POWER

PLANT

SIMULATOR

PROGENSIM

POWER PLANT SIMULATORPOWER PLANT SIMULATOR

OVERVIEW

The PROGENSIM - Power Plant Simulator

consists of a comprehensive Model of a fossil-

fired (coal, oil, gas) power plant. The simulator

can be operated in the full dynamic range,

including startup from cold condition, load

maneuvering, and shutdown. The fully

integrated simulator includes an Instructor

Console, and operator Stations. The Operator

display software can be selected from a list of

DCS emulations. The description of the power

plant and the training features are summarized

below.

CAPACITY

¤ 210 MW

FUELS

¤ Coal

¤ Oil

¤ Natural Gas

STEAM GENERATOR

¤ Drum type

¤ Natural Circulation

FURNACE AIR & EXHAUST SYSTEM

¤ 2 Forced Draft Fans

¤ 2 Induced Draft Fans

¤ 4 Primary Air fans

¤ 1 Igniter Fan

¤ 1 Scanner Fan

¤ Windbox

¤ Steam Air Preheater

¤ Regenerative Air Heater

¤ Soot Blowers

¤ Electro-static Precipitator

FUEL AND BURNER SYSTEMS

¤ 4 Coal Feeders

¤ 4 Pulverizers

¤ 2 Ignition Oil Pumps

¤ 2 Fuel Oil Pumps

¤ Fuel Gas Supply Line

¤ Coal, Oil, and Gas Burners at 4 Levels

POWER

PLANT

SIMULATOR

PROGENSIM

POWER PLANT SIMULATORPOWER PLANT SIMULATOR

BOILER WATER AND STEAM SYSTEM

¤ Economizer

¤ Steam Drum

¤ Downcomer

¤ Waterwalls

¤ Primary Superheater

¤ Secondary Superheater

¤ Reheater

¤ Turbine Bypass line

¤ Attemperators for Superheater, Reheater, and Turbine Bypass

¤ Auxiliary Steam Header

TURBINE AND GENERATOR SYSTEMS

¤ HP/IP/LP Turbines

¤ Main Stop Valve with Bypass

¤ 4 Turbine Control Valves

¤ Reheat Stop/Intercept Valve

¤ Turbine Turning Gear

¤ 2 Turbine Lube Oil Pumps

¤ Turbine Lube Oil Cooler

¤ Turbine Lube Oil Cooling Water Pump

¤ Bearing Vibration Monitors

¤ Rotor Eccentricity Monitor

¤ Differential Expansion Monitor

¤ Generator with Exciter and Automatic Voltage Regulator

¤ Syncroscope

¤ Hydrogen Cooler

¤ Hydrogen Seal Oil Pump

POWER

PLANT

SIMULATOR

PROGENSIM

POWER PLANT SIMULATORPOWER PLANT SIMULATOR

CONDENSATE AND FEEDWATER SYSTEM EQUIPMENT

¤ Condenser

¤ 2 Air Ejectors

¤ 2 Circulating Water Pumps

¤ 2 Condensate Pumps

¤ Condensate Storage Tank

¤ 1 Makeup Pump

¤ Air Ejector Steam Condenser

¤ Gland Seal Steam Condenser with Exhaust Fan

¤ Steam Condenser with Exhaust Fan

¤ Condensate Polisher

¤ 3 Low Pressure Heaters

¤ Deaerator with Storage Tank

¤ 2 High Pressure Heaters

¤ 3 Boiler Feed Pumps (motor driven)

INSTRUMENTATION

¤ 44 Controllers

¤ 10 Auto-Manual Control Stations

¤ 16 Manual Stations

¤ 60 Indicators

¤ 130 Switches

¤ 40 Alarms

¤ Trips and Logic / Interlocks

POWER

PLANT

SIMULATOR

PROGENSIM

POWER PLANT SIMULATORPOWER PLANT SIMULATOR

Major controls

¤ Main Steam Temperature

¤ Condenser Hotwell Level

¤ Deaerator Level

¤ Feedwater Flow

¤ BFW Pump Speed

¤ Pulverizer Exit Temperature

¤ Fuel Master

¤ Air Master

¤ Boiler Master (Main Steam Pressure)

¤ Drum Level (three element control)

¤ Furnace Pressure

¤ Induced Draft Fan Speed

INSTRUCTOR FUNCTIONS

¤ BFW Pump trip

¤ Circulating Water Pump trip

¤ Makeup Water Pump trip

¤ Feeder trip

¤ Turbine trip

¤ Pulveriser trip

¤ Exciter trip

¤ Generator trip

¤ Electrostatic Precipitator malfunction

¤ Lube Oil Pump trip

¤ Main Fuel trip

¤ Tube Leaks

¤ Valve malfunctions

¤ Instrument malfunctions

¤ Heater fouling

¤ Soot accumulation

¤ False alarms

¤ Air Temperature

¤ Low Grade Fuel

¤ External Load Demand

POWER

PLANT

SIMULATOR

PROGENSIM

POWER PLANT SIMULATORPOWER PLANT SIMULATOR

POWER PLANT SIMULATOR BENEFITS:

¤ Savings in Start up time

¤ Reduction in training time to bring new hires up to speed

¤ Increase in plant productivity – reduced energy costs, less downtime

¤ Trainee evaluation for job classification

¤ “What if” Analysis for operating procedures, control and logic modifications

¤ Simulator provides the opportunity of regular rehearsal to maintain operating skills

¤ Validation of training skills

ADVANTAGES OF PROGENSIM - PC BASED DESKTOP SIMULATOR:

¤ PC based simulator, using modern technology plant schematics and DCS emulation, is made available on each trainee’s desk. This becomes a very powerful tool for the trainee to enhance his/her learning process.

¤ Schematics provide much better comprehension of the process.

¤ PC based simulator is available 24 hours / 7 days.

¤ PC based simulator does not require a special room, but can be placed in a classroom setup.

¤ PC based simulator provides high value for training for a very low price.

¤ Custom simulator cost may vary from Rs. 60 lakhs to Rs. 1.50 crore. Whereas, Standard PC based simulator costs a fraction of the Custom simulator.

¤ PC based simulator is virtually maintenance free.

�Chennai Petroleum Corporation Limited

�Coromandel International Ltd., India

�ESSAR Power Limited, India

�Fantoft Process Technologies, Norway

�HPCL Mittal Energy Limited, India

�Hazira LNG Private Limited, India

�Indian Oil Corporation Limited, Guwahati refinery.

�Jubail Chemical Industries Co, Saudi Arabia.

�Kuwait Oil Company, Kuwait

�Madras Fertilizers Limited, Chennai, India

�Mangalore Chemicals & Fertilizers Limited.

�Nagarjuna Oil Corporation Limited, Chennai,India.

�OEG India Ltd, Chennai, India

�Oman Refinery Company, Oman.

�Omega Simulation CO, Japan.

�Petroleum Development Oman

�Qatar Petroleum, Qatar

�Volta River Authority, Ghana.

�Sathyam Computer Services Ltd, Chennai, India

�SCIENSIM Sdn Bhd, Malaysia

�SVL Engineering P Ltd, Chennai, India

�Tamilnadu Petroproducts Limited.

�TATA Power Company, India

�Technocrat Automation Solution Pvt Ltd.

�Trident Computer Resources, Inc, USA.

�Yokogawa Engineering Asia Pte Ltd, Singapore.

�Yokogawa India Limited, India

�Yokogawa Middle East B.S.C, Bahrain

For a demo version of ProSimulator and additional Information contact Sim Infosystems today.

New No.2,Old No 33A,D'Silva Road, Mylapore.Chennai - 600004, INDIA.Tel : +91-44-24982617Contact : sales@siminfosystems.comWeb : www.siminfosystems.com

Sim Infosystems Private Limited

�Adiparasakhi Engineering College

�Aligarh Muslim University

�Anna University, Chennai

�Annamalai University, Chidambaram

�Bandalkand Institute of Engg & Tech, Jhansi

�Bapuji Institute of Engg & Technology, Davangere.

�BMS College of Engineering, Bangalore

�Calcutta University

�Dayananda Sagar College of Engg, Bangalore

�Deenbandhu Chhotu Ram Univ of Science & Tech

�Government Engineering College, Gandhinagar.

�Government Engineering College, Ujjain

�Government Polytechnic, Gandhinagar.

�HBTI, Kanpur.

�Jadavpur University

�Maliviya National Institute of Technology, Jaipur

�Manipal Institute of Technology, Manipal.

�National Institute of Technology, Warangal

�Rural Engineering College, Hulkoti.

�SDM College of Engineering, Karnataka

�Vivekananda Institute of Technology, Bangalore.

Last Update 04 Jan 2012

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PLANT

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