Power Management for Industrial Plants

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    ABB

    bv

    -1

    6-11-2001

    ABB

    Power Management

    for Industrial Plants.

    IndustrialITfor

    Power EMS

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    v

    -2

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    IndustrialITfor Power EMS

    Electrical Process

    Syste confi!uration

    "unctionality Power EMS

    #eferences

    Benefits

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    Critical LoadsLimited In-plant Generation

    Insufficient reliability of Public Grid

    !y Power EMS"

    Load S!edding}Se#eral Generators

    Contracted Power Importation Power Control

    }$ifferent Electrical %perational

    Configurations possible Mode Control}Comple& $istribution 'etwor(s

    )Local only* Control facilities SC+$+}

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    v

    -%

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    !y +,, Power EMS"

    &ee' (nowled!e of t)e electrical 'rocess

    1* years e+'erience in Power EMS in any 'ro,ects!reen-field and runnin! 'lants.

    Standard software/ well docuented/ tested/ 'roven

    tec)nolo!y

    "ast #es'onse Tie for oad S)eddin!/ Mode ontrol/Power ontrol/ #e-acceleration

    i!) #esolution and Accuracy of

    Se3uence of Event recordin!

    o'ly to class $ EM iunity

    Sin!le res'onsibility4 5ne su''lier for Power EMS inte!rated

    wit) 'rotection/ !overnor/ e+citation/ ta'c)an!er/

    Motor ontrol entre/ ariable S'eed &rive/ etc7

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    GGG GGG

    MM

    (

    G G G

    /00

    Typical Electrical 'etwor( of Industries

    A B B T r a n s m i t O yN e t w o r k P a r t n e r

    F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r

    Ua u x = 80 . ..2 6 5 Vd c /a c

    fn = 5 0 Hz

    In = 1 /5 A ( I)

    1 M R S x x xx x x

    9 8 1 50U n = 10 0 /1 1 0 V (U )

    U on = 1 0 0 /1 10 V ( U o )

    Io n = 1 / 5 A (I o)

    9 5 0 9

    A B B T r a n s m i t O yN e t w o r k P a r t n e r

    F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r

    Ua u x = 80 . ..2 65 Vd c / ac

    fn = 5 0 Hz

    In = 1 /5 A ( I)

    1 M R S x x xx x x

    9 8 1 50U n = 1 00 / 11 0 V (U )

    U o n = 1 00 /1 1 0 V (U o )

    I on = 1 /5 A ( Io )

    9 5 0 9

    A B B T r a n s m i t O yN e t w o r k P a r t n e r

    F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r

    U a ux = 8 0 ... 26 5 V dc /a c

    fn = 5 0 H z

    In = 1 /5 A (I)

    1 M R S xx x xx x

    9 81 5 0U n = 1 00 / 11 0 V (U )

    U o n = 1 00 /1 1 0 V (U o )

    I on = 1 /5 A ( Io )

    9 50 9

    A B B T r a n s m i t O yN e t w o r k P a r t n e r

    F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r

    U a u x = 80 . ..2 6 5 Vd c /a c

    fn = 5 0 Hz

    In = 1 /5 A ( I)

    1 M R S x x xx x x

    9 8 1 50U n = 10 0 /1 1 0 V (U )

    U on = 1 0 0 /1 10 V ( U o)

    Io n = 1 / 5 A (I o)

    9 5 0 9

    A B B T r a n s m i t O yN e t w o r k P a r t n e r

    F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r

    U a ux = 8 0 ... 26 5 V d c /a c

    fn = 5 0 H z

    In = 1 /5 A (I)

    1 M R S xx x xx x

    9 81 5 0U n = 1 00 / 11 0 V ( U )

    U o n = 1 00 /1 1 0 V ( U o)

    I on = 1 /5 A ( Io )

    9 50 9

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    "ast "unctions are 'erfored by ontrollers4

    oad S)eddin! 8 #e-Acceleration 8 #e-Startin!

    Power ontrol

    Mode ontrol

    MCC

    Substation 9

    S100 I2%

    Serial lin(s to +3

    Serial Lin(s to Emergency $iesel Generator

    Serial lin(s to Go#ernor

    +CS 405

    TP8IP 9etwor(

    :-terinals

    Process &S.

    Power EMS System %#er#iew

    ControlIT

    Substation 2Substation 1 Substation ;

    %perateIT EngineeringIT

    A B B T r a n s m i t O yN e t w o r k P a r t n e r

    F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r

    U a u x = 8 0 . . .2 6 5 V d c /a c

    fn=50 Hz

    I n = 1 /5 A ( I)

    1MRS xxxxxx98150Un =100/110V (U)

    U o n = 1 0 0 / 1 1 0 V ( U o )

    I o n = 1 / 5 A (I o )

    9 5 0 9

    A B B T r a n s m i t O yN e t w o r k P a r t n e r

    F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r

    U a u x = 8 0 . . .2 6 5 V d c /a c

    fn=50 Hz

    I n = 1 /5 A ( I)

    1MRS xxxxxx98150Un =100/110V (U)

    U o n = 1 0 0 / 1 1 0 V ( U o )

    I o n = 1 / 5 A (I o )

    9 5 0 9

    A B B T r a n s m i t O yN e t w o r k P a r t n e r

    F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r

    U a u x = 8 0 .. .2 6 5 V d c / a c

    fn= 50 Hz

    I n = 1 / 5 A (I )

    1MRS xxxxxx98150Un =100/110V (U)

    U o n = 1 0 0 / 1 1 0 V ( U o )

    Io n = 1 / 5 A (I o )

    9 5 0 9

    A B B T r a n s m i t O yN e t w o r k P a r t n e r

    F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r t n e r

    U a u x = 8 0 .. .2 6 5 V d c / a c

    fn= 50 Hz

    I n = 1 / 5 A (I )

    1MRS xxxxxx98150Un =100/110V (U)

    U o n = 1 0 0 / 1 1 0 V ( U o )

    Io n = 1 / 5 A (I o )

    9 5 0 9

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    - ABB

    $isplay Ma&imum $emand Monitoring

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    $isplay Monitoring Tie-line

    ABB

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    $isplay Mar( ibration

    ABB

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    v

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    $isplay Mar( Gas Turbine Generator

    %#er#iew

    ABB

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    -2$ ABB

    6unctionality Power EMS

    oad S)eddin!

    Active and #eactive Power ontrol

    Mode ontrol

    for ?enerators

    for Turbines

    for Transforers

    for Switc)boards

    Mode Control

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    -2% ABBABB

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    6unctionality Power EMS

    oad S)eddin!

    Active and #eactive Power ontrol

    Mode ontrol

    Su'ervision/ ontrol and &ata Ac3uisition

    learly Structured Presentation

    ontrols - Select Before E+ecute Status Indications

    onsistency Analysis

    Tie Ta!!ed Events 1 s resolution.

    Alar)andlin!/ #e'orts/ Trends

    Su'ervision and Self &ia!nostics

    Sin!le indow conce't

    Super#ision9 Control and $ata +c:uisition

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    Integration wit! super#isory systems

    Plant Inforation Systes - MIS

    #e!ional &is'atc) entres Power ?eneration o-ordination entres

    Ener!y Tradin!

    tility Mana!eent Systes

    Process &S

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    Integration wit! subordinated systems

    Satellite Tie #eceiver ?PS.

    Alar annunciators S"-6 &ensity Monitorin! nits

    Motor ontrol entres

    Battery )ar!ers

    Meteorolo!ical Stations

    &iesel ?enerators

    ?enerator- and turbine controller

    Protection and ontrol nits

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    CB SPRING READY

    CB TRUCK OUT

    TEMPERATURE HIGH

    SF 6 GAS DENSITY

    LOADSHEDDED

    Measured alues

    I1 A's =00I2 A's =0$I$ A's =01Io 0Iob 012 ( 202$ ( 20$1 ( 201 ( 117*2 ( 117*$ ( 117*o - olts 0

    se ' and &own to scroll view

    Events

    95$ow4 E$>>-0>-0

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    ABBbv

    -2> ABB

    6unctionality Power EMS

    oad S)eddin!

    Active and #eactive Power ontrol

    Mode ontrol

    Su'ervision/ ontrol and &ata Ac3uisition SA&A.

    #e-Acceleration 8 #e-Startin!

    3e-Starting

    Tri!!ered by oad S)eddin! or ndervolta!e

    Individual otors Priority 'er otor

    Ma+7 allowed tie delay 'er otor

    9etwor( confi!uration c)ec(

    9etwor( restoration

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    ABBbv

    -$0 ABB

    6unctionality Power EMS

    oad S)eddin!

    Active and #eactive Power ontrol

    Mode ontrol

    Su'ervision/ ontrol and &ata Ac3uisition SA&A.

    #e-Acceleration 8 #e-Startin! Sync)ronisation

    Autoatic Sync)ronisation after boiler tri'

    Autoatic Sync)ronisation initiated by o'erator Sei Autoatic Sync)ronisation

    Manual Sync)ronisation

    Sync!ronisation

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    -$1 ABB

    $isplay Sync!ronisation

    ABB

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    -$2 ABB

    $isplay Sync!ronisation

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    ABBb

    v-$$ ABB

    6unctionality Power EMS

    oad S)eddin!

    Active and #eactive Power ontrol Mode ontrol

    Su'ervision/ ontrol and &ata Ac3uisition SA&A.

    #e-Startin!

    Sync)ronisation

    ircuitbrea(er ontrol

    Transforer ontrol

    Motor ontrol ?enerator ontrol

    9etwor( onfi!uration &eterination

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    3eferences

    A#/ refinery in ?reece

    S)ell Pernis refinery in t)e 9et)erlandsS)ell B9? in Brunei

    S)ell P&5 in 5an

    oo!ovens/ steel-industry in t)e 9et)erlands

    T)ai5il/ T)aiube/ ## refineries in T)ailand

    a #oc)e/ P in

    Petrobras4 #EPA#/ #E&/ #AM refineries in Bra@il

    #eliance4 a@ira/ Fana!ar C aldia refineries in IndiaA"P/ 5ar refinery in Syria

    M9? Satu/ &ua C Ti!a in Malaysia

    Stat5il ?ullfa(s C BP Aoco al)all in 9orway

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    bv-$* ABB

    T)e total accuulated switc)ed-off

    s)ortcurrents by a circuitbrea(er or

    t)e nuber of !enerator starts

    are a tri!!er for aintenance9o need for bi! oversi@in! of 'riary e3ui'ent

    In case of a s)orta!e of electrical 'ower/

    secure t)e available 'ower to critical loads

    by switc)in! off t)e none i'ortant loads

    accordin! to dynaic load tables

    5'tii@in! t)e stability of t)e o'eration of

    t)e electrical !eneration- and distribution

    networ( of an industry

    iitin! electrical i'ort durin! 'ea( tie

    and decreasin! 'ea( base c)ar!eMaintainin! a !ood Power "actor

    T)e uan Mac)ine Interfaces for all t)e

    electrical sub-systes can be inte!rated in

    t)e Ener!y Mana!eent Syste

    Serial interfaces wit) 'rotection C control

    units avoid s'a!)etti wirin! C cable ducts

    Power ontrol/ Standby 5'tii@ation/

    nG1 riteria/ SA&A/ etc7 are 'erfored by

    t)e syste and not anyore by t)e

    o'erators

    +nd t!us +,, Power EMS !elps you to7

    Avoidin! blac(-outs u' to *00 (S& 8 )our. Power ontrol includin! volta!e control/ fre3uency control/

    s)arin! 'ower aon! !enerators and tie-lines.7 i!) S'eed onsistency oad S)eddin! H 100 s7.

    &ecreasin! electricity costs Pea(-s)avin!

    #e-active Power ontrol C S)arin!

    " Minii@in! o'erational costs &ecreased nuber of o'erators

    Event driven aintenance

    Sin!le indow conce't

    ower investent costs Minii@ed cablin! and en!ineerin!s

    5'tiised networ( desi!n

    A B B T r a n s m i t O y

    N e t w o r k P a r tn e r

    F E E D E R T E R M I N A L R E F 5 4 1A B B N e t w o r k P a r tn e r

    Uaux = 80...265 Vdc/ac

    fn = 50 Hz

    In = 1/5 A (I)

    1MRS xxxxxx

    98150Un = 100/110 V (U)

    U o n = 1 0 0 / 1 1 0 V ( U o )

    Ion = 1/5 A (Io)

    9 5 0 9