Philips-FWD182 Mini Sys

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  • CLASS 1LASER PRODUCT

    ServiceServiceServiceServiceService

    FWD182/All Versions

    Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The NetherlandsAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system ortransmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwisewithout the prior permission of Philips.

    Published by SL-ET 0634 Service AudioPrinted in The Netherlands Subject to modification.GB 3141 785 31021

    Mini System

    Version 1.1

    TABLE OF CONTENTSPage

    Location of PC Boards................................................1-2

    Versions Variation .......................................................1-2

    Specifications..............................................................1-3

    Measurement Setup ...................................................1-4

    Service Aids ................................................................1-5

    ESD & Safety Instruction ............................................1-6

    Lead-free & Service Information ................................1-7

    Connection & Preparation ............................. 1-8 to 1-12

    Troubleshooting ....................................................... 1-13

    Setting Procedure & Repair Instructions ....................... 2

    Disassembly Instructions & Service positions .............. 3

    Block & Wiring Diagram ................................................ 4

    Control Board ................................................................. 5

    Main Board .................................................................... 6

    Tuner Board ................................................................... 7

    Power Board .................................................................. 8

    DVD Loader ................................................................... 9

    Mechanical Exploded View & Parts List ...................... 10

    Revision List ................................................................ 11

    VIDEO CD

    Service Manual

  • 1-2

    /98 /55 /51 /68 /79

    Karaoke x x x x x

    RDS

    Rotary Encoder (volume control) x x x x x

    Jog Shuttle x x x x x

    Voltage Selector x x

    Aux Input x x x x x

    Digital Output x x x x x

    Headphone Socket x x x x x

    Line Output x x x x x

    Standby - FTD Clock Display x x x x x

    Tuner board - ECO6 System x x x x x

    VERSION VARIATIONS:

    Type /Versions: FWD182

    Features &Board in used:

    LOCATION OF PC BOARDS

    POWER BOARD

    TUNER BOARD

    CONTROL BOARD

    MAIN BOARD

  • SPECIFICATIONS

    AMPLIFIER SECTION

    Output power ........................................... 1200 W PMPO

    Stereo mode ...................................... 30 W + 30 W RMS

    Frequency Response ...............150 Hz - 18 kHz / 3 dB

    Signal-to-Noise Ratio ...................... > 60dB (A-weighted)

    Input Sensitivity

    AUX/TV In ............................................................ 500 mV

    Output Sensitivity

    Headphone ............................................ 1000 mV 2 dB

    Line Out .............................................. 450 mV 550 mV

    TUNER SECTION

    Tuning Range ......... FM 87.5 108 MHz ( 50 kHz steps)

    .................................. MW 531 1602 kHz (9 kHz steps)

    ................................ MW 530 1710 kHz (10 kHz steps)

    26 dB Quieting Sensitivity ................................FM 20 dB

    26 dB Quieting Sensitivity ..................... MW 3162 mV/m

    Image Rejection Radio ......................................FM 25dB

    ........................................................................ MW 28 dB

    IF Rejection Ratio .............................................FM 60 dB

    ........................................................................ MW 24 dB

    Signal-to-Noise Ratio .....................................FM 55 dB..................................................................... MW 35 dBMW Suppression Ratio .....................................FM 30 dB

    Harmonic Distortion ................................... FM Mono 3 %

    ................................................................. FM Stereo 3 %

    ............................................................................ MW 5 %

    Frequency Response ......................................................

    ............................................ FM180 Hz 10 kHz / 6 dB

    Stereo Separation ................................ FM 26 dB (1 kHz)

    Stereo Threshold ...........................................FM 23.5 dB

    TAPE SECTION

    Frequency Response

    Normal tape (type 1) ...................... 80 12500 Hz (8 dB)

    Signal-to-Noise Ratio

    Normal tape (type 1) ......................................... 45 dBAWow and flutter .............................................. 0.3% DIN

    DVD SECTION

    Laser Type ............................................... Semiconductor

    Disc Diameter ................................................12cm / 8cm

    Video Decoding ................................ MPEG-2 / MPEG-1

    Video DAC ............................................................ 10 Bits

    Signal System ............................................... PAL / NTSC

    Video Format .................................................... 4:3 / 16:9

    Video S/N .............................................. 56 dB (minimum)

    Composite Video Output .......................... 1.0 Vp-p, 75 S-Video Output ................................... Y - 1.0 Vp-p, 75 ........................................................ C - 0.286 Vp-p, 75 Audio DAC .............................................. 24 Bits / 96 kHz

    Frequency Response ............... 4 Hz - 20 kHz (44.1kHz)

    ..................................................... 4 Hz - 22 kHz (48kHz)

    ..................................................... 4 Hz - 44 kHz (96kHz)

    1-3

    Digital Output ...................................................................

    ................ SPDIF (Sony Philips digital interface) Coaxial

    PCM ................................................................ IEC 60958

    Dolby Digital/DTS ........................ IEC 60958, IEC 61937

    MAIN UNIT

    Power Supply Rating .................. 110 - 127 / 220 - 240 V

    .........................................................50/60HZ Switchable

    Power Consumption

    Active ....................................................................... 50 W

    ECO Power Standby .............................................

  • 1-4

    LF Generator e.g. PM5110

    Recorder

    Use Universal Test Cassette CrO2 SBC419 4822 397 30069

    LEVEL METERe.g. Sennheiser UPM550

    with FF-filter

    S/N and distortion metere.g. Sound Technology ST1700B

    L

    R

    DUT

    or Universal Test Cassette Fe SBC420 4822 397 30071

    LEVEL METERe.g. Sennheiser UPM550

    with FF-filter

    S/N and distortion metere.g. Sound Technology ST1700B

    L

    R

    DUT

    CD

    Use Audio Signal Disc(replaces test disc 3)

    SBC429 4822 397 30184

    Bandpass250Hz-15kHz

    e.g. 7122 707 48001LF Voltmeter

    e.g. PM2534DUT

    S/N and distortion meter e.g. Sound Technology ST1700B

    Frame aeriale.g. 7122 707 89001

    Tuner AM (MW,LW)

    To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage.Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

    RF Generator e.g. PM5326

    Ri=

    50

    Bandpass250Hz-15kHz

    e.g. 7122 707 48001LF Voltmeter

    e.g. PM2534DUT

    RF Generator e.g. PM5326

    S/N and distortion meter e.g. Sound Technology ST1700B

    Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

    Ri=

    50

    Tuner FM

    MEASUREMENT SETUP

  • 1-5

    Service Tools:

    Universal Torx driver holder .................................4822 395 91019

    Torx bit T10 150mm ...........................................4822 395 50456

    Torx driver set T6-T20 .........................................4822 395 50145

    Torx driver T10 extended .....................................4822 395 50423

    Compact Disc:

    SBC426/426A Test disc 5 + 5A ...........................4822 397 30096

    SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155

    SBC429 Audio Signals disc .................................4822 397 30184

    Dolby Pro-logic Test Disc ....................................4822 395 10216

    ESD Equipment:

    Anti-static table mat - large 1200x650x1.25mm ...4822 466 10953

    anti-static table mat - small 600x650x1.25mm .....4822 466 10958

    Anti-static wristband ............................................4822 395 10223

    Connectorbox (1M) ..........................................4822 395 11307Extension cable

    (to connect wristband to conn.box) ..........4822 320 11305

    Connecting cable

    (to connect table mat to conn.box) ...........4822 320 11306

    Earth cable (to Connect product to mat or box) --4822 320 11308

    Complete kit ESD3

    (combining all above products) ...............4822 320 10671

    Wristband tester ...................................................4822 344 13999

    SERVICE AIDS

    HANDLING CHIP COMPONENTS

  • 1-6

    GB WARNING

    All ICs and many other semi-conductors aresusceptible to electrostatic discharges (ESD).Careless handling during repair can reduce lifedrastically.When repairing, make sure that you areconnected with the same potential as the massof the set via a wrist wrap with resistance.Keep components and tools also at thispotential.

    F ATTENTION

    Tous les IC et beaucoup dautressemi-conducteurs sont sensibles auxdcharges statiques (ESD).Leur longvit pourrait tre considrablementcourte par le fait quaucune prcaution nestprise leur manipulation.Lors de rparations, sassurer de bien tre reliau mme potentiel que la masse de lappareil etenfiler le bracelet serti dune rsistance descurit.Veiller ce que les composants ainsi que lesoutils que lon utilise soient galement cepotentiel.

    ESD

    D WARNUNG

    Alle ICs und viele andere Halbleiter sindempfindlich gegenber elektrostatischenEntladungen (ESD).Unsorgfltige Behandlung im Reparaturfall kandie Lebensdauer drastisch reduzieren.Veranlassen Sie, dass Sie im Reparaturfall berein Pulsarmband mit Widerstand verbundensind mit dem gleichen Potential wie die Massedes Gertes.Bauteile und Hilfsmittel auch auf dieses gleichePotential halten.

    NL WAARSCHUWING

    Alle ICs en vele andere halfgeleiders zijngevoelig voor electrostatische ontladingen(ESD).Onzorgvuldig behandelen tijdens reparatie kande levensduur drastisch doen verminderen.Zorg ervoor dat u tijdens reparatie via eenpolsband met weerstand verbonden bent methetzelfde potentiaal als de massa van hetapparaat.Houd componenten en hulpmiddelen ook opditzelfde potentiaal.

    I AVVERTIMENTO

    Tutti IC e parecchi semi-conduttori sonosensibili alle scariche statiche (ESD).La loro longevit potrebbe essere fortementeridatta in caso di non osservazione della pigrande cauzione alla loro manipolazione.Durante le riparazioni occorre quindi esserecollegato allo stesso potenziale che quello dellamassa dellapparecchio tramite un braccialettoa resistenza.Assicurarsi che i componenti e anche gli utensilicon quali si lavora siano anche a questopotenziale.

    Pour votre scurit, ces documentsdoivent tre utiliss par des spcia-listes agrs, seuls habilits rparervotre appareil en panne.

    GBSafety regulations require that the set be restored to its originalcondition and that parts which are identical with those specified,be used.

    NL

    Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie inzijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,identiek aan de gespecificeerde, worden toegepast.

    F

    Les normes de scurit exigent que lappareil soit remis ltatdorigine et que soient utiliss les pices de rechange identiques celles spcifies.

    D

    Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zubeachten. Der Original zustand des Gerts darf nicht verndert werden;fr Reparaturen sind Original-Ersatzteile zu verwenden.

    I

    Le norme di sicurezza esigono che lapparecchio venga rimessonelle condizioni originali e che siano utilizzati i pezzi di ricambioidentici a quelli specificati.

    "After servicing and before returning set to customer perform aleakage current measurement test from all exposed metal parts toearth ground to assure no shock hazard exist. The leakage currentmust not exceed 0.5mA."

    CLASS 1LASER PRODUCT

    3122 110 03420

    GB Warning !Invisible laser radiation when open.Avoid direct exposure to beam.

    S Varning !

    Osynlig laserstrlning nr apparaten r ppnad och sprrenr urkopplad. Betrakta ej strlen.

    SF Varoitus !

    Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiinankymttmlle laseristeilylle. l katso steeseen!

    DK Advarse !

    Usynlig laserstrling ved bning nr sikkerhedsafbrydere erude af funktion. Undg udsaettelse for strling.

  • 1-7

    INFORMATION ABOUT LEAD-FREE SOLDERING Philips CE is producing lead-free sets from 1.1.2005 onwards. IDENTIFICATION:

    Regardless of special logo (not always indicated) one must treat all sets from 1 Jan 2005 onwards, according next rules:

    Example S/N: Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the year, digit 7&8 is the week number, so in this case 2005 wk12

    So from 0501 onwards = from 1 Jan 2005 onwards

    Important note: In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this. Due to lead-free technology some rules have to be respected by the workshop during a repair:

    Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.

    Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able o To reach at least a solder-temperature of 40 o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications.

    Adjust your solder tool so that a temperature around is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400 otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.

    Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).

    Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies.

    Special information for BGA-ICs: - always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free temperature profile, in case of doubt) - lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website. Do not re-use BGAs at all.

    For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.

    On our website www.atyourservice.ce.Philips.com you find more information to:

    BGA-de-/soldering (+ baking instructions) Heating-profiles of BGAs and other ICs used in Philips-sets

    You will find this and more technical information within the "magazine", chapter "workshop news". For additional questions please contact your local repair-helpdesk.

    SERVICE INSTRUCTION

    1. Unplug the AC Power cord and connect a wire between the two pins of the AC Power plug.2. Set the AC Power switch to the "on" position (keep the AC Power cord unplugged!).3. Measure the resistance value between the pins of the AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be larger than 4.5 Mohm (For U.S. it should be between 4.2 Mohm and 12 Mohm).4. Switch "off" the set, and remove the wire between the two pins of the AC Power plug.

    Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention tothe following points:

    Route the wire trees correctly and fix them with the mounted cable clamps. Check the insulation of the AC Power lead for external damage. Check the strain relief of the AC Power cord for proper function. Check the electrical DC resistance between the AC Power Plug and the secondary side (only for sets which have a AC Power isolated power supply):

    Check the cabinet for defects, to avoid touching of any inner parts by the customer.

  • 1-8

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  • 1-9

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  • 2-1 2-1

  • 2-2 2-2

  • 3-1 3-1

    DISMANTLING INSTRUCTIONS

    Dismantling the DVD Module Dismantling of the Cover Front Display

    1) Loosen the 4 screws at top cover , 2 screws at slide Coverand 4 screws at back panel as Figure 1 & 2.

    2) Loosen the 4 screws at DVD loader bracket as Figure 3.3) Loosen the 4 screws at DVD loader as Figure 4.

    1) Remove the Volume knobs & Mic knob as stated in Dismantling the Cover Front Display in Figure 7 & 8.

    4) Push the gear slowly towards the front as shown in figure5 until the CDC tray starts to move out of the Front Cabinet.The CDC tray is now disengaged and can be pulled outcompletely.

    Figure 4Figure 3

    Figure 2

    A

    Figure 1

    5) Remove the Cover Tray as shown in figure 6.

    Figure 5 Figure 6

    Figure 7

    Put out

    Put out

    Figure 8

    Dismantling the Main board

    1) Release 7 screws 'E' to free the Main board from the back panel Assembly as shown in Figure 9.2) Loosen 1 screw 'G' at the side of the set as shown in Figure 10.3) Release 2 screws ' F ' on bottom of the cover as shown in Figure 11.

    Figure 9F

    Figure 11

    G

    Figure 10

  • 3-2 3-2

    Dismantling of the Key Board and Cassette module

    1) Loosen 13 screws 'H' to remove the KEY board figure 12.

    Dismantling of the Power Board

    1) Loosen 4 screws 'J' to remove the Power Board figure 14.

    4) Loosen 4 screws 'I' to remove the Cassette Module figure 13.

    H

    Figure 12

    Figure 13

    Figure 14

    2) Remove the catch 'K' using cutter as shown in figure 15.

    Figure 15

    K

    I

    J

  • Service position A Service position B

    Service position C

    Note: After re-assembly, it is very important to ensure thewires are properly inserted into their respective socketsand routed not to touch or obstruct any moving parts.

    Service positions3-3 3-3

  • 4-1 4-1

    SET BLOCK DIAGRAM

    - -

    HEADPHONE

    TUNER PACK IC TEA5762H

    IC SAA6588T

    TRANSFORMER

    IC KA7500CTRANSFORMER

    MOSFETMOSFET

    IC BA4558D

    AC1AC2

    +17.5V

    +12V

    BK5V

    VFD-24V

    -17.5V

    +5VMOSFET

    IC EL817C

    AC 220V

    BRIDGE

    IC FSDL0165RN

    REGULATOR

    TRANSFORMER

    2SB772

    2SB952

    2SA952

    +5V IN

    +12V

    AMPL

    IFIE

    RAM

    PLIF

    IER

    IC IR

    C455

    8IC

    IRC4

    558

    IC I

    RC4

    558

    L SPKR SPK

    IC TDA7265ALOANG POWER AMP

    + +

    IC TP3541

    HEADPHONE AMP

    AMPLIFIER

    IC IRC4558

    AMPLIFIER

    SUB

    FR FL

    IC TC4052BPSWITCH

    AUX-IN

    A/D IC CS5340 ES8380u_COM

    SDARM128M

    IC AT24C02SERIAL EEPROM

    MX26LV160BTCEPROM

    IC 74HC374I/O PIN EXPAND

    SUB

    LIN

    ES O

    UT

    IC IRC4558

    AMPLIFIER

    IC IRC4558x2

    PRE

    OUT

    Y.U.V OUT(OR SCART)

    S-VIDEO

    C-VIDEO

    COAXIAL OUTIC SN7404Logic HEX Inverter

    IC AM5888DVD PACK DRIVER

    +1.8V OUT

    +3.3V OUT

    Phone 5V OUT

    Power PCB

    AMPL

    IFIE

    R

    IC I

    RC4

    558

    AMPL

    IFIE

    R

    AMPL

    IFIE

    R

    IC I

    RC4

    558

    DVD LOADERSANYO DVD LODER

    PLAY/REC 1 TAPEIC AN7312

    VFD

    IC V63111VFD CONTROL

    KEY

    Control PCB

    Karaoke PCB

    Tuner PCB

    Main PCB

  • 4-2 4-2

    WIRING DIRGRAM

    Control PCBLVC105880-0001

  • KEY & KARAOKE BOARD

    TABLE OF CONTENTS

    FTD Display Pin Assignment ........................................... 5-1Pin Connection ................................................................ 5-1Circuit Diagram (Key PCB) .............................................. 5-2Circuit Diagram (Karaoke PCB) ...................................... 5-3PCB Layout Top View ...................................................... 5-4PCB Layout Bottom View ................................................ 5-5Electrical Parts List & Voltages ....................................... 5-6

    5-1

    FTD DISPLAY PIN ASSIGNMENT

    PIN CONNECTION

    5-1

    ## Note ##1. F : Filament 2. G :Grid 3. P :Anode 4. NP :No Pin 5. Nx :No extended

  • CIRCUIT DIAGRAM: KEY PCB

    5-2 5-2

    LED 1LED 2TA25162TA25161

    GND

    TA25162

    TA25

    161

    JP1

    RB201

    RB903

    RB7/20

    AM Freq

    456

    GND

    AC1AC2

    R2539 0R2540 0

    BK5VR2508 10ON/OFF

    ZD255 ZD_5V1R2502 1k

    C252

    9

    33P

    C253

    033

    P

    R2549

    12345678910

    123456789

    10111213

    14 15 16 17 18 19 20 21 22 23 24 25 26

    39383736353433323130292827

    52 51 50 49 48 47 46 45 44 43 42 41 40

    OSC1RESMODEREMOTE*Din/IIC SDIIC SCCLKSTBK1K2K3K4

    VDD

    Seg1

    /KS

    Seg2

    /KS

    Seg3

    /KS

    Seg4

    /KS

    Seg5

    /KS

    Seg6

    /KS

    Seg7

    /KS

    Seg8

    /KS

    Seg9

    /KS

    Seg1

    0/KS

    10Se

    g11/

    KS11

    Seg1

    2/KS

    12

    GridGridGridGrid

    ig10VEVDDid11id12id13id14id15id16

    OSC

    2G

    NDG

    PIO

    1*G

    PIO

    2*G

    PIO

    3*G

    PIO

    4*PS

    W*VD

    DG

    rid1

    Grid

    2G

    rid3

    Grid

    4G

    rid5

    1 2 5 6 7 8 9 10 11 12 13 14 15 16 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 4241

    123456789

    10

    12

    12

    1 2 3 4 5 6

    12

    1234

    6

    45

    71

    23

    12345

    12345

    1 2 3

    C2532 open

    EN133EN233R2548

    IRPMUTE

    33R2532

    RB10/20C252833P

    C252633P

    C252733P

    R2533DAR2534CKR2535CE

    VFD_DAVFD_CKVFD_CE

    333333

    R25

    381K

    2

    R25

    364K

    7R

    2537

    4K7

    R2501

    270LED 1

    C2531

    100U/16VR2528 1K

    R2513 4K7

    Q2501 2SA733LED 2

    R25

    0910

    K

    D2501 1N4148

    C250

    9104

    C251

    3

    100U

    /35V

    DP251 VFD_ _FWD18242P

    DISPLAY P/N:KLV0000490010

    R255

    20

    R255

    30

    R255

    40

    R255

    50

    RB3RB2/20

    RB1

    RB701

    C210

    4

    M+PL

    SW

    VR2502

    DIGITAL VOL

    C251

    927

    P

    C252

    027

    P

    C251

    810

    4

    EN1

    EN2

    R25

    5110

    K

    R25

    5010

    K

    BK5V

    VOL DWN

    VOL UP

    MIC_SW MIC_SWAGND AGNDGND GND

    PLAY RECSW701A

    PLAY RECSW701B

    C1 104

    FF/FW SWOSC VC IN

    OSC VC OUT

    C2502

    R25

    4633

    0

    BK5V

    R25

    57O

    PEN 103

    LD2502DDB LED

    RB2Q25032SA733

    R25

    0310

    K

    RB5001

    RL

    FB5503 600

    FB5502 600

    FB5501 600

    C5506104

    C550

    410

    4

    C5505104

    C5503104

    C5501104

    C5502104

    JK5001

    JK_ST_39

    STANDBY PCB

    LD2501

    STANDBY

    POWERTA2516CN5501

    RB5/20

    RB5501

    RB5/20

    C253

    822P

    D C E

    C253

    922P

    C254

    022P

    C253

    310

    4

    C253

    410

    4

    C253

    510

    4

    C253

    610

    4

    C253

    710

    4

    D25101N4148

    D25

    11O

    PEN

    ECHO_OFFC2510104

    27VF

    MIC_SWR2530 33

    C2517 27P

    R2526 22K

    C2501103

    ZD2545V6

    R2524 1K

    R2525 1K

    BK5VC2

    507

    150P

    C250

    615

    0P

    R2527 OPEN

    XL2501455K

    C250

    510U

    /50V

    4K7

    3K3

    4K7

    R25

    10R

    2511

    R25

    12

    104

    C250

    8C251

    610

    4

    100U

    /16V

    C251

    110

    4

    R2541 10K

    C2521 104

    C254

    110

    4C2

    503

    R2521 33

    ZD2532V5

    R2522 33R2523 33

    R2515 10KR2514 10K

    R2520 470D

    CE

    D2508 1N4148

    D2507 1N4148D2506 1N4148D2509 1N4148

    C2512 104

    R2543 2.2KR2544 2.2KR2545 2.2K

    R2531 2.2K

    R25

    1933

    KR

    2518

    10K

    R25

    1710

    K

    R25

    1610

    K

    C252

    2223

    C252

    3223

    C252

    4223

    C252

    5223

    D25

    05o

    pen

    D25

    041N

    4148

    D25

    031N

    4148

    D25

    02o

    pen

    R2529 10k

    R25

    423K

    3TA

    2515

    AUX

    SOUR

    CE

    VFD_CKVFD_CE

    VFD_DA

    R25

    0610

    K

    C251

    510

    4

    ZD25

    25V

    6

    R25

    0547

    Q25022SC945

    R25

    071K

    5

    C250

    4100

    U/16

    V

    SN251SENSOR

    ZD25

    15V

    6

    C251

    410

    0P

    R25

    0447

    K

    IC251V63111

    123

    7TA

    2512

    TA25

    01

    TUNE

    R SO

    URCE

    DVD

    SO

    URCE

    TA25

    06TA

    2507

    TA25

    08

    TA25

    10TA

    2511

    OPE

    N/CL

    OSE E

    STO

    PTI

    TLE

    TITL

    E+

    TA25

    03TA

    2502

    TUNE

    R+TU

    NER

    TA25

    13TA

    2514

    DSC

    DD

    B

    TA25

    09

    TA25

    04TA

    2505

    AUDI

    O

    TITL

    EPR

    OG

    RAM

    PLAY

    /PAU

    S

    Grid

    1G

    rid2

    Grid

    3G

    rid4

    Grid

    5G

    rid6

    Grid

    7G

    rid8

    Grid

    9G

    rid10

    Grid

    11G

    rid12

    Seg1

    Seg2

    Seg3

    Seg4

    Seg5

    Seg6

    Seg7

    Seg8

    Seg9

    Seg1

    0Se

    g11

    Seg1

    2Se

    g13

    Seg1

    4Se

    g15

    Seg1

    6

    *

    ET**

    out*A*L*

    1 2 3 4 5 6 7 8 9

    678

    Seg20/ 9Seg19/Gr

    E

    Seg18/GrSeg17/GrSeg16/GrSeg15/GrSeg14/GrSeg13/Gr

    1 2 3 4

    A

    B

    C

    D

    4321

    D

    C

    B

    A

    C1 C4 C2511 B2 C2523 A2 C2535 B3 D2501 D2 IC251 B2 R2506 C1 R2519 A2 R2532 D1 R2544 A2 RB2 C4 TA2505 A1 XL2501 C2C2 D4 C2512 A2 C2524 A2 C2536 B3 D2503 A2 JK5001 B4 R2507 C1 R2520 B2 R2533 C1 R2545 A2 RB201 D1 TA2506 A1 ZD251 B1C2501 D3 C2513 D2 C2525 A2 C2538 B3 D2504 A2 LD2501 A4 R2508 D1 R2521 B2 R2534 C1 R2546 C4 RB3 D4 TA2507 A1 ZD252 B1C2502 C4 C2514 B1 C2526 C1 C2539 B3 D2506 A2 LD2502 C4 R2509 D2 R2522 B2 R2535 C1 R2548 D1 RB5001 B4 TA2508 A1 ZD253 B2C2503 B1 C2515 B1 C2527 C1 C2540 B3 D2507 A2 Q2501 D2 R2510 C2 R2523 B2 R2536 D1 R2549 D1 RB5501 A4 TA2509 A1 ZD254 C2C2504 B1 C2516 C2 C2528 C1 C2541 B1 D2508 A2 Q2502 C1 R2511 C2 R2524 D2 R2537 D1 R2550 C4 RB701 C4 TA2510 A1 ZD255 D1C2505 C2 C2517 C2 C2529 D1 C5501 B4 D2509 A2 Q2503 C4 R2512 C2 R2525 D2 R2538 D1 R2551 C4 SN251 C1 TA2511 A1C2506 C2 C2518 B4 C2530 D1 C5502 B4 D2510 C3 R2501 D1 R2514 B2 R2526 D2 R2539 D1 R2552 D4 SW701 C4 TA2512 A1C2507 C2 C2519 B4 C2531 D1 C5503 B4 DP251 D3 R2502 D2 R2515 B2 R2528 D1 R2540 D1 R2553 D4 TA2501 A1 TA2513 A1C2508 C2 C2520 B4 C2532 D1 C5504 B4 FB5501 B4 R2503 C4 R2516 A2 R2529 A1 R2541 B2 R2554 D4 TA2502 A1 TA2514 A1C2509 D2 C2521 B2 C2533 B3 C5505 B4 FB5502 B4 R2504 C1 R2517 A2 R2530 C2 R2542 B1 R2555 D4 TA2503 A1 TA2515 A1C2510 C3 C2522 A2 C2534 B3 C5506 B4 FB5503 B4 R2505 C1 R2518 A2 R2531 A2 R2543 A2 RB1 D4 TA2504 A1 TA2516 A1

  • 5-3 5-3

    CIRCUIT DIAGRAM : KARAOKE PCB

    MIC_CLKMIC_CE

    MIC_DATA

    MIC

    _CLK

    MIC

    _CE

    MIC

    _DAT

    AGNDMIC_CE

    MIC_CLKMIC_DATA

    +12V

    -12V

    MIC_OUTAGND

    1

    JK3001

    C3001 104

    C3003 open

    C3002 open

    MIC_CHK

    MIC_OUT

    +12V

    -12VGND

    GND

    RB3001

    RB6/20

    123456

    K

    AGND

    MIC_CH

    ECHO_OFFMIC_CE

    MIC_CLKMIC_DATA

    GND

    RB3002

    open

    12345

    R3068 33 R3069 01 ECHO_OFF

    TO MAIN SCH +12VR3003OPEN

    R3002

    R3004

    330 5V

    47K

    7

    45

    89

    23

    1

    6

    JK_MIC_39

    1

    2567

    C3004100P

    L3001

    C3005100P

    C300

    610

    0P

    10UH R3001 10K 4.7U0

    C3011

    C3010 100P

    R3009 91K

    3

    21

    4

    IC3002AJRC4558

    C3009

    4.7U

    13

    2VR3001

    50K

    C3031

    4.7U

    C3029 100P

    R3025 47K

    75

    6

    B+8

    IC3002BJRC4558 C3030

    10U/50V

    R30453K3

    +12V

    C3044

    1U/50VC3045R3047 10K

    Q30042SC945

    3046470KR

    R304843K

    MIC

    _CHE

    CK_C

    HKM

    IC_C

    HK

    R305068KD3003

    1N4148

    C304

    710

    0U/1

    6V

    R30

    54100

    K

    C30461U

    1U/50V

    R305347K

    R30

    640

    Q3005OPEN

    R30

    561K

    R30

    551K

    R30

    63O

    PENQ3006

    OPEN

    R30

    57O

    PEN

    C304

    8O

    PEN

    R30

    31O

    PEN

    R30

    29O

    PEN

    R30

    49O

    PEN

    R30

    51O

    PEN

    R30

    52O

    PEN

    Q3002OPEN

    ECHO_OFFR3026100+12V

    C3032100U/16V

    R30

    2810

    0KC3

    033

    104

    M+12V

    R30

    275K

    6

    R3010100-12V

    C3012100U/16V

    R30

    122K

    2

    R30

    1310

    0kC3

    013

    104 M-12V

    R30

    110

    R25

    56MIC_SW

    XL30012.0MHZ

    C3008100P

    C3007100PR30051M

    R3060 33R3061 33R3062 33

    12345

    789

    101112

    6

    VDDOSC1OSC0DL1/REQDL2/CLKDL3/DINDL4/DINTESETEASY/MCUSLEEPDGNDAGND LPF2OUT

    LPF2INDP2OUT

    OP2INCC2CC1REF

    OPINOPQOUTLFPOUT

    LFPINVCC

    C302

    0

    C3019

    IC3001

    104

    ZD3001 5V1220U/10V3017C C3018

    562

    C301610U/50V

    R301710K

    Q30012SC945

    R3015 10K

    R3016100K

    Q3007

    2SC945

    3070470R

    C301

    5

    47U/

    50V

    D3001

    R3014 OPEN

    Q30031N4148

    D30

    02

    1N41

    48

    C3014

    10U/50V

    R30324K

    2SC945

    R3033100K

    R3034100K7 R3035

    1K

    C303410U/50V

    R30301K

    +12V R30

    36O

    PEN

    R3006 OPEN

    0

    3007 OPEN5V R

    R30

    08

    MIC_SW MIC_SWAGND AGNDGND GND C3028

    560P

    R3020 15K

    R302110K

    PT2396

    560P

    R3019 15K

    R3018 10K

    C3021 104C3024 104

    C3027 104C3026 104

    131415161718192021

    2324

    22

    C 47U/16V3022

    R302215K

    R30

    2422

    K

    C3023105

    R3038 10KC3036102

    R30

    2310

    0K

    C302510U/50V

    C3040

    10U/16V

    C305233P

    C305333P

    C3054open

    C3055open

    C3056open

    MIC

    _CHK

    +12V

    R3039 100-12V

    C3037100U/16V

    R30

    4010

    0C3

    038

    104

    IC3003AJRC4558

    C3035 100PR3037 68K

    C3051

    22U/16V

    R30593K3

    MIC_OUT

    R30

    650

    R30

    660

    R30

    670

    R3072820

    ECHO_INECHO_OUT

    MIC+ECHO_OUT

    R3058 OPEN

    C30494.7U

    C3050OPEN

    R3043 100+12V

    C3042100U/16V

    C304

    3C3

    043

    104

    104

    +3

    -

    21B-

    4

    7+

    5-

    6

    B+8

    IC3003BJRC4558

    +

    -

    +

    -

    A

    B

    C

    D

    4321

    D

    C

    B

    A

    4321

    R30

    41O

    PEN

    R30

    71

    C2 C3036 B3 C3046 D4 IC3002 D2 Q3007 C2 R3015 C2 R3032 C3 R3043 A3 R3055 C4 R3071 D1C2 C3037 B3 C3047 C4 IC3003 B3 R2556 D2 R3016 C2 R3033 C3 R3045 D4 R3056 C4 R3072 B4D3 C3038 B3 C3049 C4 JK3001 D1 R3001 D1 R3023 A2 R3034 C3 R3046 D4 R3059 B4D3 C3040 B3 C3051 B4 L3001 D1 R3009 D2 R3025 D3 R3035 C3 R3047 D4 R3064 C4D3 C3042 A3 C3056 A3 PT2396 A1 R3010 D2 R3026 D3 R3037 B3 R3048 D4 R3065 A4C3 C3043 A3 D3001 C2 Q3001 C2 R3011 C2 R3027 C3 R3038 B3 R3050 D4 R3066 A4C3 C3044 D4 D3002 C2 Q3003 C3 R3012 C2 R3028 C3 R3039 B3 R3053 C4 R3067 A4B3 C3045 D4 D3003 D4 Q3004 D4 R3013 C2 R3030 C3 R3040 B3 R3054 C4 R3070 C2

  • 5-4 5-4

    PCB LAYOUT - KEY & KARAOKE (TOP VIEW)

    54321

    A

    B

    A

    B

    C

    54321

    C

    C2503 A2 C3044 B1 J11 A2 J22 B5 J34 C2 J45 A4 J8 C2 R2514 A4 R2546 A5 TA2505 B4 TP1 C5C2504 A5 C3045 B1 J12 A2 J23 B4 J35 C2 J46 A4 J9 C2 R2515 A3 R2550 A5 TA2506 C3 TP2 C1C2505 A3 C3046 B1 J13 A2 J24 B4 J36 C3 J47 A3 JK3001 C1 R2516 A3 R2551 A5 TA2507 C4 VR2502 A5C2513 B2 C3047 B1 J14 B2 J25 C4 J37 C3 J48 A3 JK5001 C5 R2517 A3 R3011 B1 TA2508 B5 VR3001 B1C2531 C1 C3051 A1 J15 B2 J26 C4 J38 C3 J49 A2 LD2501 A1 R2518 A3 R3048 B1 TA2509 C4 VR3001 B1C3014 B1 D2501 A2 J16 A2 J27 C3 J39 C3 J5 B1 LD2502 B5 R2519 A3 RB3 A5 TA2510 C3 XL2501 A3C3015 B1 D2503 A3 J17 A2 J28 C3 J4 C1 J50 A2 R2501 A2 R2520 A5 RB5001 C5 TA2511 C2 XL2501 A3C3030 B1 D2504 A3 J18 A3 J29 B1 J40 B3 J51 C3 R2508 C1 R2521 A3 RB5501 A1 TA2512 A1 XL3001 B1C3034 B1 D2510 A2 J19 A4 J3 C1 J41 B4 J52 A4 R2510 A3 R2522 A4 RB701 A5 TA2513 B2 ZD255 C1C3037 A1 DP251 A2 J2 B1 J30 C2 J42 B4 J53 C4 R2511 A2 R2523 A4 TA2502 C2 TA2514 B3 ZD255 C1C3040 A1 J1 A1 J20 A4 J32 A5 J43 B5 J6 C1 R2512 A2 R2530 C2 TA2503 C4 TA2515 B4 ZD3001 B1C3042 A1 J10 C2 J21 A4 J33 C2 J44 B5 J7 C2 R2513 A2 R2542 A4 TA2504 C2 TA2516 A1

  • PCB LAYOUT - KEY & KARAOKE (BOTTOM VIEW)5-5 5-5

    C

    B

    A

    5 4 3 2 1

    5 4 3 2 1

    C

    B

    A

    C1 A5 C2518 A5 C2535 A1 C3035 A1 C5504 C5 IC3003 A1 R2509 A1 R2540 C1 R3013 C1 R3038 A1 R3065 C1C2 A5 C2519 A5 C2536 C5 C3036 A1 C5505 C5 L3001 B1 R2524 C1 R2541 A3 R3015 B1 R3039 A1 R3066 C1C2501 B2 C2520 A5 C2538 A3 C3038 A1 C5506 C5 Q2501 A1 R2525 C1 R2543 B4 R3016 B1 R3040 A1 R3067 C1C2502 B4 C2521 A3 C2539 A4 C3043 A1 D2506 B3 Q2502 A5 R2526 C1 R2544 B4 R3023 B1 R3043 A1 R3070 B1C2506 A3 C2522 A3 C2540 A4 C3048 B2 D2507 B3 Q2503 B5 R2528 C2 R2545 B4 R3025 C1 R3045 B2 R3071 C1C2507 A3 C2523 A3 C2541 A3 C3049 B2 D2508 B3 Q3001 B1 R2529 A3 R2548 C2 R3026 C1 R3046 B1 R3072 A1C2508 A5 C2524 A3 C3001 B1 C3050 B2 D2509 B3 Q3003 B1 R2531 B4 R2549 C2 R3027 C1 R3047 B2 ZD251 A5C2509 C1 C2525 A3 C3004 C1 C3052 B1 D3001 B1 Q3004 B2 R2532 C1 R2552 C2 R3028 C1 R3049 B2 ZD252 A5C2510 A2 C2526 C1 C3005 C1 C3053 B1 D3002 B1 Q3007 B1 R2533 C1 R2553 C2 R3029 B2 R3050 B1 ZD253 A3C2511 C1 C2527 C1 C3006 B1 C3054 B1 D3003 B2 R2502 C1 R2534 C1 R2554 B2 R3030 B2 R3053 B2 ZD254 C1C2512 A3 C2528 C1 C3009 C1 C3055 B1 FB5501 C5 R2503 B5 R2535 C1 R2555 B3 R3032 B1 R3054 B2C2514 A5 C2529 C2 C3013 C1 C3056 A1 FB5502 C5 R2504 A5 R2536 C1 R3001 B1 R3033 B1 R3055 B2C2515 A5 C2530 C2 C3029 C1 C5501 C5 FB5503 C5 R2505 A5 R2537 C1 R3009 C1 R3034 B1 R3056 B1C2516 A3 C2533 C5 C3031 C1 C5502 C5 IC251 A3 R2506 C1 R2538 C1 R3010 C1 R3035 B1 R3059 A1C2517 C1 C2534 C5 C3033 C1 C5503 C5 IC3002 C1 R2507 A5 R2539 C1 R3012 C1 R3037 A1 R3064 B2

  • 5-6 5-6

    ELECTRICAL PARTS LIST - KEY & KARAOKE BOARD

    D2506 4822 130 83338 LL4148

    D2507 4822 130 83338 LL4148

    D2508 4822 130 83338 LL4148

    D2509 4822 130 83338 LL4148

    D3001 4822 130 83338 LL4148

    D3002 4822 130 83338 LL4148

    D3003 4822 130 83338 LL4148

    DP251 9940 000 05263 VFD 42P 70X22MM

    IC251 9940 000 05266 IC 52P V63111 QFP

    IC3002 9965 000 29611 IC 8P CO4558A SO8 CERAMATE

    IC3003 9965 000 29611 IC 8P CO4558A SO8 CERAMATE

    JK3001 9940 000 05256 KARAOKE JACK D3.5MM 9P

    JK5001 9940 000 05257 PHONE JACK D3.5

    LD2501 9940 000 05258 LED D3 RED ROUND

    LD2502 9940 000 01561 LED 3DIA SUPER RED LENS

    Q2501 9940 000 00915 XISTR NPN 2SC1623

    Q2501 9940 000 00921 XISTR PNP 2SA812 HFE:200-400

    SN251 9940 000 05259 IRT RECEIV. IRM-2638F4

    SW701 9940 000 05261 SW PUSH PS-22F03-BNL-80

    TA2501 9940 000 00872 TACT SW 50MA 12V

    TA2502 9940 000 00872 TACT SW 50MA 12V

    TA2503 9940 000 00872 TACT SW 50MA 12V

    TA2504 9940 000 00872 TACT SW 50MA 12V

    TA2505 9940 000 00872 TACT SW 50MA 12V

    TA2506 9940 000 00872 TACT SW 50MA 12V

    TA2507 9940 000 00872 TACT SW 50MA 12V

    TA2508 9940 000 00872 TACT SW 50MA 12V

    TA2509 9940 000 00872 TACT SW 50MA 12V

    TA2510 9940 000 00872 TACT SW 50MA 12V

    TA2511 9940 000 00872 TACT SW 50MA 12V

    TA2512 9940 000 00872 TACT SW 50MA 12V

    TA2513 9940 000 00872 TACT SW 50MA 12V

    TA2514 9940 000 00872 TACT SW 50MA 12V

    TA2515 9940 000 00872 TACT SW 50MA 12V

    TA2516 9940 000 00872 TACT SW 50MA 12V

    VR2502 9965 000 23589 ENCODER L20 A=12

    VR3001 9940 000 01563 CNTL ROTARY 50KXL2501 9940 000 05262 RESONATOR CSB 455EB

    ZD251 9965 000 26930 CHIP ZENER 5.6V 0.05 0.5W (E2)

    ZD252 9965 000 26930 CHIP ZENER 5.6V 0.05 0.5W (E2)

    ZD253 9940 000 05264 CHIP ZENER 3.0V 5% 0.5W

    ZD254 9940 000 05265 CHIP ZENER 3.9V 5% 0.5W

    ZD255 9965 000 26942 DIODE ZENR 5.0-5.2V 0.5W

    Note: Only these parts mentioned in the list are

    normal service parts.

  • MAIN BOARD

    TABLE OF CONTENTS

    INTERNAL IC DIAGRAM..................................................... 6-1Circuit Diagram Servo (Top Left) ......................................... 6-2Circuit Diagram Servo (Top Right) ...................................... 6-3Circuit Diagram Servo (Bottom Left) ................................... 6-4Circuit Diagram Servo (Bottom Right) ................................. 6-5Circuit Diagram Amplifier Top .............................................. 6-6Circuit Diagram Amplifier Bottom ........................................ 6-7PCB Layout Top View .......................................................... 6-8PCB Layout Bottom View .................................................... 6-9Voltage List .......................................................................... 6-10Electrical Parts List .............................................................. 6-11

    6-1 6-1

    ES8380 PHOENIX INTERNAL IC DIAGRAM

    AN7312 INTERNAL IC DIAGRAM

    DVD/CDMotor

    Motor DriverOPU

    SDRAM(8/16-MB)

    EEPROM

    ROM/Flash

    Video

    Audio

    Audio

    S/P DIF

    VFD Driver

    TV Display

    Speakers

    Microphone In

    A/V Receiver

    VFD Panel

    IR Remote

    ES8380Phoenix

    Ripple Filter

    ALC

    Vcc

    Amp.Ch2

    Amp.Ch1

    GND1 2 3 4 5 6 7

    14 13 12 11 10 9 8

  • CIRCUIT DIAGRAM MAIN SERVO (TOP LEFT)

    ESS146PSS146P

    ESS134P

    ESS149P

    ESS152PSS152P

    ESS

    175P

    ESS150P

    ESS133P

    ESS165P

    ESS166P

    ESS161P

    +680p-ESS160P

    ESS163PESS162P

    ESS164P

    13P13P14P14P16P16P

    15P15P

    17P17P18P18P

    12P12P 11P11P

    91010

    ESS135PESS137P

    ESS155PESS156P

    ESS136P

    ESS138P

    VD3VD3 3 VD3VD3 3

    DVDDDVDD MDMD I

    VD33

    RF

    DW E#

    DR AS 0#

    DC AS #

    DOE #

    S

    L

    E

    D

    L

    E

    D

    +

    S

    L

    E

    D

    L

    E

    D

    -

    S

    P

    I

    S

    P

    I

    N

    +

    N

    +

    S

    P

    I

    S

    P

    I

    N

    -

    N

    -

    OPE

    NO

    PEN

    +O

    PEN

    OPE

    N-

    OPENSWCL OSES W

    H

    O

    M

    H

    O

    M

    E

    S

    E

    S

    W

    SPNNSPNP

    123456

    SLSL ED ED MOMOTOTO R

    SP SP MOMOTOTO R

    OPENOPEN /C/CLOLO SE SE MOMOTOTO R

    12345

    FOCUS+FOCUS+FOCUS-FOCUS-TRTR ACAC K+K+TRTR ACAC K-K-DVD-DVD- CDVD-DVD- BCD-DVDCD-DVDDVDRDVDR FDVD-DVD- ADVD-DVD- DFGNGN DPCPCVRFRF 50V50VENCNCVR-CVR-C DVR-DVDVR-DVDCDCD LDLD OCDCD MDMD IRFRF 50V50VNCNCDVDLDVDL DODOGNGN D

    VFVF C24Z510-1500 24Z510-1500 DVDV D-24PIND-24PIN

    V1V1 8b8bV3V3 3b3b

    REGO2REGO2 REGOREGO 1

    VFD

    _VF

    D_

    CK

    CK

    ENEN 2ENEN 1

    DVDRDVDR F

    +5+5V

    FOCUS+FOCUS+FOCUS-FOCUS-

    TRTR ACAC K+K+TRTR ACAC K-K-

    DVD-DVD- CDVD-DVD- DCD_CD_ DVDDVD

    DVD-DVD- ADVD-DVD- BFGNGN DPVPV CRFRF 5V5VE

    VRVR _C_CDVR_VR_ DVDDVDCDCD LDLD OCDCD MDMD IRFRF 5V5V

    DVDLDVDL DODOGNGN D

    V3V3 3b3b

    V1V1 8b8bREGO2REGO2

    REGO1REGO1

    VDVD 3333

    VDVD 3333

    1 11 5.5X5.5X 148.5148.5

    VDVD 3333

    68P

    68P

    SANYSANY O O OPU OPU HD65HD65

    12345

    FOCUSIFOCUSI NTRB_TRB_ 1REGO2REGO2SLSL EDED ININREGO1REGO1OPENOPENCLCL OSOSE

    V CC1CC1OPENOPEN -OPENOPEN +SLSL EDED -SLSL EDED +FOCUS-FOCUS-FOCUS+FOCUS+

    MUMU TETEBIBI ASAS

    TRTR ACAC KIKI NTRB_TRB_ 2

    NCNCSPISPI NGNGN D

    VCTLVCTLNCNC

    V CC2CC2SPISPI N-N-SPISPI N+N+

    TRTR ACAC K-K-TRTR ACAC K+K+

    GNGN D2929

    GNGN D

    1234567

    89

    101011111212131