20-051 www.powercommander.com 2017 Suzuki DL650 (V-Strom) PCV F/I - 1

PARTS LIST

1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab

THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com

2017 Suzuki DL650 (V-Strom)

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

FUEL AND IGNITION

20-051 www.powercommander.com 2017 Suzuki DL650 (V-Strom) PCV F/I - 2

EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)

Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

INPUT 1 (Grnd)

INPUT 1

INPUT 2 (Grnd)

INPUT 2

USB CONNECTION

20-051 www.powercommander.com 2017 Suzuki DL650 (V-Strom) PCV F/I - 3

1 Removetheseat,thefueltankcovers,andthefueltank.

2 Removetheairbox.

3 SecurethePCVmoduleinfrontofthecompartmentundertheseat(Fig.A).

Use the supplied Velcro to secure the module. Clean both surfaces with the supplied alcohol swab prior to applying the velcro.

4 RoutethePCVharnessfromthetailsectiontowardstheenginefollowingtherightsideframerail.

5 Securetheground(BLACK)wirewiththeringlugtothenegativeterminalofthebike’sbattery.

6 RoutethePCVwiringharnessuptothethrottlebodies.Locateandunplugthestockwiringharnessfromthefuelinjectors(Fig.B).

The FRONT cylinder fuel injector has a stock BROWN connector.

The REAR cylinder fuel injector has a stock GREY connector.

7 PlugthepairofPCVwiringharnessconnectorswithORANGEcoloredwiresin-lineoftheFRONTcylinderfuelinjectorandthestockBROWNwiringharnessconnector.

8 PlugthepairofPCVwiringharnessconnectorswithYELLOWcoloredwiresin-lineoftheREARcylinderfuelinjectorandthestockGREYwiringharnessconnector(Fig.C).

FIG.A

FIG.B

FIG.C

Ground

PCV Harness

Unplug

Unplug

20-051 www.powercommander.com 2017 Suzuki DL650 (V-Strom) PCV F/I - 4

9 LocatetheREARcylinderignitioncoilconnectorsontherighthandsideofthebike.TracethestockwiringharnessfromtheREARignitioncoiltoitsconnectors.UnplugtheconnectorsfortheREARcylinderignitioncoil.(Fig.D).

FIG.D

12 Locatethelower(primary)ThrottlePositionSensorontheleftsideoftherearthrottlebody.UnplugthestockwiringharnessfromtheTPS(Fig.F).

There is a similar upper (secondary) TPS here, also. Be sure to connect the PCV only to the lower (primary) TPS.

FIG.F

Unplug

Unplug

10 PlugthepairofPCVwiringharnessleadswithBLUEcoloredwiresin-lineoftheFRONTcoilandthestockwiringharness(Fig.E).

11 Routetheremainingconnectorsbetweenthethrottlebodiestotheleftsideofthebike.Besuretokeepthewiringharnessroutingclearofthemovingpartsofthethrottlebodylinkage.

FIG.E

20-051 www.powercommander.com 2017 Suzuki DL650 (V-Strom) PCV F/I - 5

14 LocatetheFRONTcylinderignitioncoilconnectorsonthelefthandsideofthebike.TracethestockwiringharnessfromtheFRONTcylinderignitioncoiltotheseconnectors.UnplugtheconnectorsfortheFRONTcylinderignitioncoil.

15 AlsounplugtheconnectorsfortheCrankPositionSensorthatarefoundinthissamelocation(Fig.H).

16 PlugthepairofPCVwiringharnessleadswithGREENcoloredwiresin-lineoftheFRONTcylinderignitioncoilconnectors.

17 PlugthepairofPCVwiringharnessleadswithBROWNcoloredwiresin-lineofthestockCPSconnectors(Fig.J).

18 Reinstalltheairbox,fueltank,bodypanels,andseat.

FIG.H

FIG.J

Unplug

Unplug

13 PlugthepairofPCVwiringharnessleadswith3-pinconnectorsin-lineofthebike’sTPSandthestockwiringharness(Fig.G).

FIG.G