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Plant Layout and Design for Particle Board Furniture Manufacturing Facility
1* 2
12000
E-mail: [email protected]*
Sinlapachai Watthanasoei1* Pissanu Manaspiti2 1,2Department of Industrial Engineering, College of Engineering, Rangsit University, Pathumthani 12000
E-mail: [email protected]*
1)
2)
3)
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50 25 30
:
Abstract
This research paper presents improvements on production processes and layouts of a particle board
furniture manufacturing facility. The made-to-order factory under study had experienced three principal deficiencies: 1) periodic shutdowns due to seasonal floods, 2) production backlogs owing to
incompetency of the material handling systems and 3) inadequacy of the production area corresponding
to the ever-increasing demands and planned acquisition of equipment. After thorough study using the �SLP� technique, a layout is conceptualized and a detailed design is subsequently accomplished. In
addition to the survival from the great flood in 2011 by 50 centimeters through the levitation the floor
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area, a 25% increase in output is observed as a result of rectification and simplification of the material handling system while another 30% is gained from the proposed layout. In all, both the proposed material
handling system and layout, as almost always the case, contribute to the significant improvement.
Keywords: Particle Board Furniture, Made-To-Order Production, Job Shop Layout.
1.
[1]
3 1) (Wood) 2) (Plywood)
3) (Particle Board)
2.
2.1
(Particle Board)
[2]
2.2
2 (Built�in Furniture Fixed Furniture)
[1]
1
(Knock Down Furniture)
2
1
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2
2.3
(Particle Board) 120 . 240 . 9, 12, 16,
19, 25 28 1
( � . . 2554)
1 ( )
( )
327
337
314
329
337
338
325
332
2.4
3
3
3.
(SLP)
1) [4] 4
(Process layout) (Product Layout)
(Fixed Position Layout) (Group Layout)
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2) (Systematic
Layout Planning, SLP) [5],[6] 10
( )
( )
2
3) [7]
2
(Roller Conveyor)
4) Blower Wheel Blower Housing [3]
Blower Wheel 63.8%
38.19% Blower Housing
75.7% 19.9%
25%
4.
(SLP)
4.1
1) 2
1 3
2)
- (From-To Chart)
(Activity Relationship Chart)
A E I O U X
4.2
4
4
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4.3
2
2 ( )
( )
50
69
20
25
25
5
(15 ) 15
(AT 130
(MT) 25
(AT) 40
(MT) 4
(CNC) 120
(MT) 4
4.4
5
5
4.5
6
6
4.5
3
( . . 2554- . . 2555)
3 ( )
( )
529
533
539
534
5.
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25
30
[1] . 2552.
.
, 2-14.
[2] . 2554.
.
, 1. [3] . 2550.
Blower Wheel Blower Housing.
, 1-5.
[4] . 2551. . ( - ),
. 115-125. [5] Tompkins, J.A. and White, A.J. 1984. Facilities
Planning, John Wiley & Sons, New York, USA. [6] Heragu, S. 1997. Facilities Design. PWS
Publishing Company, Boston, USA.88-100
[7] Sule, D.R. 1994. Manufacturing Facilities. PWS Publishing Company, Boston, USA.233-262
