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7/25/2019 Power Management for Industrial Plants
1/35
ABB
bv
-1
6-11-2001
ABB
Power Management
for Industrial Plants.
IndustrialITfor
Power EMS
7/25/2019 Power Management for Industrial Plants
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v
-2
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IndustrialITfor Power EMS
Electrical Process
Syste confi!uration
"unctionality Power EMS
#eferences
Benefits
7/25/2019 Power Management for Industrial Plants
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Critical LoadsLimited In-plant Generation
Insufficient reliability of Public Grid
!y Power EMS"
Load S!edding}Se#eral Generators
Contracted Power Importation Power Control
}$ifferent Electrical %perational
Configurations possible Mode Control}Comple& $istribution 'etwor(s
)Local only* Control facilities SC+$+}
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v
-%
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!y +,, Power EMS"
&ee' (nowled!e of t)e electrical 'rocess
1* years e+'erience in Power EMS in any 'ro,ects!reen-field and runnin! 'lants.
Standard software/ well docuented/ tested/ 'roven
tec)nolo!y
"ast #es'onse Tie for oad S)eddin!/ Mode ontrol/Power ontrol/ #e-acceleration
i!) #esolution and Accuracy of
Se3uence of Event recordin!
o'ly to class $ EM iunity
Sin!le res'onsibility4 5ne su''lier for Power EMS inte!rated
wit) 'rotection/ !overnor/ e+citation/ ta'c)an!er/
Motor ontrol entre/ ariable S'eed &rive/ etc7
7/25/2019 Power Management for Industrial Plants
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GGG GGG
MM
(
G G G
/00
Typical Electrical 'etwor( of Industries
A B B T r a n s m i t O yN e t w o r k P a r t n e r
F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r
Ua u x = 80 . ..2 6 5 Vd c /a c
fn = 5 0 Hz
In = 1 /5 A ( I)
1 M R S x x xx x x
9 8 1 50U n = 10 0 /1 1 0 V (U )
U on = 1 0 0 /1 10 V ( U o )
Io n = 1 / 5 A (I o)
9 5 0 9
A B B T r a n s m i t O yN e t w o r k P a r t n e r
F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r
Ua u x = 80 . ..2 65 Vd c / ac
fn = 5 0 Hz
In = 1 /5 A ( I)
1 M R S x x xx x x
9 8 1 50U n = 1 00 / 11 0 V (U )
U o n = 1 00 /1 1 0 V (U o )
I on = 1 /5 A ( Io )
9 5 0 9
A B B T r a n s m i t O yN e t w o r k P a r t n e r
F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r
U a ux = 8 0 ... 26 5 V dc /a c
fn = 5 0 H z
In = 1 /5 A (I)
1 M R S xx x xx x
9 81 5 0U n = 1 00 / 11 0 V (U )
U o n = 1 00 /1 1 0 V (U o )
I on = 1 /5 A ( Io )
9 50 9
A B B T r a n s m i t O yN e t w o r k P a r t n e r
F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r
U a u x = 80 . ..2 6 5 Vd c /a c
fn = 5 0 Hz
In = 1 /5 A ( I)
1 M R S x x xx x x
9 8 1 50U n = 10 0 /1 1 0 V (U )
U on = 1 0 0 /1 10 V ( U o)
Io n = 1 / 5 A (I o)
9 5 0 9
A B B T r a n s m i t O yN e t w o r k P a r t n e r
F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r
U a ux = 8 0 ... 26 5 V d c /a c
fn = 5 0 H z
In = 1 /5 A (I)
1 M R S xx x xx x
9 81 5 0U n = 1 00 / 11 0 V ( U )
U o n = 1 00 /1 1 0 V ( U o)
I on = 1 /5 A ( Io )
9 50 9
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"ast "unctions are 'erfored by ontrollers4
oad S)eddin! 8 #e-Acceleration 8 #e-Startin!
Power ontrol
Mode ontrol
MCC
Substation 9
S100 I2%
Serial lin(s to +3
Serial Lin(s to Emergency $iesel Generator
Serial lin(s to Go#ernor
+CS 405
TP8IP 9etwor(
:-terinals
Process &S.
Power EMS System %#er#iew
ControlIT
Substation 2Substation 1 Substation ;
%perateIT EngineeringIT
A B B T r a n s m i t O yN e t w o r k P a r t n e r
F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r
U a u x = 8 0 . . .2 6 5 V d c /a c
fn=50 Hz
I n = 1 /5 A ( I)
1MRS xxxxxx98150Un =100/110V (U)
U o n = 1 0 0 / 1 1 0 V ( U o )
I o n = 1 / 5 A (I o )
9 5 0 9
A B B T r a n s m i t O yN e t w o r k P a r t n e r
F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r
U a u x = 8 0 . . .2 6 5 V d c /a c
fn=50 Hz
I n = 1 /5 A ( I)
1MRS xxxxxx98150Un =100/110V (U)
U o n = 1 0 0 / 1 1 0 V ( U o )
I o n = 1 / 5 A (I o )
9 5 0 9
A B B T r a n s m i t O yN e t w o r k P a r t n e r
F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r
U a u x = 8 0 .. .2 6 5 V d c / a c
fn= 50 Hz
I n = 1 / 5 A (I )
1MRS xxxxxx98150Un =100/110V (U)
U o n = 1 0 0 / 1 1 0 V ( U o )
Io n = 1 / 5 A (I o )
9 5 0 9
A B B T r a n s m i t O yN e t w o r k P a r t n e r
F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r
U a u x = 8 0 .. .2 6 5 V d c / a c
fn= 50 Hz
I n = 1 / 5 A (I )
1MRS xxxxxx98150Un =100/110V (U)
U o n = 1 0 0 / 1 1 0 V ( U o )
Io n = 1 / 5 A (I o )
9 5 0 9
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v
- ABB
$isplay Ma&imum $emand Monitoring
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v
-20 ABB
$isplay Monitoring Tie-line
ABB
7/25/2019 Power Management for Industrial Plants
21/35ABBb
v
-21 ABB
$isplay Mar( ibration
ABB
7/25/2019 Power Management for Industrial Plants
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v
-22 ABB
$isplay Mar( Gas Turbine Generator
%#er#iew
ABB
7/25/2019 Power Management for Industrial Plants
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-2$ ABB
6unctionality Power EMS
oad S)eddin!
Active and #eactive Power ontrol
Mode ontrol
for ?enerators
for Turbines
for Transforers
for Switc)boards
Mode Control
7/25/2019 Power Management for Industrial Plants
24/35ABBbv
-2% ABBABB
7/25/2019 Power Management for Industrial Plants
25/35ABBbv
-2* ABB
6unctionality Power EMS
oad S)eddin!
Active and #eactive Power ontrol
Mode ontrol
Su'ervision/ ontrol and &ata Ac3uisition
learly Structured Presentation
ontrols - Select Before E+ecute Status Indications
onsistency Analysis
Tie Ta!!ed Events 1 s resolution.
Alar)andlin!/ #e'orts/ Trends
Su'ervision and Self &ia!nostics
Sin!le indow conce't
Super#ision9 Control and $ata +c:uisition
7/25/2019 Power Management for Industrial Plants
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-26 ABB
Integration wit! super#isory systems
Plant Inforation Systes - MIS
#e!ional &is'atc) entres Power ?eneration o-ordination entres
Ener!y Tradin!
tility Mana!eent Systes
Process &S
7/25/2019 Power Management for Industrial Plants
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-2< ABB
Integration wit! subordinated systems
Satellite Tie #eceiver ?PS.
Alar annunciators S"-6 &ensity Monitorin! nits
Motor ontrol entres
Battery )ar!ers
Meteorolo!ical Stations
&iesel ?enerators
?enerator- and turbine controller
Protection and ontrol nits
7/25/2019 Power Management for Industrial Plants
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-2= ABB
CB SPRING READY
CB TRUCK OUT
TEMPERATURE HIGH
SF 6 GAS DENSITY
LOADSHEDDED
Measured alues
I1 A's =00I2 A's =0$I$ A's =01Io 0Iob 012 ( 202$ ( 20$1 ( 201 ( 117*2 ( 117*$ ( 117*o - olts 0
se ' and &own to scroll view
Events
95$ow4 E$>>-0>-0
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-2> ABB
6unctionality Power EMS
oad S)eddin!
Active and #eactive Power ontrol
Mode ontrol
Su'ervision/ ontrol and &ata Ac3uisition SA&A.
#e-Acceleration 8 #e-Startin!
3e-Starting
Tri!!ered by oad S)eddin! or ndervolta!e
Individual otors Priority 'er otor
Ma+7 allowed tie delay 'er otor
9etwor( confi!uration c)ec(
9etwor( restoration
7/25/2019 Power Management for Industrial Plants
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ABBbv
-$0 ABB
6unctionality Power EMS
oad S)eddin!
Active and #eactive Power ontrol
Mode ontrol
Su'ervision/ ontrol and &ata Ac3uisition SA&A.
#e-Acceleration 8 #e-Startin! Sync)ronisation
Autoatic Sync)ronisation after boiler tri'
Autoatic Sync)ronisation initiated by o'erator Sei Autoatic Sync)ronisation
Manual Sync)ronisation
Sync!ronisation
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ABBbv
-$1 ABB
$isplay Sync!ronisation
ABB
7/25/2019 Power Management for Industrial Plants
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ABBbv
-$2 ABB
$isplay Sync!ronisation
7/25/2019 Power Management for Industrial Plants
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ABBb
v-$$ ABB
6unctionality Power EMS
oad S)eddin!
Active and #eactive Power ontrol Mode ontrol
Su'ervision/ ontrol and &ata Ac3uisition SA&A.
#e-Startin!
Sync)ronisation
ircuitbrea(er ontrol
Transforer ontrol
Motor ontrol ?enerator ontrol
9etwor( onfi!uration &eterination
7/25/2019 Power Management for Industrial Plants
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v-$% ABB
3eferences
A#/ refinery in ?reece
S)ell Pernis refinery in t)e 9et)erlandsS)ell B9? in Brunei
S)ell P&5 in 5an
oo!ovens/ steel-industry in t)e 9et)erlands
T)ai5il/ T)aiube/ ## refineries in T)ailand
a #oc)e/ P in
Petrobras4 #EPA#/ #E&/ #AM refineries in Bra@il
#eliance4 a@ira/ Fana!ar C aldia refineries in IndiaA"P/ 5ar refinery in Syria
M9? Satu/ &ua C Ti!a in Malaysia
Stat5il ?ullfa(s C BP Aoco al)all in 9orway
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bv-$* ABB
T)e total accuulated switc)ed-off
s)ortcurrents by a circuitbrea(er or
t)e nuber of !enerator starts
are a tri!!er for aintenance9o need for bi! oversi@in! of 'riary e3ui'ent
In case of a s)orta!e of electrical 'ower/
secure t)e available 'ower to critical loads
by switc)in! off t)e none i'ortant loads
accordin! to dynaic load tables
5'tii@in! t)e stability of t)e o'eration of
t)e electrical !eneration- and distribution
networ( of an industry
iitin! electrical i'ort durin! 'ea( tie
and decreasin! 'ea( base c)ar!eMaintainin! a !ood Power "actor
T)e uan Mac)ine Interfaces for all t)e
electrical sub-systes can be inte!rated in
t)e Ener!y Mana!eent Syste
Serial interfaces wit) 'rotection C control
units avoid s'a!)etti wirin! C cable ducts
Power ontrol/ Standby 5'tii@ation/
nG1 riteria/ SA&A/ etc7 are 'erfored by
t)e syste and not anyore by t)e
o'erators
+nd t!us +,, Power EMS !elps you to7
Avoidin! blac(-outs u' to *00 (S& 8 )our. Power ontrol includin! volta!e control/ fre3uency control/
s)arin! 'ower aon! !enerators and tie-lines.7 i!) S'eed onsistency oad S)eddin! H 100 s7.
&ecreasin! electricity costs Pea(-s)avin!
#e-active Power ontrol C S)arin!
" Minii@in! o'erational costs &ecreased nuber of o'erators
Event driven aintenance
Sin!le indow conce't
ower investent costs Minii@ed cablin! and en!ineerin!s
5'tiised networ( desi!n
A B B T r a n s m i t O y
N e t w o r k P a r tn e r
F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r tn e r
Uaux = 80...265 Vdc/ac
fn = 50 Hz
In = 1/5 A (I)
1MRS xxxxxx
98150Un = 100/110 V (U)
U o n = 1 0 0 / 1 1 0 V ( U o )
Ion = 1/5 A (Io)
9 5 0 9