Pollution Prevention Code

Pollution Prevention Code

13 Management Practices

Company’s Commitment of Reductions of Waste & Releases

Establish Inventory Record for Releases & Wastes Generated

Carry Out Ongoing Reductions of Wastes and Releases

Establish Priority Goals & Pollution Prevention Plans for Releases & Wastes

Measure Progress in Reduction of Releases & Wastes

Evaluate the Potential Impacts of Releases & Wastes on Environment

Share Site’s Environmental Information with Employees & Neighbors

Dialogue with Employees & Neighbors on Progress of PP Programs

Policy on Prevention of Wastes & Releases in New Facilities

Promote & Support Wastes & releases Reduction by Others

Review Periodically Site Waste Management Practices

Implement Contractor Selection Based on Sound Waste Practices

Program to Resolve Environmental problems Caused by Past Operation

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2

3 4 5 6 7

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Overview of Pollution Prevention Code


Implementation Guidelines KAP’s PracticesManagement Practice Status

3Practice in Place

Evaluate Environmental Impact

Control Procedures

Set Priorities for Reduction of Wastes & Releases

Above test Results evaluated – legal compliance

Control Procedures of Trade Effluent Release

V-605 Vent size increased

Evaluate the Potential Impacts of Releases & Wastes on Environment

2

Quantitative Records of Wastes& Releases

Inventory Records of Solid and Liquid Wastes

Air Emission Test Report

Air Quality Assessment

Noise levels

Practice in Place

Establish Inventory Record for Releases & Wastes Generated

1Policy statementTargets Allocate Resources

Policy statement – Environment

Environmental Objectives (with Targets)

ISO 14001 certificationResources –tight

Practice in Place

Company’s Commitment of Reductions of Waste & Releases



6Execution of Plans

Accountable persons

Data to support waste reduction

Various Environmental Performance Indicators

Utilities Yields report

Environmental projects carried out as part of investment project

e.g V-605 Vent size increased

Dust collectors projects

Evaluating Company Practices

Carry Out Ongoing Reductions of Wastes and Releases

5Evaluating Company Practices

Summary of Legal Compliance

Waste & Release Reduction List

Time-line

Environmental Objectives

Annual Environmental Performance Report

Environmental projects

Mid-term Plan ??

Establish Priority Goals & Pollution Prevention Plans for Releases & Wastes

4Dialogue with Employees, Neighbors & Community

Communication Sessions

Charts (KPI) on Notice Boards

Attend SICA Meeting

Practice in Place

Share Site’s Environmental Information with Employees & Neighbors



Management of change

Hazop study

Practice in Place

9Management of change (MOC)

Hazop study

Policy on Prevention of Wastes & Releases in New Facilities

8Ongoing dialogue with employees, contractors & neighbor

Recommendation for improvement

Practice in Place

Communication sessions

HSEQ meetings

SICA meetings

SORT meetings

HSEQ Patrol / Work Requests

Dialogue with Employees & Neighbors on Progress of PP Programs

7Environmental Performance Report (KPI’s)

Management review

Practice in Place

KPI Vs Planned

Compare past performance

Identify area of improvement

Measure Progress in Reduction of Releases & Wastes



11

Review Periodically Waste Management Practices at facilities

Records of dialogues

Review and evaluate environmental practices

HSEQ meetings / HSEQ patrol (feedback)

Environmental audit by 3rd party

Practice in Place

Program to Resolve Environmental problems Caused by Past Operation

13Assessment of past contamination at site

Managing past contamination

Environmental baseline study by 3rd party

Not Applicable

Implement Contractor Selection Based on Sound Waste Practices

12Contractors assessment

Selection – awareness of environmental requirements

Annual Assessment for in-house Contractors

Waste management criteria ?

Evaluating Company Practices

10Company’s newsletter

Participation in industry committees

Environmental Performance Report published on notice boards

SCIC members

Practice in Place

Promote & Support Wastes & releases Reduction by Others

End of Presentation

What Others Do Parameters Indicator Specification / Target Monitoring

FrequencyResponsibility

1 Source emission test at boiler’s exhaust stack

Gm/m3 Particulates <100mg/Nm3

NOX : 700mg/Nm3

CO : 625 mg/Nm3

Yearly Maintenance Technician

2 Waste water quality Mg/l Trade effluent discharge limit = 600 for COD

400 for total suspended solids

6-9 for PH / 60 for oil & grease

Monthly and yearly for 3rd party testing

HSE Officer

3 Waste chemical disposal qty & cost

Kg / $ Kept to minimum Quarterly review HSE Officer

4 Slop oil qty Cost Kg / $ < 4 kg / MT sales Quarterly review HSE Officer

5 Diesel consumption Litre / $ < 11 litres / MT sales Monthly report Purchasing Officer

6 Noise monitoring - boundary

dBA < 75 dBA average Every 3 years HSE Officer

7 Factory noise monitoring

dBA < 85 dBA average Every 3 years HSE Officer

8 Electricity consumption Kwh / $ Overall < 28 kwh / MT sales

Plant < 16 kwh / MT sales

Office < 12 kwh / MT sales

Monthly report Maintenance Technician

9 Paper consumption & recycling

Kg / $ To recycle >60% of paper purchased

Monthly report HSE Officer

List of Key Environmental Parameters

Source : Lubrizol SEA

Fuel Conservation

Objective Target KPI Programmes By Who ?

Reduce diesel consumption

< 10.8 Litres/ MT od sales

Total volume (litres) consumed / MT sales

Depending on the daily operation activities, shut down of boiler at 1500 hrs whenever possible

Maintenance Supervisor

Use blend tanks as staging tanks to minimize repeated heating


To recover > 80% of steam condensate from heating process.

To conduct steam trap efficiency check

Senior Ops Engineer


Reduce furnace operation by consolidating blending of 4 batches VIM products into 2 days



What Others Do


What Others Do




Documents

Pollution Prevention Code