2015

Sahin Engine Barings

Production Location

Sahin Engine Barings

• Sahin is the first and the only integrated engine bearing manufacturer in Turkey since 1955 celebrating its 60th year this year.

• In 1969 Sahin signed license agreement with Glacier Metal Company which lasted for 20 years and started thin-wall steel backed bearing production.

• Today the company has over a thousand bearing molds, and provides products for various types of petrol and diesel engines worldwide and expands its product range every year.

• With its solid experience and engineering know-how in the industry, Sahin is able to meet all new requirements.

• Sahin has been a supplier of leading OEM’s and serves both domestic and world markets, a brand known for its quality, reliability and extensive after-sales service.

Introduction

Sahin Engine Barings

Products

Sahin Engine Barings

New Transfer Line

A transfer line from MIBA has started test productions in April 2015, the line has the latest developments of MIBA on plain bearing production.

Sahin Engine Barings

Facility Concept

Sahin Engine Barings

Facility Concept

Quality Certificates

certificates since ISO 9002 1994 obsolete QS-9000 1999 obsolete ISO 16949 2004 ISO 9001 2004 ISO 14001 2005 ISO 18001 2013 ISO 10002 2015/Q4 planned ISO 27001 2016/Q2 planned

SAHIN ENGINE BEARINGS

Sahin Engine Barings

Measurement lab

Dimensional Measurement Lab

3D Measurement Device (DEA)

Coating Thickness Measurement Device / Magnetic ind.

Profile Projector

Roundness Measurement Device

Wall Thickness Measurement Device

Semi-height Measurement Device

Hardness Measurement

MicroVickers

Rockwell B/C

Surface Quality Measurement

Surface Roughness

Band Tensile Measurement

Tensile Test Device

Chemistry lab

Determination of Ph (pH meter / electrometric)

Determination of Sn,Cu,Fe,Ni,Zn on Al bearing materia (Atomic Absorption Spectrometer / A.A.S

method)

Determination of Pb,Sn,Fe,Ni,Zn,Sb on Cu bearing material (Atomic Absorption Spectrometer / A.A.S method)

Determination of Sn,Cu on overlay - (Atomic Absorption Spectrometer / A.A.S method)

Analysis of Fe, Al and Cu bearing material (Vacuum Optical Emission Spectrometer / optical emission)

Test lab

SAHIN ENGINE BEARINGS

Own design Material fatigue and wear

measurement

Fatigue test machine

Load vs time

Torque vs time

Top bearing temperature

Bottom bearing temperature

Oil temperature vs time

Other labs

Metallography Lab

Examination of inner structure

Cutting machine

Polishing machine

Microscope and PP10 Digital Camera System

Calibration Lab

Calibration Semi-height measurement device (load cell)

Die & Tool Design Workshop

• Milling machine

• Lathe

• Surface grinding machine

• Cylindrical grinding machine

• Drilling machine

• All tools, dies, moulds are designed in-house by the Engineer Team.

• The R&D Department of Şahin Engine Bearings works to add value for customers by improving current products and developing new products; the department sees itself as partners with the customers.

- low external ppm (< 50 ppm)

- copper based sinter bimetal production plant (sister company)

- in-house plating line

- fast and flexible production

- state of the art MIBA transfer line

- extensive product portfolio

- tailor made possibilities (Branding / Packaging etc.)

- OEM culture since early 1970’s (Renault supplier for 20 years)

- in-house machine production capabilitiy

Strengths

SAHIN ENGINE BEARINGS

OEM / Current

-Türk Traktor CNH / Fiat Tractor Turkey

-Tumosan / Fiat Tractor Turkey

-Basak Traktor / Steyr Turkey

-Millat / Perkins Pakistan

-Alghazi Tractors / Perkins Pakistan

*CNH / Tier 4 Project / all tests are approved Italy

Customers

OES / Current

- Ford Turkey

- Tofas / Fiat Turkey

- Temsa / Mitsubishi Turkey

- Karsan / Peugeot Turkey

- Türk Traktor CNH / Fiat Tractor Turkey

- Otoyol / Iveco Turkey

Domestic Aftermarket

Dealer Engine Groups

- Fiat – Renault – Peugeot

- Ford

- Opel – VW

- Lada-Skoda

- Hyundai, Kia, Mazda, Mitsubishi, Nissan

- Cummins

- Ford Tractor

- Fiat Tractor

- Perkins/MF

- John Deere

- Lister, Valmet, UTB, Same, Zetor

Export Aftermarket

- South America

- Middle East

- Europe

- East Europe

- North and South Africa

- CIS Countries

Customers

SAHIN ENGINE BEARINGS

30%

23%

44%

70%

77%

56%

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

TOTAL DOMESTIC EXPORT

SALES RATIO

OE/OES IAM

OE/Aftermarket Sales Breakdown