4 - 250,4 mm

    4,4 - 50,4 mm 500 mm

    10,3 - 300,3 mm 2,2 - 50,4 mm

    1030 mm 10,4 - 400,4 mm

    2,4 - 100,4 mm 500 mm

    10,3 - 300,3 mm 2,2 - 50,4 mm

    1030 mm 10,4 - 315,4 mm

    2,4 - 50,4 mm 1030 mm

    10,4 - 300,4 mm 4,4 - 100,4 mm 500 mm/1000 mm

    10 - 300 mm 1 - 50 mm

    500 mm/1030 mm 10,4 - 300,4 mm

    2,4 - 100,4 mm 500 mm/1000 mm

    500 mm 8,2 - 40,4 mm

    1000 mm 20,3 - 500,3 mm

    4,2 - 100,4 mm 1000 mm

    15,0 - 500,3 mm 4,2 - 60,4 mm

  • 10

    Tool steel

    Precision Ground Flat Steel:Custom Dimensions

    • increase in productivity and shorter processing times• increase in production flexibility• shortened delivery times for your products• minimization of storage costs through contract oriented orders• reduction in personel costs and administration time saving• reduction in the number of machines required for processing

    Advantages through the use ofprefabricated semi finished products

    We shape steel

    Custom dimensions that vary minimally in thickness, width and length from our standard production line can be produced within 2-5 workdays. Custom dimensions in alternative steel qualities are - depending on material availability - deliverable in a short term.

    After receiving your detailed specifications we are happy to work out a non-binding quote for you.

  • 11

    PRAZI-FLACHSTAHL AG

    Technological Possibilities

    Sawing: Vertical band saws:

    • maximum saw length: 6000 mm at a height of max. 200 mm • maximum width: circa 3000 mm

    Horizontal band saws:

    • maximum saw width: 1050 mm at a height of max. 530 mm

    Milling:CNC – Milling machines

    Maximum axis travel:

    • X = 5000 mm : Y = 1000 mm : Z = 700 mm • X = 8200 mm : Y = 1950 mm : Z = 1250 mm • machining center with swiveling table length 4000 mm• machining center with roundtable Ø 800 mm

    Grinding: Segment grinding machines:

    • width max. 1000 mm: length max. 6000 mm with max. height 350 mm • width max. 600 mm: length max. 8000 mm with max. height 250 mm

    Surface grinding machines: (machined in disconditioned room)

    • width max. 800 mm: length max. 4560 mm with max. height 200 mm • CNC guided grinding machines with profile adjustment

  • 12

    Production and design according to DIN 69056 or customer requests

    Tool steel

    Hardened Guide Rails

    max. within 0.006 / 1000 mmParallelism:

    Rectangularity: 0,010 / 100 mm

    Gap width between joined guide rails:0,01 / 100 mm

    Straightness:

    0,02 / 1000 mm

  • 13

    Precision by Tradition

    PRAZI-FLACHSTAHL AG

    Guide Rails, Slides and Roller Guideways

    Through decades of experience PRÄZI-FLACHSTAHL AG has col-lected extensive knowledge in the field of manufacturing highly ac-curate guide rails, slides and roller guideways.

    Competence in materials egineer-ing, smoothly operating process chains as well as highly motivated personnel generate reliability and confidence.

    Production is accomplished through a series of geometrical cross-cuts, which have found application as individual and custom made solu-tions in machine tools, automation and general machine engineering.

    Single lengths of up to 6000 mm can be manufactured.

    Larger lengths are possible through precisely fitted joints.

  • 14

    Tool steel

    Customized Production

    Designs by customer request and drawings

    (90MnCrV8) (100MnCrW4) (X210CrW12) (X153CrVMo12)

    1.28421.25101.24361.2379

    Through hardened

    Cross sections with a length of up to 3000 mm

    Surface hardened1.72251.71311.71471.21621.2379

    • nitratedshort period up to 0.4 mm Nht long period up to 0,7 mm Nht

    (42CrMo4) (16MnCr5) (20MnCr5) (21MnCr5)(X153CrVMo12)

    • induction hardened up to 4 mm Rht

    1.17301.7225

    (C45W3) (42CrMo4)

    Cross sections with a length of up to 4000 mm

    • case-hardened up to 2,5 mm Eht

  • 15

    Profit from our Knowledge

    PRAZI-FLACHSTAHL AG

    PRÄZI-FLACHSTAHL AG strives to achieve a close and coopera-tive partnership with its customers, in order to produce a technically and economically optimal product. Precision is achieved at a qualita-tively highest possible level with-out reducing the importance of cost effectiveness.

    Parts are manufactured from a wide range of stocked materials. Customer-

    specific material requests can be fulfilled in relatively short time. All manufacturing components are controlled by our quality manage-ment for conformity with guidelines and requests. This controls includes in preparation for manufacturing• spectral analysis to ensure the

    required material• ultra sound testing• ascertainment of tolerances on

    CNC measuring machines

  • 16

    Tool steel

    Sand-lime brick

    Screw conveyors

    Biogas

    Agritechnology

    Sand-lime Brick and Concrete

  • 17

    Moulding Tools, Wear Parts and Accessories

    The PRÄZI Group has been successfully established in the market for years.

    Thanks to an extensive knowledge, an extensive market presence and high quality standards, the PRÄZI Group has evolved into a worldwide leading supplier.

    Our customers, both domestic and abroad, value our quality, reliability, com-petence and fairness, even when solving broad and complex challenges and tasks.

    In addition to the construction and manufacturing of complete moulds for all press types, we also manufacture individual components, such as

    • upper and lower dies

    • moulding tables

    • moulding frames

    • moulding boxes

    • peripheral components

    for the broad PRÄZI delivery programme.

    PRAZI-FLACHSTAHL AG

  • 18

    Sand-lime brick

    Wear Parts

    • powerful mechanical processing methods as well as grinding, drilling and CNC milling

    • heat treatment using the latest technologies in special processes

    • 3D-CAD supported construction and development

    • quality control using state of the art measuring and control systems

    Performance Spectrum

  • PRAZI-FLACHSTAHL AG

    19

    Sand-lime Brick / Wear Parts Technology

    Concrete Plates / Wear Parts Technology

    Thanks to the heat treatment techniques developed on the basis of decades of experience , we are able to achieve the highest quality standards, through the use of CNC machinery and state-of-the art measurement and control equipment.

    All wear parts, such as longitudinal, frontal, molding and cover plates as well as molding prisms, underarms and mandrels are manufactured completely in-house.

    As a specialist in the sand-lime brick industry we have expanded our pro-ductline to include the industry renowned and patented Placas y Moldes plate system. The wear plates in this system are made up of multiple com-ponents, whereby the highly alloyed and highly wear resistant surfaces can be renewed.

    We offer a wide range of high longwearing moulds and wear plates for the concrete industry and are specialized in producing the following parts:

    • face plates, tamping plates, liner plates, anvils etc. for the production of concrete paving slabs on turntable machines

    • inner frames for the production of concrete paving slabs on hermetic turn-table machines

    • complete moulds, endplates, with or without profile, liner plates and tampers for the production of kerbs on block machines

    • complete moulds, liner plates and tampers for the production of paving stones and paving slabs on block machines

    • various moulds and special tools

  • 20

    Sand-lime brick

    Moulding Tools and Accessories

    • delivery of standard wear parts from stock ensures short notice and predictable deliv-ery

    • highly precise quality through improvement of lifetime due to state of the art hardening technology

    • solutions to customer specific problems and competent consulting

    The PRÄZI Customer Advantage

  • 21

    We are Your Partner for

    • the construction and production of complete tools for all conventional press types as well as individual assembly components such as upper and lower dies, moulding tables, moulding frames and peripheral components

    • consulting and solutions for customer specific problems, conversions ret-rofitting, repairs and custom designs by competent and experienced per-sonnel

    • production of a broad range of wear parts with an extensive stock

    • the reduction of your production costs through constant development and impovement of the wear resistance of materials through state-of-the-art hardening technology

    • cooperative development and implementation of your ideas

    PRAZI-FLACHSTAHL AG

  • 22

    Tool steel

    Sand-lime brick

    Screw conveyors

    Biogas

    Agritechnology

    Conveyor Technology

  • 23

    We are always at your disposal

    PRÄZI-FÖRDERTECHNIK GMBH has over 40 years of experience and is specialized in the manufacture of:

    • endless rolled augers • screw conveyors • highly wear-resistant coated screw conveyors • spirals made of flat and round steel

    and products that find their application wherever granular, powder or vis-cous materials need to be conveyed, such as in

    • agricultural machines industry • construction industry • chemical industry • food industry • wood heating technology • environmental technology

    PRAZI-FORDERTECHNIK GMBH

  • 24

    Screw conveyors

    Augers

    In addition to continuously rolled augers, we also produce spirals, using special equipment, from flat and round steel, ST materi-als, anti corrosive and acid resistant qualities as well as, to some extent, from heat resistant steels.

    We can produce diameter ranges between 20 and max. ca. 200 mm, depending on material cross section. These special spirals are used among other areas in

    • machine tools for chip removal • wood chip and pellet heating systems for hopper and ash screw

    conveyors, as turbulators or cleaning screw conveyors • special machine engineering, e.g., brake pad production

    Spirals from Flat Steel and / or Round Material

  • 25

    PRAZI-FORDERTECHNIK GMBH

    Special Rolling Method

    Our special cold rolling machinery produces continuously rolled augers from ST materials, corrosion and acid resis-tant steel as well as other cold formable steel qualities.

    A fully automated production ensures exact con-formity to requested dimensions. Through uniform forming we can produce measurement exact end products - augers are produced, ready-to-install. This allows the auger to be mounted on drums or shafts cost effectively and problem free. The source material is formed between the two conical rollers of our powerful specialised rolling equipment.

    This characteristic forming method gives up to 60% more strength through to the outer diameter. In his way we able to achieve a significant increase in wear resistance for daily use. Through the in-creased strength of our quality augers, the plates do not need to be as thick as otherwise required for the same purposes. That means lower costs and easier handling through reduced weight.

  • 26

    Screw conveyors

    Augers / Complete Screws

    Highly Wear Resistant Coated Screw Conveyors

    Many application fields for screw conveyors set high requirements for wear resistance. In order to meet these requirements we deliver powder-coated screw conveyors. Through the use of a thermal sinter method powder form, self-flowing, high quality, metallic alloy suitable compositions from carbon, tungsten, carbides, chrome, boron, silicon and nickel are melt-bonded to the augers.

    Through this coating we are able to achieve, for the desired areas, a tightly sealed molecular structure and an up to 61 HRc hard surface.

    Primarily, we partially coat the auger towards the outer edges of the forward side.

  • 27

    PRAZI-FORDERTECHNIK GMBH

    Continuously Rolled Augers

    We manufacture in the diameter range 50 - 800 mm with the option of various pitches and source plate thicknesses between 2,5 - 10 mm. We manufacture according to the requests of our customers within this range of measurements and thickness options.

    Augers in standard lengths of 3000 mm, right and left handed from ST material (Stw 22 / ST 37), formed by cold rolling.

    For diameters up to 250 mm we also manufacture the standard measure-ments from the material 1.4301, from stock.

    D d S Plate thicknesses Outside Ø in mm

    InsideØ in mm

    PitchTol. ±5%in mm

    Input material

    mm

    Plate thickness on A-Ø ca. mm

    Weight per 3000 mm ca.

    kg

    80 17,2 80 2,5 1,2 2,990 25,0 90 2,5 1,3 3,2

    100 33,7 100 2,5 1,5 3,5120 33,7 120 2,5 1,3 4,3125 33,7 125 2,5 1,3 5,0150 48,3 150 3,0 1,6 6,4160 48,3 160 3,0 1,6 6,8180 48,3 180 3,0 1,5 7,7200 48,3 200 3,5 1,7 10,0200 48,3 200 6,0 2,8 17,6200 60,3 200 6,0 2,8 17,5250 60,3 250 4,0 2,0 14,3250 60,3 250 6,0 3,0 22,0300 76,1 300 5,0 2,5 21,5315 76,1 315 5,0 2,4 22,6350 88,9 350 5,0 2,5 25,0400 101,6 400 8,0 4,0 47,0

  • 28

    Screw conveyors

    Complete Screws and Conveyor Systems

    Mixing, Dosing and Conveying Equipment

    In close cooperation with our customers, we plan and manufacture, as a partner in equipment engi-neering complete conveyor equipment components.

    We develop solutions for bulk material handling tech-nology, according to customer requirements and re-quests, in the areas of

    • dosing and discharge equipment • bulk material conveyor • small component and mixing equipment

  • 29

    Right-hand rotation

    Conveying direction

    Conveying direction

    Left-hand rotation

    Conveying direction

    Conveying direction

    Ready to Install Screws

    We manufacture ready to install complete screws for our customers based on requests, drawings and their constructional layouts.

    For production we use

    • continuously rolled augers • spirals manufactured from flat steel • helical flighting (also HARDOX or similar) that we weld on mounting drums or shafts

    Mounting is effected through tack welding or con-tinuous welding, depending on request guidelines, according to which we also manufacture and mount drive, bearing and connecting shafts.

    Through final straightening we ensure a ready to install product.

    The complete screws will be delivered with a black immersion primer coating, optionally also without surface protection or with custom paint.

    PRAZI-FORDERTECHNIK GMBH

  • 30

    Tool steel

    Sand-lime brick

    Screw conveyors

    Biogas

    Agritechnology

    Biogas

  • 31

    We Set Standards

    For decades PRÄZI-FÖRDERTECHNIK-GMBH has been building screw conveyor systems for all application areas.

    Since 2001 we have delivered solid material feeding systems for biogas plants and are among the leading suppliers.

    Our delivery systems are suitable for farm complexes as well as energy complexes. PRÄZI products provide continuous performance, high quality and are suitable for all input materials.

    PRAZI-FORDERTECHNIK GMBH

    Easy feed up to 11 m³ 40 to 150 kw

    Maxi feed with vertical mixer 10 m³ to 48 m³ 40 to 500 kw

    Mega feed with vertical mixer 10 m³ to 48 m³ 150 to 500 kw

    Maxi feed with push floor 64 m³ to 144 m³ 250 to 2500 kw

    Mega feed with push floor 64 m³ to 144 m³ 250 to 2500 kw

    Shredding Compact feed with push floor 40 m³ to 96 m³ 150 to 1000 kw

    Shredding Mega feed with push floor 64 m³ to 200 m³ 250 to 2800 kw

    Delivery System Stock Volumes Biogas Plant Size

  • 32

    Biogas

    Mixer Screw Conveyor Systems

    The Easy feed is particularly intended for small plants that are to be filled at ground level. It consists of one component that mixes and feeds. The feed mix screw extends below the liquid surface and thus inhibits the escape of gases. The container can hold up to 11 m³.

    This feeding system is available in both a 90° as well as a 45° version for side feeding.

    For drivable digesters a horizontal screw conveyor is used. The feed is effected with a plug screw from above into the digester.

    The length and conveyor angle of the screw conveyor can be adjusted for local requirements.

    A further option is a direct feed with an inclined screw conveyor. It can be optio-nally equipped with the 300 Maxi or 500 Mega feed.

  • 33

    The Proven Solution for Your Needs

    The standard mixer screw conveyor system with weight control consists of feed steep and plug screw conveyor components and is delivered ATEX-conform. Special, infinitely variable flanges ease on-site assembly. The feed screw conveyor is fed by a vertical mixer.

    PRAZI-FORDERTECHNIK GMBH

    Standard screw conveyor feeding system in combination with vertical mixer with up to 48 m³ capacity

    Mixer screw conveyor system 300 Maxi feed The Maxi series is designed for use with a wide range of input materials. It is conceived for small and medium-sized plants.

    Your advantages • low investment costs • long proven technology • robust and low maintenance • complete stainless steel design

    Mixer screw conveyor system 500 Mega Feed

    Where as the Maxi series is designed for use with smaller plants, the Mega series is intended for large plants. Additionally, the increased throughput volume improves the feeding of, very difficult to feed substrates such as, among others, grass and green waste, manure with long fibrous materials and dry manure. The Mega series was designed for use under difficult con-ditions.

    Your advantages • higher throughput feed volumes of up to 30 m³ per hour • lower energy consumption, as the plant works faster as a result of the increased feed volume • suited for all substrates • reduced wear on the mixer • reduced risk of blockage • complete stainless steel design

  • 34

    Biogas

    Push Floor Technology

    Push floor for woodchips

    The woodchip delivery system is also included in our product range. It corporates the same fundamental technology as the push floor, but with special features for conveying wood.

    The shredding Compact feed with push floor combines the positive characteristics of the push floor conveyor system with the positive characteristics of the mixer screw conveyor system. The compact push floor is optionally available with a con-tinuous weight control.Installed in front of the feeding racks, the shredder improves the feeding of very difficult to feed substrates.

  • 35

    With Energy into the Future

    PRAZI-FORDERTECHNIK GMBH

    Delivery system in combination with a push floor with up to 200 m³ capacity

    Push floor with complete weight control

    Large push floor with shredder

    The push floor with complete weight control consists of two or more hydraulically powered racks that feed the material into a double screw conveyor. Further conveyance into the digester is accom-plished by way of proven steep and plug screw conveyors.

    The robust construction ensures a long life time. In order to keep friction against the racks to a minimum and to protect the concrete floor from mechanical and chemical influences, synthetic materials (acid and wear resistant) are used for the entire floor.

    The advanced push floor can also convey long fibrous substrates. Instead of a double screw conveyor, a lateral rack is integrated. This allows for ground level assembly and optional continous weight control for the complete push floor.

    From the push floor the substrate will be fed into a double screw conveyor and shredded there. Material prepared in this way can then be easily transported using screw conveyors or pumps.

    Advantages of the expanded technology:

    • high cost effectiveness • bunker capacities of up to 200 m³ • processing of substrates with high grass or manure content • robust and secure design • ground level

  • 36

    Biogas

    PRÄZI Service

    Knowledge

    Through continuous development, we have established a mature product line that due to its modular concept can be customized to meet any requirements.

    The PRÄZI Team, consisting of mechanical engineers, design engineers and experienced service personnel, accompany you from design through to assembly and the commissioning.

    Modification

    The shredder screw for the push floor is the extension for the optimal feeding of difficult to feed sub-strates, e.g. manure. It is adapted to the PRÄZI push floors in standard sizes of 3,2 m and 4,8 m and can be installed with a new push floor or upgraded. Even the installation in other brand manufacturers is possible.

  • 37

    Reliable - Fast - Competent! Tel.: +49 (0) 5471 - 805 11

    PRAZI-FORDERTECHNIK GMBH

    Repairs Flexible, experienced employees at our service center, field-proven service technicians and a specialized and well-equipped vehicle fleet are ready to professionally implement your requests.

    Replacement Parts Through the use of standard parts we can ensure a high availability of replacement parts. Our comprehensive replacement part ware-house offers you quick response and security. Damaged equipment components can be replaced as quickly as possible.

    MaintenanceWithin the framework of an inspection contract, we offer our custo-mers regular inspections of the equipment at a set price. As the feed-ing system is the very heart of any biogas plant, it must be regularly inspected.

    Our service team is glad to answer any questions you might have.

    HotlineIn case of an emergency, competent contact personnel are avail-able via a hotline which we have established just for our customers.

  • 38

    Tool steel

    Sand-lime brick

    Screw conveyors

    Biogas

    Agritechnology

    Agritechnology

  • 39

    Focus on Core Competencies

    For more than four decades the PRÄZI Group has manufactured products in the field of agricultural technology in close cooperation with the most rec-ognized names in agricultural machinery production.

    In addition to our screw conveyor line we have - constantly exchanged ideas with our partners - specialized ourselves in the production of rotating assembly components for the agricultural machinery industry. The manufac-turing takes place at CONTAREX Agrotechnika Kft. and at both locations in Germany. Our production facilities are state of the art and we employ only qualified personnel.

    Our focus is on products for combine harvesters, beetroot crop harvesting machines, shredders, forage harvesters, cutter bars and hearders.

    CONTAREX Agrotechnika Kf t.

  • 40

    Agritechnology

    Customized Rotation Elements

    Implemented Production Technologies • roll bending technology • special automatic continuous welding machines for drum bodies • dynamic and static balancing • CNC sheet processing: laser cutting, stamping, nibbling, bending • CNC machining: turning and milling • CNC robot welding + manual welding • special coating method for highly abrasive stressed assemblies • assembly• colour scheme according to customer requests

    Competencies

    • production of continuously rolled augers on automatic modern cold rolling machines

    • production thick walled spirals for rigid screws • production of high speed rotation symmetrical assembly compo-

    nents • with measurements of up to 5m long and max. individual weights

    of 500 kg

  • 41

    CONTAREX Agrotechnika Kf t.

    Rotation Symmetrical Assembly Components

    Rotors and Blade Wheels

    Deflecting Rollers

    Finger Rollers and Conditioners

    Threshing, Beater and Feed Drums

    Intake Augers

  • 42

    Tool steel

    Sand-lime brick

    Screw conveyors

    Biogas

    Agritechnology

    PRÄZI Quality

  • Proven Quality Generates Trust

    Successful quality management in accordance with DIN EN ISO 9001 and DIN EN ISO 9004 has been implemented in the individual companies within the PRÄZI Group.

    Processes and special production methods have been documented in pro-cess descriptions, process instructions, work instructions, inspection in-structions and flow charts.

    The process chain starts with the selection of proven suppliers of our raw materials. We monitor and control these through a series of in-house audits, receiving inspections and initial samples.

    Through the high quality awareness of our employees we can ensure that only parts meeting the requirements are accepted for delivery. This is ac-complished through suitable training and the responsibility of each employ-ee within the framework of our employee self assessments. Our employees have access to the neccessary and suitable test and measurement equip-ment.

    For specific construction parts a final inspection is conducted at the end of the process chain. Inspection certificates in accordance with DIN EN 10204 can be issued at the customer’s request.

    Our QA Department uses state-of-the-art equipment to inspect the con-struction parts. All equipment necessary for the inspections is subjected to inspection equipment monitoring as directed by the German Calibration Service.

    CNC controlled 3-coordinate measuring equipment is used for the inspec-tion of dimension, form and positional tolerances in a climate controlled measuring room. The quality characteristic roughness is assured through the use of various roughness measuring devices.

    The individual hardness tests are conducted for HRC in accordance with DIN EN ISO 6508, for HV in accordance with DIN EN ISO 6507, and for HBW in accordance with DIN EN ISO 6506 using suitable hardness testing machines. Special processes, such as the encasing or hardening of constrution parts, are inspected using a spectrometer. Material flaws are detected using ultrasound testing equipment.

    Since the individual processes for the construction parts are systematically controlled and regulated by our QA Department a high level of customer satisfaction is assured.

    43

  • PRAZI

    44

    We are always

    BiogasScrew conveyorsSand-lime brickTool steel

  • 45

    here for YouPRÄZI-FLACHSTAHL AG

    PRÄZI-FLACHSTAHL AGD-48351 Everswinkel, Claasstraße 1Phone: +49 (0) 25 82 76 01Fax: +49 (0) 25 82 76 129E-mail: [email protected]: www.praezi.de PRÄZI-FLACHSTAHL AG

    PRECIZ, s.r.o.

    PRECIZ, s.r.o.CZ – 76361 Napajedla, Kvitkovická 1627Phone: +42 (0) 577 113 040Fax: +42 (0) 577 923 457E-mail: [email protected]: www.preciz.cz PRECIZ, s.r.o.

    UNIEMETAAL B.V.

    UNIEMETAAL B. V.NL-8211 AM Lelystad, Kwikstraat 7Phone: +31 (0) 320 237 111Fax: +31 (0) 320 237 112E-mail: [email protected]: www.uniemetaal.nl UNIEMETAAL B.V.

    PRÄZI-FÖRDERTECHNIK GMBHPRÄZI-FÖRDERTECHNIK GMBHAuger production: D-48351 Everswinkel, Claasstraße 1Phone: +49 (0) 25 82 76 250, Fax: +49 (0) 25 82 76 255E-mail: [email protected]: www.praezi-foerdertechnik.de

    PRÄZI-FÖRDERTECHNIK GMBHPlant engineering/Biogas: D-49163 Bohmte, Brockstraße 12Phone: +49 (0) 54 71 805-0, Fax: +49 (0) 54 71 13 78E-mail: [email protected] Internet: www.praezi-biogas.de

    CONTAREX Agrotechnika Kf t.

    CONTAREX Agrotechnika Kft.H-5310 Kisújszállás, KülterületPhone: +36 (0) 59 520 160Fax: +36 (0) 59 520 040E-mail: [email protected]: www.contarexagro.hu CONTAREX Agrotechnika Kft.

    Agritechnology

  • www.praezi.de

    PRÄZI-FLACHSTAHL AG - D-48351 Everswinkel - Claasstraße 1Phone: +49 (0) 25 82 76 01 - Fax: +49 (0) 25 82 76 129

    E-mail: [email protected] © 20

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