Pinnacle Re-Tec & KC Engineering Bearingscompresor.ro/_docs/2019_Pinnacle_ReTec_and_KC_Bearings_presentation.pdf · Pinnacle Re-Tec & KC Engineering Bearings Complete Service Provider

Pinnacle Re-Tec & KC Engineering Bearings

Complete Service Provider

RE Pump

Parts

Service

Repair &

Test

Field

Service

Capability

New &

Repair

Pump Spares, Overhauls & White Metal Bearings



RE Pump

Parts

Service

& Repair

Field

Service

Capability

New &

Repair

32,000 sq.ft facility

78 staff, common management structure

Accreditation for both parts of business

Unique combination – RE/Service & Repair Pumps/WMB’s

Integrated ERP management system

FPAL / Achilles approved

Integrated design & engineering software

Pump Spares, Overhaul & White Metal Bearings



RE Pump

Parts

Service

& Repair

Field

Service

Capability

New &

Repair


Our USP’s

Cost Savings

Typically 30% cheaper than OEM for engineered product

Time Saving

Typically 50% quicker than OEM for engineered product

Both in terms parts and service

ObsolescenceSpecialize in rotating equipment spares for all pump types

Reverse Engineering & Manufacturing capability.

QualityISO9001:2015

3.1 Material certs, CoC, Weld procedures, NDT (MPI/DPI), Design Calcs, Hydrostatic test Certs etc



RE Pump

Parts

Service

& Repair

Field

Service

Capability

New &

Repair


Service Department

Pump Delivery Dates/

weeks

Simple Pump Intermediate Pump Complex Pump

Example End Suction Horizontal split casing

Short VS pump

Boiler Feed Pump

Free Issue Parts 4 5 8

PRT to make parts(non cast) shaft,sleeves

+2 +3 +4

PRT to make Cast PartsImpeller, volute etc

+16 +16 +16

PRT Cast Parts once RELead time reduced to

+10 +10 +10



RE Pump

Parts

Service

& Repair

Field

Service

Capability

New &

Repair


All Wear Parts

Wear rings

Sleeves

Gland followers

Balance drums

Labyrinth sleeves

Shafts up 6.5m

RE Pump Parts

Weir Water Injection Pump - Balance Drum Bush

Manufactured in UNS S32750

Swirl breaks & Grooves in bore HVOF TC coated

Weir Water Injection Pump – Interstage Sleeve

Manufactured in UNS S32750

OD face Laser Clad with Tungsten Carbide

Finish Ground

Tartan - SPX VMBX 86.40- 12 Stg (VS6)

Manufactured complete pump head (P400).

Manufactured in P265GH.

Pressure tested @ 153B.

Full Quality Pack.

◦ CoC / 3.1 Material Certs

◦ NDT / MPI / DPI

◦ Radiography

◦ Design Calcs

◦ Dimensional Report

◦ Hydrostatic Test Report/Cert

◦ Weld Procedures / Qualifications

Barrel for SWI Pump OK 7C 25 / OK 7D 26

Current job to Reverse Engineer

Manufacturing / Cast in Ferralium 255

Full Quality Pack.

◦ CoC / 3.1 Material Certs

◦ NDT / MPI / DPI / FEA

◦ Radiography

◦ Design Calcs

◦ Dimensional Report

◦ Hydrostatic Test Report/Cert

◦ Weld Procedures / Qualifications

Dowty Propellers (GE) ; Spin Rig Joint Pinnacle Re-Tec & KC Engineering Bearings solution

Dowty Propellers (GE) ; Spin Rig

GE looking for increase in performance +25% due to testing loads of modern day propellers.

Full FEA analysis on main & thrust shaft, bearing blocks and main thrust block.

DyroBes analysis on journal & thrust bearings

Hydraulic parts RE/modelled using Faro arm

RE Pump Parts

Casings

Suction cones

Diffusers

Impellers

Bearing housing

Wear plates

Shorter Delivery Times and less Cost

Hydraulic parts RE/modelled using Faro arm

RE Pump Parts

Casings

Suction cones

Diffusers

Impellers

Bearing housing

Wear plates

Shorter Delivery Times and less Cost

New PartFinish

MachineCast PartPattern

M/F

Drawings3D ModelFaro Arm PMI

1 week 1 week

4 weeks 8 weeks 2 week →16 weeks



RE Pump

Parts

Service

Repair &

Test

Field

Service

Capability

New &

Repair


Key Markets UK & O/S

• Oil & Gas

• Petrochem

• Process Industry

• Power Stations

Service & Repair

Reporting

•SIR & Repair Plan

•Inspection report detailing as found dimensions

•QuoteSIR

•Inspection Test Plan (ITP)

•Material Certs / CoC / NDT / Standards / Work Instructions

•Build Report

•Documented record of build / Dimension sheet as built

Build

•Pump Test Report in accordance to API610

•NPSH / Duty / Bearing Temperatures / Vibration AnalysisTest

Begemann VLSP

New Column pipes, Spider bearings, shafts, chambers & impellers.

Complete Rebuild

Mossmorran - David Brown FWP – 25m string Pump received stripped from Weir, Alloa

Mossmorran - David Brown FWP – 25m string Pump received stripped from Weir, Alloa

Mossmorran - David Brown FWP 25m string RE new wetted end in super duplex (ASTM A995 Grade 4A)◦ Suction bellmouth / 1st & 2nd stage channel ring / 1st & 2nd stage channel ring

inserts

Mossmorran - David Brown FWP Pump received stripped from Weir, Alloa

Complete Overhaul

RE new wetted end in Super Duplex

New Column pipes

Discharge Head repair

Proof Assembly

Elgin Franklin - Begemann Diesel Transfer Pump 8-G-4210D

General overhaul and performance test.

Field service engineer to install

RE 2nd complete new pump as spare.

Heather G18 SWLP : FMC HXB 2STG

SIR & Quote repair New Parts ◦ Impeller (Ni-Resist CI)◦ Top shaft / Impeller shaft◦ WR’s/ shaft sleeves / Flourosint bushes

Repair / Service◦ Pump bowl◦ Motor Stool / Discharge head◦ Strainer ◦ Michell Bearing Assembly overhaul

Column Pipes / Spiders◦ faces & locating spigots ◦ Repair rings fitted to pipes

Proof Assembly

BK550 036 2 STG

FMC HXB 2 STG

Heather G18 SWLP : FMC 18 HXB 2STG

Armada : Sulzer FWP 45 m string

Initial SIR & Quote Chemically cleaned column pipes,

wetted end etc New wear parts – WR’s/ shaft

sleeves / Peek bearings Column pipe Repair ◦ set up to location spigot and flash

skim flange faces. ◦ pipe repair – bore out location spigot,

fit repair ring & finish machine

Spider Bearing Repair ◦ weld repair to locating spigot

New duplex shafts Proof Assembly

BK550 036 2 STG

Armada : Sulzer FWP 45 m string

(BK550 036 2STG)

BK550 036 2 STG

Weir Water Injection Booster Pump 150/200

Complete overhaul New shaft New Impeller New wear rings New Mech seals Dynamic balance Rebuild & Performance Test

Tiffany : LP Condensate Booster Pump Type A – 2x8 DDM x 7 Stage

RE full rotating element New shaft New impeller stages 1-7 ◦ Scan/pattern/castings

New ring section diffusers◦ Scan/pattern/castings

External casing Repair Bearing Assembly Repair Pump rebuild & Performance test 24 weeks (OEM 54 wks)

Tiffany : LP Condensate Booster PumpType A – 2x8 DDM x 7 Stage

Customer: Power-station in Cyprus

9 stage obsolete boiler feed pump

Complete overhaul

Over 100 new parts including

complete rotor and WM bearings

Lead time was 30 weeks

OBSOLETE MULTI STAGE PUMP

CARTRIDGE OVERHAUL

East Delta Electricity Cartridge Overhaul. (6 Stage Feed Pump)

CARTRIDGE OVERHAUL

Re-engineered / Overhauled Cartridges

CARTRIDGE OVERHAUL

Re-engineered/Overhauled Cartridges

Customer: Power station in Egypt

Latest job sent

Two 6-stage rotors

• OEM SIHI Hallberg

• Complete Rotating Elements

Including couplings

BOILER FEED PUMP

Customer: Power station in Egypt

4-stage rotor

• Complete Rotating Elements

Including couplings

BOILER FEED PUMP

Curlew - LEWA Methanol Injection pump

Type EG1B, Tag P-7301B

Full overhaul RE mechanical parts ◦ Drive element incl eccenter

and connecting rods◦ New plunger rods & bushes◦ Diaphragm pump heads

Motor overhaul (ATEX) New lubrication system Rebuild Hydrostatic test heads 550B Mechanical run Test

Curlew - LEWA Methanol Injection pump

Forties Bravo - David Brown Sea Water Injection pump

6x8x11B MSD – D 4 stage

Full overhaul

New Shaft

New wear rings / HVOF TC coating

New Mech seals & WMB’s

Rebuild – fully align bearing

housing & set rotor during

rebuild


RE full rotating element & bearing housings


RE full rotating element & bearing housings

Complete Rebuild

Mossmoran - QP02B Pump Repair

Volute Repair

Corrosion of volute behind wear ring location.

Weld Repair to casing.

Modelled pump - Scan mating parts to check clearances & fits.

Mossmorrran - QP02B Pump Repair

Weld repair to volute.

Manufactured new cover plate

Forties Bravo - Weir Lynavane Oil pump (BER)

Forties Bravo - Weir Lynavane Oil pump

Flowserve PVXM pump (BER) ◦ New wetted parts, TC coating

Pump Test Capability

Locally in NE Test Capacity 500KW Test Procedure in accordance to

API610 Bearing Vibration Analysis (mm/s

RMS) Bearing Temperature recording Duty & NPSH Testing Test Reporting

Insert Picture pump test here

Nouvo Pignone CEP pump

Rebuild & Performance test

Critical Lead time Achieved

Weir Water Injection Booster Pump 150/200

Pump Assembled

Full Performance test



RE Pump

Parts

Service

& Repair

Field

Service

Capability

New &

Repair


Increased requirement to provide Field Service Capability

2 guys currently in Malaysia

1 guy in North Sea

Supplement from Workshop as required. (+3)



RE Pump Parts

Service & Repair

Field Service

Capability

New & Repair


www.kceng.com

Serving Global Market with clients in over 20 countries

Power Generation

Oil and Gas /

Petrochemical

Marine

Mining/Cement

Mineral Processing

Turbines / Generators

Gearboxes /

Transmission

Compressors

Pumps

Products and Services

Manufacturing Services – Journal Bearings

Journal Bearing bore options

• Cylindrical

• Lemon

• Offset Halves

• Tri-Lobe

• Quad Lobe

Any tilt pad construction

• Offset Pivot

• Preload Design

• Direct Lubrication

Manufacturing Services – Thrust Bearings

Available in variety of configurations :

• Fixed Profile

• Taper Land

• Tilt Pad Equalising

• Non Equalising

Backing materials :

• Steel

• Brass

• Copper-Chrome-Zirconium

Direct & Indirect lubrication

Instrumentation options :

• Thermocouples

• Load cells

• RTD’s

Our Repair Process

Hydrodynamic bearings lined with white

are designed as a sacrificial component.

All white metal lined bearings can be

Repaired for any type of application.

Bronze backed journal bearings

Supplied to Pump OEM

Basic sizes: Ø7.00” X Ø4.00” X 6.25” Long

Backing Material: BS14000 LG2

Lining Material: Alloy A

Case Studies

Combined Thrust & Journal Bearing

Supplied to European Gearbox Manufacturer

Basic sizes: Ø280 x Ø170 x 128mm Long

Backing Material: RG7 (CC493K)

Lining Material: SAE-13 (lead based).

Case Studies

Case Studies

Mill Bearings (Trunnion Slippers)

Cottam Power Station, Coal Crusher

Experience in repairing :

• Partial Arc / Full Lower half

• Segmental Pads for journals upto 3.5m

• Full lower half bearings upto 78” bore

Case Studies

Bearing Liners

GE, Stafford. Overspeed test facility

Experience in repairing :

• Bearings range from 200mm – 530mm bore

• Typically 1 week turnaround, ready for next test

Case Studies

GE Frame 9E Gas Turbine Bearings

Bearings repaired or new manufacture

Case Studies

Siemens V94.2 Gas Turbine Bearings

Bearings repaired or new manufacture

Bore ranges 300mm-330mm

Documents

Pinnacle Re-Tec & KC Engineering Bearingscompresor.ro/_docs/2019_Pinnacle_ReTec_and_KC_Bearings_presentation.pdf · Pinnacle Re-Tec & KC Engineering Bearings Complete Service Provider