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PLANETARY WINCHES

PLANETARY WINCHES - dovertwg.com€¦ · Rufnek planetary winches are now available with the optional Intelliguard™ capacity-alert system that electronically measures torque

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PLANETARY WINCHES

Rufnek planetary winches are now available in pulling capacities from 30,000 to 130,000 pounds, and with the optional Intelliguard capacity-alert system, offer added protection from winch overloading on bed trucks, winch trucks and pole trucks.

In the harshest environments, on the most challenging projects, Rufnek winches set the standard for reliability and rugged performance.

Rufnek winches and complimentary products are ideal for tough oilfield and heavy haul applications, and with the optional Intelliguard™ capacity-alert

system can be monitored to provide real-time alerts and actual usage data.

WHERE THERE’S A RIG, THERE’S A RUFNEK®.

ADVANCED FEATURES & SUPERIOR BENEFITS

Two-speed hydraulic motor with shift-on-the-fly capability• Optimal flexibility in selecting line speed and line pull to match

load conditionsSingle, externally mounted air cylinder for drum kick out/free-spool • Easy access for maintenanceIntegral, spring-applied, hydraulically released disk brake with counterbalance valve and overrunning clutch• Provides superior load control and smooth operation ensuring

optimal brake life and performanceAir-applied drum brake• Prevents bird-nesting of cable during free-spool operation2-piece drum clutch yoke• Provides easier servicing as the winch does not require

disassembly to replace12 service kits per model• Servicing is more convenient as 12 kits are available for efficient

winch repair

Intelliguard capacity-alert system cab-mounted indicator.

RUFNEK Winch Model Code

Basic Model

Gear TypeP=Planetary

W=Worm

Drive TypeH=Hydraulic

Gear Box Position(relating to truck)

L=LeftR=Right

Sensor PackageX=With IntelliguardO=Without Intelliguard

Cable SpoolingO=Over DrumU=Under Drum

Clutch DeviceA=Air

Motor Type2=Tw0-Speed Gear MotorX=No Motor

R N 1 3 0 P H L X O A 2

At TWG, we continue to raise the bar on how planetary winches should perform—and it’s been that way for over 85 years.

Rufnek planetary winches are specifically designed for the world’s oilfield industry. In the harshest environments, on the most challenging projects, Rufnek planetary winches set a new benchmark for reliable operation and rugged performance.

Smart Technology.Safer Operation.

Technical and Customer Support

[email protected]

Rufnek winches and accessories are ideal for tough oilfield and heavy haul applications. Rufnek planetary winches are now available with the optional Intelliguard™ capacity-alert system that electronically measures torque and load information each time your winch is operated, available from 50,000 to 130,000 lb. line pull. As the winch approaches its maximum torque, Intelliguard’s light indicator warns the operator and records the event.

Intelliguard’s electronic records are easily downloadable and provide fleet and safety managers with critical information on the daily operation of their winches. The result? A new ability to help you make more informed decisions about equipment handling and preventive maintenance.

• Power On/Off events• Clutch In/Out• Torque events greater than 70% capacity• Actual Usage Hours• PDF report download via USB stick

WORM GEAR WINCHES ROTARY TABLE DRIVES ROTATING MOUSEHOLES RIG FLOOR HOISTS

OTHER RUFNEK PRODUCTS

Our Technical Support and Customer Support teams are available to answer your questions.

Approximate weight: 690 lb / 313 kg

RN30P30,000 LBS.

PULLING CAPACITY

PERFORMANCE DATA 2400 PSI @ 60 GPM / 165 BAR @ 227 LPM

Layer

Low Speed High Speed Cable

Linepull Linespeed Linepull Linespeed Capacity .750”ø

(lb) (kg) (fpm) (mpm) (lb) (kg) (fpm (mpm) (ft) (m)

1 30,000 13,608 56 17 15,400 6985 111 34 31 10

2 25,805 11,705 66 20 12,903 5853 133 41 68 21

3 22,205 10,072 77 24 11,102 5036 154 47 111 34

4 19,486 8839 88 27 9743 4419 176 54 160 49

5 17,360 7874 99 30 8680 3937 198 60 215 67

47.50

3.53

15.50

6.88

9.15

57.94

6.77

3.92

23.75

19.38 15.35

9.69

PARKERMOTOR

GREASE ZERK

GEARBOXFILL

SAE#10PRESSURIZETO LOWER

GREASEZERK

A

AGEARBOX

LEVEL

GEARBOXDRAIN

GEARBOXVENT

15.00

4.00TYP

3.50TYP.50

TYP

14.50

7.50

22.25

DRUM ROTATIONTO RAISE

CLUTCH POSITION INDICATOR12V DC (35 AMPS)24V DC (20 AMPS)

3.92

6.77

VIEW A-A

SAE #10PRESSURIZE

TO RAISE

GEARBOX FILLED WITH 3.00 QTS.1.BELVAC SYNTHETIC GEAR OIL 75W90.

UNIT PRIMED WITH GRAY PRIMER. 2.

UNIT SHIPS WITH AIR CYLINDERS INSTALLED.3.

WINCH PERFORMANCE SPECIFICATIONS

GEAR RATIO28:1

WINCH PERFORMANCE AT30 GPM 2150 PSI

14.5 CID

TOTAL DRUMCAPACITY(FT)

LAYERSTALL

LINE PULL(LBS)

WINCHSPEED(FPM)

.625CABLE

FIRST 30,000 28 61SECOND 25,717 32 132THIRD 22,502 37 213FOURTH 20,002 42 304FIFTH 18,002 46 406SIXTH 16,365 51 517

REV. DESCRIPTION DATE DRAWN APPD.2 UPDATED NOTE 1. ROTATED MOTOR180~ 3.72 WAS 3.53 5-16-08 JB3 3.53 WAS 3.72, REVISED HOSE AND CB VALVE 7-11-08 JB4 ADDED CASE DRAIN CALLOUT 3-16-09 SWJ5 CHANGED TO PARKER MOTOR 12-14-10 SWJ6 REVERSED CB VALVE PORT 9-7-11 SWJ

SIMILAR TO: I82210001

REV

6I82173001DRAWING

NO.MATERIAL

SHEET HEAT

TREATWTB

APP. 690 LBS

This drawing is the property of TWG. Reproduction or the divulging of data hereon is not permitted without specific approval of TWG.

APPD. BY: DATE:

01.08.07DATE:T.C.DRAWN BY:

All dimensions are in inches•Inside corner radii .03"•Outside chamfer .03 X 45•Remove all burrs, break sharp edges•Fastener torque per EN11000•

Tolerances: Fractions 1/323 Place Decimal .010 2 Place Decimal .030

UNLESS OTHERWISE SPECIFIED

Angles 1/2Concentricity .010 TIRMachine Finish 125

30P INSTALLATIONDO NOT SCALE DRAWING

TWG - JENKS, OK - 918-298-8300

47.50

3.53

15.50

6.88

9.15

57.94

6.77

3.92

23.75

19.38 15.35

9.69

PARKERMOTOR

GREASE ZERK

GEARBOXFILL

SAE#10PRESSURIZETO LOWER

GREASEZERK

A

AGEARBOX

LEVEL

GEARBOXDRAIN

GEARBOXVENT

15.00

4.00TYP

3.50TYP.50

TYP

14.50

7.50

22.25

DRUM ROTATIONTO RAISE

CLUTCH POSITION INDICATOR12V DC (35 AMPS)24V DC (20 AMPS)

3.92

6.77

VIEW A-A

SAE #10PRESSURIZE

TO RAISE

GEARBOX FILLED WITH 3.00 QTS.1.BELVAC SYNTHETIC GEAR OIL 75W90.

UNIT PRIMED WITH GRAY PRIMER. 2.

UNIT SHIPS WITH AIR CYLINDERS INSTALLED.3.

WINCH PERFORMANCE SPECIFICATIONS

GEAR RATIO28:1

WINCH PERFORMANCE AT30 GPM 2150 PSI

14.5 CID

TOTAL DRUMCAPACITY(FT)

LAYERSTALL

LINE PULL(LBS)

WINCHSPEED(FPM)

.625CABLE

FIRST 30,000 28 61SECOND 25,717 32 132THIRD 22,502 37 213FOURTH 20,002 42 304FIFTH 18,002 46 406SIXTH 16,365 51 517

REV. DESCRIPTION DATE DRAWN APPD.2 UPDATED NOTE 1. ROTATED MOTOR180~ 3.72 WAS 3.53 5-16-08 JB3 3.53 WAS 3.72, REVISED HOSE AND CB VALVE 7-11-08 JB4 ADDED CASE DRAIN CALLOUT 3-16-09 SWJ5 CHANGED TO PARKER MOTOR 12-14-10 SWJ6 REVERSED CB VALVE PORT 9-7-11 SWJ

SIMILAR TO: I82210001

REV

6I82173001DRAWING

NO.MATERIAL

SHEET HEAT

TREATWTB

APP. 690 LBS

This drawing is the property of TWG. Reproduction or the divulging of data hereon is not permitted without specific approval of TWG.

APPD. BY: DATE:

01.08.07DATE:T.C.DRAWN BY:

All dimensions are in inches•Inside corner radii .03"•Outside chamfer .03 X 45•Remove all burrs, break sharp edges•Fastener torque per EN11000•

Tolerances: Fractions 1/323 Place Decimal .010 2 Place Decimal .030

UNLESS OTHERWISE SPECIFIED

Angles 1/2Concentricity .010 TIRMachine Finish 125

30P INSTALLATIONDO NOT SCALE DRAWING

TWG - JENKS, OK - 918-298-8300

RN50P50,000 LBS. PULLING CAPACITY

PERFORMANCE DATA 2500 PSI @ 60 GPM / 155 BAR @ 227 LPM

Layer

Low Speed High Speed Cable

Linepull Linespeed Linepull Linespeed Capacity .875”ø

(lb) (kg) (fpm) (mpm) (lb) (kg) (fpm (mpm) (ft) (m)

1 50,000 22,679 40 13 21,230 9629 83 25 34 10

2 41,501 18,824 49 15 17,561 7965 100 31 74 21

3 35,385 16,050 57 17 14,973 6791 117 37 122 35

4 30,840 13,988 65 19 13,050 5919 134 42 176 51

5 27,330 12,396 74 22 11,565 5245 152 48 238 73

Approximate weight: 940 lb / 426 kg

OPTIONAL

OIL

OIL

OIL

C

M

Y

CM

MY

CY

CMY

K

I82438001 - RN50P - Update.AI 1 3/29/2018 10:37:14 AM

OPTIONAL

OIL

OIL

OIL

C

M

Y

CM

MY

CY

CMY

K

I82438001 - RN50P - Update.AI 1 3/29/2018 10:37:14 AM

Approximate weight: 1300 lb / 589 kg

RN65P65,000 LBS.

PULLING CAPACITY

PERFORMANCE DATA 2400 PSI @ 60 GPM / 164 BAR @ 227 LPM

Layer

Low Speed High Speed Cable

Linepull Linespeed Linepull Linespeed Capacity 1.0”ø

(lb) (kg) (fpm) (mpm) (lb) (kg) (fpm (mpm) (ft) (m)

1 65,000 29,483 31 9 29,576 13,154 69 21 40 12

2 52,237 23,586 38 12 24,199 10,886 84 25 89 27

3 45,047 20,411 45 14 20,476 9071 99 30 148 45

4 39,041 17,690 52 16 17,746 7711 114 35 218 65

OPTIONAL

OIL

OIL OIL

OPTIONAL

OIL

OIL OIL

Approximate weight: 1645 lb / 746 kg

PERFORMANCE DATA 2700 PSI @ 60 GPM / 186 BAR @ 227 LPM

Layer

Low Speed High Speed Cable

Linepull Linespeed Linepull Linespeed Capacity 1.0” ø

(lb) (kg) (fpm) (mpm) (lb) (kg) (fpm (mpm) (ft) (m)

1 80,000 36,287 27 8 36,526 16,565 60 18 45 14

2 66,679 30,239 33 10 30,438 13,804 72 22 98 30

3 57,153 25,919 38 12 26,090 11,832 84 26 160 49

4 50,009 22,679 44 13 22,829 10,353 96 29 231 70

5 44,453 20,159 49 15 20,292 9203 108 33 312 95

RN80P80,000 LBS. PULLING CAPACITY

25.25

OIL DRAIN

52.11

21.00

9.00

29.84

23.41TO PAY-IN

2 SPEED SPOOL DRAIN

2 SPEED

GREASE

OPTIONAL

ALERTSYSTEM

TYP4.00TYP

TYP

25.25

5.43

5.50

9.88

1.00

TO LOWER

NORMALLY OPEN

BRAKE BANDAIR INLET

AIR INLET

AIR INLET

2C

M

Y

CM

MY

CY

CMY

K

I82021008 - RN80P - Update.AI 1 3/29/2018 10:39:12 AM

Approximate weight: 2060 lb / 934 kg

PERFORMANCE DATA 2750 PSI @ 60 GPM / 190 BAR @ 227 LPM

Layer

Low Speed High Speed Cable

Linepull Linespeed Linepull Linespeed Capacity 1.125”ø

(lb) (kg) (fpm) (mpm) (lb) (kg) (fpm (mpm) (ft) (m)

1 100,000 45,357 23 7 45,901 20,816 49 15 53 16

2 81,830 37,110 28 8 37,555 17,031 60 18 118 36

3 69,241 31,401 33 10 31,777 14,411 71 22 194 59

4 60,009 27,214 38 12 27,540 12,490 82 25 283 86

5 52,949 24,012 43 13 24,300 11,020 93 28 383 117

6 47,376 21,485 48 15 21,742 9860 104 32 495 151

RN100P100,000 LBS.

PULLING CAPACITY

25.25

10.00

20.00

6.00

GEARBOXVENT

GEARBOXOIL LEVEL

GEARBOXOIL DRAIN

52.11

21.00

GEARBOXOIL FILL

TO RAISE

CASE DRAIN AND2 SPEED SPOOL

ELECTRIC SPEEDSHIFT SOLENOID

BRAKE OILFILL

BRAKE OILLEVEL

OPTIONALINTELLIGUARD

SYSTEM

5.505.50

1.00

A

A

BRAKE BANDAIR INLET

DRUM CLUTCH AIR INLET

DRUM CLUTCH AIR INLET

BRAKE OILDRAIN

CLUTCH POSITION INDICATOR12V DC 35 AMPS

NORMALLY OPEN

GREASE

C

M

Y

CM

MY

CY

CMY

K

I82207001 - RN100P - Update.AI 1 3/29/2018 10:38:17 AM

25.25

10.00

20.00

6.00

GEARBOXVENT

GEARBOXOIL LEVEL

GEARBOXOIL DRAIN

52.11

21.00

GEARBOXOIL FILL

TO RAISE

CASE DRAIN AND2 SPEED SPOOL

ELECTRIC SPEEDSHIFT SOLENOID

BRAKE OILFILL

BRAKE OILLEVEL

OPTIONALINTELLIGUARD

SYSTEM

5.505.50

1.00

A

A

BRAKE BANDAIR INLET

DRUM CLUTCH AIR INLET

DRUM CLUTCH AIR INLET

BRAKE OILDRAIN

CLUTCH POSITION INDICATOR12V DC 35 AMPS

NORMALLY OPEN

GREASE

C

M

Y

CM

MY

CY

CMY

K

I82207001 - RN100P - Update.AI 1 3/29/2018 10:38:17 AM

Approximate weight: 2200 lb / 998 kg

PERFORMANCE DATA 2500 PSI @ 60 GPM / 172 BAR @ 227 LPM

Layer

Low Speed High Speed Cable

Linepull Linespeed Linepull Linespeed Capacity 1.125”ø

(lb) (kg) (fpm) (mpm) (lb) (kg) (fpm (mpm) (ft) (m)

1 130,000 59,702 15 5 65,828 29,853 31 9 53 16

2 107,718 48,850 19 6 53,859 24,425 37 11 118 36

3 91,146 41,335 22 7 45,573 20,667 44 13 194 59

4 78,993 35,823 25 8 39,497 17,912 51 16 283 86

5 69,700 31,609 29 9 34,850 15,804 58 18 383 119

6 62,363 28,282 32 10 31,181 14,141 65 20 495 151

RN130P130,000 LBS. PULLING CAPACITY

DRAININTELLIGUARD

DRAININTELLIGUARD

PERFORMANCE DATA 2000 PSI @ 30 GPM / 138 BAR @ 114 LPM

Layer

Low Speed Cable High Speed Cable

Linepull Linespeed Capacity .750”ø Linepull Linespeed Capacity .750”ø

(lb) (kg) (fpm) (mpm) (ft) (m) (lb) (kg) (fpm (mpm) (ft) (m)

1 35,000 15,876 19 5 46 14 35,000 15,876 19 5 33 10

2 30,722 13,935 21 6 98 30 30,722 13,925 21 6 70 21

3 27,371 12,415 24 7 156 48 27,371 12,415 24 7 113 34

3541RL35,000 LBS.

PULLING CAPACITY

14T 12/24 SPLINE

10.00

4.83

L

14.81LBRAKE OIL

DRAIN

BRAKE OIL

BRAKE OIL

2

17.38

3.00

Winches in this brochure are optimized for viewing and not shown to scale. All measurements are in inches. All RUFNEK® Winches are designed in accordance with SAE J706. Because of product improvement, we reserve the right to make changes without notice.© 2018 TWG. All rights reserved. 38022 RN PLANETARY 3-18 rev

Technical and Customer Support

[email protected]

www.dovertwg.com