BDTICPower Factor Correction (PFC) Parts Selection GuideInfineon Controllers, CoolMOS™ & SiC thinQ!™ Diodes

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Power Factor Correction (PFC) Parts Selection GuideInfineon Controllers, CoolMOS™ & SiC thinQ!™ Diodes

Power factor correction BASICS

PFC Simulation*

DCM1) Highest efficiency (not ON through full cycle limits conduction losses)

2) Triangular waveform causes EMI due to di/dt changes. (also high ripple)

3) Normally below 300W. (EMI is costly to get rid of above 300W topologies).Passive and active PFC explained

Passive PFC Active PFC

Power Factor Correction is a technique of shaping the input current so that it will in-phase with the input

voltage in an AC circuit. The purpose of it is to minimize the unwanted effects (harmonic distortion)

introduced by electronic equipments in the power system and utilizing the usable power in the mains.

AC input current is lagging with respect to AC input voltage hence both current and voltage are not purely in-phase.

AC input current is almost perfectly in-phase with AC input voltage.

CCM1) Fast turn on needed, requires fast PFC diode. Good fit for SiC Diode.

2) Trapezoidal current waveform with low ripple (lower di/dt so EMI easier to get rid of)

3) Normally 300W and above

Difference between DCM and CCM mode PFCWhat is PFC?

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No PFC

Typical input current without harmonic line current reduction

Passive PFC Typical input current with

passive Harmonic line current reduction Pros:

– Simple and rugged circuitry – Cheaper than active PFC

Cons: – Not able to effectively

eliminate line current harmonics

– Bulky and heavy magnetics required

– Not possible for universal input range

Active PFC Typical input current with

active harmonic line current reduction Pros:

– Extensive suppression of line current harmonics

– Can comply with regulatory requirements such as IEC 61000-3-2 (Limits for harmonic current emissions)

– Able to operate in universal

input range Cons:

– Complex and costly circuitry

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* Source: EPSMA, Harmonic Current Emissions. Guideluines to the standard EN 61000-3-2, Nov. 2010 www.BDTIC.com/infineon

BDTICAll rights reserved. © 2013 Infineon Technologies AGOrder Number: B152-H9804-X-X-7600-DB2012-0013

Date: 04/2013

Active Power Factor Correction

Discontinous Conduction Mode (DCM) or Continous Conduction Mode (CCM)

PFC Topologies

CoolMOS™, SiC thinQ!™ Diodes & Controllers

Applications

CoolMOS™ P6 series

SiC thinQ!™ Generation 5 Diodes

CCM PFC ControllerICExPCxx

Standard Interleaved

PC Silverbox/AIO

Server

C5 C8 Compact LampHID Lighting HID

DCM CCM

Standard Interleaved Dual Boost (bridgeless)

CoolMOS™ C7 or P6 series

Telecom

LCD TV/Adapter

All in One PC (AIO)

Notebook/Adapter

DCM PFC ControllerTDA48xx

Power Factor Correction (PFC) Selection Guide

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BDTICTopologies

ICE3PCSxx

Cool

MO

S™

TDA486xx

AC

Cool

MO

S™

Cool

MO

S™SiC Diode

L1

L2 SiC Diode

400V

AC

Cool

MO

S™

Cool

MO

S™Si

C D

iode

SiC

Dio

de

L1

L2

400V

Cool

MO

S™

SiC Diode

AC

AC

ICE3PCSxx

Cool

MO

S™

TDA486xx

AC

Cool

MO

S™

Cool

MO

S™SiC Diode

L1

L2 SiC Diode

400V

AC

Cool

MO

S™

Cool

MO

S™Si

C D

iode

SiC

Dio

de

L1

L2

400V

Cool

MO

S™

SiC Diode

AC

AC

ICE3PCSxx

Cool

MO

S™

TDA486xx

AC

Cool

MO

S™

Cool

MO

S™

SiC Diode

L1

L2 SiC Diode

400V

AC

Cool

MO

S™

Cool

MO

S™Si

C D

iode

SiC

Dio

de

L1

L2

400V

Cool

MO

S™

SiC Diode

AC

AC

ICE3PCSxx

Cool

MO

S™

TDA486xx

AC

Cool

MO

S™

Cool

MO

S™

SiC Diode

L1

L2 SiC Diode

400V

AC

Cool

MO

S™

Cool

MO

S™Si

C D

iode

SiC

Dio

de

L1

L2

400V

Cool

MO

S™

SiC Diode

AC

AC

Standard DCM PFC

Used in cost performance applications up to 300W,Controller, CoolMOS™ but no SiC thinQ!™ Diode

Interleaved CCM PFC

Higher power applications 2 CoolMOS™ and 2 SiC thinQ!™ Diode used

Standard CCM PFC

Used in applications above 300W Controller, CoolMOS™ & SiC thinQ!™ Diode used

Dual boost (Bridgeless)

Used in critical efficiency applications. Removes losses from input bridge rectifier diodes

Can save around 1.5% efficiency

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BDTICInfineon Parts (CoolMOS™ & thinQ!™)

Silicon Carbide Diode (SiC) thinQ!™ Gen 5

650VTO-220 R2L TO-247 New! D2PAK R2L New! ThinPAK 8x8 New!

2A IDH02G65C5 IDK02G65C5 IDL02G65C53A IDH03G65C5 IDK03G65C54A IDH04G65C5 IDK04G65C5 IDL04G65C55A IDH05G65C5 IDK05G65C56A IDH06G65C5 IDK06G65C5 IDL06G65C58A IDH08G65C5 IDK08G65C5 IDL08G65C59A IDH09G65C5 IDK09G65C5

10A IDH10G65C5 IDW10G65C5 IDK10G65C5 IDL10G65C512A IDH12G65C5 IDW12G65C5 IDK12G65C5 IDL12G65C516A IDH16G65C5 IDW16G65C520A IDH20G65C5 IDW20G65C530A IDW30G65C540A IDW40G65C5

1.31.21.11.00.90.80.70.60.50.40.30.20.10.0

1.61.51.41.31.21.11.00.90.80.70.60.50.40.30.20.10.0

0 100 200 300 400 500 600 700 800 900 1000

0 100 200 300 400 500 600 700 800 900 1000

Efficiency Difference High Line

Efficiency Difference Low Line

Pout [W]

Pout [W]

Diff

eren

ce [%

]D

iffer

ence

[%]

CP/Gen2C7/Gen5CP/Gen2C7/Gen5

CP/Gen2C7/Gen5

1.31.21.11.00.90.80.70.60.50.40.30.20.10.0

1.61.51.41.31.21.11.00.90.80.70.60.50.40.30.20.10.0

0 100 200 300 400 500 600 700 800 900 1000

0 100 200 300 400 500 600 700 800 900 1000

Efficiency Difference High Line

Efficiency Difference Low Line

Pout [W]

Pout [W]

Diff

eren

ce [%

]D

iffer

ence

[%]

CP/Gen2C7/Gen5CP/Gen2C7/Gen5

CP/Gen2C7/Gen5

900W CCM PFC PSUEfficiency difference shown between CP/G2 SiC Diode & C7/G5 SiC Diode

CoolMOS™ P6 600V

RDS(on)

[mΩ]

ThinPAK8 x 8

TO-252DPAK

TO-220 TO-220 FullPAK

TO-247

600 IPD60R600P61) IPP60R600P61) IPA60R600P61)

380 IPD60R380P62) IPP60R380P62) IPA60R380P62)

280 IPP60R280P62) IPA60R280P62) IPW60R280P62)

230/255 IPL60R255P62) IPP60R230P62) IPA60R230P62) IPW60R230P62)

190/210 IPL60R210P62) IPP60R190P61) IPA60R190P61) IPW60R190P61)

160/180 IPL60R180P62) IPP60R160P62) IPA60R160P62) IPW60R160P62)

125 IPP60R125P62) IPA60R125P62) IPW60R125P62)

99 IPP60R099P62) IPA60R099P62) IPW60R099P62)

70 IPW60R070P62)

41 IPW60R041P62)

New!

CoolMOS™ C7 650V

RDS(on)

[mΩ]

ThinPAK8 x 8

TO-252DPAK

TO-263D2PAK

TO-220 TO-220 FullPAK

TO-247 TO-247-4

225/230 IPL65R230C7 IPD65R225C7 IPB65R225C7 IPP65R225C7190/195 IPL65R195C72) IPD65R190C72) IPB65R190C72) IPP65R190C72) IPW65R190C72)

125/130 IPL65R130C7 IPB65R125C72) IPP65R125C72) IPA65R125C7 3) IPW65R125C72)

95/99 IPL65R099C72) IPB65R095C72) IPP65R095C72) IPA65R095C7 3) IPW65R095C72) IPZ65R095C72)

65/70 IPL65R070C72) IPB65R065C72) IPP65R065C72) IPA65R065C7 3) IPW65R065C72) IPZ65R065C72)

45 IPB65R045C7 IPP65R045C7 IPA65R045C7 3) IPW65R045C7 IPZ65R045C719 IPW65R019C7 IPZ65R019C7

New!

1) Samples available by Q2/20132) Samples available by Q3/20133) Samples available by Q4/2013

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BDTICInfineon Parts (Controllers)

Product PackageTDA4862 DIP-8 and SO-8TDA4863 / TDA4863-2 DIP-8 and SO-8

Discontinuous Continuous Conduction Mode (DCM) Power Factor Correction IC Portfolio

TDA4862Power Factor Controller (PFC) IC for high-power factor and active harmonic filter

IC for sinusoidal line-current consumption Power factor approaching 1 Controls boost converter as an active harmonics filter Internal start-up with low current consumption Zero current detector for discontinuous operation mode High current totem pole gate driver Trimmed ±1.4% internal reference Undervoltage lock out with hysteresis Very low start-up current consumption Pin compatible with world standard Output overvoltage protection Current sense input with internal low pass filter Totem pole output with active shutdown during UVLO Junction temperature range -40 to +150°C

Available in DIP-8 and SO-8 packages

TDA4863 / TDA4863-2Power Factor Controller IC for high-power factor and low THD additional features to TDA4862

Reduced tolerance of signal levels Improved light load behavior Open loop protection Current sense input with leading edge blanking LEB Undervoltage protection

2nd Generation Continuous Conduction Mode (CCM) Power Factor Correction IC Features

Fulfills Class D Requirements of IEC 61000-3-2

Lowest count of external components Adjustable and fixed sw frequencies Frequency range from 20kHz to 285kHZ Versions with brown-out protection

available Wide input range supported

Enanched Dynamic Response during load jump

Cycle by Cycle Peak Current Limiting Integrated protections OVP, OCP DIP8 and DSO8 Leadfree, RoHS compliant

3rd Generation Continuous Conduction Mode (CCM) Power Factor Correction IC Features

Fulfills Class D Requirements of IEC 61000-3-2

Integrated digital voltage loop compensation Boost follower function Bulk voltage monitoring signals, brown-out Multi protections such as Double OVP

Fast output dynamic response during load jump

External synchronization Extra low peak current limitation threshold SO8 and SO14 Leadfree, RoHS compliant

Product Frequency (SW) Current Drives PackageICE2PCS01 50kHZ - 285kHZ 2.0 A

DIP-8ICE2PCS02 65 kHZ 2.0 AICE2PCS03 100 kHz 2.0 AICE2PCS04 133 kHz 2.0 AICE2PCS05 20 kHz - 250 kHz 2.0 AICE2PCS01G 50kHZ - 285kHZ 2.0 A

DS0-8ICE2PCS02G 65 kHZ 2.0 AICE2PCS03G 100 kHz 2.0 AICE2PCS04G 133 kHz 2.0 AICE2PCS05G 20 kHz - 250 kHz 2.0 A

2nd Generation Continous Conduction Mode (CCM) Power Factor Correction IC Portfolio

Product Frequency Current Drives Features PackageICE3PCS01G

Adjustable0.75A OVP+Brown-out DSO-14

ICE3PCS02G 0.75A OVP DSO-8ICE3PCS03G 0.75A Brown-out DSO-8

3rd Generation Continuous Conduction Mode (CCM) Power Factor Correction IC Portfolio

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