PLM for a smart, connected & efficient tire plantcommunity.plm.automation.siemens.com/siemensplm/attachments... · 5/28/2015 · PLM for a smart, connected & efficient tire plant

Tecnomatix Plant Simulation Worldwide User Conference 2015

Siemens Industry Software

© Siemens AG 2015. All Rights Reserved. Realize innovation.

PLM for a smart, connected & efficient tire plantPeter Haan, Siemens AG, Digital Factory

© Siemens AG 2015. All Rights Reserved.

2015-05-28Page 2 Siemens PLM Software

Plant Simulation for Tire Production

PLM for a smart, connected & efficient tire plant





Die nahtlose Verbindung von Fabrikplanung und Automatisierung stellt diewesentliche Kernkompetenz der Division „Digital Factory“ dar

1) CIS: Commonwealth of Independent States

Managing Board

MarketAmericas Global

HealthcareMiddle

East, CISAsia,

AustraliaEurope,Africa

Separatelymanaged

Corporate CoreCorporate Services

Power Generation Services

Div

isio

ns

FinancialServices

Powerand Gas

WindPower and

Renewables

MobilityEnergyManage-

ment

BuildingTechnolo-

gies

DigitalFactory

ProcessIndustriesand Drives

Healthcare

PG

MOPS

WP

EM BT DF PD HC SFS

Go-

to-m

arke

t KundenDie neue Siemens OrganizationSeit dem 1. Oktober 2014



Logistics, warehouses and material buffers are an essential success factor fora smart, connected & efficient tire plant

The material flow across the whole factory has to be designed

Line Mgmt.System

Line Mgmt.System

Mixing RoomAutomation

Line Mgmt.System

Line Mgmt.System

Plant Simulation can givesupport on these areas

Plant Information and Manufacturing Execution System

Short introduction to tire production

Com-pound Semi GTS Finish

GoodsRMS

Mixing Semi Machines TBM Curing Quality + Final Fin.





The right dimensions for storage areas, warehouses and the throughput oftransportation systems is a major challenge for the plant designer

??Questions to be answered to achieve an efficient tire plant design

Plant Simulation supports the design designer and his team to do the right decisions

Size of warehouses and storage areas?• Raw material storage• Compound storage• Semi material storage• Green tire storage• Final finished tire warehouse

All have to be linked by transportation systems• AGVs• Conveyor systems• Monorail systems• All together 8 systems have to be designed!



80% performance can be reached without simulation,90% can be achieved by an excellent skilled team,up to 100% is only possible by simulation and scenario approach

• Geographical layout

• Capacity and throughput of each production element

• Influence of different tire types incl. production time per type

• Preparation time for new tooling

• Average downtime

• # of machine optimization by bottleneck analysis

• Real time simulation, but also high speed future outlook

The digital tire factory - logistics performance simulation

Digital plant layout and simulation optimizes your tire plant’s production output on minimummachine resources, plant space and time-to-market





80% performance can be reached without simulation,90% can be achieved by an excellent skilled team,up to 100% is only possible by simulation and scenario approach



The digital tire factory performance charts

Additional 3D display is available for the design, but also for the simulation!

Predefined charts help to find the root cause of a bottleneckat your finger tips - fast

• Green tire stock filling level• TBM utilization• Curing press utilization





Siemens supports the entire production process with products from the fieldlevel up to the enterprise level

Siemens products for the complete tire production process

Plant Information, MES and Line Monitoring are the main componentsof the Tire Production Control Center

Logistics Storage

Semi-Products Tire Building Vulcanization Quality ControlMixing

Line Monitoring

Plant Information and Manufacturing Execution System

Line Monitoring Line Monitoring Line Monitoring Line Monitoring



A well defined interface between the Control Center and the Machinesreduces the time to production

Tire Production Control Center - based on consequent line integration

Plant Simulation shortens the development time of overlaid SCADA and MESby simulating the interface

*1) Automatic Compound Storage *2) Green Tire Storage

Seamless communication between all machines and the control room

Tire Building Vulcanization Quality ControlMixing Semi-Products Logitics & StorageGTS + AGV*2)ACS + AGV*1)

User specificpresentation of all therelevant machine,plant and product data

OEE / KPI view Messages , alarms Reports

Trends Machine availability Maintenance

Production Planning

Visualization





Siemens PLM SWFrom digital design, optimization by simulation to an efficient tire plant

Siemens is the only company, offering automation for the real world, but also for the virtual world

NXNew concepts for

innovation inproduct development

TECNOMATIXProductionoptimizationwithout risk

TeamcenterKnowledge Management



Siemens PLM SWFrom digital design, optimization by simulation to an efficient tire plant

Siemens is the only company, offering automation for the real world, but also for the virtual world

NXNew concepts for

innovation inproduct development

TECNOMATIXProduction

optimization without risk

TeamcenterKnowledge Management





The digital factory approach for the tire industry

The Siemens Digital Factory approach is open to all partners and customers

• Industry 4.0 technologies are pushed and funded by Chinesegovernment

• Mesnac has selected Siemens, as a supplier with a uniquePLM/Automation portfolio, to set-up new services beyondmachinery business

• The cooperation between Mesnac is based on standardportfolio of Siemens and is non-exclusive

• Same as Mesnac, any company can take advantages ofSiemens portfolio

Siemens anticipates major cost savings for OEMsand tire manufacturers in deploying the digital factory

Documents

PLM for a smart, connected & efficient tire plantcommunity.plm.automation.siemens.com/siemensplm/attachments... · 5/28/2015 · PLM for a smart, connected & efficient tire plant