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Type of Equipment : Programmable ControllerModel Number : TOYOPUC
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PlusInclude MCML
ăActual sizeă
Board type PLC
CMCCInclude MCInnclude MCnclude MC
ăActual sizeă
JSGMJV-A5A3A21JSGMJV-01A3A21JSGMJV-C2A3A21JSGMJV-02A3A21JSGMJV-04A3A21JSGMJV-06A3A21JSGMJV-08A3A21JSGMJV-A5A3A2CJSGMJV-01A3A2CJSGMJV-C2A3A2CJSGMJV-02A3A2CJSGMJV-04A3A2CJSGMJV-06A3A2CJSGMJV-08A3A2CJSGMAV-A5A3A21JSGMAV-01A3A21JSGMAV-C2A3A21JSGMAV-02A3A21JSGMAV-04A3A21JSGMAV-06A3A21JSGMAV-08A3A21JSGMAV-10A3A21JSGMAV-A5A3A2CJSGMAV-01A3A2CJSGMAV-C2A3A2CJSGMAV-02A3A2CJSGMAV-04A3A2CJSGMAV-06A3A2CJSGMAV-08A3A2CJSGMAV-10A3A2CJSGMGV-03A3A21JSGMGV-05A3A21JSGMGV-09A3A21JSGMGV-13A3A21JSGMGV-20A3A21JSGMGV-30A3A21JSGMGV-44A3A21JSGMGV-55A3A21JSGMGV-75A3A21JSGMGV-1AA3A21JSGMGV-1EA3A21JSGMGV-03A3A2CJSGMGV-05A3A2CJSGMGV-09A3A2CJSGMGV-13A3A2CJSGMGV-20A3A2CJSGMGV-30A3A2CJSGMGV-44A3A2CJSGMGV-55A3A2CJSGMGV-75A3A2CJSGMGV-1AA3A2CJSGMGV-1EA3A2CJSGMPS-01A2A21-EJSGMPS-02A2A21-EJSGMPS-04A2A21-EJSGMPS-08A2A21-EJSGMPS-15A2A21-EJSGMPS-01A2A2C-EJSGMPS-02A2A2C-EJSGMPS-04A2A2C-EJSGMPS-08A2A2C-EJSGMPS-15A2A2C-EJSGMSV-10A3A21JSGMSV-15A3A21JSGMSV-20A3A21JSGMSV-25A3A21JSGMSV-30A3A21JSGMSV-40A3A21JSGMSV-50A3A21JSGMSV-70A3A21JSGMSV-10A3A2CJSGMSV-15A3A2CJSGMSV-20A3A2CJSGMSV-25A3A2CJSGMSV-30A3A2CJSGMSV-40A3A2CJSGMSV-50A3A2C
50W100W150W200W400W600W750W50W100W150W200W400W600W750W50W100W150W200W400W550W750W1000W50W100W150W200W400W550W750W1000W0.3KW0.45kW0.85kW1.3kW1.8kW2.9kW4.4kW5.5kW7.5kW11kW15kW0.3KW0.45kW0.85kW1.3kW1.8kW2.9kW4.4kW5.5kW7.5kW11kW15kW100W200W400W750W1.5kW100W200W400W750W1.5kW1KW1.5KW2KW2.5KW3KW4KW5KW7KW1KW1.5KW2KW2.5KW3KW4KW5KW
JSGMJVseries (middle moment, small capacity) ăť Motor: 20 bit absolute encoder ăť Shaft: Straight, without key
Series Capacity CapacityJTEKT arrangement type JTEKT arrangement typeDC24Vbrake
DC24VbrakeOil seal Oil sealSeries
JSGMAVseries (Low moment, small capacity) ăť Motor: 20 bit absolute encoder ăť Shaft: Straight, without key
JSGMGVseries (Middle moment, medium capacity) ăť Motor: 20 bit absolute encoder ăť Shaft: Straight, without key
JSGMPSseries (Middle moment, small capacity flat type) ăť Motor: 17bit absolute encoder ăť Shaft: Straight, without key
JSGMSVseries (Low moment, medium capacity) ăť Motor: 20 bit absolute encoder ăť Shaft: Straight, without key
JSGMJV-A5A3A2SJSGMJV-01A3A2SJSGMJV-C2A3A2SJSGMJV-02A3A2SJSGMJV-04A3A2SJSGMJV-06A3A2SJSGMJV-08A3A2SJSGMJV-A5A3A2EJSGMJV-01A3A2EJSGMJV-C2A3A2EJSGMJV-02A3A2EJSGMJV-04A3A2EJSGMJV-06A3A2EJSGMJV-08A3A2EJSGMAV-A5A3A2SJSGMAV-01A3A2SJSGMAV-C2A3A2SJSGMAV-02A3A2SJSGMAV-04A3A2SJSGMAV-06A3A2SJSGMAV-08A3A2SJSGMAV-10A3A2SJSGMAV-A5A3A2EJSGMAV-01A3A2EJSGMAV-C2A3A2EJSGMAV-02A3A2EJSGMAV-04A3A2EJSGMAV-06A3A2EJSGMAV-08A3A2EJSGMAV-10A3A2EJSGMGV-03A3A2SJSGMGV-05A3A2SJSGMGV-09A3A2SJSGMGV-13A3A2SJSGMGV-20A3A2SJSGMGV-30A3A2SJSGMGV-44A3A2SJSGMGV-55A3A2SJSGMGV-75A3A2SJSGMGV-1AA3A2SJSGMGV-1EA3A2SJSGMGV-03A3A2EJSGMGV-05A3A2EJSGMGV-09A3A2EJSGMGV-13A3A2EJSGMGV-20A3A2EJSGMGV-30A3A2EJSGMGV-44A3A2EJSGMGV-55A3A2EJSGMGV-75A3A2EJSGMGV-1AA3A2EJSGMGV-1EA3A2EJSGMPS-01A2A2S-EJSGMPS-02A2A2S-EJSGMPS-04A2A2S-EJSGMPS-08A2A2S-EJSGMPS-15A2A2S-EJSGMPS-01A2A2E-EJSGMPS-02A2A2E-EJSGMPS-04A2A2E-EJSGMPS-08A2A2E-EJSGMPS-15A2A2E-EJSGMSV-10A3A2SJSGMSV-15A3A2SJSGMSV-20A3A2SJSGMSV-25A3A2SJSGMSV-30A3A2SJSGMSV-40A3A2SJSGMSV-50A3A2SJSGMSV-70A3A2SJSGMSV-10A3A2EJSGMSV-15A3A2EJSGMSV-20A3A2EJSGMSV-25A3A2EJSGMSV-30A3A2EJSGMSV-40A3A2EJSGMSV-50A3A2E
50W100W150W200W400W600W750W50W100W150W200W400W600W750W50W100W150W200W400W550W750W1000W50W100W150W200W400W550W750W1000W0.3KW0.45kW0.85kW1.3kW1.8kW2.9kW4.4kW5.5kW7.5kW11kW15kW0.3KW0.45kW0.85kW1.3kW1.8kW2.9kW4.4kW5.5kW7.5kW11kW15kW100W200W400W750W1.5kW100W200W400W750W1.5kW1KW1.5KW2KW2.5KW3KW4KW5KW7KW1KW1.5KW2KW2.5KW3KW4KW5KW
JSGMJVseries (middle moment, small capacity) ăť Motor: 20 bit absolute encoder ăť Shaft: Straight, without key ăť with oil seal
JSGMAVseries (Low moment, small capacity) ăť Motor: 20 bit absolute encoder ăť Shaft: Straight, without key ăť with oil seal
JSGMGVseries (Middle moment, medium capacity) ăť Motor: 20 bit absolute encoder ăť Shaft: Straight, without key ăť with oil seal
JSGMPSseries (Middle moment, small capacity flat type) ăť Motor: 17bit absolute encoder ăť Shaft: Straight, without key ăť with oil seal
JSGMSVseries (Low moment, medium capacity) ăť Motor: 20 bit absolute encoder ăť Shaft: Straight, without key ăť with oil seal
None Exists
Plus MCML motor model list
ďź
âďźďźďźââ
84 points/56 points
ďź
âďźďźďźââ
60 points/40 points
ďź
BoardPlus CPUPlus EX/EX2 1Plus EFR/EFR2/CLNK-S 1Plus DLNK-M/CLNK-M 1Plus IO24/16PPlus cover 2
USBProgram sizeEthernet/FL-net/FL remote/CC Link slaveEtherNetIP/EtherCATDeviceNet/CC Link masterPCďźCMPďźSIOďźMODBUSI/O points
âďźďźďźââ
108 points/72 points
âďźďźďźââ
36 points/24 points
âďźďźďźďźâ
12 points/8 points
ââââďźâ
12 points/8 points
ââââââ
36 points/24 points
ââââââ
60 points/40 points
ââââââ
84 points/56 points
ââââââ
108 points/72 points
ďźďźKWăďźă ďźďźŤďźˇďźboardďźďź
ďźboard
ďźďźKWăďźă ďźďźďźŤďźˇ
ďź board 3
1board 3
1boardăSN- /F 3
ďźboard
I/O maximum expansion
ďź ďź ďź
90ďźďź¤ďź 104ďźWďź 86.4ďźWďź 68.8ďźWďź 51.2ďźWďź 33.6ďźWďź45.6ďźWďź 63.2ďźWďź 80.8ďźWďź 98.4ďźWďź 116ďźWďź
140ďźHďź
Achieving visualization of control through an array of functions.
An example of TOYOPUC-Plus configuration
Height x D
epth dimensions
ĺš ďźďźˇďźĺŻ¸ćł
Peripheral equipment
Memory/communication standardsMemory/communication standards I/O expansion
Memory/communication standards Minimal configuration (1 board)
I/O expansion
Memory/communication expansionMemory/communication expansionMemory/communication expansion I/O maximum expansion
â ďź1 piece implementation â Numbers: Actually implemented no
1 Shows specifications if all are implemented. ă 2 Shows width dimension if the cover is mounted on the left side.3 Refer to the communication module combination for communication functions that can be used.
Configuration
Evolving in line with change
From hand-assembled to semi-automatic, then on to fully-automatic equipment
Achieving the simple configuration of equipment control. TOYOPUC-Plus, being only the size of a postcard, works away diligently behind-the-scenes. By having TOYOPUC-Plus built in to your operation panel, a simple control system with an equipment control function is possible. Functions can be built freely depending on screen data and sequence programs, and external devices can be connected through communication.
Connection with the upper server/PCs
Connection with other equipment/processes
Connection with remote I/O
An example of a PLC boxinstalled separately from the operation panel
Ethernet
FL-net
FL RemoteďźEtherCATďźDeviceNet
PCďźCMPďźSN-I/F EthernetďźFL-netďźFL RemoteďźEtherNetIPďź
EtherCAT
An equipment and control configuration example
Manual equipment
Minimalconfiguration
Semi-automatic equipment
Add communication for robot and I/O for interlock
Fully-automatic equipment
Communicationfor conveyanceUpper servercommunication added
+ +
TOYOPUC-Plus is the ideal board-type PLC for built-in application.
It can be expanded into a control system suitable for the equipment scale. On TOYOPUC-Plus, functions can be added per board. Controlling small scale equipment with a minimal configuration (1 board). TOYOPUC-Plus allows for expansion in the limited space of automatic equipment and configures the ideal control system. TOYOPUC-Plus does not require PLC model changes, but meets fluctuations in production volume with flexibility.
TOYOPUC-Plus makes it possible to configure everything from the independent control of hand-assembled equipment to the decentralized control of fully-automatic equipment.
Connect actuators and sensors with easy operations and I/Os and controlling.
Connect between-process conveyance equipment with communication and add control. Connect an upper server production control system with communication.
Connect workpiece loading/unloading robot with communi-cation and add control.
Communication for robot and I/O for interlock
Plus CPU Plus CPU Plus CPUPlus IO24/16P Plus IO24/16PPlus DLNK-M Plus DLNK-M Plus EFR
SFCďźSequential Function Chart) programming is possible
ST0000
ST0002 ST0003
ST0001
ST0004
Cover closing
Timer 0.5%
Tailstock center stop
Workhead center stop
Displays each process and their respective states in color.
â Step
â Action
Displays the contact to go to the next step.
â Transition
Completed FB
Function block library
Roll out to other equipment systems
Debugging complete
Equipment A Equipment C
Equipment B
Standardly equipped with an FBD function.
Structuring Visualization of related input conditions
Available monitor of ladder circuit in block
FBD
Enhancement of convenient functionsHMI (Human-Machine Interface) has been strengthened in PC win,featuring all those functions necessary and convenient in the various processes of design, adjustment and maintenance.
Simultaneous monitoring of SFC/LD/Process status
Step diagnosis function
Time chart monitoring function (scan unit)
Block collation
Sort user's standard circuits into libraries with FBD (Function Block Diagram)
VersatilityThe "visualization" of process movement progress which was hard to decipher on conventional ladder circuits, has been made possible, making it easy to find problematic areas.
Displays in-step processing
Allows the "visualization" of programs and makes complicated ladder circuits for which control is separated into blocks by function and are assembled from multiple functions, redundant.
Separating functions into blocks
SFCăăLDăăIďźO diagram follow monitor Contributes to shortening time it takes to find an equipment's faulty location. By double clicking the SFC step/transition during PLC monitoring it is possible to jump directly to the applicable LD. By double clicking the LD contact it is possible to directly jump to that coil or the I/O diagram (automatic judgment). Moreover, by double clicking that coil or the I/O diagram, it is possible to return directly to the original contact position. A maximum of 16 levels can be followed. Automatic judgment
Jump to applicable I/O Jump to applicable coil
Double click
Double click
Double click
Double click
It is possible to easily understand the equipment's process progress through changing colors of SFC steps and ladder monitoring.SFC monitoringk Executed
Activating
LD monitoring
With H mark: Displays a holding (executing ongoing) action
Displays the execution status of individual SFC charts (processes) of the process status monitor.
Step completion time monitor (unit: 0.1 sec)
Not yet executed
Specify the bit device address within the connected PLC and display the on/off time chart in scan units.In the case of time unit, standard mode is possible.
Target operation mode
Sampling points
Sampling accuracy
Sampling volume
Scale width
Plus expansion mode
1 to 64 points
1 scan
1 to 6000 scans
5/10/20/40ďźscans/divďź
The monitoring of execution time of each step can be easily set. It is possible to output a warning if the applicable step hasn't been completely executed once the set time has passed.
Step diagnosis mark
Step diagnosis judgment
It is possible to compare 2 circuit data in blocks as well as line up the blocks/symbols or sections with discrepancies and display.
Collation source
Collation destination
Address discrepancy
Block collation result bar
Contact discrepancy
Block identical
Displays the color status and no. of blocks with discrepancies.
OR position discrepancy
Block discrepancy
Lock conditionsLock conditions Pallet lock
Pallet home position
Pallet fully unlocked
Pallet unlock
Pallet fully locked
Pallet lock
A
A
A
B
B
B
Pallet lock instruction
Pallet lock
Pallet fully locked
Pallet unlock instruction
Pallet unlock
Pallet fully unlocked
Unlock LS
Lock LS
Pallet home position
Lifter fully-lowered
Return conditions
Out conditions
Return side LS
Return conditions
Fully-out
Fully-returned
Out conditions
Out side LS
Out valve
Return valve
Unlock conditionsUnlock conditionsUnlock conditions
Unlock LS
Lock LS
Automatic
Manual
Manual
Automatic
Home position returnHome position return
Lock conditions
Home position return
Pallet lock instruction
Pallet unlock instruction
0201
TypeSpecificationsName
PCwin/PCwin-PCkWindows2000/XP/Vista/7 Software which uses the PC as a programmernot included
ďźJapanese versionďźďźJapanese versionďźďźEnglish versionďźďźEnglish versionďźďźChinese versionďźďźChinese versionďźSentinel USBďźJapanese versionďźďźEnglish versionďźSentinel USB
CD-ROMCD-ROMă5 licensesCD-ROMCD-ROMă5 licensesCD-ROMCD-ROMă5 licenses
CD-ROMCD-ROM
TJA-2032TJA-2051TJA-2031TJA-2054TJA-6233TJA-6234TXY-6351TJA-6365TJA-6366TJA-6927
PcWin set with I/O diagram function extension tool
Preparation/editing of I/O diagramsPCwinďźťTJA-2032ďź˝ďźăI/O diagram function extension toolďźťTXY-6351ďź˝PCwinďźťTJA-2031ďź˝ďźăI/O diagram function extension toolďźťTXY-6351ďź˝EtherCAT setting tool
I/O diagram function extension tool
KPA EtherCAT Studio
It is easy to monitor motors; teaching of target position setting is also easily carried out through operation panel screens.
Plus MCML specifications
MCML setting tool
1 2 5 3 . 5 Enter
Plus MCML motion system is best suited for multi-axis transfer and positioning
Areas where Plus MCML works well
TransferPositioning
ăťConveyor
Cost
Single function
Single function
Small scale equipment
transfer and positioning multi-spindle synchronization
Item
No. of control
Command type
Control
1
2
3
Max. control axesNo. of modules
Position controlSpeed controlTorque control
8 axes/moduleMultiple mounting possible
SFC, ladder, FBDPossible to command from Plus-CPU
âââ
* FBD: Function Block Diagram * SFC: Sequential Function Chart
[Application] Workpiece transfer[Structure] X,Y and Z 3 axes + turning 1 axis
Gantry loader
Transfer vehicle for FMS
Best suited for multi-axis positioning control, from small to large size.
[Application] Pallet transfer[Structure] X and Y 2 axes
Simplified teaching makes setting easy even when eventhere is a lot of positioning information
Large scale equipment
Application example 1
Application example 2Plus MCML motion control
High speed multi-spindle assemblyFeedback control
TOYOPUC-Plus achieves a motion control functionTOYOPUC-Plus achieves a motion control function
Achieves max. 16-axis compact motor control.Achieves max. 16-axis compact motor control.
çžĺ¨ä˝ç˝Žĺčžź
ä˝ç˝Ž
10.000
200.000
5
0A BS
ĺ Ľĺĺ¤ĺ¤ć´
čŁćŁN o
TOYOPUC-Plus achieves a motion control function
Achieves max. 16-axis compact motor control.
By operating in JOG mode or with a manual pulse generator, teaching can be done in one go.
Functions Content
ďźJapanese versionďźăCD-ROMďźJapanese versionďźăCD-ROMă5 licensesďźEnglish versionďźă CD-ROMďźEnglish versionďźă CD-ROMă5 licenses
TJA-6821TJA-6825TJA-6882TJA-6883
A software using Windows2000/XP/Vista/7 PC as setting tools
TypeSpecificationsName
Motion Tool
It is possible to read current value information with the "read" button
Reading and modification of positioning information is possible JOG operation by the
operation panel is possible
âĄPlus CPUâ˘Plus MCML
No. of control axes
Control mode
Encoder method
Positioning control
Position command
Speed command
Acceleration/deceleration setting
Setup data
Stroke
Communication
Compensation functionOthersSupported PLC
ăťMECHATROLINK-â ˘ Communication command type
50W100W200W400W500W750WďźkW1.5kW2kW3kW5kW6kW7.5kW11kW15kW
Positioning method
Interpolation control
No. of pointsPosition command unitCommand setting unit
Linear axis position command range
Speed command unitSpeed command rangeAcceleration/deceleration processingAcceleration/deceleration setting rangePositioning controlPosition outputControl mode
MethodSpeedIndex position compensation functionUnlimited long rotation functionďźendless operation functionďźďźJog feed functionďźCurrent restraint function
1-8 axesPositioning controlTorque controlSpeed controlAbsolute type
PTP control (each axis independent movement)Linear compensation noneArc compensation none
700 points/axis, max. 5600 points (700x8 axes)ď˝ď˝ăď˝ď˝ ď˝
Can be set up by parameters from decimal 0 to 5 digits -2147483647 ď˝ 2147483647-214748364ďź7 ď˝ 214748364ďź7-21474836ďź47 ď˝ 21474836ďź47-2147483ďź647 ď˝ 2147483ďź647-214748ďź3647 ď˝ 214748ďź3647-21474ďź83647 ď˝ 21474ďź83647
ď˝ď˝ďźď˝ăď˝ď˝ ď˝ďźď˝0 ď˝ 2091752000
Trapezoid acceleration/deceleration(setting can be made per acceleration/deceleration. 2-step changeable)
1 ď˝ 65535Setting data (700 points/axis)
position output data (16 points/axis)Parameter (for controller and servo amplifier)
65536 rotationsMECHATROLINK-â ˘
ďźďźďźMď˝ď˝ď˝
TOYOPUC-Plus CPU
Plus MCMLModel
JSGDV-R70A21BJSGDV-R90A21BJSGDV-1R6A21BJSGDV-2R8A21BJSGDV-3R8A21AJSGDV-5R5A21AJSGDV-7R6A21AJSGDV-120A21AJSGDV-180A21AJSGDV-200A21AJSGDV-330A21AJSGDV-470A21AJSGDV-550A21AJSGDV-590A21AJSGDV-780A21A
Applied motor JTEKT arrangement typeSpecifications
ăť3-phase 200V
ăťRotation type for servo motor
470A550A,590A,780A
JJUSP-RA04-EJJUSP-RA05-E
Application amplifier SGDV- JTEKT arrangement typeSpecifications
Regenerative resistor
0.2ď˝0.5ď˝1.0ď˝3.0ď˝5.0ď˝10.0ď˝
ML3-C0002ML3-C0005ML3-C0010ML3-C0030ML3-C0050ML3-C0100
Cable length Product modelCable
MECHATROLINK-â ˘Cable
Plus-MCML module MECHATROLINK-III communication
Motor stop Motor stop
Position command speed
Position command speed
Acceleration
Acceleration
Without vibration suppression function
â High speed processing
ăť Serial communication of 100Mbps between ďźďźŁďźďźŹâ servo amp, the fastest its class in the industry
⥠Positioning time shortening ⢠High accuracy which is comparable to machining tools ⣠A wealth of motor variations
ăť Improving speed (frequency) responseăť Vibration suppression function
Carries out stabilized high-speed motion for positioning.
ăť Resolution: a million pulses/rotationăť Introduction of high resolution encoders
ăť Capacity 50W-15kW line upăť Line-ups of small to medium inertia
A wide variety of variations allows you to configure a servo system best suited for your use.
Best fit for positioning and assembly work in which high accuracy plays a vital part.
The reason?
With vibration suppression function
Best suited for multi-axis positioning control where quick cycle time is important.
Plus MCML motion system will solve the weak points of your current motionsEasy designing
Ladder circuit
Other companyPLC and motion
Other companyAmplifier
Motion program
Ladder circuit only
Position data 1253.5 setup Capture
Weak point ďź
Weak point 2
Weak point 3
SolutionďźBoth ladder circuits and motion programs are necessary for motion control.
Motion control can be realized just by using control circuits. Simpler PLC circuits due to an introduction of the function blocks. Motion control circuits using SFC allows movement of equipment to be expressed simpler and easier to-understand. Also, the movement can be changed with ease.
Easy setupOther companyPLC and motion
Other companyAmplifier
Solution2Setting is necessary for controllers and servo amps.
All setup can be carried out on an operation panel (or peripheral tools). No need to switch computer specialty application tools or cables.
Easy teachingOther companyPLC and motion
Other companyAmplifier
Solution3Numerical values are necessary for setting position.
Thanks to the easy teaching function, just operate and press the read button. Current location can be easily set to a target location in one go.
Realizes motion control only using ladder circuits. In addition to this feature, being able to control with SFC and FBD allows you to design more easily.
ă˘ăźăˇă§ăłăłăłăăăźăŠ Data held by the controller
Position Parameter
Number Command place Feed speed POS1 PCOM 0043107 FEED 0040000ăăťăăťăăť
Instructs movement in SFC (ladder)
POS1 movement
POS2 movement
Position setting
Command sending
Positioning completion
Step execution complete flag (Select one of these)
Positioning FB
POS1
Function block for MCML control reduces design processes
ăťAt a glance where the equipment stopsăťYou can locate a cause of trouble on a screen with ease
Order of movement can be seen at a glance
circuit in question
When the equipment stops
Condition un-match can be known
Plus CPU Plus MCMLSetting up controller in link parameters
No personal computers are necessary for setting up systems. Easy setup from operation panel.It is easy to set up motion from operation panel.â Operation panel
âŁManual pulse generator
â¤Servo amplifier
âĽServo motor
â Operation panelâĄďź°ďźŹďźŁâ˘Motion controllerâŁManual pulse generatorâ¤Servo amplifier
âĽServo motor
Realizes visualization of PLC and motion settings.Configures sequence control of equipment. Controller for JTEKT motion system.Manual operation box at hand for the positioning adjustment for each axis.Possible to directly connect to Plus MCMLServo amplifier for JTEKT motion system.
Servo motor for JTEKT motion system.
TOYOPUC-DM/FP seriesTOYOPUC-PLusTOYOPUC-Plus MCMLďźTCI-6819ďźJHC1MCA-âĄâĄJSGDV-âĄâĄâĄâĄJSGMJV type (middle moment small capacity)JSGMAV type (low moment small capacity)JSGMSV type ďźlow moment medium capacityďź
JSGMPStype (middle moment small capacity)JSGMGV type (middle moment medium capacity)
Section Type Task
âťMECHATROLINK is the trade mark of MECHATROLINK Members Associations.
JTEKT not only supplies and supports motion controllers as single unit but also as motion systems.
0403
ăź
Power/Power consumptionAmbient temperature/Relative humidity/Atmosphere
Anti-vibration
DC24VÂą10%/10W or less (when no extra I/O) 0ď˝55°C/30 - 85% RH (However no condensation)/No corrosive gas
Acceleration rateďź
9.8m/s2
Amplitude3.5mmďź
No. of sweeps10 times
(1 octave/minute)
Item ItemSpecifications Specifications
Frequency5ď˝8.7Hz8.7ď˝150Hz
Part name
Plus EFRPlus EFR2Plus DLNK-MPlus CLNK-MPlus CLNK-SPlus MCML
Plus IO24/16P
TCU-6743TCU-6859TCU-6744TCU-6824TCU-6830TCI-6819
TCU-6742
Model
TCU-6741
ItemAdditional functions
Communication
Additional functions
Communication
Item
Communication
Motion
Input/output
Maximum no. equipped
ďź
ďź
General specifications TOYOPUC-Plus option (stud, cable)
EX board control specifications
Maximum no. equipped2 sheets
(1 sheet when equipped with EX or EX2)
Either one
1Max. 2
Max. 4
SpecificationsEthernet/FL-net/FL Remote 10Mbps/100Mbps,EtherCAT 100Mbps
Ethernet/FL-net/FL Remote/EtherNetIP 10Mbps/100Mbps,EtherCAT 100MbpsDeviceNet master
CC Link master Ver 2.00 compatibleCC Link slave Ver 2.00 compatible
Positioning/torque/speed control max. 8-axis MECHATROLINK-III24 inputs ďź5mA/24V, (-)common)16 outputsďź0.5A/24V, (+)common)
Part name ModelCommunication/IO board specifications
Combination of communication module
Anti-shockAnti-noiseDielectric strength voltage Insulation resistanceInstantaneous power failure
147m/s2 3-direction 3 times each In accordance with European EMC Standards (Refer to the instruction manual for details.) AC1000Vă1 minute duration (between DC relay terminal - earth) DC1000Vă10MΊ or more (between DC relay terminal - earth) ăInstantaneous power failure time 10ms or less Instantaneous power failure duration 1s or more
STD16Ă4
STD10Ă4BRA-SCRSTD12Ă4
4 pcs of M3 with length of 16 mm
4 pcs of M3 with length of 10 mmBracket4 pcs of M3 with length of 12 mm
CPU-mounting plate (If there is no communication and EX), IO-mounting plate A bracket to mount TOYOPUC-Plus with screws
Between the CPU and BRA-SCR/BRA-DIN (when there is 1 level of communication)
Name1. Stud, screw, bracket
3. Cable
NameContents ContentsApplied location Applied locationSTD22Ă4STD30Ă4SCR6Ă4BRA-DINSTD20Ă4
4 pcs of M3 with length of 22 mm4 pcs of M3 with length of 30 mm4 pcs of M3 with length of 6 mmDIN rail mounting bracket4 pcs of M3 with length of 20 mm
CUP-mounting plate (If mounting EX/DLNK-M/CLNK-M)CUP-mounting plate (If mounting EX+EFR/EX+CLNK-S/EFRX2)Screws to secure the stud and substrate/bracket/cover
Bracket for mounting Plus to the DIN railBetween the CPU and BRA-SCR/BRA-DIN (when there are 2 levels of communication)
âďź1 piece implementation.ăâNumbers: Actually implemented no. âłďźEither with one of them or without them can be selected. (1 port) is the number of ports when selected.
Plus EX
Between IO and IO, between IO and CPU, between IO and cover, between CPU and cover, betweeen MCML and IO, between MCML and CPU, between MCML and MCML, between MCML and cover
ST10X4FFST22X4FFST30X4FF
M3 (female-female) 4 pcs with length of 10 mmM3 (female-female) 4 pcs with length of 22 mmM3 (female-female) 4 pcs with length of 30 mm
Between CPU-BK0000/BK00DN (if there is no communication and EX), between IO-BK0000/BK00DNBetween CPU-BK0000/BK00DN (when there is 1 level of communication)Between CPU-BK0000/BK00DN (when there are 2 levels of communication)
Name2. Plus/Plus Safety dual use stud/bracket/other Plus cover
NameContents ContentsApplied location Applied locationBK0000BK00DNPlus Cover
BracketDIN rail bracketCover for Plus
Plus/Plus Safety dual use screw fixing bracketPlus/Plus Safety dual use DIN rail bracket
Protects the substrate surface so it is not unintentionally touched.
Plus CPU Plus IO24/16PBoard type (total 10 types)
Plus EX
Plus EX2
Plus EFR Plus MCML
Plus EFR2
Plus DLNK-M
Plus CLNK-M
Plus CLNK-S66
60
90
73
72
60
140
84
90
72.5
90
72.5
9072.5
90
72.5
140
90
140
70
Moduleâďźďźďźďźďźďźďźďźďź
ďź ďź ďź ďź
ââłâłďźâďźďźďź
ââłâłďźďźâďźďź
ââłâłďźďźďźâďź
ââłâłďźďźďźďźâ
ââłâłďźââďźďź
ââłâłďźďź â2ďźďź
ââłâłďźâďźďźâ
ââłâłďźďźďźââ
ââłâłďźďźââďź
ââłâłďźďźďźďź â2
ââłâłďźďźâďźâ
ââłâłâďźďźďźďź
ââłâłââďźďźďź
ââłâłâďźďźâďź
ââłâłâďźďźďźâ
ââłâłâďźâďźďź
ďź1 boardďźďź1 boardďź
1 board1 board 1 board 1 board1 board
1 board 2 board 1 board 2 board 1 board 2 board 1 board 2 board 1 board 2 board 1 board 2 board 1 board1board*21board*2
ďźboard*2
ďźboard*2
ďźboard*2
ďźboard*2 ďźboard*2
ďźboard*2 ďź ďź
ďźďźďź
1 board3 board ďź board ďź board ďź board ďź boardďź board ďź board2 board 2 board
ďź
Mounting combination list
*1 SN- I/F can be used only at the Plus EX or EX2 port when TOYOPUC is equipped with Plus EX or EX2. *2 For EtherCAT, only 1 port can be used when the CPU version is 2.20 or higher. EtherNetIP can be used when the CPU version is 2.10 or higher.
Plus CPUPlus CLNK-MPlus DLNK-MPlus CLNK-SPlus EXPlus EFRPlus EX2Plus EFR2CC Link masterDeviceNetCC Link slaveEthernet/FL-net /FL RemoteEthernet/FL-net /FL Remote/EtherCATPC/CMP/SIO/MODBUS/SN- I/F *1
Ethernet/FL-net/FLRemote/EtherNetIP/EtherCAT
âťCC-Link is a registered trademark of Mitsubishi Electric Corporation.âťDeviceNet is a registered trademark of Open DeviceNet Vendor Association Inc. âťEthernet is a registered trademark of Fuji XeroxăâťFL-net is the controller level network (OPCN-2) stipulated by JEMA (The Japan Electrical Manufacturers' Association) âťEtherCAT is a registered trademark of Beckhoff Automation GmbH.âťMODBUS is a registered trademark of AEG Schneider Automation International. âťWindows is a trademark of Microsoft Corporation, USA in the USA and other countries.
Plus CPU TCC-6740 Program typeProgram control typeInput/output control typeProgram languageProgram size
Data memory sizeProcessing speed
Application command
Index registerEquipment information memory
Other functions
I/O recorderScan unit traceForced ON/OFF
Peripheral equipment I/FBattery DisplayClock
RUN output
Communication
InputOutput
Stored program typeCyclic calculation method, constant scan, fixed cycle interrupt
Image register typeSFC,LD,FB
Basic command 21ns (maximum speed)
16KWďźďźFB_8KW)32Kbyte
Data format: BIN, BCDSize: Byte, word, double word
None64Kbyte
None
NoneNoneNone
None
16KWĂ3ďź48KWăďźďźFB_32KWďź64Kbyteďź128Kbyte
Data format: BIN,BCDBIN with symbols
Floating decimal point (single accuracy, double accuracy)Size: byte, word, double word
With4Mbyte
Event monitor (for cycle monitor) 64KbyteStandard library function
WithWith
I/O operation panel, forced output supported
With (can run for approx. 10 days with power off)
Part name Model Item Plus standard mode Plus expansion mode (if an EX board is implemented)
Relay output ďźDC24Vďź0.5Aďź
12 points (5mA/24V 6 points/common Working voltage range: 21.6 to 26.4V Digital filter 1ms to 5ms)8 points 0.5A/1 point, 1.6A/(8 points) Working voltage range:10.8 to 26.4V
USB Highspeed (480Mbps)/Fullspeed(12Mbps)Not used (backup for non-volatile RAM)LED display POWER, RUN, E/A only
CPU board control specifications
SpecificationsPlus expansion mode (enabled when EX board is implemented)
EthernetďźFL-netďźFL Remote 10Mbps/100Mbps,EtherCAT 100MbpsPCďźCMPďźSIOďźRS422ďźRS232CďźďźSN- IďźFďźMODBUS
â EthernetďźFL-netďźFL Remote 10Mbpsďź100MbpsâĄPCďźCMPďźSIOďźRS422ďźRS232CďźďźMODBUS
For EX (1) Ethernet/FL-net/FL remote 10Mbps/100Mbps, EtherCAT 100MbpsFor EX2 (1) Ethernet/FL-net/FL remote/EtherNetIP 10Mbps/100Mbps, EtherCAT 100MbpsCommon (2) PC/CMP/SIO (RS422/RS232C)/MODBUS
TCU-6858
Plus expansion mode (enabled when EX2 board is implemented)
EthernetďźFL-netďźFL RemoteďźEtherNetIP 10Mbps/100Mbps,EtherCAT 100MbpsPCďźCMPďźSIOďźRS422ďźRS232CďźďźSN- IďźFďźMODBUS
Plus EX2
Lďź***
Mark tube Cutoff
40mm
A1B1
A2B2
Power
RUN
12
1
2
Cutoff
Lďź***
40mm
123
4
123
4
B1A1B2A2
Cutoff
Lďź***
40mm
Cutoff
Lďź***
40mm
100mm
B1
B2A1
BrownBlue
L+
L-
SG
FG
Cutoff
Lďź***
40mm
100mm
Mark tube
Pin crimp
Pin crimp
Pin crimp
FG
BrownBlue
BrownBlue
BrownBlue
L+L-SG
Lďź***
40mm
CPU side CN6 IO sideăCN2
100mm
40mmMark tube
B3A3A2
B4A40V
24V
EX+EX-SG
A1A2A3
A4A5
A6
24V0V
EX+EX-SGFG
Lďź***
IO sideăCN2
40mm40mm
100mm
Mark tube
0V24V
EX+EX-SG
A1A2A3
A4A5
A6
24V0V
EX+EX-
SGFG
Cutoff
Lďź***
40mm
100mm
B1B2
B4B3
TXDRXDSGFG
Cutoff
Lďź***
40mm
100mm
A1A2
A4A3
L+L-SGFG
Lďź***
40mm
A1A2
A4A3
L+L-SG
23
1L+L-
SG
Cutoff
Lďź***
40mm
1234
B1A1B2A2
Cutoff
Lďź***
40mm
1234
B1A1B2A2
Cutoff
Lďź***
40mm
1234
B1A1B2A2
Cutoff
Lďź***
40mm
B1A1B2A2
1234
BrownBlue
BrownBlue
FG
*1 There is only IOZ_CN2PIN for the 0.3m part.
CPU_PR_CN5-***
Name/application Contents Name/application ContentsEX_SIO232_CN2-***
CN2ăCore cable and mark tubeăBrown TXDăă Blue RXDăInside sealedă SGăOutside sealedă FG
CPU_I_CN4-***ăă
CPU_O_CN3-***
CPU_SIO_CN6-***
SI0_CN6-***
CN2ăCore cable and mark tube 1 DC24V 2 0V BrownăEX+ăăBlueăEX- Inside sealedă SG Outside sealedăYG tube
CN6ăCore cable and mark tube 1 DC24V 2 0V BrownăEX+ăăBlueăEX- Inside sealedă SG Outside sealedăYG tube
Core cable and mark tubeăBrown L+ăăăăBlue L-ăInside sealedăă SGăOutside sealedă YG tube
Core cable no. and signal name 1 COM0- 2 COM0- 3 000 4 001 5 002 6 003 7 004 8 005 9 Vacant 10 Vacant 11 COM1- 12 COM1- 13 006 14 007 15 008 16 009 17 00A 18 00B 19 Vacant 20 Vacant
Power, for RUN signal
Core cable no. and signal name 1 PWR2- 2 PWR2- 3 COM2+ 4 COM2+ 5 010 ă 6 011 7 012 8 013 9 014 ă10 015 11 016 ă 12 017
EX_SIO422_CN2***
EX_SIOSNIF_CN2-***
CN2ăCore cable and mark tubeăBrown L1+ăăăBlue L1-ăinside sealedă SGăOutside sealedă FG
CN2ăCore cable and mark tubeăBrownăL+ăăăBlueăL-ăinside sealedăSG
IO_X00_CN3-***
Core cable no. and signal name 1 COM0- 2 COM0- 3 000 4 001 5 002 6 003 7 004 8 005 9 006 10 007 11 COM1- 12 COM1- 13 008 14 009 15 00A 16 00B 17 00C 18 00D 19 00Eă ă 20 00F
***=010ă1m***=030ă3m
Core cable no. and signal name 1 COM2- 2 COM2- 3 010 4 011 5 012 6 013 7 COM3- 8 COM3- 9 014 10 01511 016 12 017
IO_Y20_CN5-***
IO_Y28_CN6-***
Core cable no. and signal name 1 PWR5- 2 PWR5- 3 COM5+ 4 COM5+ 5 028 6 029 7 02A 8 02B 9 02C 10 02D11 02E 12 02F
Core cable no. and signal name 1 PWR4- 2 PWR4- 3 COM4+ 4 COM4+ 5 020 6 021 7 022 8 023 9 024 10 02511 026 12 027
***=010ă1m***=030ă3m
***=050ă5m***=100ă10m
***=010ă1m***=030ă3m
***=050ă5m***=100ă10m
Core cable number and mark tubeăăťPower 1:24V 2:0VăăťRUNă1ďźRUN1ă2ďźRUN2
CPU input cable
***=010ă1m***=030ă3m
***=050ă5m***=100ă10m
CPU output cable
***=050ă 5m***=100ă10m
***=150ă15m***=200ă20m
CPU serial communication cable
***=050ă 5m***=100ă10m
***=150ă15m***=200ă20m
CPU serial communication cable without connector
Connection cable of CPU and IO substrate
Between IO substrates
***=050ă 5m***=100ă10m
For EX serial communication 232C
***=050ă 5m***=100ă10m
***=150ă15m***=200ă20m
For EX serial communication 422
***=005ă0.5m***=015ă1.5m
***=030ă3m
For EX serial communication SN-IF
***=010ă1m***=030ă3m
***=050ă5m***=100ă10m
Additional IO input 1
IO_X10_CN4-***
***=050ă5m***=100ă10m
Additional IO input 2
***=010ă1m***=030ă3m
***=050ă5m***=100ă10m
Additional IO output 1
***=010ă1m***=030ă3m
***=050ă5m***=100ă10m
Additional IO output 2
CN2ăCore cable and mark tube 1 DC24V 2 0V BrownăEX+ăăBlueăEX- Inside sealedă SG Outside sealedăYG tube
Mark tube
Mark tube
Mark tube
Mark tube
Mark tube
Mark tube
Mark tube
Core cable and mark tubeăBrown L+ăăăăBlue L-ăInside sealedăă SGăOutside sealedă YG tube
CPU_IOZ_CN6-CN2-***
***=003ă 0.3m***=005ă 0.5m***=010 ă1m
***=020ă2m***=040ă4m
IOZ_CN2-***ďźFG is a round terminal.ďźIOZ_CN2PIN-***ďźFG is a pin type.ďź***=003ă 0.3m *1***=005ă 0.5m***=010 ă1m
***=020ă2m***=040ă4m
0605