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POROUSSOUNDABSORPTIONMATERIAL
CALMENDCSALESCO.,LTD.
MADEOFSINTEREDALUMINIUM
StructureCALMEhasapproximately45%porosity.Thiscontinuousporestructuregeneratesexcellentsoundabsorbingeffect.
NDC CALMEisasinteredaluminiumsoundabsorptionmaterial.Itwascreatedwithhighsinteringtechnology-purealuminiumpowdersaresinteredinnopressureconditionandbecomeaporousplate.Itperformsattheworldhighestlevelasaplatematerialitself.
Sophisticatedbeautyandhighsoundattenuation,whichtogethermakeitanidealmaterialforvariousplaces.
HighSafety1. Incombustibility
CALMEdoesnotburn,producesmoke,orstorestaticelectricity.Therelevantapprovalsareasfollows:■ULfileNo.R13582 Acousticalaluminiumalloypanels,uncoatedorcoatedtypesA,BorC. (ULLLC-globalsafetyconsultingandcertificationcompanyinUSA)■A1inaccordancewithEuroclass13501-1 (ClassificationsystemforreactiontofirepropertiesinEurope)■NoncombustibleMaterialApprovalCertificateNo.NM-9209 (JapaneseMinisterofLand,Infrastructure,TransportandTourism)
2. DurabilityItcanstablydealwithuncomfortablenoiseoveralongperiod,eveninaharshenvironmentthatdegradesresinoussoundabsorbingmaterialsinafewyears.
3. SafetyItincludesneitherharmfulheavymetalsnortoxicsubstances,andisusableintheplacestobeconcernedaboutsanitaryconditions.
EnvironmentFriendlyWiththecontinuousgrowthofconcernsovertheglobalenvironment,resourcesandenergyissues,theprotectionoftheenvironmenthashighpriorityinthebuildingindustry.CALMEkeepsitseffectsemipermanently*1ingeneralusage.Itisalsoreusableasgeneral-purposealuminiummaterialswhendiposing. *1Dependsontheactualusagecondition
UniqueAppearanceThestandardcolourissilvergrey,butcustomerscanselectanyothercoulouraspertheirpreference.Digitalprintisalsoavailablewiththelatestprintingtechnology.Afunctionalbuildingmaterialisnowapartoftheinteriordesign.
2 3
DESIGNANDPERFORMANCE
CALMEPLUSStandardBrick
CALMEPLUSCustom-made
Marble
CALMESelectiveColorLightBeige
CALMEPLUSCustom-madePainting
Take them both.
4 5
HallThereverberationtimeneedstobeadjustedaccordingtothepurpose.Forinstance,musicshouldmoderatelyechoinamusichall,andspeechshouldbeclearinanauditorium.Thesoundthatleaksoutsideoftheroomalsohastobeconsidered.
StationStationsarenoisyingeneral,andthenoiseechoesalotespeciallyinanundergroundstation.Itisalsoimportanttolessenthenoisepollutionalongrailwaylines.
RestaurantThereisastrongdesireforres-taurantstobequietandcalming.Maintaininganacousticenviron-mentwilldefinitelyimprovecus-tomersatisfaction.
SwimmingPoolItishardtohearothersclearlyinaswimmingpool,butthisinconveniencewillberesolvedbyapplyingCALME.Itwillnotfallfromtheceilingwithcorro-sionduetomoisture. *4Condensationneedstobeavoided
IMPROVEYOURQUALITYOFLIFESoundcontrolmightsoundlikeitisonlyrelatedtospecificfields,butitisactuallyallaroundusineverydaylife.Itwouldbemuchbetterifundergroundstationswerequietenoughtotalkonthephone,oriftherewasnoproblemhearingconversationinacrowdedrestaurant.Ourlifewillbemorecomfortablejustbycontrollingthesoundthatechoesinalldirections.
CALMEcanabsorbaparticularfrequencydependingonthenoisesourcebychangingthewidthoftheairgap*2behindit,whichmakesCALMEeffectiveineverydaylifesituations,aswellasmusicrelatedplacesorindustrialnoisesituations.*2Anairgapisnecessarytoobtainsoundabsorbingeffect
VERYWIDELYUSEDCALMEissuperiorindurabilityincludingfireresistance,waterresistance*3,corrosionresistanceandwindpressureresistance.Ithasbeenthereforeusedinwidevarietyofarchitecturesovertheworld.
Examples:swimmingpool,skatingrink,gymnasium,recordingstudio,musichall,culturalhall,cityhall,auditorium,station,cruiseshipcabin/engineroom,museum,restaurant,welfarefacility,school,factoryetc. *3ExceptmaterialtypeA(seeP8)
CALMESelectiveColor
Brown
CALMESelectiveColor
Brown
CALMEStandardColor
CALMEStandardColor
CALMEStandardColor
CALMEStandardColor
CALMEStandardColor
EASYTOHANDLECALMEweightisaboutahalfoftheweightofageneralaluminiumplate.
CHOOSETHEBESTCOLOURAlthoughitismadeofmetal,CALMEhassomewarmthinitstexture.Itmatcheswelltoothernaturalmaterialssuchasstones.
WecancoatCALMEwithaselectedpaintingcolor.Wepaintitunderourfacilitytoavoiddecreasingthesoundabsorptioneffect.
ThecolormightlookalittledifferentonCALME,becauseitisaporousmaterial.Wecanprovideasampleforyoutochecktheactualcolor.
Sinceitisasinteredmaterial,thesurfacecolorofeachCALMEsheetisslightlydifferent.Pleaseseethephotosofpastprojectsandunderstandthisfeature.
Cutting
WecanprecutCALMEifthedimensionisprovided.Itisnothardtoadjustthesizewheninstalling,usingautilityknifeorachipsawforaluminium.
Cutwithautilityknife
1.Markyourdesiredcutline. 2.Makeanotchthatismorethanhalfthethickness.
3.Fitthenotchtoasquarecornerandmovetheendupanddowntoseparateit.
BendingCALMEcaneasilyformalargecurve
(R1m+)bypushingittowardsafoundationmadebyboardorwood.
Pleasecontactusforasmallercurveorrounding.
MakingHolesHolesthataresmallerthanφ80canbecreatedwithadrilloraholesaw.Pleasecontactusforanylargerholes.
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CALMESelectiveColor
DarkGrayCALME
SelectiveColorBeige
CALMESelectiveColorWineRed
StandardColor(SilverGray)
SelectiveColor(Extrachargeisrequired)
8 9
Surface Texture
TypeAStrength:HighWaterresistant:No
Suitableforindoorusewithouthumidity.
THICK-NESS(mm)
SIZE(mm)
WEIGHT(kg)TYPE
PRODUCTCODECOLORPER
SHEETPER1m2
SMOOTH EMBOSSED CORRUGATED STUCCO
2
600x600 1.2
3.2
A A2001 A20D1 A20S1 A20T1
Standardor
Selective
B B2001 B20D1 B20S1 B20T1C C2001 C20D1 C20S1 C20T1
600x1200 2.4A A2002 A20D2 A20S2 A20T2B B2002 B20D2 B20S2 B20T2C C2002 C20D2 C20S2 C20T2
3
600x600 1.7
4.8
A A3001 A30D1 A30S1 A30T1B B3001 B30D1 B30S1 B30T1C C3001 C30D1 C30S1 C30T1
600x1200 3.4A A3002 A30D2 A30S2 A30T2B B3002 B30D2 B30S2 B30T2C C3002 C30D2 C30S2 C30T2
Material Type
TypeBStrength:MediumWaterresistant:Medium
Recommendedforindoorwithslighthumidity,orwhenbendingisexpected.
TypeCStrength:LowWaterresistant:High
Thebestforplaceswithhighhumidity(e.g.swimmingpools,underground)orout-door.
Size
Colour
StandardProductCode
Smooth Embossed Corrugated Stucco
※Standardcolurispaintedtocoverunevencolourtonethatmayoccurduringsinteringprocess. Thiscoatingcanwithstandheatupto80℃,sopleaseaskusforuncoatedsheet(s)ifyouwilluseitinahightemperatureenvironment.
STANDARDSPECIFICATIONWEHAVEBOTHSTYLEANDFUNCTIONOPTIONS
カルム標準色
カルム標準色
カルム標準色
11
IMAGE STYLE SIZE CODE
Cypress
600x
80mm
B20MK1H
Birch B20MK1K
Oak B20MK1N
Cherry B20MK1S
Bamboo B20MK1T
IMAGE STYLE SIZE CODE
Yellow
200x
60mm
B20RK12E
Orange B20RK13E
Brown B20RK14E
Beige B20RK16E
Red B20RK17E
IMAGE SIZE CODE
600x
600mm
B2001K1S1
B2001K1S2
B2001K1S3
WOOD
Woodisoneofthemostpopularmaterialsforinteriorwallandceilingcladding.Weprepared5styles,andeachstylehas3randompatternsforthemtoseemnaturalwhenseveralsheetsareinstalledtogether.
BRICKWehave5colourtoneselection.Eachstylehas3randompatternssotheyseemnaturalevenwhenyouputsheetswithsamestylenexttoeachother.
STONETheyareexactlythesamecolurtone,buthaveslightlydifferentpatterns.Itwilllookrelativelynaturalwheninstallingmorethan2sheets.
CALMEPLUSmaybeslightlydifferentincolorfrompicture.Thanksforyourunderstanding.
CUSTOM-MADEWecanprintanyoriginalorcopyrightfreeimages.Thewholewallcanbedecoratedbyusingseveralsheetsforonehugeimage.Theimageneedstobehighqualityforabetterfinish.
IMAGE SIZE CODE
OriginalImageor
CopyrightFreeImage
Free B2001K10
NEW DIMENSION IN SOUND ABSORPTIONCALMEPLUSwillimprovetheacousticenvironmentandenhancebeautifulinteriordesignatthesametime.Anadvancedtechnologyachievedhighqualityprintingonporousmaterial.
CALMEPLUSStandardWood
12 13
SOUNDPROOF
SoundAbsorption
SoundInsulation
Walletc.
CALME
Usuallycoveringanoisesourcewithboardorconcreteiscalledsoundinsulation.Thesoundreflectsoffthewallsandincreases,whichmeansthenoiseleveldoesnotgetlower.Thesoundthatleaksfromanyclearance(e.g.doors,windows,airvents)alsoincreases.
Applyingsoundabsorptionmakessoundinsulationworkproperly.Itmakesthesounddecreaseinsidetheroom,whichalsoallowslesssoundtoleakoutsideoftheroom.
Combiningsoundinsulationandsoundabsorptionforeffectivesoundproofing!
ComfortableAcousticEnvironment
Musicstudiosandconcerthallsarenotthe onlyplacestobeconcernedaboutsound. Manybuildings,includinghousesand officesneedacousticdesignsfortheirvaried purposes.Whenthesoundabsorptioneffectinaroomisnotenough,thenoisewithintheroomincreasesitself.However,usingsoundabsorptionmaterialeventuallylessensthenoiseoutsideaswell.Soundabsorptionisthereforeimportantforbothinsideandoutsidecomfortability.
SuitableReverbControl
Outside,soundis almostnot reflected,most soundswehear willdirectlyreachus.Contrarilyinsidearoom,wehearsoundthatisreflectedbythefloor,wall,ceilingorafurnitureaswellasdirectsound.Thusthesamesoundsoundsdifferentlyoutsidethanitdoesinside.
Reverberationsoundappearswhenthereisalotofreflectedsound,whichcausesustohearechoesevenafterthesoundstops.Itismeasuredandde-scribedbyitstime;theamountoftimeuntiltheenergyofthesounddropsto1/1,000,000thanfromwhenthesoundwascreated.
Soundabsorptionisimportantespeciallyinawidespacewherethereverberationtimetendstobelong,oraspacewithrigidwallsthateasilyreflectssound.Rever-berationsoundisnecessarywhenlisteningtomusicforrichsound,butitshouldnotbetoolongoritcanbeverydestructive.Forplacestoholdaconversation,longrever-berationtimewillcausetroublehearingeachotherclearly.
Soundabsorptionshortensthere-verberationtimeandmakesitap-propriate,whichhelpsustohaveabetteracousticenvironment.
HearONLYDirectSound
HearBOTHDirectandReflectedSound
Reverberationtimebecomesappropriatewithsoundabsorption.
Outdoor
Indoor
14 15
↑熱エネルギーに変換
CALME AirGap
Wall
ImageofSoundAbsorbingPrinciple
Ifwecomparethismechanismto anautomobile,CALMEwouldbe suspensions.Ifthesuspensionswork properly,itreducestheswingofa vehiclebodyduetouneven surfaceoftheroad.Theroadis equivalenttotheincidentsound inthisscene.
BEFOREAverage Reverb
time(500Hz)
8.18secs
AFTERAverage Reverb
time(500Hz)
2.12secs
THEEFFECTOFSOUND
ABSORPTIONHowdoweactuallyexperiencetheeffectwhenweuseCALME?Forinstance,thevoicesechoalotinanindoorswimmingpoolingeneral.Itishardtohaveaconversationatdestance.Inourpastprojectforanindoorswimmingpool,therever-berationtimewasshortenedfromabout8secondstoabout2secondsbyinstallingCALME,whichmadeitpossibletotalktopeopleontheothersideofthepool.
HOWITWORKSWhyCALMEabsorbssound?Weexplainthemechanismhere.
AirGap CALME
16 17
Humanvoice
Mechanical noise etc.
Wide range of frequenciescan be controled
Sound Absorption CharacteristicThepeakofsoundabsorp-tionmovestowardsalowerfrequencywhenwideningtheairgaporfillingthegapwithanotherporousmaterial,whichallowsustomaximisetheeffectdependingonthetypeofnoise.Glasswoolisacommonsoundabsorb-ingmaterial,howeverweareunabletouseitbyitselfandneedsomethingtocoveritssurface.Thecoveringmaterialwillintercepttheairflowanddecreasesits'effect.CALMEdoesnotneedanythingtocoveritself,becauseitissafeandbeautifulbyitself.
Soun
dAb
sorptio
nCo
efficien
t
CenterFrequency(Hz)
TypeA TypeB TypeCTensileStrength
(MPa) 19.6 12.9 9.8
Elongation(%) 2.0 2.5 1.0
Porosity(%) 45
Density(kg/m3) 1.59x103
ThermalConductivity(°C) 4.02x105J/mhr
ThermalExpansion(°C) 29.9x10-6 _ 28.6x10-6
BeforeAfter
BeforeAfter
Frequency(Hz)
NormalIn
cide
ntSAC
Frequency(Hz)
平均 平均
Salt Water Spray Test (Tested for2000 hours)
Itisastandardisedtestmethodtoevaluatecorrosion
resistanceofmaterials.Materialswithoutdurabilitywillhavecorrosionandrustonthesurface.
Sunshine Weather Meter (Tested for 2000 hours)
Thistestacceleratesdeteriorationanddiscolorationinanapparatusthatreproducestheoutdoorenvironment
andevaluateweatherresistance.
NormalIn
cide
ntSAC
Mechanical PropertiesCompare with Glass Wool Compare with Urethane
Durability & WeatherabilityCALME+PerforatedGypsumBoard+GlassWool50mm
CALME+AirGap50mmCALME+GlassWool50mm
CALME+AirGap100mmCALME+PerforatedGypsumBoard+AirGap50mm
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■INSTALLATIONMethod Substrate Fixing
Glue1.Ceiling:ceilingjoist Wall:Stud2.Highopeningmaterial (e.g.gypsumboard,honeycomb)
1.Siliconelasticityglue2.Strongdouble-sidedtape
ScreworRivet Ceiling:ceilingjoist,Wall:Stud1.Flatcountersunkheadscrew (Approx.size:φ3x15)2.Rivet(size:4-3)
・InstallationwithGlue: Thismethodissuitableforlowceilings,walls,andplaces,wherethescrews/revets,shouldnot appeareonthesurface.CalmePLUSshouldalsobeinstalledwiththismethod. ThehighopeningmaterialunderCALMEisawastesubstratetogivestrengthandabetter finish.Thedouble-sidedtapeisfortemporaryadhesiontohelpgluetodrystably.・InstallationwithScrews/Rivets: Thismethodissuitableforhighceilings,swimmingpools,gymsandanyoutsideinstallation.・Whenyouwanttoinstallwithjoints,wesuggesttoputcrafttapes(approx.15mmwidth)atthe jointsundertheCALMEformoreaperfectfinish.・PleaseusestainlesssteeloraluminiumsubstratewhenyouinstallCALMEinaswimmingpool. Insulationisnecessarytoavoidelectriccorrosionifyouusestainlesssteel.・CondensedwaterwouldmakeCALMEdiscolouredandcorroded.Pleasehaveenough insulationandventilationtokeepawayfromcondensation.・CALMEexpandsbyheatmorethanthansteelorothermaterials,becauseitismadeof aluminium.Itwoulddeformifthetempretueroftheusageenvironmentisdramaticallydifferent totheconstructionenvironment.Itexpands0.6mm/1200mmby20degreesrise. ・Wehaveaninstallationguideforexamplesoftheendpartfinishingstructures.・Werecommendwearingglovesforyoursafetyandfoulingprevention.・ThesurfacecolourofeachCALMEisslightlydifferentbecauseitisasinteredmaterial. WegroupCALMEwithanopticalinspectionmachineanddisplayonthecartons.
19
InstallationwithGlue
InstallationwithScrews/Rivets
InstallationWithoutJoints
InstallationWithJoints
InstalledwithScrews
InstalledwithBevelSidingMethodusingScrews&Glue
InstalledwithGlue
NDCSALESCO,.LTD.URLwww.ndc-sales.co.jp [email protected]
2017.12
CALMEPromotionOffice 17FTennozCentralTower, 2-2-24HigashiShinagawa,Shinagawa-ku, Tokyo140-0002JAPAN TEL+81367114030 FAX+81367114031Headquarters 2-39-1Mimomi,Narashino-shi, Chiba275-0002JAPAN TEL+81474771128 FAX+81474771131
・CALMEisabuildingmaterialwithanumberofexcellentperformances suchassoundabsorbingperformanceanddesign,however,appropriate designandconstructionareessentialinordertofullydemonstratethese performance. ・TheinformationonthiscatalogueisthelatestatDecember,2017. Itmaybechangedwithoutnotice ・Thetechnicaldataonthiscatalogueisbasedontestresultsofyour companyorpublicagencies.Itmaychangedependingonproduct variationandusageconditions. ・Theproductcolourmaybeslightlydifferentfromphotosandsamples. ・Syntheticimagesareincludedinapartofthephotosinthiscatalogue. ・CALMEwithtexturemayappearascolourdifferencewhenyouseeit fromdifferentdirections. ・ThelacquerforselectivecoloursandtheinkforCALMEPLUSarewater based.Pleasedonotrubwithawetclothtoavoiddiscoloration. ・Disclaimers-Wedonottakeanyresponsibilityforanytroubledueto: ① Designorconstruction. ② Substrateand/orbondingmaterials. ③ Anaturaldisaster,fire,oranyotherinevitability. ④ Aginganddegradationovertime. ⑤ Intentionornegligenceofauserand/orathirdparty. ⑥ Waterleakageand/orindoorcondensation.
CAUTION