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7/30/2019 PM Inventory
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Inventory Management
Inventory
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Overview
Opposing Views of Inventories Nature of Inventories
Fixed Order Quantity Systems
Fixed Order Period Systems Other Inventory Models
Some Realities of Inventory Planning
Wrap-Up: What World-Class Companies Do
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Opposing Views of Inventory
Why We Want to Hold Inventories Why We Not Want to Hold Inventories
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Why We Want to Hold Inventories
Improve customer service Reduce certain costs such as
ordering costs
stockout costs acquisition costs
start-up quality costs
Contribute to the efficient and effective operation ofthe production system
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Why We Want to Hold Inventories
Finished Goods Essential in produce-to-stock positioning strategies
Necessary in level aggregate capacity plans
Products can be displayed to customers
Work-in-Process
Necessary in process-focused production
May reduce material-handling & production costs
Raw Material Suppliers may produce/ship materials in batches
Quantity discounts and freight/handling $$ savings
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Why We Do Not Want to Hold Inventories
Certain costs increase such as carrying costs
cost of customer responsiveness
cost of coordinating production
cost of diluted return on investment
reduced-capacity costs
large-lot quality cost
cost of production problems
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Nature of Inventory
Two Fundamental Inventory Decisions Terminology of Inventories
Independent Demand Inventory Systems
Dependent Demand Inventory Systems Inventory Costs
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Two Fundamental Inventory Decisions
How much to order of each material when orders areplaced with either outside suppliers or production
departments within organizations
When to place the orders
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Independent Demand Inventory Systems
Demand for an item carried in inventory isindependent of the demand for any other item in
inventory
Finished goods inventory is an example
Demands are estimated from forecasts and/or
customer orders
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Dependent Demand Inventory Systems
Items whose demand depends on the demands forother items
For example, the demand for raw materials and
components can be calculated from the demand for
finished goods
The systems used to manage these inventories are
different from those used to manage independent
demand items
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Inventory Costs
Costs associated with ordering too much (representedby carrying costs)
Costs associated with ordering too little (represented
by ordering costs)
These costs are opposing costs, i.e., as one increases
the other decreases
. . . more
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Inventory Costs (continued)
The sum of the two costs is the total stocking cost(TSC)
When plotted against order quantity, the TSC
decreases to a minimum cost and then increases
This cost behavior is the basis for answering the first
fundamental question: how much to order
It is known as the economic order quantity (EOQ)
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Balancing Carrying against Ordering Costs
Annual Cost ($)
Order Quantity
Minimum
Total Annual
Stocking Costs
AnnualCarrying Costs
AnnualOrdering Costs
Total AnnualStocking Costs
Smaller Larger
Lowe
r
Higher
EOQ
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Fixed Order Quantity Systems
Behavior of Economic Order Quantity (EOQ)Systems
Determining Order Quantities
Determining Order Points
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Behavior of EOQ Systems
As demand for the inventoried item occurs, theinventory level drops
When the inventory level drops to a critical point, the
order point, the ordering process is triggered
The amount ordered each time an order is placed is
fixed or constant
When the ordered quantity is received, the inventory
level increases . . . more
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Behavior of EOQ Systems
An application of this type system is the two-binsystem
A perpetual inventory accounting system is usually
associated with this type of system
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Determining Order Quantities
Basic EOQ EOQ for Production Lots
EOQ with Quantity Discounts
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Fixed order quantity system
Maximum stock
ROL
Q
Av
T1 T2
Average inventoryQ/2
LT
Point of order Point of re orderT
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A company makes 2000 units p.a.. Each unit needs a component Z.
Z costs Rs 10 per unit and its holding cost is Rs 2.4 per anum.
Cost of placing an order is Rs 150 and is not related to size.
Company works for 250 days an year.Lead time for delivery is 15 Days.
Let Q be the fixed order quantity. Q= D/N
N be the number of orders placed. N= D/QC be the Carrying cost per unit per anum. C= Q/2* Rate
D be the annual demand
S be the ordering cost per order. S = given fixed rate
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100 20 120 3000 3120
200 10 240 1500 1740
400 5 480 750 1230
500 4 600 600 1200
1000 2 1200 300 1500
2000 1 2400 150 2550
Order
Quantity
No of
orders
Carrying
costs
Ordering
costs
Total variable
cost
Q
N =
D/Q
C=Q/2
X 2.4
S = N X
150 TVC = C+S
Iterations
Daily consumption of Z = 2000/250= 8
ROR= 8 X 15 =120 pcs.
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Model I: Basic EOQ
Typical assumptions made annual demand (D), carrying cost (C) and ordering
cost (S) can be estimated
average inventory level is the fixed order quantity
(Q) divided by 2 which implies
no safety stock
orders are received all at once
demand occurs at a uniform rate
no inventory when an order arrives
. . . more
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Model I: Basic EOQ
Assumptions (continued) Stockout, customer responsiveness, and other costs
are inconsequential
acquisition cost is fixed, i.e., no quantity discounts
Annual carrying cost = (average inventory level) x
(carrying cost) = (Q/2)C
Annual ordering cost = (average number of orders per
year) x (ordering cost) = (D/Q)S . . . more
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CDS /2=EOQ
Model I: Basic EOQ
Total annual stocking cost (TSC) = annual carryingcost + annual ordering cost = (Q/2)C + (D/Q)S
The order quantity where the TSC is at a minimum
(EOQ) can be found using calculus (take the first
derivative, set it equal to zero and solve for Q)
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Example: Basic EOQ
Economical Order Quantity (EOQ)
D = 5,750,000 tons/year
C = .40(22.50) = $9.00/ton/year
S = $595/order
= 27,573.135 tons per order
EOQ = 2DS/C
EOQ = 2(5,750,000)(595)/9.00
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Example: Basic EOQ
Total Annual Stocking Cost (TSC)
TSC = (Q/2)C + (D/Q)S
= (27,573.135/2)(9.00)
+ (5,750,000/27,573.135)(595)= 124,079.11 + 124,079.11
= $248,158.22
Note: Total Carrying Costequals Total Ordering Cost
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Example: Basic EOQ
Number of Orders Per Year= D/Q
= 5,750,000/27,573.135
= 208.5 orders/year
Time Between Orders
= Q/D
= 1/208.5
= .004796 years/order
= .004796(365 days/year) = 1.75 days/order
Note: This is the inverse
of the formula above.
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Model II: EOQ for Production Lots
Used to determine the order size, production lot, if anitem is produced at one stage of production, stored in
inventory, and then sent to the next stage or the
customer
Differs from Model I because orders are assumed tobe supplied or produced at a uniform rate (p) rate
rather than the order being received all at once
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Model II: EOQ for Production Lots
It is also assumed that the supply rate, p, is greaterthan the demand rate, d
The change in maximum inventory level requires
modification of the TSC equation
TSC = (Q/2)[(p-d)/p]C + (D/Q)S
The optimization results in
dpp
CDS2=EOQ
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Model 2 determining EOQ for production lots
d=rate at which units are used p= rate at which units are produced
Maximum inventory level= inventory build up rate X
period of delivery= (p-d) (Q/p)
Average inventory level=1/2(max +min inventory)=
{(p-d) (Q/p)+0}=Q/2{(p-d)/p}
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Example: EOQ for Production Lots
Highland Electric Co. buys coal from CedarCreek Coal Co. to generate electricity. CCCC can
supply coal at the rate of 3,500 tons per day for
$10.50 per ton. HEC uses the coal at a rate of 800
tons per day and operates 365 days per year.HECs annual carrying cost for coal is 20% of the
acquisition cost, and the ordering cost is $5,000.
a) What is the economical production lot size?b) What is HECs maximum inventory level for coal?
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Example: EOQ for Production Lots
Economical Production Lot Size
d = 800 tons/day; D = 365(800) = 292,000 tons/year
p = 3,500 tons/day
S = $5,000/order C = .20(10.50) = $2.10/ton/year
= 42,455.5 tons per order
EOQ = (2DS/C)[p/(p-d)]
EOQ = 2(292,000)(5,000)/2.10[3,500/(3,500-800)]
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Example: EOQ for Production Lots
Total Annual Stocking Cost (TSC)
TSC = (Q/2)((p-d)/p)C + (D/Q)S
= (42,455.5/2)((3,500-800)/3,500)(2.10)
+ (292,000/42,455.5)(5,000)= 34,388.95 + 34,388.95
= $68,777.90
Note: Total Carrying Costequals Total Ordering Cost
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Example: EOQ for Production Lots
Maximum Inventory Level
= Q(p-d)/p
= 42,455.5(3,500800)/3,500
= 42,455.5(.771429)= 32,751.4 tons Note: HEC will use 23%
of the production lot by the
time it receives the full lot.
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Model III: EOQ with Quantity Discounts
Under quantity discounts, a supplier offers a lowerunit price if larger quantities are ordered at one time
This is presented as a price or discount schedule, i.e.,
a certain unit price over a certain order quantity range
This means this model differs from Model I because
the acquisition cost (ac) may vary with the quantity
ordered, i.e., it is not necessarily constant
. . . more
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Model III: EOQ with Quantity Discounts
Under this condition, acquisition cost becomes anincremental cost and must be considered in the
determination of the EOQ
The total annual material costs (TMC) = Total annual
stocking costs (TSC) + annual acquisition cost
TSC = (Q/2)C + (D/Q)S + (D)ac
. . . more
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Model III: EOQ with Quantity Discounts
To find the EOQ, the following procedure is used:1. Compute the EOQ using the lowest acquisition cost.
If the resulting EOQ is feasible (the quantity canbe purchased at the acquisition cost used), thisquantity is optimal and you are finished.
If the resulting EOQ is not feasible, go to Step 2
2. Identify the next higher acquisition cost.
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Model III: EOQ with Quantity Discounts
3. Compute the EOQ using the acquisition cost fromStep 2.
If the resulting EOQ is feasible, go to Step 4.
Otherwise, go to Step 2.
4. Compute the TMC for the feasible EOQ (just foundin Step 3) and its corresponding acquisition cost.
5. Compute the TMC for each of the lower acquisitioncosts using the minimum allowed order quantity for
each cost.6. The quantity with the lowest TMC is optimal.
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Example: EOQ with Quantity Discounts
A-1 Auto Parts has a regional tire warehouse inAtlanta. One popular tire, the XRX75, has estimated
demand of 25,000 next year. It costs A-1 $100 to
place an order for the tires, and the annual carrying
cost is 30% of the acquisition cost. The supplierquotes these prices for the tire:
Q ac
1499 $21.60500999 20.95
1,000 + 20.90
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Example: EOQ with Quantity Discounts
Economical Order Quantity
This quantity is not feasible, so try ac = $20.95
This quantity is feasible, so there is no reason to tryac = $21.60
i iEOQ = 2DS/C
3EOQ = 2(25,000)100/(.3(20.90) = 893.00
2EOQ = 2(25,000)100/(.3(20.95) = 891.93
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Example: EOQ with Quantity Discounts
Compare Total Annual Material Costs (TMCs)TMC = (Q/2)C + (D/Q)S + (D)ac
Compute TMC for Q = 891.93 and ac = $20.95
TMC2 = (891.93/2)(.3)(20.95) + (25,000/891.93)100
+ (25,000)20.95
= 2,802.89 + 2,802.91 + 523,750
= $529,355.80
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Example: EOQ with Quantity Discounts
Compute TMC for Q = 1,000 and ac = $20.90TMC3 = (1,000/2)(.3)(20.90) + (25,000/1,000)100
+ (25,000)20.90
= 3,135.00 + 2,500.00 + 522,500= $528,135.00 (lower than TMC2)
The EOQ is 1,000 tires
at an acquisition cost of $20.90.
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Determining Order Points
Basis for Setting the Order Point DDLT Distributions
Setting Order Points
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EOP = 2S / DC
Determining the EOP
Using an approach similar to that used to deriveEOQ, the optimal value of the fixed time between
orders is derived to be
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Basis for Setting the Order Point
In the fixed order quantity system, the orderingprocess is triggered when the inventory level drops to
a critical point, the order point
This starts the lead time for the item.
Lead time is the time to complete all activities
associated with placing, filling and receiving the
order.
. . . more
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Basis for Setting the Order Point
During the lead time, customers continue to drawdown the inventory
It is during this period that the inventory is vulnerable
to stockout (run out of inventory)
Customer service level is the probability that a
stockout will not occur during the lead time
. . . more
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Basis for Setting the Order Point
The order point is set based on the demand during lead time (DDLT) and
the desired customer service level
Order point (OP) = Expected demand during lead
time (EDDLT) + Safety stock (SS)
The amount of safety stock needed is based on the
degree of uncertainty in the DDLT and the customer
service level desired
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DDLT Distributions
If there is variability in the DDLT, the DDLT isexpressed as a distribution
discrete
continuous
In a discrete DDLT distribution, values (demands)
can only be integers
A continuous DDLT distribution is appropriate when
the demand is very high
Setting Order Point
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Setting Order Point
for a Discrete DDLT Distribution
Assume a probability distribution of actual DDLTs isgiven or can be developed from a frequency
distribution
Starting with the lowest DDLT, accumulate the
probabilities. These are the service levels for DDLTs
Select the DDLT that will provide the desired
customer level as the order point
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Example: OP for Discrete DDLT Distribution
One of Sharp Retailers inventory items is nowbeing analyzed to determine an appropriate level of
safety stock. The manager wants an 80% service
level during lead time. The items historical DDLT
is:DDLT (cases) Occurrences
3 8
4 6
5 4
6 2
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OP for Discrete DDLT Distribution
Construct a Cumulative DDLT DistributionProbability Probability of
DDLT (cases) of DDLT DDLT or Less
2 0 0
3 .4 .4
4 .3 .7
5 .2 .9
6 .1 1.0To provide 80% service level, OP = 5 cases
.8
i i i i
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OP for Discrete DDLT Distribution
Safety Stock (SS)OP = EDDLT + SS
SS = OP EDDLT
EDDLT = .4(3) + .3(4) + .2(5) + .1(6) = 4.0SS = 54 = 1
Setting Order Point
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Setting Order Point
for a Continuous DDLT Distribution
Assume that the lead time (LT) is constant Assume that the demand per day is normally
distributed with the mean (d ) and the standard
deviation (sd )
The DDLT distribution is developed by adding
together the daily demand distributions across the
lead time
. . . more
Setting Order Point
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Setting Order Point
for a Continuous DDLT Distribution
The resulting DDLT distribution is a normaldistribution with the following parameters:
EDDLT = LT(d)
sDDLT = LT d( )2
Setting Order Point
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Setting Order Point
for a Continuous DDLT Distribution
The customer service level is converted into a Z valueusing the normal distribution table
The safety stock is computed by multiplying the Z
value by sDDLT.
The order point is set using OP = EDDLT + SS, or by
substitution
2
d
OP = LT(d) + z LT( )
E l OP C ti DDLT Di t ib ti
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Auto Zone sells auto parts and supplies
including a popular multi-grade motor oil. When the
stock of this oil drops to 20 gallons, a replenishment
order is placed. The store manager is concerned that
sales are being lost due to stockouts while waitingfor an order. It has been determined that lead time
demand is normally distributed with a mean of 15
gallons and a standard deviation of 6 gallons.
The manager would like to know the probabilityof a stockout during lead time.
Example: OP - Continuous DDLT Distribution
E l OP C ti DDLT Di t ib ti
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Example: OP - Continuous DDLT Distribution
EDDLT = 15 gallons sDDLT = 6 gallons
OP = EDDLT + Z(sDDLT )
20 = 15 + Z(6)5 = Z(6)
Z = 5/6
Z = .833
E l OP C ti DDLT Di t ib ti
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Example: OP - Continuous DDLT Distribution
Standard Normal Distribution
0 .833
Area = .2967
Area = .5
Area = .2033
z
E l OP C ti DDLT Di t ib ti
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Example: OP - Continuous DDLT Distribution
The Standard Normal table shows an area of .2967for the region between thez= 0 line and thez= .833
line. The shaded tail area is .5 - .2967 = .2033.
The probability of a stockout during lead time is
.2033
R l f Th b i S tti OP
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Set safety stock level at a percentage of EDDLTOP = EDDLT + j(EDDLT)
where j is a factor between 0 and 3.
Set safety stock level at square root of EDDLT
OP = EDDLT +
Rules of Thumb in Setting OP
EDDLT
Fi d O d P i d S t
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Fixed Order Period Systems
Behavior of Economic Order Period (EOP) Systems Economic Order Period Model
Beha ior of Economic Order Period S stems
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Behavior of Economic Order Period Systems
As demand for the inventoried item occurs, theinventory level drops
When a prescribed period of time (EOP) has elapsed,
the ordering process is triggered, i.e., the time
between orders is fixed or constant At that time the order quantity is determined using
order quantity = upper inventory target - inventory
level + EDDLT
. . . more
Behavior of Economic Order Period Systems
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Behavior of Economic Order Period Systems
After the lead time elapses, the ordered quantity isreceived , and the inventory level increases
The upper inventory level may be determined by the
amount of space allocated to an item
This system is used where it is desirable to physicallycount inventory each time an order is placed
Other Inventory Models
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Other Inventory Models
Hybrid Inventory Models Single-Period Inventory Models
Hybrid Inventory Models
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Hybrid Inventory Models
Optional replenishment model Similar to the fixed order period model
Unless inventory has dropped below a prescribed
level when the order period has elapsed, no order
is placed
Protects against placing very small orders
Attractive when review and ordering costs are
large . . . more
Hybrid Inventory Models
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Hybrid Inventory Models
Base stock model Start with a certain inventory level
Whenever a withdrawal is made, an order of equal
size is placed
Ensures that inventory maintained at an
approximately constant level
Appropriate for very expensive items with small
ordering costs
Single Period Inventory Models
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Single Period Inventory Models
Order quantity decision covers only one period Appropriate for perishable items, e.g., fashion goods,
certain foods, magazines
Payoff tables may be used to analyze the decision
under uncertainty
. . . more
Single Period Inventory Models
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Single Period Inventory Models
One of the following rules can be used in the analysis greatest profit
least total expected long and short costs
least total expected costs
Some Realities of Inventory Planning
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Some Realities of Inventory Planning
ABC Classification EOQ and Uncertainty
Dynamics of Inventory Planning
ABC Classification
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ABC Classification
Start with the inventoried items ranked by dollarvalue in inventory in descending order
Plot the cumulative dollar value in inventory versus
the cumulative items in inventory
. . . more
ABC Classification
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ABC Classification
Typical observations A small percentage of the items (Class A) make up
a large percentage of the inventory value
A large percentage of the items (Class C) make up
a small percentage of the inventory value
These classifications determine how much attention
should be given to controlling the inventory of
different items
EOQ and Uncertainty
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EOQ and Uncertainty
The TSC and TMC curves are relatively flat,therefore moving left or right of the optimal order
quantity on the order quantity axis has little effect on
the costs
Estimation errors of the values of parameter used tocompute an EOQ usually do not have a significant
impact on total costs
. . . more
EOQ and Uncertainty
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EOQ and Uncertainty
Many costs are not directly incorporated in the EOQand EOP formulas, but could be important factors
Emergency procedures to replenish inventories
quickly should be established
Dynamics of Inventory Planning
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Dynamics of Inventory Planning
Continually review ordering practices and decisions Modify to fit the firms demand and supply patterns
Constraints, such as storage capacity and available
funds, can impact inventory planning
Computers and information technology are used
extensively in inventory planning
Wrap-Up: World-Class Practice
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Wrap-Up: World-Class Practice
Inventory cycle is the central focus of independentdemand inventory systems
Production planning and control systems are
changing to support lean inventory strategies
Information systems electronically link supply chain
Inventories
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Inventories
The cost of inventories is reported on the balance sheet and
reflects the price of goods purchased from other companiesor the costs to manufacture those goods if internallyproduced.
Costs will vary over time and for changes in market
conditions. Consequently, the goods available for sale will likely vary
in cost from one period to the nexteven if the quantity ofgoods available remains the same.
Inventories
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Inventories
Inventory costs either are reported on the balancesheet or they are transferred to the income
statement as an expense (cost of goods sold) to
match against sales revenues.
The process for which costs are removed from thebalance sheet is important.
Capitalization Costs
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Capitalization Costs
Capitalization means that a cost is recorded on the
balance sheet and is not immediately expensed on theincome statement.
Once costs are capitalized, they remain on the balancesheet as assets until they are used up, at which time they
are transferred from the balance sheet to the incomestatement as expense.
If costs are capitalized rather than expensed, then assets,current income, and current equity are all greater.
Cost Capitalization
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Cost Capitalization
For purchased inventories (such as with merchandisers),
the amount of cost capitalized is the purchase price.
For manufacturers, the capitalization issue is moredifficult.
Manufacturing costs consist of three components:
1. Raw materials2. Direct labor
3. Manufacturing overhead (all manufacturing costsexcept raw materials and direct labor)
Manufacturing Costs
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Manufacturing Costs
Raw materials cost is relatively easy to compute. Design
specifications list the components of each product, andtheir purchase costs are readily determined.
Labor cost in a unit of inventory is based on how long eachunit takes to build and the rates for each labor class
working on that product. Overhead costs include the manufacturing plant
depreciation, utilities, plant supervisory personnel, and soforth.
Cost of Goods Sold
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Cost of Goods Sold
When inventories are used up in production or aresold, their cost is transferred from the balancesheet to the income statement as cost of goods sold(COGS). COGS is then matched against salesrevenue to yield gross profit:
Sales revenue
- COGS
Gross profit
The Cost of Goods Sold Computation
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C G S C p
Inventory Cost Flows to
Fi i l St t t
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Financial Statements
Inventory Costing Methods
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ve to y Cost g et ods
F irst-I n. Fi rst-Out (FI FO). This method assumes that the
first units purchased are the first units sold.
Last-In, Fi rst-Out (LI FO). The LIFO inventory costingmethod assumes that the last units purchased are the firstto be sold.
Average cost. The average cost method assumes that theunits are sold without regard to the order in which theyare purchased. Instead, it computes COGS and endinginventories as a simple weighted average.
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Inventory Costing Effects on
I St t t
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Income Statement
Inventory Costing Effects on
Balance Sheet
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Balance Sheet
In periods of rising prices, and assuming that thecompany has not previously liquidated olderlayers of inventories, using LIFO would yieldending inventories at costs that can be markedlylower than replacement cost.
As a result, balance sheets using LIFO do notaccurately represent the current investment ininventories.
Inventory Costing Effects on Cash Flows
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y g
In periods of rising prices, companies can get caught in a
cash flow squeeze as they pay higher taxes and mustreplenish inventories at higher replacement costs thanoriginally purchased. This can lead to liquidity problems.
One reason frequently cited for using LIFO is the reducedtax liability in periods of rising prices.
Companies using LIFO may also be required to disclosethe amount at which inventories would have been reportedhad it used FIFO. The difference between these twoamounts is called the LIFO reserve.
CATs LIFO Reserve
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Impairment of Inventories
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Companies are required to write down the carrying amount ofinventories on the balance sheet if, at the statement date, thereported cost exceeds their market value (determined as thecurrent replacement cost).
This is called reporting inventories at the lower of cost or
market. Inventory book value is written down to market value.
Inventory write-down is reflected as an expense (part ofcost of goods sold) on the income statement.
Gross profit analysis
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Gross profit ratio equals gross profit divided by sales. This
is an important ratio and is frequently monitored bycompany management and external equity analysts alike.
The gross profit ratio is frequently used instead of thedollar amount of gross profit as it allows for comparisonsacross companies.
A decline in this ratio is usually cause for concern since itindicates that the company has less ability to mark up thecost of its products into selling prices.
Possible Causes for a Decline in Gross Profit Ratio
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Possible Causes for a Decline in Gross Profit Ratio
Some possible reasons for a decline in Gross Profit Ratio follow:
Product line is stale. Perhaps it is out of fashion and thecompany has had to resort to markdowns to reduceoverstocked inventories. Or, perhaps the product lineshave lost their technological edge and are no longer indemand.
New competitors enter the market. Since there are nowsubstitutes available from competitors, increased sellingprices is less likely.
General decline in economic activity. This could reduce
demand for its products. The recession of the early 2000sresulted in reduced gross profits for many companies.
Inventory is overstocked. If a company produces too manygoods and finds itself in an overstock position, it canreduce selling prices to move inventory.
Inventory Turnover Rates for Selected Companies
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Long-Term Assets
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Long-term assets mainly consist of property,
plant, and equipment (PPE).
These assets often makeup the largest asset
amounts.
Future expenses arising from these long-termassets often makeup the larger expense amounts
typically reflected in depreciation expense and
asset write-downs.
Capitalization of Costs
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An expenditure is only reflected on the balance sheet as an asset if it
possesses two characteristics:1. It is owned or controlled by the entity, and
2. It provides future expected benefits.
Owning the asset means the entity has title to the asset as provided ina purchase contract.
Future expected benefits usually mean cash inflows. Companies can only capitalize costs for which the associated cash
inflows are directly linked.
The amount of costs that can be reported as an asset is limited to anamount no greater than the expected future cash inflows from theinvestment.
Capitalizing vs. Expensing
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The qualification that only those costs for which
the associated cash inflows are directly linkedis an
important one.
The following costs are typically expensed:
Research & Development (R&D)
Advertising Costs
Employee Wages
Depreciation Factors and Process
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Depreciation requires the following estimates:1. Useful lifeperiod of time over which the asset is
expected to generate cash inflows
2. Salvage valueExpected disposal amount for the assetat the end of its useful life
3. Depreciation ratean estimate of how the asset will beused up over its useful life.
Depreciation Rate Assumptions
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1. The asset is used up by the same amount eachperiod
2. The asset is used up more in the early years of its
useful life3. The asset is used up in proportion to its actual
usage
Variance in Depreciation
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A company can depreciate different assets using different depreciation
rates (and different useful lives). Whatever depreciation rate is chosen, however, it must generally be
used throughout the useful life of that asset.
Changes to depreciation rates can be made, but they must be justifiedas providing better quality financial reports.
The using up of an asset generally relates to physical or technologicalobsolescence.
Physical obsolescencerelates to an assets diminished capacity toproduce output.
Technological obsolescencerelates to an assets diminishedefficiency in producing output in a competitive manner.
Depreciation Methods
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All depreciation methods have the following
general formula:
Depreciation Methods:
1. Straight-line method
2. Accelerated Methods (Double-declining-
balance method)
Straight-line Method
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Straight-line method: Under the straight-line (SL)
method, depreciation expense is recognized evenly
over the estimated useful life of the asset.
Consider the following example
An asset (machine) with the following details:(1) cost of $100,000
(2) salvage value of $10,000
(3) useful life of 5 years
Straight-line Depreciation Example
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For the straight-line method, we use our illustrative asset toassign the following amounts to the depreciation formula:
SL Example
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For the assets first year of usage, $18,000 ($90,000 * 20%) of
depreciation expense is reported in the income statement. At the end ofthat first year the asset is reported on the balance sheet as follows:
Net book value (NBV) is cost less accumulated depreciation.
At the end of year 2, the net book value will be reduced by another$18,000 to $64,000.
Double-declining-balance method
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Double-declining-balance method. For the double-
declining-balance (DDB) method, we use our
illustrative asset to assign the following amounts to
the depreciation formula:
Double-declining-balance method
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The asset is reported on the balance sheet as follows:
In the second year, $24,000 ($60,000 40%) of
depreciation expense is recorded in the income statementand the NBV of the asset on the balance sheet follows:
DDB Depreciation Schedule
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Comparison of Depreciation Methods
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Uni ts-of-Output Al location Method(Al location Varies
Each Period Depending upon Output)
Annual Allocation =
outputsyear'currentoutputtotalEstimated
salvage)estimated-(Cost
E l C t $2 000 000
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Example: Cost = $2,000,000
Estimated Salvage = $100,000
Estimated Useful Life = 8 years
Total Estimated Output Over Life
of Asset = 750,000 units
Current Year Output = 80,000 units
Current Year
Allocation ($2,000,000 - $100,000) 750,000
= $2.533 per unit 80,000 units
= $202,667