Pm0uk13 Dmu Dmc Monoblock Series PDF Data

www.dmgmori.com

Five-axis universal milling machines

DMU / DMC monoBLOCK® series

DMU 65 / 85 / 105 / 125 monoBLOCK®

DMU 65 / 85 / 105 / 125 FD monoBLOCK®

DMC 65 / 85 monoBLOCK®

DMC 65 / 85 FD monoBLOCK®

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The monoBLOCK® NEXT GENERATION machines offer a machine concept for all industries: Whether by 5-axis simultaneous machining, by highly dynamic high-speed milling, by integrated milling / turning, the high-torque performance of precision machining or the wide ranging parts manufacturing with three to five axes. With the new monoBLOCK® machines, every finished work piece becomes a masterpiece.


monoBLOCK® NEXT GENERATION – the new standard in all industries.

Applications and parts

Machine and technology

Control technology

Technical data

Aerospace7: Blisk in Inconel 8: Integral component made of Titanium

Tool / mould construction1: Tyre mould in tool steel 2: Form of an engine cover made of tool steel

Machine construction3: Pallet carrier in GGG60 4: Tool turret made of steel

Job shop5: Golf putter in stainless steel 6: Aluminium housing of an underwater camera

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10

11 13 15

12 14 16

03

Energy9: Pelton wheel made of tempered steel 10: Impeller made of Aluminium

Automotive11: Steering knuckle made of cast steel 12: Hydraulic component in aluminium

Medical13: Knee joint made of Titanium 14: Hip replacement in titanium

Tooling15: Plan cutting head made of tool steel 16: Specialised side milling cutter in tool steel

Work piece: Bobbycar mould, surface accuracy Ra < 0.4 µm

Over 25 years of 5-axis exper

ien

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ver 25 years of 5-axis experie

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The monoBLOCK® NEXT GENERATION machines offer maximum milling performance, highest machining performance and excellent accuracy with its extreme rigidity and stability. These best performances qualities are achieved by the conceptually high resting masses of the monoBLOCK® along with a detailed FEM analysis. The weight-optimised moving components made of GGG60 provide high in-process dynamics.



ê Concept

Control technology

Technical data


monoBLOCK® NEXT GENERATION – the highest stability from one mould.

Accuracy< 4 µm:

Circular accuracy (X / Y at F 3,000 mm/min. and R 100 mm)

< 8 µm:

Roundness (cone, five-axis, simultaneous)

< 0.01 mm:

Evenness – CK45 (PMK ø 80 / 300 × 400 mm)

0.4 µm Ra:

Surface finish – CK45 (PMK ø 80 / 300 × 400 mm)

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1 Direct path measuring systems

as standard

2 Highest Dynamic

with 40 m/min. rapid traverse, 6 m/s² acceleration, weight-optimised X- / Y-slide and Z-tappet of GGG60

3 High rigidity

one-piece stand, large-volume, stable slide, 55 mm roller guides in all axes (45 mm at the 65), FEM-optimisation for all components

4 Unrestricted crane loading

from above over the table centre

5 Palletising

by unrestricted access to the work area

6 Maximum stability

through large-YRT bearings in the swivel rotary table and large dimensioned ball screws in all axes, example: 460 mm YRT and max. 63 mm KGT by the DMU 105 / 125 monoBLOCK®

7 Optimal chip disposal

and chip removal to the rear out of the machine – 1,385 × 1,000 mm chip tray (65: 860 × 640 mm, 85: 1,080 × 800 mm, 105: 1,180 × 1,000 mm)

8 Compactness

only 7.5 m² foot print for the DMU 65 monoBLOCK® (11.6 m² by the 85, 15 m² by the 105 and 19,2 m² by the 125)

9 3-point support

through the inherently rigid monoBLOCK® and crane hook design for easy operation

Highest stability and consistent precision: cooled drive motors in the X-axis and Z-axis, internally cooled X-ball screw, A- / C-axis motors and a cooled C-axis gear drive with table clamping that comes standard and highly accurate temperature compensation of the three linear axes.

Accessibility and maintenance concept1 Oil mist extraction via magazine*

2 Heat exchanger or cooling unit*

3 Magazine with sword changer with up to 180 tools

4 Control cabinet mounted sideways to the tool magazine

5 Chip disposal to the rear*

6 Central fluid box side of the stand

* optional

The results of cutting and performance tests listed in this catalog are examples only. The results may vary slightly due to environmental and cutting conditions.

06

True size comes from within. On less than 8 m², up to the DMU 125 monoBLOCK® at 19,2 m², the new monoBLOCK® series offers room for work pieces up to 1,600 mm long and 3,000 kg in weight in a 3-axis area. The 5-axis version makes the machining of high-tech work pieces up to 1,400 mm in diameter and 2,600 kg in weight possible. Unrestricted loading of the work area from above and the standard stainless steel lining of the work area make this machine a highly durable value.



ê Working area

Control technology

Technical data


monoBLOCK® NEXT GENERATION – large work area on a small foot print.

Footprint only 7.5 m²


Work area

DMU 65 monoBLOCK® DMU 85 monoBLOCK® DMU 105 monoBLOCK® DMU 125 monoBLOCK®

Rigid table Swivel rotary table Rigid table Swivel rotary table Rigid table Swivel rotary table* Rigid table Swivel rotary table*

Travel range X / Y / Z mm 735 / 650 / 560 735 / 650 / 560 935 / 850 / 650 935 / 850 / 650 1,135 / 1,050 / 750 1,135 / 1,050 / 750 1,335 / 1,250 / 900 1,335 / 1,250 / 900

Table size mm 1,000 × 650 ø 650 1,200 × 850 ø 850 × 750 1,400 × 1,050 ø 1,050 × 850 1,600 × 1,250 ø 1,250 × 1,000

Loading capacity kg 1,800 600 / 1,000** 2,000 1,000 / 1,500** 2,500 1,500 / 2,000** 3,000 2,000 / 2,600**

Workpiece measurements mm

* detailed dimension drawing on request, ** swivel rotary table with double-sided drive

1,800 kg

560

8401,000

1,000 kg

500

840

2,000 kg

650

1,0401,200

1,500 kg

590

1,040

Blum Laser 3D axesACCURACY

+ Combined measuring system with precision probe head for compensation of the X-axis

Footprint only 15 m²


Work area

DMU 65 monoBLOCK® DMU 85 monoBLOCK® DMU 105 monoBLOCK® DMU 125 monoBLOCK®

Rigid table Swivel rotary table Rigid table Swivel rotary table Rigid table Swivel rotary table* Rigid table Swivel rotary table*

Travel range X / Y / Z mm 735 / 650 / 560 735 / 650 / 560 935 / 850 / 650 935 / 850 / 650 1,135 / 1,050 / 750 1,135 / 1,050 / 750 1,335 / 1,250 / 900 1,335 / 1,250 / 900

Table size mm 1,000 × 650 ø 650 1,200 × 850 ø 850 × 750 1,400 × 1,050 ø 1,050 × 850 1,600 × 1,250 ø 1,250 × 1,000

Loading capacity kg 1,800 600 / 1,000** 2,000 1,000 / 1,500** 2,500 1,500 / 2,000** 3,000 2,000 / 2,600**

Workpiece measurements mm

* detailed dimension drawing on request, ** swivel rotary table with double-sided drive

2,500 kg

750

1,2401,400

2,000 kg

690

1,240

3,000 kg

790

1,4401,600

2,600 kg

790

1,400

Module system

Spindles (Torque and performance = 40 % DC)

10,000 rpm 83 Nm / 13 kW

14,000 rpm 100 Nm / 19 kW

18,000 rpm 119 Nm / 35 kW

24,000 rpm 100 Nm / 24 kW

10,000 rpm 200 Nm / 46 kW 288 Nm / 44 kW

12,000 rpm 288 Nm / 44 kW

12,000 rpm 430 Nm / 52 kW

Tool magazine Production

60 tools Coolant system and production package

90 / 120 / 180 tools 30 tools Chip conveyor

Tables

Rigid table Swivel rotary table with one-sided gear

Swivel rotary table with Tandem Drive featuring two-sided gear

Swivel rotary table milling / turning (FD) with Direct Drive technology

Swivel rotary table dynamic Swivel rotary table for pallet changer

High-quality components come standard

DMU 65 monoBLOCK®

DMU 85 monoBLOCK®

DMU 105 monoBLOCK®

DMU 125 monoBLOCK®

Roller guides mm 45 55 55 55

Ball screw drive in the X-axis mm 40 50 50 50

Ball screw drive in the Y-axis mm 50 50 63 63

Ball screw drive in the Z-axis mm 40 50 50 50

YRT-bearings in the C-axis mm 325 395 460 580

Casting stand t 3.7 5.1 6 10

Cooled X- and Z-axis motors, internally cooled X-ball screw

Table clamping with the swivel rotary table comes standard

Cast components made of GG30 / GGG60

Direct path measuring system in all axes

standard

up to 3,000 kg

+ Crane loading from above over the table centre

+ Door opening up to 1,900 mm (1,310 / 1,500 / 1,650 mm on the DMU 65 / 85 / 105 monoBLOCK®)

+ Full accessibility from the front even with automation

+ Easy handling with the crane hook design

+ SK50 / HSK-A100 starting with the DMU 85 monoBLOCK®

Unrestricted crane loading up to 3,000 kg

up to 1,900 mm

±120°±120°

5-axis simultaneous machining with swivel rotary table for workpieces up to 2,600 kg.

Unique worldwide – highest load-ing capacity



ê Table variants

Control technology

Technical data

11


Table variants for every application.

DMU 65 monoBLOCK®

DMU 85 monoBLOCK®

DMU 105 monoBLOCK®

DMU 125 monoBLOCK®

Rigid table

Table size (L × W) mm 1,000 × 650 1,200 × 850 1,400 × 1,050 1,600 × 1,250

Max. loading capacity kg 1,800 2,000 2,500 3,000

Swivel rotary table – with one-sided drive

Table diameter mm ø 650 in 800 × 650

ø 850 × 750 in 1,000 × 750

ø 1,050 × 850 in 1,200 × 850

ø 1,250 × 1,000 in 1,400 × 1,000

Max. loading capacity kg 600 1,000 1,500 2,000

Torque C-axis Nm 2,030 3,440 5,200 5,100

Rotational speed C-axis rpm 40 30 30 30

Torque A-axis Nm 2,640 3,130 5,700 10,000

Rotational speed A-axis rpm 20 15 15 15

Swivel rotary table Tandem Drive – with double-sided drive

Table diameter mm ø 650 in 800 × 650

ø 850 × 750 in 1,000 × 750

ø 1,050 × 850 in 1,200 × 850

ø 1,400 × 1,000 in 1,250 × 1,000

Max. loading capacity kg 1,000 1,500 2,000 2,600

Torque C-axis Nm 1,880 3,460 5,200 5,400

Rotational speed C-axis rpm 50 40 30 30

Torque A-axis Nm 4,560 5,740 12,000 16,000


Swivel rotary table milling / drilling (FD) with Direct Drive technology single / double sided

Table diameter mm 680 850 1,050 1,250

Max. loading capacity kg 600 / 1,000 1,000 / 1,200 1,500 / 2,000 2,000 / 2,600

Torque C-axis Nm 1,000 2,050 4,000 5,400

Rotational speed C-axis rpm 1,200 800 500 500

Torque A-axis Nm 2,640 / 4,560 3,400 / 5,740 6,200 / 12,000 10,000 / 16,000


Swivel rotary table dynamic

Table size mm 450 × 450 – – –

Max. loading capacity kg 300 – – –

Torque C-axis Nm 775 – – –

Rotational speed C-axis rpm 80 – – –

Torque A-axis Nm 4,500 – – –

Rotational speed A-axis rpm 20 – – –

Swivel rotary table for pallet changer (DMC monoBLOCK®) single / double sided

Pallet size mm 500 × 500 630 × 630 – –

Max. loading capacity kg 500 / 600* 800 / 1,500* – –

Torque C-axis Nm 2,030 / 1,880 3,130 / 3,460 – –

Rotational speed C-axis rpm 40 / 50 30 / 40 – –

Torque A-axis Nm 2,640 / 4,560 3,440 / 5,740 – –

Rotational speed A-axis rpm 20 15 – –

torque = 40 % DC, – not available, * loading by a crane in the work area

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ê Milling / turning technology

Control technology

Technical data

Highlights DMU / DMC FD monoBLOCK®

+ Complete machining featuring milling and turning on one machine and in one setup with Direct Drive technology for up to 1,200 rpm

+ Small investment and small space requirements by using only one machine

+ Faster processing and lower logistics costs through the elimination of waiting times and steps – lower unit costs with higher accuracy

+ 2,600 kg maximum work piece weight on the DMU 125 FD monoBLOCK®

+ The swivelling rotary table also as a performance Tandem Drive with a double-sided drive for even more stability and dynamics

+ A powerful HSK-A100 motor spindle with 44 kW and 288 Nm starting with the DMU 85 FD monoBLOCK®

DMU 65 / 85 / 105 / 125 FD monoBLOCK® and DMC 65 / 85 FD monoBLOCK®

Milling / turning technology for complete machining.

DMU / DMC 65 FD monoBLOCK®


DMU 105 FD monoBLOCK®


Speed max. rpm 1,200 800 500 500

Performance max. kW 37 36 35 35

Torque max. Nm 1,000 2,050 4,000 5,400

Holding torque max. Nm 5,000 3,400 6,200 6,200

Application examples for milling / turning

Material CK45 CK45 CK45 CK45

Removal rate cm³/min. 405 720 800 900

Clamping depth mm 4.5 6 8 9

Feed mm / rotation 0.45 0.6 0.5 0.5

Chipping diameter mm 500 500 900 900

Average cutting speed m/min. 200 200 200 200

Rotational speed rpm 127 127 71 71

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Complete machining process:1 machine4 machining steps 300 % more productivity

Conventional machining process:3 machines10 machining steps

MillingTurningBoringThread

SetupTransform

MillingTurningBoringThread

Brace

Machine 1

TurningSetup

TransformTurning Setup

MillingBoringThread

SetupTransform

MillingBoringThread

SetupPrecision turning

Brace

Machine 1 Machine 2 Machine 3

DMU FD- / DMC FD machines – complete machining process

Single-purpose machines – conventional machining process

1 2 3 4 5 6 7 8 9 10

Milling / turning cycles for all requirementsExclusive milling / turning cycles

only by DECKEL MAHO

+ Alternating speed, process reliability through reduced vibration

+ L-measuring probe packages measuring cycles for a (L-) measuring probe: calibrate the measuring probe in the work area, punctures and passages, etc., measure, store and distribute measuring data

+ Positioned turning with the A-axis

+ Grinding cycles, example: calibration of the truing station and truing of the grinding wheel

+ Multi-tool: use multiple cutting tools (up to nine cuts on a tool)

+ Milling and turning tool measurement

Standard milling / turning cycles

+ Identify, regulate and monitor imbalance

+ Grooving, undercutting, chipping, threading, etc.

2: Employed turning with A-axis* 3: Use multi-bladed tools (up to nine blades) 4: Measurement cycles for in-process work piece measure-ment* 5: Electronic balancing on the machine 6: Measurement of turning and milling tools*

* optional

1: Milling / drilling table with Direct Drive technology for speeds up to 1,200 rpm

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1: A pallet changer for three pallets on less than 4 m²

providing the best accessibility

DMC 65 / 85 monoBLOCK®

More productivity with pallet changer.



ê Automation

Control technology

Technical data

DMC 65 (FD)monoBLOCK®

DMC 85 (FD) monoBLOCK®

Travel range X / Y / Z mm 735 / 650 / 560 935 / 850 / 650

Pallet size mm 500 × 500 630 × 630

Loading capacity kg 500 / 600* 800 / 1,500*

Workpiece measurements

mm

* crane loading in the work area

Highlights – standard

+ Complete package incl. swivel rotary table and chip conveyor

+ Automatic pallet changer for a total of three pallets

+ Crane loading in the work area for work pieces weighing up to 1,500 kg

+ Up to 800 kg load tolerance per pallet, work pieces up to ø 800 mm

+ The best accessibility and ergo-nomic option on the market: complete retention of the front access to the work area and crane loading from above over the table centre

+ Compact 16.5 m² footprint (incl. chip conveyor (standard) on the DMC 65 monoBLOCK®)

DMC 65 / 85 monoBLOCK® – automatic pallet changer with three pallets that come as standard

Uncovered machine with shuttle unit


500 / 600* kg

500

630

800 / 1,500* kg

600

800

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Highlights – machine with RS 20

+ The best accessibility and ergonomics

+ 500 × 500 mm pallet size for work pieces weighing up to 500 kg

+ Crane loading for the work and setup area (standard)

+ Fast tool magazine with up to 180 pockets

Highlights – machine with PH 150

+ Easy and economical automation solution for up to 12 pallets

+ 400 × 400 × 400 mm max. work piece dimensions

+ Complete retention of accessibility from the front and above to the work area

+ Only 16 m² foot print (incl. chip conveyor and coolant supply)

DMC 65 monoBLOCK® with RS 20 (20 pallets in the system)

DMU 65 monoBLOCK® with PH 150

Pallet size Number Max. load

400 × 400 mm 6 250 kg

320 × 320 mm 10 250 kg

ø 210 mm 12 150 kg

DMC 65 monoBLOCK® with RS 20

500 kg

20 pallets

500

630

Vertical chain magazine for 30 tools (optional 60 / 90 / 120 / 180)

Fast cam-controlled double gripper for short chip-to- chip times (4.9 sec. for the DMU 65 monoBLOCK®)

SK50 / HSK-A100 for the DMU 85 / 105 / 125 monoBLOCK® with 30 tools in the standard version (optionally available with 60 or 90 tools)

Fast and innovative for highest demands



ê Tool handling

Control technology

Technical data

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Universal tool handling – SK50 / HSK-A100 available starting with the DMU 85 monoBLOCK®.

DMU / DMC 65 monoBLOCK®


DMU 105 monoBLOCK®

DMU 125 monoBLOCK®

Tool magazine with SK40 / CAT 40 / HSK-A63

Vertical single chain, 30 pockets





Tool magazine with SK50 / CAT 50 / HSK-A100

Vertical single chain, 30 pockets – wheel wheel wheel

Vertical single chain, 60 pockets –

Vertical single chain, 90 pockets –



DMU 105 monoBLOCK®

DMU 125 monoBLOCK®

SK40 / CAT 40 // HSK-A63

Magazine type / pockets up to chain 180 pockets 180 pockets 180 pockets 180 pockets

Tool dimensions mm 160 160 160 160

Tool length mm 315 315 365 // 395 470 // 500

Weight kg 8 8 8 8

Chip-to-chip time sec. 4.9 5.9 6.1 6.5

SK50 / CAT 50 // HSK-A100

Magazine type / pockets up to chain – 90 pockets 90 pockets 90 pockets

Tool dimensions mm – 160 160 160

Tool length mm – 315 315 // 395 445 // 500

Weight kg – 20 20 20

Chip-to-chip time sec. – 6.9 7.3 7.9

standard, optional, – not available

1: Double gripper 2: Vertical chain maga-

zine with 120 places without additional

space requirements

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Motor spindle SK50* / HSK-A100* Motor spindle SK50* / HSK-A100*

12,000 rpm / 44 kW / 288 Nm 12,000 rpm / 52 kW / 430 Nm

Motor spindle HSK-A63 Motor spindle SK40 / HSK-A63* Motor spindle SK50* / HSK-A100*

24,000 rpm / 24 kW / 100 Nm 10,000 rpm / 46 kW / 200 Nm 10,000 rpm / 44 kW / 288 Nm

Motor spindle SK40 / HSK-A63* Motor spindle SK40 / HSK-A63* Motor spindle SK40 / HSK-A63*

10,000 rpm / 13 kW / 83 Nm 14,000 rpm / 19 kW / 100 Nm 18,000 rpm / 35 kW / 119 Nm


Largest and most modern spindle spectrum.



ê Spindle options

Control technology

Technical data

* optional

9 kW 100%

57 Nm 100%

13 kW 40%

83 Nm 40%

20 63 160

400

1,50

0

5,00

0

10,0

00

1397

2

1

0.4

315

8357

24.8

116.7

2

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

7,80

0

10,5

00

2,80

0

15 kW 100%

18.9 kW 40%

74 Nm 100%

100 Nm 40%

63 160

400

1,80

0

4,00

0

14,0

0018.9

15

4

2

1

10074

64.545

33.417.2

10.29.5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

14,0

00

25 kW 100%

35 kW 40%

85 Nm 100%

119 Nm 40%

20

2,00

0

15,0

00

18,0

00

35

20

8

5

1.6

1

0.6

500

315

12580

20

10

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

20,0

00

16,0

00

5,00

0

2,30

0

16 kW 100%

24 kW 40%

67 Nm 100%

100 Nm 40%

20 63 160

400

1,00

0

2,50

0

6,30

0

12,0

00

18,0

0024

,000

35

20

10

5

2

1

0.6

500

315

12580

20

10

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

30 kW 100%

130 Nm 100%

46 kW 40%

200 Nm 40%

2,20

0

2,80

0

4,30

0

10,0

00

46

30

10

200

160

130

80

60

20

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

32 kW 100%

44 kW 40%

187 Nm 100%

288 Nm 40%

20

1,00

0

1,60

0

4,00

0

10,0

0040

25

10

53.152

630

400

200

160

10063

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

32 kW 100%

44 kW 40%

187 Nm 100%

288 Nm 40%

20

1,00

01,

400

2,45

0

4,06

0

8,00

0

10,0

00

12,0

00

40

25

10

53.152

630

400

200

160

10063

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

42 kW 100%

300 Nm 100%

52 kW 40%

430 Nm 40%

20 50 100

200

500

1,00

0

2,50

0

6,30

0

12,0

00

50

20

10

5

2

1

0.9

1,000

500

250

100

50

25

10

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

Spindle spectrum

Speed // Tool intakePower (40 % DC)Torque (40 % DC): high running time spindle



DMU 105 monoBLOCK®

DMU 125 monoBLOCK®

10,000 rpm // SK40 HSK-A63*13 kW, 83 Nm0 – 10,000 rpm: 2.5 sec.

–

14,000 rpm // SK40 / HSK-A63*19 kW, 100 Nm0 – 14,000 rpm: 2.9 sec.




10,000 rpm // SK50* / HSK-A100*44 kW, 288 Nm0 – 10,000 rpm: 3.5 sec.

–

12,000 rpm // SK50 / HSK-A10044 kW, 288 Nm0 – 10,000 rpm: 3.6 sec.

–

12,000 rpm // SK50 / HSK-A10052 kW, 430 Nm0 – 10,000 rpm: 4.5 sec.

–

Milling / turning (FD) spindle spectrum

Speed // Tool intakePower (40 % DC)Torque (40 % DC): high running time spindle





18,000 rpm // HSK-A6335 kW, 119 Nm0 – 18,000 rpm: 2.2 sec.

–

–

12,000 rpm // HSK-A10044 kW, 288 Nm0 – 12,000 rpm: 4.3 sec.

–

standard, optional, – not available, * optional

1

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Highlights

+ The largest modular spindle design with up to 24,000 rpm and a max. 430 Nm of torque

+ SK50 / HSK-A100 is available for the DMU 85 monoBLOCK®

+ 18,000 rpm motor spindle with plug-in technique for the shortest and most economical repairs

+ 12,000 rpm SK50 / HSK-A100 spindle with up to 52 kW and 430 Nm starting with the DMU / DMC 85 monoBLOCK® available

1: Ra < 0.4 µm 2: Spindle plug-in technique for the shortest and most economical repair 3: Spindle utilisation indicator (optional) for continuous condition control by the operator

Vertikales Kettenmagazin für 30 Werkzeuge (optional 60 / 90 / 120 / 180)

Schneller kurvengesteuerter Doppelgreifer für kurze Span-zu-Span-Zeiten (4,9 Sek. für die DMU 65 monoBLOCK®)

SK50 für die DMU 85 / 105 / 125 monoBLOCK®


Application examples.Complete machining of a machine work piece made of GGG60Productive cast iron machining with the standard spindle

Industry Mechanical engineering Spindle 10,000 rpm

Tool Plan cutting head ø 63 mm Performance 13 kW

Material GGG60 Torque 83 Nm

Machining focus: roughing and finishing of surfaces, drilling, threading and milling of individual recesses; 5-sided machining with swivel rotary table; complete machining in two clampings

Complete machining of a hydraulic component for rail transport made of Aluminium40 % more productivity for the boring and finish machining

Industry Fluid / railway Spindle 14,000 rpm

Tool PCD reamers ø 18 mm Performance 19 kW

Material Aluminium die casting Torque 100 Nm

Machining focus: milling of the outer contours; 5-sided machining with a swivel rotary table; complete machining in two clampings

Complete machining of a machine component made of CK45High-end machining in the SK40 class

Industry Mechanical engineering Spindle 18,000 rpm

Tool Full drill ø 54 mm Performance 35 kW

Material CK45 Torque 119 Nm

Machining focus: 5-sided machining with roughing, boring and threading made of M24 on the same machine in the same clamping

Complete machining of a connecting rod made of tool steelHard machining (60 HRC) and the best surface quality of Ra 0.2 µm

Industry Mould Spindle 24,000 rpm

Tool Ball milling cutter ø 3 mm Performance 24 kW

Material Tool steel Torque 100 Nm

Machining focus: 5-axis simultaneous machining for a shorter machining time and better surfaces; HSC machining with the 24,000 rpm motor spindle; roughness depth Ra < 0.2 µm

Complete machining of a pump housing made of CK45Performance milling in CK45 with > 800 cm³ removal rate

Industry Mechanical engineering / fluid Spindle 10,000 rpm / SK50

Tool Cutting head ø 100 mm Performance 44 kW

Material CK45 Torque 288 Nm

Machining focus: face milling with performance and high torque motor spindle; 5-sided machining with a swivel rotary table; complete machining in two clampings

1 2 3



ê Spindle options

Control technology

Technical data


Performance milling, performance boring and thread cutting.

Motor spindle 10,000 rpm / 13 kW / 83 Nm

Performance milling Performance boring Threads

Material work piece Steel (CK45) Steel (CK45) Steel (CK45)

Removal rate 360 cm³/min. 210 cm³/min. –

Tool Cutting head ø = 63 mm Full drill ø 41 mm Screw tap M16

Spindle speed 1,000 rpm (Vc = 316 m/min.) 1,000 rpm (Vc = 244 m/min.) 1,000 rpm (Vc = 20 m/min.)

Feed 3,600 mm/min. (Fz = 0.45 mm) 160 mm/min. (Fz = 0.085 mm) 1,000 mm/min.

Cutting depth / width 2 / 50.4 mm – –

1 2 3





Tool Cutting head ø 63 mm Full drill ø 41 mm Screw tap M16

Spindle speed 1,600 rpm (Vc = 316 m/min.) 1,000 rpm (Vc = 244 m/min.) 400 rpm (Vc = 25 m/min.)

Feed 3,600 mm/min. (Fz = 0.45 mm) 190 mm/min. (Fz = 0.1 mm) 1,000 mm/min.

Cutting depth / width 2.5 / 50.4 mm – –

1 2 3

4 5 6

23





Tool Cutting head ø 63 mm Indexable insert drills ø 54 mm Screw tap M24

Spindle speed 1,800 rpm 1,650 rpm 190 rpm (Vc = 14 m/min.)

Feed 2,800 mm/min. (Fz = 0.24 mm) 181 mm/min. (Fz = 0.11 mm) 570 mm/min.

Cutting depth / width 4 / 50 mm – –

4 5 6




Removal rate 236.5 cm³/min. 201 cm³/min. –

Tool Cutting head ø 56 mm Full drill ø 40 mm Screw tap M20



Cutting depth / width 2.5 / 43 mm – –

4 5 6

1 2 3

24



ê Spindle options

Control technology

Technical data


Performance milling, performance boring and thread cutting.

Torque spindle 10,000 rpm / 46 kW / 200 Nm





Spindle speed 955 rpm 1,650 rpm 190 rpm (Vc = 14 m/min.)



1 2 3







Feed 2,900 mm/min. (Fz = 0.33 mm) 186 mm/min. (Fz = 0.18 mm) 371 mm/min. (Fz = 3.5 mm)


1 2 3

4 5 6

25




Removal rate 1,000 cm³/min. 830 cm³/min. –

Tool Cutting head ø 160 mm (9 cuts) Indexable insert drills ø 80 mm Screw tap M42

Spindle speed 1,000 rpm (Vc = 500 m/min.) 900 rpm (Vc = 255 m/min.) 46 rpm (Vc = 6 m/min.)



4 5 6





Tool Cutting head ø 100 mm (7 cuts) Indexable insert drills ø 70 mm Screw tap M30



Cutting depth / width 3.5 / 80 mm 100 / – mm Thread depth 30 mm

4 5 6

1 2

3 4

26



ê LASERTEC / ULTRASONIC

Control technology

Technical data

LASERTEC advantages

+ 5-axis milling and laser surface structuring in free forms for tool and mould making in one clamping and on one machine

+ Moulds for automotive (example: fittings), electronics (example: mobile phone covers), lifestyle (example: shoe soles) and general tool / mould making

+ Can be integrated in all monoBLOCK® machines through adaptation of a fibre laser source via the HSK interface on the spindle head

+ Siemens 840D solutionline with special process overlapping LASERSOFT 3D texture software for organic and technical surface structures

LASERTEC Shape

5-axis milling and lasering surface structuring – design advantage in mould making.

The flexible integration of a fibre laser-scanning head to the spindle using an HSK interface allows for the first time 5-axis milling of mould components with laser surface structuring on one machine and in one clamping. You can for example, pre-mill injection moulds for automotive fittings, household appliances, mobile phone / camera housings, shoe soles or other plastics and then laser structure a geometrically defined, client-specific, technical surface.

1: LASERSOFT 3D texture to generate the laser machining programme 2: Geometrically-defined honeycomb structure 3: Laser structuring of the

steering wheel cap form 4: Final injection casting of the steering wheel cap with a honeycomb structure

5 6 7 8

27

max. 8,000 rpmmax. 18,000 rpm

ULTRASONIC advantages

+ Reduced process forces for excellent surface quality of Ra < 0.2 µm, minimised micro cracks in materials, longer tool life

+ Up to 2-fold higher removal rates over conventional grinding operations

+ Self-sharpening effect of the tool cutting edge by micro splinters made of diamond grains

+ Optimised particle rinsing in the work zone

ULTRASONIC

Unrivalled material spectrum through ULTRASONIC and milling on one machine.

The latest generation of the ULTRASONIC HSK actuator system combines ULTRASONIC hard machining of advanced materials (example: light weight structures in Zerodur, embossing tools made of hard metal, wear parts made of ceramic for the pump, textile and fittings industries with conventional 5-axis milling based on a HSK-A63- / HSK-A100 interface. Here, the conventional induction tool rotation is overlaid with an additional ULTRASONIC oscillation in the axial direction.

5: Thin-walled lightweight structures in Zerodur 6: Pump housing made of Si-quartz 7: Camera housing made of silicon nitride 8: Mounting plate made of silicon carbide

HSK-A63 HSK-A100

Milling speed max. rpm 24,000 10,000

ULTRASONIC speed max. rpm 18,000 8,000

Tool interface

ER 20 H7

shrinkage

ER 20 H7

shrinkage

easySONIC-Control (automatic ULTRASONIC frequency recognition)

optional

Active principle – flexible ULTRASONIC integration via HSK

28



Control technology

Technical data

ATC –

Application Tuning Cycle

Process-oriented tuning of the feed drives at the push of a button. Minimised machining times by maximising the rele-vant quality, also independent of work piece weight.

3D quickSET®

Automatic inspection and correction of axis accuracy in space. Easy handling and programming by the operator, always the highest accuracy, even during 5-axis machining.

MPC –

Machine Protection Control

Preventive protection of machines and tools, with vibration sensors in the spindle: machine protection through quick shut off, process monitoring by means of a teaching function and graph display on the control, storage condition diagnosis of spindle and planning of maintenance and repairs.

Energy Saving

Intelligent technology saves you up to 20 % in energy costs over the entire life of your DMG machine tool.

DMG AUTOshutdown as standard: intelligent standby regulating to prevent unneces-sary energy comsumption when not in use

DMG GREENmode: increased process speed and energy savings through intelligent feed control

Unique software solutions for individual demands

29

Heidenhain iTNC 530

+ HSCI – Heidenhain Serial Controller Interface

+ Workshop or DIN ISO programming

+ Fastest programme generation via plain-text programming

+ Graphical programming

+ CollisionMonitoring

+ ATC*, 3D quickSET®*

+ Powerful Processor (1.8 GHz) and regulator

+ Significantly faster programme execution for very good surfaces, about 0.5 ms set processing time

+ Look-ahead function for 1,024 sets

+ Higher simulation speed and better presentation of graphic test runs

+ Higher performance by CollisionMonitoring and 5-axis functions (example: TCPM – Tool Centre Point Management)

* optional

DMG ERGOline® Control

High-end CNCs for reliable processing and maximum precision.

Intelligent control systems now provide performance at maximum efficiency in the process, the highest precision for components and optimal user-friendliness. DECKEL MAHO trusts the quality of the global market leaders Siemens and Heidenhain, and increase performance through its own software solutions, like DMG Virtual Machine or DMG Process Chain.

Siemens 840D solutionline operate

+ Easiest interactive programming with identical “Look & Feel” for turning & milling

+ New SINUMERIK Operate user interface

+ ATC*, 3D quickSET®*

+ Powerful Processor (1.85 GHz) and regulator, 1 GB memory

+ Set processing time approx. 2.5 ms

+ Look-ahead function for 99 sets

+ Graphical simulation of the programme run with top view, representation on three levels and 3D representation, synchronous graphics during the machining

+ 3D machining, optional 3D tool correction over normal surface vectors*

+ MDynamics, optional optimisation regarding surface quality and speed for the smoothing of surface transitions*

* optional

30


Technical data

DMU 65 monoBLOCK® DMU 85 monoBLOCK® DMU 105 monoBLOCK® DMU 125 monoBLOCK® DMC 65 monoBLOCK® DMC 85 monoBLOCK®

Work area

X- / Y- / Z-axis mm 735 / 650 / 560 935 / 850 / 650 1,135 / 1,050 / 750 1,335 / 1,250 / 900 735 / 650 / 560 935 / 850 / 650

Work area volume dm³ 268 517 894 1.502 268 517

Table / clamping surface / workpieces

Rigid table – –

Table size (L × W) mm 1,000 × 650 1,200 × 850 1,400 × 1,050 1,600 × 1,250 – –

Max. loading capacity kg 1,800 2,000 2,500 3,000 – –

Max. workpiece dimensions mm 1,000 × 840 1,200 x 1,040 1,400 × 1,240 1,600 × 1,240 – –

Max. workpiece height mm 560 650 750 790 – –

Swivel rotary table

Pallet / table mm ø 650 / in 800 × 650

ø 850 × 750 / in 1,000 × 750

ø 1,050 × 850 / in 1,200 × 850

ø 1,250 × 1,000 / in 1,400 × 1,000

500 × 500

630 × 630

Max. loading capacity kg 600 / 1,000 1,000 / 1,500 1,500 / 2,000 2,000 / 2,600 500 800

Max. workpiece dimensions mm ø 840 ø 1,040 ø 1,240 ø 1,400 ø 630 ø 800

Max. workpiece height mm 500 590 690 790 500 590

Main drive (standard equipment)

Rotational speed rpm 10,000 10,000 10,000 14,000 10,000 10,000

Torque (S6 40 %) Nm 83 83 83 100 83 83

Power (S6 40 %) kW 13 13 13 18.9 13 13

Tool changer

Tool taper SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63

Tool magazine pockets 30 / chain 30 / chain 30 / chain 30 / chain 30 / chain 30 / chain

Diameter (free adjacent pocket) mm 160 160 160 160 160 160

Max. length mm 315 315 365 / 395 470 / 500 315 315

Weight kg 8 8 8 8 8 8

Chip-to-chip time sec. 4.9* 5.9* 6.1* 6.5* 4.9* 5.9*

Tool changer

Tool taper – SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A100 – SK50 / HSK-A100

Tool magazine pockets – 30 / wheel 30 / wheel 30 / wheel – 30 / wheel

Diameter (free adjacent pocket) mm – 160 160 250 – 160

Length mm – 315 315 / 395 420 / 500 – 315

Weight kg – 20 20 20 – 20

Linear axes (X / Y / Z)

Rapid feed mm/min. 40,000 40,000 40,000 40,000 40,000 40,000

Feed m/min. 40 40 40 40 40 40

Acceleration m/s² 6 6 6 5 6 6

Feed power (X / Y / Z) kN 7 / 13 / 10 14 / 20 / 14 14 / 20 / 14 16 / 20 / 16 7 / 13 / 10 14 / 20 / 14

Linear guides (X / Y / Z) mm 45 55 55 55 45 55

Ball screw drive (X / Y / Z) mm 40 / 50 / 40 50 / 50 / 50 50 / 63 / 50 50 / 63 / 50 40 / 50 / 40 50 / 63 / 50

Pmax. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 8 8 8 8 8 8

Psmax. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 5 5 5 5 5 5

Machine specifications

Base machine footprint, not including chip conveyor and ICS (Internal Coolant Supply) approx. m² 7.5 11.6 15 19.2 16.5 22

Machine height (basic version) mm 2,884 3,165 3,294 3,798 2,884 3,165

Machine weight kg 11,300 12,700 17,900 26,000 16,800 19,000

Control

DMG ERGOline® Control with 19" screen, 3D-control Siemens 840D solutionline, Heidenhain iTNC 530

* HSK-A values, standard, optional, – not available



Control technology

Technical data

31

DMU 65 monoBLOCK® DMU 85 monoBLOCK® DMU 105 monoBLOCK® DMU 125 monoBLOCK® DMC 65 monoBLOCK® DMC 85 monoBLOCK®

Work area

X- / Y- / Z-axis mm 735 / 650 / 560 935 / 850 / 650 1,135 / 1,050 / 750 1,335 / 1,250 / 900 735 / 650 / 560 935 / 850 / 650

Work area volume dm³ 268 517 894 1.502 268 517


Rigid table – –

Table size (L × W) mm 1,000 × 650 1,200 × 850 1,400 × 1,050 1,600 × 1,250 – –

Max. loading capacity kg 1,800 2,000 2,500 3,000 – –

Max. workpiece dimensions mm 1,000 × 840 1,200 x 1,040 1,400 × 1,240 1,600 × 1,240 – –

Max. workpiece height mm 560 650 750 790 – –

Swivel rotary table

Pallet / table mm ø 650 / in 800 × 650

ø 850 × 750 / in 1,000 × 750

ø 1,050 × 850 / in 1,200 × 850

ø 1,250 × 1,000 / in 1,400 × 1,000

500 × 500

630 × 630

Max. loading capacity kg 600 / 1,000 1,000 / 1,500 1,500 / 2,000 2,000 / 2,600 500 800

Max. workpiece dimensions mm ø 840 ø 1,040 ø 1,240 ø 1,400 ø 630 ø 800




Torque (S6 40 %) Nm 83 83 83 100 83 83

Power (S6 40 %) kW 13 13 13 18.9 13 13

Tool changer

Tool taper SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63

Tool magazine pockets 30 / chain 30 / chain 30 / chain 30 / chain 30 / chain 30 / chain


Max. length mm 315 315 365 / 395 470 / 500 315 315

Weight kg 8 8 8 8 8 8

Chip-to-chip time sec. 4.9* 5.9* 6.1* 6.5* 4.9* 5.9*

Tool changer

Tool taper – SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A100 – SK50 / HSK-A100

Tool magazine pockets – 30 / wheel 30 / wheel 30 / wheel – 30 / wheel

Diameter (free adjacent pocket) mm – 160 160 250 – 160

Length mm – 315 315 / 395 420 / 500 – 315

Weight kg – 20 20 20 – 20


Rapid feed mm/min. 40,000 40,000 40,000 40,000 40,000 40,000

Feed m/min. 40 40 40 40 40 40


Feed power (X / Y / Z) kN 7 / 13 / 10 14 / 20 / 14 14 / 20 / 14 16 / 20 / 16 7 / 13 / 10 14 / 20 / 14



Pmax. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 8 8 8 8 8 8

Psmax. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 5 5 5 5 5 5





Control

DMG ERGOline® Control with 19" screen, 3D-control Siemens 840D solutionline, Heidenhain iTNC 530

* HSK-A values, standard, optional, – not available

32



Control technology

Technical data

DMU / DMC FD monoBLOCK® series

Technical data

DMU 65 FD monoBLOCK® DMU 85 FD monoBLOCK® DMU 105 FD monoBLOCK® DMU 125 FD monoBLOCK® DMC 65 FD monoBLOCK® DMC 85 FD monoBLOCK®

Work area

X- / Y- / Z-axis mm 735 / 650 / 560 935 / 850 / 650 1,135 / 1,050 / 750 1,335 / 1,250 / 900 735 / 650 / 560 935 / 850 / 650

Work area volume dm³ 268 517 894 1,502 268 517


Rigid table – – – – – –

Table size (L × W) mm – – – – – –

Max. loading capacity kg – – – – – –

Max. workpiece dimensions mm – – – – – –

Max. workpiece height mm – – – – – –

Swivel rotary table (FD with turning C-axis) (1,200) (800) (500) (500) (1,200) (800)

Pallet / table mm ø 680 ø 850 ø 1,050 ø 1,250 ø 630 ø 800

Max. loading capacity (single / double sided) kg 600 / – 1,000 / 1,200 1,500 / 2,000 2,000 / 2,600 500 / – 800 / –

Max. workpiece dimensions mm ø 650 ø 850 ø 1,050 ø 1,250 ø 630 ø 850




Torque (S6 40 %) Nm 119 119 288 288 119 119

Power (S6 40 %) kW 35 35 44 44 35 35

Tool changer

Tool taper HSK-A63 HSK-A63 // HSK-A100 HSK-A100 HSK-A100 HSK-A63 HSK-A63

Tool magazine pockets 30 / chain 30 / Kette 30 / chain 30 / chain 30 / chain 30 / chain


Max. length mm 315 315 395 500 315 315

Weight kg 8 8 // 20 20 20 8 8

Chip-to-chip time sec. 4.9 5,9 7.3 7.9 4.9 5.9


Rapid feed mm/min. 40,000 40,000 40,000 40,000 40,000 40,000

Feed m/min. 40 40 40 40 40 40


Feed power (X / Y / Z) kN 7 / 13 / 10 14 / 20 / 14 14 / 20 / 14 16 / 20 / 16 7 / 13 / 10 14 / 20 / 14



Pmax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 µm 8 8 8 8 8 8

Psmax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 µm 5 5 5 5 5 5





Control

DMG ERGOline® Control with 19" screen, 3D-control Siemens 840D solutionline

standard, option, – not available

DMG MORI recommends

33

DMU 65 FD monoBLOCK® DMU 85 FD monoBLOCK® DMU 105 FD monoBLOCK® DMU 125 FD monoBLOCK® DMC 65 FD monoBLOCK® DMC 85 FD monoBLOCK®

Work area

X- / Y- / Z-axis mm 735 / 650 / 560 935 / 850 / 650 1,135 / 1,050 / 750 1,335 / 1,250 / 900 735 / 650 / 560 935 / 850 / 650

Work area volume dm³ 268 517 894 1,502 268 517


Rigid table – – – – – –

Table size (L × W) mm – – – – – –

Max. loading capacity kg – – – – – –

Max. workpiece dimensions mm – – – – – –

Max. workpiece height mm – – – – – –

Swivel rotary table (FD with turning C-axis) (1,200) (800) (500) (500) (1,200) (800)

Pallet / table mm ø 680 ø 850 ø 1,050 ø 1,250 ø 630 ø 800

Max. loading capacity (single / double sided) kg 600 / – 1,000 / 1,200 1,500 / 2,000 2,000 / 2,600 500 / – 800 / –

Max. workpiece dimensions mm ø 650 ø 850 ø 1,050 ø 1,250 ø 630 ø 850




Torque (S6 40 %) Nm 119 119 288 288 119 119

Power (S6 40 %) kW 35 35 44 44 35 35

Tool changer

Tool taper HSK-A63 HSK-A63 // HSK-A100 HSK-A100 HSK-A100 HSK-A63 HSK-A63

Tool magazine pockets 30 / chain 30 / Kette 30 / chain 30 / chain 30 / chain 30 / chain


Max. length mm 315 315 395 500 315 315

Weight kg 8 8 // 20 20 20 8 8

Chip-to-chip time sec. 4.9 5,9 7.3 7.9 4.9 5.9


Rapid feed mm/min. 40,000 40,000 40,000 40,000 40,000 40,000

Feed m/min. 40 40 40 40 40 40


Feed power (X / Y / Z) kN 7 / 13 / 10 14 / 20 / 14 14 / 20 / 14 16 / 20 / 16 7 / 13 / 10 14 / 20 / 14



Pmax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 µm 8 8 8 8 8 8

Psmax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 µm 5 5 5 5 5 5





Control

DMG ERGOline® Control with 19" screen, 3D-control Siemens 840D solutionline

standard, option, – not available

34

2,82

1 tr

ansp

ort

heig

ht

800

1,310

tabl

e to

p ed

ge

door way

2,88

4

800

tabl

e to

p ed

ge

3,16

5

1,500door way

3,1

20 t

rans

port

hei

ght

2,44

5

3,055

3,567

2,97

5

3,910

4,423

680

ø 650

max

. Z56

0

max

. Z56

012

0

70

70

70

90°

max. Y650

465

395

max. Y650

325 325 255

120

70

90°

770

ø 850

max

. Z65

0

max

. Z65

0

120

120

7070

70 70

max. Y850

425

565

max. Y850

495 355425



Control technology

Technical data

ê Floor plans

DMU / DMU FD monoBLOCK® series

Floor plans

Work area DMU 65 / 65 FD monoBLOCK® Work area DMU 85 / 85 FD monoBLOCK®

Swivel range ±120° Swivel range ±120°

Floor plan DMU 65 / 65 FD monoBLOCK® Floor plan DMU 85 / 85 FD monoBLOCK®

Front view Front view


Top view with chain magazine featuring 30 pockets and an optional Top view with chain magazine featuring 30 pockets and an optional

chip conveyor // Foot print: 7.5 m² (8.4 m² with chip conveyor) chip conveyor // Foot print: 11.6 m² (13.2 m² with chip conveyor)

Floor plans with option swivel rotary table

35

870

100

10090

°

120

max

. Z75

0

625

max. Y1,050

425525525

max. Y1,050

100

100

ø 1,050725

120

max

. Z75

0

690

870

3,34

3

3,37

4 tr

ansp

ort

heig

ht

800

tabl

e to

p ed

ge

1,650door way

3,37

5

4,563

5,076

90°

625625

max. Y1,250

505745

max. Y1,250

120

120ø 1,250

ø 1,

250

120

120*

120*

120

max

. Z90

0

max

. Z90

0

790

1,02

0

1,02

0

3,73

3 tr

ansp

ort

heig

ht

3,73

3

1,900door way

850

tabl

e to

p ed

ge

5,110

5,623

3,75

2

3,152

1,64

7

309

Work area DMU 105 / 105 FD monoBLOCK® Work area DMU 125 / 125 FD monoBLOCK®

Swivel rotary table – swivel angle Swivel rotary table – swivel angle





chip conveyor // Foot print: 15 m² (16.7 m² with chip conveyor) chip conveyor // Foot print: 19.2 m² (21.1 m² with chip conveyor)

* on FD 100

36



Control technology

Technical data

ê Floor plans

DMC / DMC FD monoBLOCK® series

Floor plans

90°

325 325 395 255

max

. Z

560

max

. Z

560

610

50

70

500

500

120

max. Y 650

max. Y 650

2,82

1 tr

ansp

ort

heig

ht

870

palle

tto

p ed

ge

door way905

2,12

7

2,88

4

4,047

2,210

2,44

51,

620

4,06

5

3,548

P

E

90°

425 425 495 355

max

. Z65

0

max

. Z65

0

600

700

50

70

630

ø 800

120

max. Y850

max. Y850

P

5,056

2,700

3,10

62,

036

5,01

3

4,457

Floor plans with option swivel rotary table

Work area DMC 65 / 65 FD monoBLOCK® Work area DMC 85 / 85 FD monoBLOCK®

Floor plan DMC 65 / 65 FD monoBLOCK® Floor plan DMC 85 / 85 FD monoBLOCK®


Floor plan DMC 65 / 65 FD monoBLOCK® Floor plan DMC 85 / 85 FD monoBLOCK®


chip conveyor // Foot print: 16.5 m² (incl. chip conveyor & coolant tank) chip conveyor // Foot print: 22 m² (incl. chip conveyor & coolant tank)

3,21

4 tr

ansp

ort

heig

ht

palle

tto

p ed

ge87

0

935door way

2,13

0

DMU 65 / 85 / 105 / 125 FD monoBLOCK®: Complete machining with milling and turning on one machine and in one setup with Direct Drive technology for up to 1,200 rpm.

37

38



Control technology

Technical data

ê Options

DMU / DMC monoBLOCK® and DMU / DMC FD monoBLOCK® series

OptionsDMU 65

monoBLOCK®

DMU 85 monoBLOCK®

DMU 105 monoBLOCK®

DMU 125 monoBLOCK®





DMC 65 monoBLOCK®

DMC 85 monoBLOCK®

DMC 65 FD monoBLOCK®


Table options

Swivel rotary table – drive with one-sided gear

Swivel rotary table Tandem Drive – drive with two-sided gear

Swivel rotary table with SRT dynamic – – – – – – – – – – –

Swivel rotary table FD – – – – – –

Hydraulic clamping 2-channel-proportional technology or manually

Main drive

Spindle power display

Motor spindle SK40-spindle speed up to 14,000 rpm; 19 kW / 100 Nm (40 % DC) – – – – – –

Motor spindle SK40-spindle speed up to 18,000 rpm; 35 kW / 119 Nm (40 % DC) – –

Motor spindle HSK-A63-spindle speed up to 24,000 rpm; 24 kW / 100 Nm (40 % DC) – – – – – –


Motor spindle SK50-spindle speed up to 10,000 rpm; 44 kW / 288 Nm (40 % DC)* – – – – – – – –

Motor spindle SK50-spindle speed up to 12,000 rpm; 44 kW / 288 Nm (40 % DC) – – – –

Motor spindle SK50-spindle speed up to 12,000 rpm; 52 kW / 430 Nm (40 % DC) – – – – – – – –

Tool holder

HSK-A63 / BT 40 / CAT 40 / / / / / / / / / – / – / – / – – / – / – – / – / – / / / / / – / – / – / –

HSK-A100 / BT 50 / CAT 50 – / – / – / / / / / / – / – / – / – / – / – / – / – / – – / – / – / / – / – / – / – / –

Tool magazine

Vertical chain magazine with 60 / 90 pockets

Vertical chain magazine with 120 / 180 pockets – –

Automation / measuring / monitoring

3D quickSET®

MPC – Machine Protection Control

Measuring probe Infrared: Heidenhain TS 649 / Renishaw PP60 (OMP 60)

Tool measuring work space with a fabricated Blum laser with 3D axesACCURACY

4-colour signal lamp

Cooling agent / chip disposal

500 l compact coolant tank, chip conveyor, tissue band filter –

500 l compact coolant tank, ICS 20 bar, chip conveyor, tissue band filter

Production package: ICS 40 bar band filter unit 600 l, chip conveyor, Air Clear

Coolant tempering for ICS-coolant tank 600 l

Rinsing pistol with a 1 bar pump / 40 l/min.

Minimal lubrication internally through the spindle centre, externally via nozzles

Oil and emulsion mist separation system

Cooling device air blast through the middle of the spindle

Optional control iTNC 530

ATC – Application Tuning Cycle – – – – – –

Electronic hand wheel iTNC 530 – – – – – –

2. processor with Windows 2000 – – – – – –

Options Siemens 840D solutionline

Electronic hand wheel Siemens 840D

3D machining, 3D tool correction over normal surface vectors

TRANSMIT Peripheral surface transformation (milling of cylinder tracks)

CompCad compressor function for high-speed machining

General options

Laminated safety glass for viewing window – – – – – –

Machining type 4 “Process monitoring during finishing”

Package for improved precision

standard, optional, – not available, * only with a rigid table or with a swivel rotary table Tandem Drive

39

DMU 65 monoBLOCK®

DMU 85 monoBLOCK®

DMU 105 monoBLOCK®

DMU 125 monoBLOCK®





DMC 65 monoBLOCK®

DMC 85 monoBLOCK®



Table options

Swivel rotary table – drive with one-sided gear

Swivel rotary table Tandem Drive – drive with two-sided gear

Swivel rotary table with SRT dynamic – – – – – – – – – – –

Swivel rotary table FD – – – – – –

Hydraulic clamping 2-channel-proportional technology or manually

Main drive

Spindle power display


Motor spindle SK40-spindle speed up to 18,000 rpm; 35 kW / 119 Nm (40 % DC) – –

Motor spindle HSK-A63-spindle speed up to 24,000 rpm; 24 kW / 100 Nm (40 % DC) – – – – – –


Motor spindle SK50-spindle speed up to 10,000 rpm; 44 kW / 288 Nm (40 % DC)* – – – – – – – –

Motor spindle SK50-spindle speed up to 12,000 rpm; 44 kW / 288 Nm (40 % DC) – – – –

Motor spindle SK50-spindle speed up to 12,000 rpm; 52 kW / 430 Nm (40 % DC) – – – – – – – –

Tool holder

HSK-A63 / BT 40 / CAT 40 / / / / / / / / / – / – / – / – – / – / – – / – / – / / / / / – / – / – / –

HSK-A100 / BT 50 / CAT 50 – / – / – / / / / / / – / – / – / – / – / – / – / – / – – / – / – / / – / – / – / – / –

Tool magazine

Vertical chain magazine with 60 / 90 pockets

Vertical chain magazine with 120 / 180 pockets – –

Automation / measuring / monitoring

3D quickSET®

MPC – Machine Protection Control

Measuring probe Infrared: Heidenhain TS 649 / Renishaw PP60 (OMP 60)

Tool measuring work space with a fabricated Blum laser with 3D axesACCURACY

4-colour signal lamp

Cooling agent / chip disposal

500 l compact coolant tank, chip conveyor, tissue band filter –

500 l compact coolant tank, ICS 20 bar, chip conveyor, tissue band filter

Production package: ICS 40 bar band filter unit 600 l, chip conveyor, Air Clear

Coolant tempering for ICS-coolant tank 600 l

Rinsing pistol with a 1 bar pump / 40 l/min.

Minimal lubrication internally through the spindle centre, externally via nozzles

Oil and emulsion mist separation system

Cooling device air blast through the middle of the spindle

Optional control iTNC 530

ATC – Application Tuning Cycle – – – – – –

Electronic hand wheel iTNC 530 – – – – – –

2. processor with Windows 2000 – – – – – –

Options Siemens 840D solutionline

Electronic hand wheel Siemens 840D

3D machining, 3D tool correction over normal surface vectors

TRANSMIT Peripheral surface transformation (milling of cylinder tracks)

CompCad compressor function for high-speed machining

General options

Laminated safety glass for viewing window – – – – – –

Machining type 4 “Process monitoring during finishing”

Package for improved precision

standard, optional, – not available, * only with a rigid table or with a swivel rotary table Tandem Drive

DMG / MORI SEIKI Europe AGLagerstrasse 14, CH-8600 DübendorfTel.: +41 (0) 44 / 8 01 12 - 40, Fax: +41 (0) 44 / 8 01 12 - [email protected], www.dmgmori.com

Germany: DMG MORI Deutschland Riedwiesenstraße 19 D-71229 Leonberg Tel.: +49 (0) 71 52 / 90 90 - 0 Fax: +49 (0) 71 52 / 90 90 - 22 44

Europe: DMG MORI Europe Lagerstrasse 14 CH-8600 Dübendorf Tel.: +41 (0) 44 / 8 01 12 - 40 Fax: +41 (0) 44 / 8 01 12 - 31

Asia: DMG MORI Asia 3 Tuas Link 1 Singapore 638584 Tel.: +65 66 60 66 88 Fax: +65 66 60 66 99

America: DMG MORI America 2400 Huntington Blvd. Hoffman Estates IL 60192 Tel.: +1 (847) 593 - 5400 Fax: +1 (847) 593 - 5433

DMG MORI Austria Oberes Ried 11 · A-6833 Klaus Tel.: +43 (0) 55 23 / 6 91 41 - 0 Fax: +43 (0) 55 23 / 6 91 41 - 100 Service Hotline: +43 (0) 1 795 76 109

_ Stockerau Josef Jessernigg-Str. 16 · A-2000 Stockerau Tel.: +43 (0) 55 23 / 6 91 41 - 0 Fax: +43 (0) 55 23 / 6 91 41 - 100

DMG MORI Benelux _ Nederland Wageningselaan 48 NL-3903 LA Veenendaal Tel.: +31 (0) 318 - 55 76 - 11 Fax: +31 (0) 318 - 52 44 - 29 Service Turning: +31 (0) 318 - 55 76 - 33 Service Milling: +31 (0) 318 - 55 76 - 34 Service Fax: +31 (0) 318 - 55 76 - 10

_ Belgium Hermesstraat 4B · B-1930 Zaventem Tel.: +32 (0) 2 / 7 12 10 - 90 Fax: +32 (0) 2 / 7 12 10 - 99 Service: +32 (0) 2 / 7 12 10 - 94

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DMG MORI Hungary Vegyész u. 17 – 25 · B. Building H-1116 Budapest Tel.: +36 1 430 16 14 Fax: +36 1 430 16 15 Service Hotline: +36 1 777 90 57

DMG MORI Ibérica Pol. Ind. Els Pinetons Avda. Torre Mateu 2 – 8 · Nave 1 E-08291 Ripollet · Barcelona Tel.: +34 93 586 30 86 Fax: +34 93 586 30 91

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DMG MORI Italia Via G. Donizetti 138 I-24030 Brembate di Sopra (BG) Tel.: +39 035 62 28 201 Fax: +39 035 62 28 210 Service Fax: +39 035 62 28 250

_ Milano Via Riccardo Lombardi 10 I-20153 Milano (MI) Tel.: +39 02 48 94 921 Fax: +39 02 48 91 44 48

_ Padova Via E. Fermi 7 I-35030 Veggiano (PD) Tel.: +39 049 900 66 11 Fax: +39 049 900 66 99

DMG MORI Middle East Jebel Ali Free Zone · JAFZA Towers 18 Floor 24 · Office 3 PO Box 262 607 · Dubai, U.A.E. Tel.: +971-4-88 65 740 Fax: +971-4-88 65 741

DMG MORI Polska ul. Fabryczna 7 PL-63-300 Pleszew Tel.: +48 (0) 62 / 7428 000 Fax: +48 (0) 62 / 7428 114 Service: +48 (0) 62 / 7428 285

DMG MORI Romania Road Bucuresti Piteşti, DN7, km 110 Platforma IATSA RO-117715 Piteşti · Stefanesti Tel.: +40 2486 10 408 Fax: +40 2486 10 409

DMG MORI Russia Nowohohlowskaja-Strasse 23 / 1 RUS-109052 Moscow Tel.: +7 495 225 49 60 Fax: +7 495 225 49 61

_ Jekaterinburg ul. Sofi Kowalewskoj 4, litera Z RUS-620049 Jekaterinburg Tel.: +7 343 379 04 73 Fax: +7 343 379 04 74

_ St. Petersburg pr. Obuhovskoy Oborony 271, litera A RUS-192012 St. Petersburg Tel.: +7 812 313 80 71 Fax: +7 812 313 80 71

DMG MORI Scandinavia _ Danmark Robert Jacobsens Vej 60 · 2.tv DK-2300 København S Tel.: +45 70 21 11 11 Fax: +45 49 17 77 00

_ Sverige EA Rosengrens gata 5 S-421 31 Västra Frölunda Tel.: +46 31 348 98 00 Fax: +46 31 47 63 51

_ Norge Bergsli Metallmaskiner AS Gateadresse: Bedriftsveien 64 N-3735 Skien Postadresse: Postboks 2553 N-3702 Skien Tel.: +47 35 50 35 00 Fax: +47 35 50 35 70

_ Finland Fastems Oy Ab Tuotekatu 4 FIN-33840 Tampere Tel.: +358 (0)3 268 5111 Fax: +358 (0)3 268 5000

_ Baltic states Fastems UAB Kalvarijos str. 38 LT-46346 Kaunas Tel.: +370 37 291567 Fax: +370 37 291589

DMG MORI Schweiz Lagerstrasse 14 CH-8600 Dübendorf Tel.: +41 (0) 44 / 8 24 48 - 48 Fax: +41 (0) 44 / 8 24 48 - 24 Service: +41 (0) 44 / 8 24 48 - 12 Service Fax: +41 (0) 44 / 8 24 48 - 25

DMG MORI South East Europe 9th km. National Road Thessaloniki – Moudanion · PO Box: 60233 GR-57001 Thessaloniki Tel.: +30 2310 47 44 86 Fax: +30 2310 47 44 87

DMG MORI Turkey Ferhatpaşa Mah. Gazipaşa Cad. NO: 11 TR-34885 Ataşehir · İstanbul Tel.: +90 216 471 66 36 Fax: +90 216 471 80 30

DMG MORI UK 4030 Siskin Parkway East Middlemarch Business Park Coventry CV3 4PE · GB Tel.: +44 (0) 2476 516 120 Fax: +44 (0) 2476 516 136

Headquarters Europe

Always close by!

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Documents

Pm0uk13 Dmu Dmc Monoblock Series PDF Data